FAAC 402 User Manual
Installation Manual
Leading the way ...
402
Swing Gate System
Leading the way ...
Leading the way ...
Contents
EC DECLARATION OF CONFORMITY FOR MACHINES ....................................................................................p. 2
WARNINGS FOR THE INSTALLER ....................................................................................................................... p. 2
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS .................................................................................... p. 3
1.1. DIMENSIONS ................................................................................................................................ p. 3
2. ELECTRIC DEVICES (standard system) .................................................................................................... p. 3
3. INSTALLING THE AUTOMATED SYSTEM ...................................................................................................... p. 4
3.1. PRELIMINARY CHECKS ................................................................................................................ p. 4
3.2. INSTALLATION DIMENSIONS ........................................................................................................ p. 4
3.2.1. GENERAL RULES FOR DETERMINING THE INSTALLATION DIMENSIONS ............................ p. 4
3.3. INSTALLATION OF THE OPERATORS ............................................................................................. p. 4
4. START-UP .................................................................................................................................................... p. 6
4.1. ADJUSTING THE ANTI-CRUSHING SYSTEM .................................................................................. p. 6
5. FINAL OPERATIONS ................................................................................................................................... p. 7
6. AUTOMATED SYSTEM TEST ......................................................................................................................... p. 7
7. MANUAL OPERATION ............................................................................................................................... p. 7
8. RESTORING NORMAL OPERATION MODE ................................................................................................ p. 7
9. MAINTENANCE .......................................................................................................................................... p. 7
10. REPAIRS ..................................................................................................................................................... p. 7
11. TROUBLE SHOOTING ................................................................................................................................. p. 8
Read this instruction manual to the letter before you begin to install the product.
Symbol
highlights notes that are important for people’s safety and for the good condition of the automated system.
Symbol
draws your attention to the notes about the product’s characteristics or operation.
FAAC S.p.A.
Via Benini, 1
40069 Zola Predosa (BO) - ITALIA
Tel.: 051/61724 - Fax: 051/758518
www.faac.it
1
732143 Rev.A.
EC DECLARATION OF CONFORMITY FOR MACHINES
(DIRECTIVE 98/37/EC)
Manufacturer: FAAC S.p.A.
Address: Via Benini, 1 - 40069 Zola Predosa BOLOGNA - ITALY
Declares that: 402 mod. operator,
• is built to be integrated into a machine or to be assembled with other machinery to create a machine under the
provisions of Directive 98/37/EC;
• conforms to the essential safety requirements of the following EEC directives:
73/23/EEC and subsequent amendment 93/68/EEC.
89/336/EEC and subsequent amendment 92/31/EEC and 93/68/EEC
and also declares that it is prohibited to put into service the machinery until the machine in which it will be
integrated or of which it will become a component has been identified and declared as conforming to the
conditions of Directive 98/37/EC.
Bologna, 01 January 2005
The Managing Director
A. Bassi
WARNINGS FOR THE INSTALLER
GENERAL SAFETY OBLIGATIONS
1) ATTENTION! To ensure the safety of people, it is important that you read
all the following instructions. Incorrect installation or incorrect use of
the product could cause serious harm to people.
2)
Carefully read the instructions before beginning to install the product.
3) Do not leave packing materials (plastic, polystyrene, etc.) within reach
of children as such materials are potential sources of danger.
4) Store these instructions for future reference.
5) This product was designed and built strictly for the use indicated in this
documentation. Any other use, not expressly indicated here, could
compromise the good condition/operation of the product and/or be a
source of danger.
6) FAAC declines all liability caused by improper use or use other than that
for which the automated system was intended.
7) Do not install the equipment in an explosive atmosphere: the presence
of inflammable gas or fumes is a serious danger to safety.
8) The mechanical parts must conform to the provisions of Standards EN
12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the Standards
mentioned above must be observed, in addition to national legal
regulations.
9) FAAC is not responsible for failure to observe Good Technique in the
construction of the closing elements to be motorised, or for any
deformation that may occur during use.
10) The installation must conform to Standards EN 12453 and EN 12445.
