ETC CE 414, CE 410, CE 426, CE 436, CE 450 Assembly Manual

Part Number: 7060M2510-06.01 Rev: C

Released: 2017-07

Source Four

®

CE Assembly Guide

Production Dates: September 2004–Present

ETC® and Source Four® are registered trademarks of Electronic Theatre Controls, Inc. in the United
States and other countries.

All other trademarks, both marked and not marked, are the property of their respective owners.

ETC intends this document, whether printed or electronic, to be provided in its entirety.This
product is intended for professional use only. Read this entire document before using this product.

Table of Contents i

Table of Contents

Declaration of Conformity . . . . . . . . . . . . . . . . . 1

Help from ETC Technical Services . . . . . . . . . . . . 2

Basic Luminaire . . . . . . . . . . . . . . . . . . . . . . . . . .3

Assembling the Basic Luminaire . . . . . . . . . . . . . . . . . . . . . . . .4

Lamp Socket Assembly . . . . . . . . . . . . . . . . . . . .5

Assembling the Lamp Socket . . . . . . . . . . . . . . . . . . . . . . . . . .6

Reflector Housing Assembly . . . . . . . . . . . . . . . .9

Removing the Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Installing the Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Cleaning the Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Shutter Barrel Assembly . . . . . . . . . . . . . . . . . . 11

Assembling the Shutter Barrel . . . . . . . . . . . . . . . . . . . . . . . .12

Lens Tubes: 19°, 26°, 36°, and 50°. . . . . . . . . . .14

Assembling the Lens Tube: 19°, 26°, 36°, and 50° . . . . . . . . .15

Lens Positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Lens Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Assembling the Lens Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Cleaning the Glass Lens: 19°, 26°, 36°, 50°, and

all EDLT lenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Lens Tube: 10° . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Lens Tube: 5° . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Assembling the Lens Tubes: 5° and 10° . . . . . . . . . . . . . . . . .21

Cleaning the Polymer Lenses: 5° and 10°. . . . . . . . . . . . . . . .21

ii Source Four CE Assembly Guide

Lens Tube: 14° . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Lens Markings and Positions: 14° . . . . . . . . . . . . . . . . . . . . . .23

Assembling the Lens Tube: 14°. . . . . . . . . . . . . . . . . . . . . . . .23

Cleaning the Glass Lenses: 14° . . . . . . . . . . . . . . . . . . . . . . . .23

Lens Tube: 70° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Lenses: 70° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Lens Markings and Positions: 70° . . . . . . . . . . . . . . . . . . . . . .26

Assembling the Lens Tube: 70°. . . . . . . . . . . . . . . . . . . . . . . .26

Cleaning the Glass Lens: 70° . . . . . . . . . . . . . . . . . . . . . . . . . .26

Lens Tube: 90° . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Lenses: 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Lens Markings and Positions: 90° . . . . . . . . . . . . . . . . . . . . . .29

Assembling the Lens Tube: 90°. . . . . . . . . . . . . . . . . . . . . . . .29

Cleaning the Glass Lens: 90° . . . . . . . . . . . . . . . . . . . . . . . . . .29

Declaration of Conformity 1

Declaration of Conformity

We, Electronic Theatre Controls, Europe Ltd., declare under sole responsibility that the
product:

Product name: Source Four CE

Product type/model: Source Four CE series (405, 410, 414, 419, 426, 436, 450,

470, 490)

Lot: n/a

Batch/Serial number: n/a

Item numbers: one of each model

to which this declaration relates in conformity with the following standards:

EN60598-1:2000 Luminaires, General requirements and tests

EN60598-2-17:1990 Specification for luminaires for stage lighting, television,

film, and photographic studios (outside and indoor) ­equiv. BS 4533-102.17:1990

following the provisions of EU LV Directive(s) 73/23/EEC

London, United Kingdom Mr. Adam Bennette

(Place of issue) (Name of authorised person)

(Date of issue) (signature of authorised person)

Electronic Theatre Controls, Ltd. Registered office:
Unit 26-28, Victoria Industrial Estate, Grant Thornton House
Victoria Road, London W3 6UU U.K. Melton St., London NW1 28W, England
Telephone (+44) (0)20 8896 1000 Registered in England No. 3057796
Fax (+44) (0)20 8896 2000 VAT No. 6629487 90

2 Source Four CE Assembly Guide

Help from ETC Technical Services

If you are having difficulties, your most convenient resources are the references given in this
assembly guide. To search more widely, try the ETC website at etcconnect.com.

