Epson Stylus Photo Service manual

EPSON
EPSON Stylus Photo
SERVICE MANUAL
COLOR INK-JET PRINTER
SEIKO EPSON CORPORATION
4007542
NOTICE
All rights reserved. Reproduction of any part of this manual in any form whatsoever
without SEIKO EPSON’s express written permission is forbidden. The contents of this manual are subjects to change without notice.
All efforts have been made to ensure the accuracy of the contents of this manual.
However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them. The above notwithstanding SEIKO EPSON can assume no responsibility f or any errors
in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:
Other product names used herein are for identification purposes only and may be trademarks or registered trademarks of their respective companies.
Copyright  1997 by SEIKO EPSON CORPORATION Nagano, Japan
ii

PRECAUTIONS

Precautionary notations throughout the text are categorized relative to 1) personal injury and 2) damage to equipment.
WARNING
CAUTION
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by WARNING Headings. Signals a precaution which, if ignored, could result in damage to equipment.
WARNING
1. ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL. DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CO NNECTED, USE EXT REME CAUT ION IN W O RKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
CAUTION
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED O NLY BY EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT T HE SOURCE VOLT AGE IS THE SAME AS T HE RATED VOLT AGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT T HE EPSON PRODUCT HAS BEEN DISCONNECT ED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
iii

PREFACE

This manual descr ibes functions , theory of electrical and m echanical operations , maintenanc e, and repair of EPSON Stylus Photo. The instructions and procedur es included herein are intended for the experience r epair technician, and attention should be given to die precautions on the preceding page. The Chapters are organized as follows:
CHAPTER 1. GENERAL DESCRIPTION
Provides a general product overview, lists specifications, and illustrates the main components of the printer.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of printer operation.
CHAPTER 3. DISASSEMBLY AND ASSEMBLY
Includes a step-by-step guide for product disassembly and assembly.
CHAPTER 4. ADJUSTMENT
Includes a step-by-step guide for adjustment.
CHAPTER 5. TROUBLESHOOTING
Provides EPSON-approved techniques for troubleshooting.
CHAPTER 6. MAINTENANCE
Describes preventive maintenance techniques and lists lubricants and adhesives required to service the equipment.
APPENDIX
Describes connector pin assignments, circuit diagrams, circuit board component layout and exploded diagram.
The contents of this manual are subject to change without notice.
iv

REVISION SHEET

Revision Issued Data Contents
Rev. A March 26, 1997 First issue
v

TABLE OF CONTENTS

CHAPTER 1. GENERAL DESCRIPTION CHAPTER 2. OPERATING PRINCIPLES CHAPTER 3. DISASSEMBLY AND ASSEMBLY CHAPTER 4. ADJUSTMENT CHAPTER 5. TROUBLESHOOTING CHAPTER 6. MAINTENANCE APPENDIX
vi
Chapter 1

