Evolution RAGE5-S User Manual

RAGE5-S

Original Instructions

Instructions Originales

Written originally in UK English

Date Published: 01/07/2016

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TABLE OF CONTENTS

Introduction	Page 3
Guarantee	Page 3
Machine Specification	Page 4
Labels and Symbols	Page 5
Intended use of this Power Tool	Page 6
Prohibited use of this Power Tool	Page 6

SAFETY PRECAUTIONS	Page 7
Electrical Safety	Page 7
Outdoor Use	Page 7
General Power Tool	Page 7
Safety Instructions
Additional Safety Instructions -	Page 9
Table Saws

GETTING STARTED	Page 11
Unpacking	Page 11
Serial No. / Batch Code	Page 11
Items Supplied	Page 11
Additional Accessories	Page 11
Machine Overview	Page 12
What’s in the Box	Page 13

ASSEMBLY	Page 14
The Stand	Page 14
Riving Knife	Page 16
Blade Guard	Page 17
Rip Fence	Page 17
Checking/Adjusting the Rip Fence	Page 18
Mitre Gauge	Page 18
Dust Extraction	Page 18
Transporting	Page 18

OPERATION	Page 19
On/Off Safety Switch	Page 19
Raising/Lowering the Blade	Page 19
Tilting the Blade	Page 19
The Rip Fence	Page 20
The Mitre Gauge	Page 20
Multifunction Table Top	Page 21
Table Extensions	Page 21
Sliding Carriage	Page 22
Cross-Cutting	Page 23
Mitre Cross-Cutting	Page 23
Compound Mitre Cutting	Page 23
Repetitive Cross-Cutting	Page 24
Rip Cutting	Page 24
Bevel Ripping	Page 25
Push Stick	Page 25

MAINTENANCE	Page 25
Changing the Blade	Page 25
Riving Knife	Page 26
Cleaning	Page 26
Push Stick	Page 26
Tool Storage	Page 26
ENVIRONMENTAL	Page 26
PROTECTION
DECLARATION of	Page 27
CONFORMITY

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This Instruction Manual was originally written in UK English

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IMPORTANT

Please read these operating and safety instructions carefully and completely.

For your own safety, if you are uncertain about any aspect of using this equipment please access the relevant technical helpline, the number of which can be found on the Evolution Power Tools website. We operate several helplines throughout our worldwide organization, but technical help is also available from your supplier.

WEB: www.evolutionpowertools.com

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Congratulations on your purchase of an Evolution Power Tools machine. Please complete your product registration ‘online’ as explained in the A4 online guarantee

registration leaflet included with this machine. We sincerely thank you for selecting a product from Evolution Power Tools.

EVOLUTION’s LIMITED GUARANTEE

Evolution Power Tools reserves the right to make improvements and modifications to the product design without prior notice.

Please refer to the guarantee registration leaflet and/or the Evolution Power Tools website for details of the terms and conditions of the guarantee.

The guarantee below is applicable to machines destined for the UK mainland market only. Other markets may have specific requirements, additions or exclusions applied. Consult your dealer for details of the guarantee applied to your area/country.

All Evolution guarantees are in addition to your statutory rights.

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Evolution Power Tools will, within

the guarantee period, and from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This guarantee is void if the

tool being returned has been used beyond the recommendations in the instruction manual or if the machine has been damaged by accident, neglect, or improper service.

This guarantee does not apply to machines and / or components which have been altered, changed, or modified in any way, or subjected to use beyond recommended capacities

and specifications. Electrical components are subject to respective manufacturers’ warranties. All goods returned defective shall

be returned prepaid freight to Evolution Power Tools. Evolution Power Tools reserves the right to optionally repair or replace it with the same or equivalent item.

There is no warranty – written or verbal –

for consumable accessories such as (following list not exhaustive) blades, cutters, drills, chisels or paddles, etc. In no event shall Evolution Power Tools be liable for loss or damage resulting directly or indirectly from the use of our merchandise or from any other cause. Evolution Power Tools is not liable

for any costs incurred on such goods or consequential damages.

No officer, employee or agent of Evolution Power Tools is authorised to make oral representations of fitness or to waive any of the foregoing terms of sale and none shall be binding on Evolution Power Tools.

Questions relating to this limited guarantee should be directed to the company’s head office, or call the appropriate helpline number.