You can also contact ETC Technical Services directly at one of the offices identified below.
Emergency service is available from all ETC offices outside of normal business hours.

When calling for help, please have the following information handy:

• Product name and model

• Other components in your system (Dimmers, consoles, etc.)

Americas United Kingdom

ETC, Inc. ETC Ltd
Technical Services Department Technical Services Department
3031 Pleasant View Road 26-28 Victoria Industrial Estate
Middleton, WI 53562 Victoria Road,
800-775-4382 (USA, toll-free) London W3 6UU England
[phone] [phone]

[e-mail] [e-mail]

Asia Germany

ETC Asia ETC GmbH
Technical Services Department Technical Services Department
Room 1801, 18/F Ohmstrasse 3
Tower 1, Phase 1 Enterprise Square 83607 Holzkirchen, Germany
9 Sheung Yuet Road [phone]
Kowloon Bay, Kowloon, Hong Kong [e-mail]
[phone]

[e-mail]

Basic Luminaire 3

Basic Luminaire

Reference Part Number Description Quantity

1 7060A2208 Lamp socket assembly (See

page 6

)1

2 7060A2211 Reflector housing assembly, single clutch 1

2A 7060A2220 Reflector housing assembly, double clutch 1

3 7060A2012 Shutter barrel assembly 1
4 7060A2000-K 5° lens tube, with knob (See

page 20

)1

5 7060A2001-K 10° lens tube, with knob (See

page 19

)1

6 7060A2050-K 14° lens tube, with knob (See

page 22

)1

7 7060A2202-K 19° lens tube (6 x 16), with knob (See

page 14

)1

8 7060A2203-K 26° lens tube (6 x 12), with knob (See

page 14

)1

9 7060A2204-K 36° lens tube (6 x 9), with knob (See

page 14

)1

10 7060A2205-K 50° lens tube (4.5 x 6), with knob (See

page 14

)1

11 7060A2051-K 70° lens tube, with knob (See

page 24

)1

12 7060A2052-K 90° lens tube, with knob (See

page 27

)1
13 7060A4008-01 Knob set with male insert 2
14 HW5143 Washer, flat fiber 1
15 HW5197 Screw, 1/4-20 x 5/8, black zinc 2
17 HW5200 Washer, spacer, .253 x .281 x .438 1
18 HW349 Washer, Ext #8, .170 x .381 x .023, zinc 1
19 HW3117 Screw, 8-32 x 3/8, Taptite 1

1

2

2A

13

13

14

15

Figure 1

4
5
6
7
8

9
10
11
12

3

Colour frame

Gel retainer

clip

15

17

18

19

4 Source Four CE Assembly Guide

Assembling the Basic Luminaire

1: Follow instructions under

Assembling the Lamp Socket

on

page 6

.

2: Follow instructions under

Reflector Housing Assembly

on

page 9

.

3: Follow instructions under

Shutter Barrel Assembly

on

page 11

.
4: Assemble Lens Tubes following the instructions for your applicable lens degree application.
5: Insert lens tube assembly (4–12) fully into the shutter barrel assembly (3). Align the mounting

hole with the slot and secure with knob (13). Install screw (15) and spacer (16) on top of shutter
barrel. See

Figure 1

.

6: Install reflector housing (2) onto shutter barrel assembly (3) and align the two mounting holes.

Secure with screw (15) top of reflector housing and knob (13) on bottom. Tighten both securely.
See

Figure 1

.

7: Install the lamp socket assembly (1) to the reflector housing (2) and secure with brass knurled

screw on rear of lamp socket assembly.
8: Secure the earth bond wire to the luminaire body using screw (19) and washer (18).
9: Release the gel retaining clip by pushing it sideways while gently pulling backwards.

10: Insert the colour frame.
11: Lock the clip by pushing sideways while gently pushing it forward.