Product Descriptions

1.1 Features.................................................................................................................1-1
1.2 Specifications.......................................................................................................1-2
1.2.1 Printing Specification............................................................................................................. 1-2
1.2.2 Paper Specification ................................................................................................................ 1-4
1.2.2.1 Cut Sheet...................................................................................................................1-4
1.2.2.2 Transparency, Glossy Paper.....................................................................................1-4
1.2.2.3 Envelope....................................................................................................................1-4
1.2.2.4 Index Card................................................................................................................. 1-4
1.2.3 Adjust Lever Settings (PG adjust lever)............................................................................... 1-5
1.2.4 Printing Area...........................................................................................................................1-6
1.2.4.1 Cut Sheet...................................................................................................................1-6
1.2.4.2 Envelope....................................................................................................................1-7
1.2.5 Environmental Condition....................................................................................................... 1-8
1.2.6 Ink Cartridge Specifications.................................................................................................. 1-9
1.2.6.1 Black Ink Cartridge....................................................................................................1-9
1.2.6.2 Color Ink Cartridge .................................................................................................. 1-10
1.2.7 Physical Specification.......................................................................................................... 1-11
1.2.8 Input Data Buffer .................................................................................................................. 1-11
1.2.9 Electric Specification ........................................................................................................... 1-12
1.2.10 Reliability............................................................................................................................. 1-12
1.2.11 Safety Approvals................................................................................................................. 1-12
1.2.12 Acoustic Noise.................................................................................................................... 1-12
1.2.13
CE Marking.......................................................................................................................... 1-12
1.2.14 Printer Language and Emulation...................................................................................... 1-13
1.3 Interface...............................................................................................................1-14
1.3.1 Parallel Interface (Forward Channel).................................................................................. 1-14
1.3.2 Parallel Interface (Reverse Channel) .................................................................................. 1-15
1.3.3 Serial Interface...................................................................................................................... 1-18
1.3.4 Prevention Hosts from Data Transfer Time-out.................................................................1-19
1.3.5 Interface Selection................................................................................................................ 1-19
1.4 Control Panel ......................................................................................................1-20
1.4.1 Indicators............................................................................................................................... 1-20
1.4.2 Panel Functions.................................................................................................................... 1-21
1.4.3 Printer Condition and Panel Status.................................................................................... 1-22
1.5 Error Status.........................................................................................................1-23
1.5.1 Ink Out ................................................................................................................................... 1-23
1.5.2 Paper Out............................................................................................................................... 1-23
1.5.3 Paper Jam.............................................................................................................................. 1-23
1.5.4 No Ink-Cartridge ...................................................................................................................1-24
1.5.5 Maintenance Request........................................................................................................... 1-24
1.5.6 Fatal Errors............................................................................................................................ 1-24
1.6 Printer Initialization ............................................................................................1-25
1.7 Initialization Settings..........................................................................................1-25
1.8 Main Components..............................................................................................1-26
1.8.1 C209 Main Control Board.....................................................................................................1-26
1.8.2 C206 PSB/PSE(Power Supply) Board .................................................................................1-27
1.8.3 C209PNL Panel Unit..............................................................................................................1-27
1.8.4 Printer Mechanism................................................................................................................1-27
1.8.5 Housing..................................................................................................................................1-28
EPSON Stylus Photo
1.1 Features
EPSON Stylus Photo is a high quality color ink jet printer designed for printing photo images and color graphics. The major printer features are;
High color print quality
720(H) x 720(V) dpi printing
6 color printing CMYK and output of photo quality by light-C/M
Traditional and New Microwave
32 nozzles x 6 (Black, Cyan, Magenta, Yellow, Light Cyan, Light Magenta)
During 360 dpi printing, 1 dot is fired by 2 shots, and 1 dot is fired by 1 shot during 720 dpi printing.
Built-in auto sheet feeder
Holds 100 cut-sheets (55g/‡u)
Holds 10 envelopes
Holds 50 transparency films
Holds 65 special papers
Built-in 2 I/F
Mac serial I/F(up to approx.900 kbps)
Bi-directional parallel I/F(Nibble mode. IEEE-1284 level 1 device)
High-speed print
200cps
By driving the print head at frequency; 14.4KHz, printing speed is twice faster than Stylus Color.
Windows/Macintosh exclusive
Compact size
Non-operating : 429mm(W) x 234mm(D) x 162mm(H)
Operating : 429mm(W) x 695mm(D) x 309mm(H)
Weight : 5.2Kg(without cartridge)
Acoustic noise
Approximately 45 dB
One unit combined with black and color heads
The following table shows consumable and option.
Table 1-1. Consumables and options
Item Code Remark
Black Ink Cartridge S020093 Color: Black Color Ink Cartridge S020110 Color: Cyan/Magenta/Yellow/Light
Light Cyan/Light Magenta EPSON 360 dpi Ink Jet Paper S041025 Size: A4(200 sheets) EPSON 360 dpi Ink Jet Paper S041059 Size: A4(100 sheets) EPSON 360 dpi Ink Jet Paper S041060 Size: Letter(100 sheets) Photo Quality Ink Jet Paper S041026 Size: A4(200 sheets) Photo Quality Ink Jet Paper S041061 Size: A4(100 sheets) Photo Quality Ink Jet Paper S041062 Size: Letter Photo Quality Ink Jet Paper S041067 Size: Legal Photo Quality Glossy Paper(New Release) S041126 Size: A4 Photo Quality Glossy Paper(New Release) S041124 Size: Letter Photo Quality Glossy Film S041071 Size: A4 Photo Quality Glossy Film S041072 Size: Letter Photo Quality Glossy Film S041107 Size: A6 Ink Jet Transparencies S041063 Size: A4 Ink Jet Transparencies S041064 Size: Letter Photo Quality Ink Jet Card S041054 Size: A6 Photo Quality Ink Jet Card S041121 Size: 5.8 inches Photo Quality Ink Jet Card S041122 Size: 10.8 inches Photo Quality Self Adhesive Sheet S041106 Size: A4
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Chapter 1 Product Description
2