For non-EU countries, to obtain an adequate level of safety, the Standards
mentioned above must be observed, in addition to national legal
regulations.
11) Before attempting any job on the system, cut out electrical power .
12) The mains power supply of the automated system must be fitted with an
all-pole switch with contact opening distance of 3mm or greater. Use
of a 6A thermal breaker with all-pole circuit break is recommended.
13) Make sure that a differential switch with threshold of 0.03 A is fitted
upstream of the system.
14) Make sure that the earthing system is perfectly constructed, and
connect metal parts of the means of the closure to it.
15) The safety devices (EN 12978 standard) protect any danger areas
against mechanical movement Risks, such as crushing, dragging,
and shearing.
16) Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended
for every system, as well as a warning sign adequately secured to the
frame structure, in addition to the devices mentioned at point “15”.
17) FAAC declines all liability as concerns safety and efficient operation
of the automated system, if system components not produced by
FAAC are used.
18) For maintenance, strictly use original parts by FAAC.
19) Do not in any way modify the components of the automated system.
20) The installer shall supply all information concerning manual operation
of the system in case of an emergency, and shall hand over to the
user the warnings handbook supplied with the product.
21) Do not allow children or adults to stay near the product while it is
operating.
22) Keep remote controls or other pulse generators away from children,
to prevent the automated system from being activated involuntarily.
23) Transit through the leaves is allowed only when the gate is fully open.
24) The user must not attempt any kind of repair or direct action whatever
and contact qualified personnel only.
25) Maintenance: check at least every 6 months the efficiency of the
system, particularly the efficiency of the safety devices (including,
where foreseen, the operator thrust force) and of the release devices.
26) Anything not expressly specified in these instructions is not permitted.
2
402 AUTOMATION SYSTEM
These instructions apply to the following models:
402 CBC - 402 SBS
The FAAC 402 automated system for swing leaf gates consists of
an enbloc composed of an electric pump and a hydraulic piston
which transmits drive to the leaf.
The model
closed position, for security additional locking such as electric locks
are required.
The model without a hydraulic locking, requires the installation of
electric locks to ensure the leaf is mechanically locked.
The 402 automated systems were designed and built to automate
swing leaf gates. Do not use for any other purpose.
1. DESCRIPTION AND TECHNICAL SPECIFICATIONS
s with hydraulic locking hold the gate in the open or
1.1. DIMENSIONS
Fig. 2
CBC/SB/SBS
A OVERALL DIMENSIONS 959 mm. 959 mm.
DISTANCE BETWEEN ATTACHMENTS 664 mm. 664 mm.
B
C EFFECTIVE STROKE 240 mm. 40 mm.
2. ELECTRIC DEVICES (standard system)
OPERATOR TYPE
CBC SBS
Electric motor
Hydraulic piston
Cylinder
By-pass valves
Gerotor pump
Front attachment
Housing
Rear attachment
Fig. 1
Tab. 1: Technical specifications of “402 Operator”
MODEL 402 CBC 402 SBS
Power supply voltage 230 Vac(+6%-10%) 50 (6o) Hz
Rod extension speed 1.3 cm/s 1 cm/s
Pump flow rate 1 l/min 0.75 l/min
Traction and thrust force 0-500 daN 0-690 daN
Operating ambient
temperature -40°C - +55°C
Absorbed power 220 W
Absorbed current 1 A
Motor rotation speed 1400 rpm
Motor winding temperature 120°C
Weight 6.5 kg
Type of oil FAAC HP OIL
Protection class IP 55
Single leaf max length 1,80 m 3,00 m
Use frequency 55 (cycles/hour)
39 cycles/hour
/SB
30 cycles/hour
Fig. 3
Operators mod. 402
(provide a connector block for each operator)
Photocells
Electronic control unit
Key operated push-button T 10
Radio receiver
Flashing light
Electric lock (if necessary)
1) To lay the electrical cables, use adequate rigid
and/or flexible pipes.
2) Always separate the connection cables of the
low voltage accessories from the 230 V power
cables. Use separate sheaths to avoid any type
of interference.
3
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