Lamp Socket Assembly 5

Lamp Socket Assembly

Reference Part Number Description Quantity

1 7060A3055 Housing, socket, casting, painted 1
2 7060A3007 Socket, light baffle casting, raw 1
3 7060A4007 Knob, X-Y, lamp set 1
4 7060A4008-02 Knob, Z, lamp set w/female insert 1
5 7060A4011 Bushing, cup 1
6 7060A3011 Hub, index, casting 1
7 7060A3012 Spring, lamp retainer 1
8 HW748 Spring, compression 1

9 7060B7013 Complete CE socket assembly 1
10 HW534 Nut, hex, 1/4-20, black zinc 1
11 7060A3025 Screw, 1/4-20 knurled head 1
12 HW746 Retaining ring, flat, Southco 1
13 HW5123 Nut, hex, 9/16-18, black zinc 1
14 HW747 Washer, wave 1
15 7060A3056 Clamp, strain relief, painted 1
16 HW3103 Screw, 8-32 x 5/8 PhFHMS, black zinc 2
17 HW5122 Bolt, 1/4-20 x 1.75, full thread, black zinc 1
18 HW8209 Clip Tinnerman 1
19 7060B7014 Source Four CE ground wire 1
20 7060B7013 Source Four CE cable assembly 1
21 HW749 Spring, ground 1
22 HW349 Washer, ext. #8 1
23 7060A4037 Handle, insulated rear, black 1
24 HW2181 Screw, 6-32 x 3/4, Taptite 4
25 7060A3085 Source Four lamp retainer wire 1
26 7060A7017 Source Four retainer wire 1
27 HW385 Screw, 8-32 x 3/8, PhPHMS, SEMS 2
28 HW2125 Screw, 6-32 x 3/8, PhFHTC, Typ 1, zinc 1

6

5

1

13

20

21

9

10

19

2

25

17

18

23

24

11

4

3

8

12

15

16

19

7

22

Figure 2

4

28

26

26

6 Source Four CE Assembly Guide

Assembling the Lamp Socket

Tools Required:

• Open-end adjustable wrench or a 7/16” (11 mm) socket

• Needle-nose pliers

• #2 Phillips screwdriver

1: Set the crossbar of the retainer clip (25) under the two hooks on the clip bracket as shown in

Figure 3

.

2: Place the Tinnerman clip (18) over the retainer clip crossbar between the two hooks and press it

down firmly until it snaps into place.

3: Insert the bolt (17) through the light baffle socket casting (2). See

Figure 4

.

4: Install the green and yellow ground wire assemblies (19 and 22) on the bolt (17) with the prongs

on the crimped connectors toward the casting. Run both wires through the indent in the lip

around the bolt hole. Secure with nut (10) and tighten securely (6.7 Newton meters).
5: Place the socket assembly (9) into the light baffle socket casting (2). Be sure it is well seated.
6: Install the lamp retainer spring (7). The lamp retainer spring secures the socket. Insert the spring

one end at a time, making sure that the rectangular slot in each side of the spring seats on the

corresponding tab in the casting. See

Figure 4

.

Note:

If the spring does not seat correctly, coax it into place with a screwdriver or needle­nose pliers.

18

25

Figure 3

18

17

2

22

19

25

9

7

10

Figure 4

28

Lamp Socket Assembly 7

7: Install the bushing cup (5) into the housing socket casting (1) as shown in

Figure 5

. The cup

should slide smoothly up and down, but not side to side.
8: Insert the threaded end of the index hub (6) through the holes in the bushing cup and the back

of the housing socket casting (1).
9: Slide the X-Y knob (3) over the exposed index hub bolt (6), then insert the wave washer (14) on

the bolt and secure with the 9/16 hex nut (13). Hand-tighten the X-Y knob (3).

10: Insert the knurled head screw (11) through the housing socket casting (1) as shown in

Figure 6

.

11: Install the ground spring (21) onto the screw and secure it with the Southco flat retaining

ring (12). Install the Southco ring with its prongs away from the casting.

12: Lay the leads in the bottom half of the cable clamp (located in the housing socket casting [1]),

making sure that the cable insulation jacket extends slightly past the screw holes in the housing

socket casting. Then, route the wires as shown in

Figure 7

.

13: Install the top half of the cable clamp (15) and secure it with the two screws (16). Tighten the

screws alternately to ensure a solid connection.

Note:

Install the wave washer with the upward curve toward the hex nut.

Note:

Use pliers to straighten the Southco retaining ring (12) if it bends when you install it
on the bolt.

CAUTION:

You must follow the wire routing diagram to ensure that the socket leads do
not interfere with the lamp focus mechanism.

5

1

6

14

13

3

Figure 5

11

15

1

22

21

12

Cable Clamp in

Housing

16

8

4

Figure 6

Figure 7

Brown wire

Green/Yellow

wire

17

26

9

Safety wire

Blue wire

Green/Yellow

wire