1.2 Specifications

This section describes each specification for EPSON Stylus Photo; 1) Printing specification, 2) Paper specification, 3) Adjust lever settings, 4) Printing area, 5) Environmental condition, 6) Ink Cartridge specification, 7) Physical specification, 8) Electric specification, 9) Reliability.
1.2.1 Printing Specification
Print method
On demand ink jet (E-CHIPS type. One unit combined with black and color head)
Nozzle configuration
Black head: 32 nozzles (Space between nozzle: 90DPI)
Color head: 32 nozzles/ each color x 5 colors (Space between nozzle: 90DPI)
Note)
During 360 dpi printing mode, one line is completed by 2-pass for black and by 4-pass for CMYcm.
Print direction
Bi-direction with logic seeking
Print speed
Raster Graphics Mode. Refer to Table 1-2.
Table 1-2. Raster Graphics Mode
Horizontal Resolution Printable Area Available Dot CR Speed(IPS)
180 dpi 8.26 inch 1488 20 IPS 360 dpi 8.26 inch 2976 20 IPS 720 dpi 8.26 inch 5952 20 IPS
Character Mode*. Refer to Table 1-3.
Table 1-3. Character Mode
Character Pitch Printable Colums LQ Speed
10CPI 80 200CPS **
Note)
* Reference only.
**This value is the speed of one print-pass in which the 1/4of character matrix is printed.
Nozzle arrangement
Refer to figure1-1.
22.5777 mm (320/360")
10.16 mm (144/360")
2.2578 mm (32/360")
#32
(4/360")
0.2822 mm
#1
Black
Cyan
Light Cyan
Magenta
Light Magenta
Yellow
Figure 1-1. Head Nozzle Arrangement
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EPSON Stylus Photo
3
Feeding method
Friction feed with ASF
Line spacing
1/6 inch or programmable at 1/360 inch
Paper path
Cut-sheet ASF(Top entry)
Feeding speed
66.6ms (1/6 inch)
3.0 inch/sec (Continuous)
Ink supply
Exclusive ink cartridge(Black and CMYcm)
Built in ASF
Size : Index card•`Legal
Thickness : Less than 8mm
Paper capacity : Holds 100 Cut sheets
: Holds 10 Envelopes : Holds 10 transparency sheet : Holds 65 ink jet papers (A4) : Holds 30 index card (A6) : Holds 30 glossy papers
Note1)
Those numbers above should be considered as reference. The actual paper accumulation should
be considered first.
Note2) Note3)
transparency sheet.
The printer can hold 10 transparency sheets only when the top margin is 30mm. Otherwise, only
one sheet can be hold. Change the paper support position for the transparency printing position when you print on the
Character tables*
PC437(US, Standard Europe)
PC850(Multilingual)
Typeface*
Bit map LQ font : EPSON Courier 10CPI
Control code
ESC/P Raster
EPSON Remote command
Note)
* Reference only.
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Chapter 1 Product Description
4
1.2.2 Paper Specification
This section describes the printable area and types of paper that can be used in this printer.
Note)
1.2.2.1 Cut Sheet
Do not perform reverse feed more than 9.5mm(0.38”).
[Size]
[Thickness]
[Weight]
[Quality]
: A4 [Width 210mm(8.3”) x Length 297mm(11.7”)] : Letter [Width 216mm(8.5”) x Length 279mm(11.0”)] : B5 [Width 182mm(7.2”) x Length 257mm(10.1”)] : Legal [Width 216mm(8.5”) x Length 356mm(14.0”)] : Statement [Width 139.7mm(5.5”) x Length 215.9mm(8.5”)] : Exclusive [Width 190.5mm(7.5”) x Length 254mm(10”)]
: 0.08mm(0.003”) - 0.11mm(0.004”)
2
: 64g/m : Exclusive paper, Bond paper, PPC
(17Ib.) - 90g/m2 (24Ib.)
1.2.2.2 Transparency, Glossy Paper
[Size]
[Thickness]
Note)
Transparency printing is only available at normal temperature.
: A4 [Width 210mm(8.3”) x Length 297mm(11.7”)] : Letter [Width 216mm(8.5”) x Length 279mm(11.0”)]
: 0.075mm(0.003”) - 0.085mm(0.0033”)