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Machine SPECIFICATIONS

MACHINE	Metric	Imperial
Motor UK/EU: 220-240V ~ 50Hz (S6 40%)	1800W	8.5A
Motor UK: 110V ~ 50Hz	1600W	15.8A
Minimum Table Surface Area:	745mm x 640mm	29-1/4 x 25-1/4 In.
Maximum Table Surface Area:	1200mm x 640mm	47-1/4 x 25-1/4 In.
Dimensions With Leg Assembly (H x W x L):	1050 x 750 x 940mm	41-1/8 x 29-1/2 x 37 In.
Dimensions Without Leg Assembly (H x W x L):	880 x 730 x 330mm	34-5/8 x 28-3/4 x 13 In.
Speed (No Load)	2500min-1	2500rpm
Net Weight	28.5kg	62 lb
Gross Weight	33.5kg	73.9 lb
CUTTING CAPACITIES
Mild Steel Plate – Max Thickness	6mm	1/4 In.
Wood - Maximum Depth Of Cut At 900	83mm	3-1/4 In.
Wood - Maximum Depth Of Cut At 450	58 mm	2-1/4 In.
Rip Capacity - Left Of The Blade	305mm	12 In.
Rip Capacity - Right Of The Blade	650mm	25-1/2 In.
Riving Knife Thickness	1.8mm	0 - 5/64 In.
BLADE
Diameter	255mm	10˝
Bore	25.4mm	1˝
Kerf	2mm	.078˝
Teeth	28	28
Max Speed	2750min-1	2750rpm

Noise & vibration Data

	Sound Pressure LPA		93.2dB(A)
	Sound Power Level LWA		106.2dB(A)
	Uncertainty K		3dB(A)
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VIBRATION

WARNING: When using this machine the operator can be exposed to high levels of vibration transmitted to the hand and arm. It is possible that the operator could develop “Vibration white finger disease” (Raynaud syndrome). This condition

can reduce the sensitivity of the hand to temperature as well as producing general numbness. Prolonged or regular users of this machine should monitor the condition of their hands and fingers closely. If any of the symptoms become evident, seek immediate medical advice.

•The measurement and assessment of human exposure to hand-transmitted vibration in the workplace is given in: BS EN ISO 5349-1:2001 and

BS EN ISO 5349-2:2002

•Many factors can influence the actual vibration level during operation e.g. the work surfaces condition and orientation and the type and condition of the machine being used. Before each use, such factors should be assessed, and where possible appropriate working practices adopted. Managing these factors can help reduce the effects of vibration:

Handling

•Handle the machine with care, allowing the machine to do the work.

•Avoid using excessive physical effort on any of the machines controls.

•Consider your security and stability, and the orientation of the machine during use.

Work Surface

•Consider the work surface material; its condition, density, strength, rigidity and orientation.

WARNING: The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used. The need to identify safety measures and to protect the operator are based on an estimation of exposure in the actual conditions of use

(taking account of all parts of the operating cycle, such as the times the tool is switched off, when it is running idle, in addition

to trigger time).

Warning: Wear hearing protection!

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LABELS & SYMBOLS

Warning: Do not operate this machine if warning and/or instruction labels are missing or damaged. Contact Evolution Power Tools for replacement labels.

Note: All or some of the symbols on the next page may appear in the manual or on the product.

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Symbol	Description
V	Volts
A	Amperes
Hz	Hertz
min-1	Speed

~Alternating Current

no	No Load Speed

Wear Safety Goggles

Wear Ear Protection

Do Not Touch

Wear Dust Protection

Wear Safety Gloves

Read Instructions

CE Certification

EAC Certification

Triman - Waste Collection

& Recycling

Waste Electrical &

Electronic Equipment

Warning

Protection Class II

Double Insulated

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INTENDED USE OF THIS POWER TOOL

WARNING: This product is a table saw and has been designed to be used with special Evolution blades. Only use accessories designed for use in this machine and/or those recommended specifically by

Evolution Power Tools Ltd.

When fitted with an appropriate blade this machine can be used to cut:

Mild Steel (Max Thickness 6mm) Aluminium (Max Thickness 6mm) Wood and wood based materials (Max Thickness 80mm)

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PROHIBITED USE OF THIS POWER TOOL

WARNING: This product is a table saw and must only be used as such. It must not be modified in any way, or used to power any other equipment or drive any other

accessories other than those mentioned in this instruction manual.

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WARNING: This machine is not intended for use by persons (including children) with

reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the safe use of the machine by

a person responsible for their safety and who is competent in its safe use.

Children should be supervised to ensure that they do not have access to, and are not allowed to play with, this machine.

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SAFETY PRECAUTIONS

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ELECTRICAL SAFETY

This machine is fitted with the correct moulded plug and mains lead for the designated market. If the mains lead or the plug are damaged in any way, they must be replaced with original replacement parts by a competent technician.

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OUTDOOR USE

WARNING: For your protection if this tool is to be used outdoors it should not be exposed to rain, or used in damp locations. Do not place the tool on damp surfaces. Use a clean, dry workbench if available. For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine.

If an extension cable is required it must be a suitable type for use outdoors and so labelled.

The manufacturers instructions should be followed when using an extension cable.

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POWER TOOL GENERAL SAFETY INSTRUCTIONS

WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Note: This power tool should not be powered on continuously for a long time.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

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1) General Power Tool Safety Warnings [Work area safety]

a)Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b)Do not operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gasses or dust. Power tools create sparks which may ignite

the dust or fumes.

c)Keep children and bystanders away while operating power tool. Distractions can cause you to lose control.

d)Do not use this machine in an enclosed room.

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2) General Power Tool Safety Warnings [Electrical Safety]

a)Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.

b)Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is

earthed or grounded.

c)Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d)Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e)When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f)If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

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3) General Power Tool Safety Warnings [Personal Safety].

a)Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b)Use personal protective equipment. Always wear eye protection to prevent injury from sparks and chippings. Protective equipment such as dust masks, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce

personal injuries.

c)Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising the power tools that have the switch on

invites accidents.

d)Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of a power tool may result in personal injury .

e)Do not overreach. Keep proper

footing and balance at all times. This enables better control of the power tool in unexpected situations.

f)Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g)If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

h)When cutting metal, gloves should be worn before handling to prevent from getting burnt from hot metal.

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4) General Power Tool Safety Warnings [Power tool use and care].

a)Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at a rate for which it was designed.

b)Do not use the power tool if the switch does not turn it on or off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c)Disconnect the power tool from the power source and/or battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventative safety measures reduce the risk of starting the power tool accidentally.

d)Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these Instructions

to operate the power tool. Power tools are dangerous in the hands of untrained users.

e)Maintain power tools. Check for misalignment or binding of moving parts, breakage of moving parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f)Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g)Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

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5) General Power Tool Safety Warnings [Service]

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

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HEALTH ADVICE

WARNING: When using this machine, dust particles may be produced. In some instances, depending on the materials you are working with, this dust can be particularly harmful.

If you suspect that paint on the surface of material you wish to cut contains lead,

seek professional advice. Lead based paints should only be removed by a professional and you should not attempt to remove it yourself. Once the dust has been deposited on surfaces, hand to mouth contact can result in the ingestion of lead. Exposure to even low levels of lead can cause irreversible brain and nervous system damage. The young and unborn children are particularly vulnerable. You are advised to consider the risks associated with the materials you are working with and to reduce the risk of exposure. As some materials can produce dust that may be hazardous to your health, we recommend the use of an approved face mask with replaceable filters when using this machine.

•Do not use saw blades which are damaged or deformed.

•Replace the table insert/access plate if worn.

•Use only blades as recommended in this manual, which conform to EN 847-

When changing a saw blade ensure that the width of the groove (kerf) cut by the blade is slightly greater than the thickness of the riving knife. Also the thickness of the blade body must not be greater than the thickness of the riving knife.

•Takecarethattheselectionofthesaw bladeissuitableforthematerialtobecut.

•Wear suitable personal protective equipment when necessary.

This could include:

•Hearing protection to reduce the risk of induced hearing loss.

•Respiratory protection to reduce the risk of inhalation of harmful dust.

•Wearing gloves when handling saw blades or rough material.

You should always:

•Work in a well-ventilated area.

•Work with approved safety equipment, such as dust masks that are specially designed to filter microscopic particles.

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•Saw blades should be carried in a holder whenever practicable.

•Never perform any operation freehand. This means using only your hands to support or guide the workpiece. Always use either the fence or mitre gauge to position and guide the work.

WARNING: the operation of any power tool can result in foreign objects being thrown towards your eyes, which could result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shield or a full face shield where necessary.

ADDITIONAL SAFETY INSTRUCTIONS - TABLE SAWS

WARNING: Before using your table saw it is important that you read and understand these safety rules. Failure to follow these rules could result in serious injury to the operator or damage to the table saw.

WARNING: Freehand cutting is a major cause of accidents and should not be attempted.

•Never attempt to free a stalled blade without first turning the saw off.

Turn the power off immediately to prevent damage to the motor.

•Provide adequate support for long or wide workpieces.

•Avoid awkward operations and hand positions where a slip could cause your hand to move into the blade.

•Always use the blade guard. The blade guard must always be used in every operation.

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