1.2.2.3 Envelope
[Size]
[Thickness]
[Weight] [Quality]
Note 1) Note 2)
Envelope printing is only available at normal temperature. Keep the longer side of the envelope horizontally at setting.
: No.10 [Width 241mm(9 1/2”) x Length 104.8mm(4 1/8”)] : DL [Width 220mm(8.7”) x Length 110mm(4.3”)] : C6 [Width 162mm(6.4”) x Length 114mm(4.5”)]
: 0.16mm(0.006”) - 0.52mm(0.02”) : 45g/m : Bond paper, Plain paper, Air mail
1.2.2.4 Index Card
[Size]
[Thickness]
Note 1) Note 2)
Note 3) Note 4)
No curled, wrinkled, scuffing or torn paper be used.
Set the lever to the proper position according to the paper type you print. (Refer to section
1.2.3 for details) Printing should be performed at room temperature in spite of the paper types.
Perform printing under the room temperature.
: A6 Index card: [Width 105mm(4.1”) x Length 148mm(5.8”)] : A5 Index card: [Width 148mm(5.8”) x Length 210mm(8.3”)] : 5x8” Index card: [Width 127mm(5.0” x Length 203mm(8.0”)] : 10x8” Index card: [Width 127mm(5.0”) x Length 203mm(8.0”)]
: Less than 0.23mm(0.0091”)
2
(12Ib.) - 75g/m2 (20Ib.)
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EPSON Stylus Photo
5
1.2.3 Adjust Lever Settings (PG adjust lever)
The adjust lever located on the right side(blue) that is under the printer cover needs to be set to the proper position according to the paper you print. (Refer to the table below). Also, if there is any dirt caused by friction on the wavy or wrinkled paper, this can be prevented by changing the lever position to rear position (marked with “+”) in spite of paper types.
Table 1-4. Adjust Lever Settings
Paper Lever position PG adjustment value
Normal paper, Coated paper Envelopes Rear(+) 0.9 mm (1.94mm between head and paper
Front (0) 0 mm (1.04mm between head and paper feed
assembly)
feed assembly)
+
Figure 1-2. Adjust Lever
0
Paper Adjust Lever
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Chapter 1 Product Description
6
1.2.4 Printing Area
1.2.4.1 Cut Sheet
The following table shows printable area.
Table 1-5.Printable Area for Cut Sheet
Paper size PW(Paper
width)
(typ)
PL(Paper
Length)
(typ.)
LM(Left margin)
(min.)
RM(Right
margin)
(min.)
TM(Top margin)
(min.)
BM(Bottom
margin)
(min.)
A4 210mm(8.3”) 297mm(11.7”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Letter 216mm(8.5”) 279mm(11.0”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
B5 182mm(7.2”) 257mm(10.1”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Legal 216mm(8.5”) 356mm(14.0”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Statement 139.7mm(5.5”) 215.9mm(8.5”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Executive 190.5mm(7.5”) 254mm(10”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
LM
Printable area
RM
TM
PL
BM
PW
Figure 1-3. Printing Area for Cut Sheet
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EPSON Stylus Photo
7
1.2.4.2 Envelope
The table and figure below show the printable area for envelopes.
Table 1-6. Printable Area for Envelope
Paper size LM(Left margin)
(min.)
RM(Right margin)
(min.)
TM(Top margin)
(min.)
BM(Bottom
margin)
(min.)
#10 28mm(1.10”) 3mm(0.12”) 3mm(0.12”) 14mm(0.55”)
DL 7mm(0.28”) 3mm(0.12”) 3mm(0.12”) 14mm(0.55”) C6 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.55”)
LM
RM
TM
Printable Area
BM
Figure 1-4. Printing Area for Envelope
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Chapter 1 Product Description
8
1.2.5 Environmental Condition
Temperature
Operating :10 to 35°C (Refer to the figure below for condition)
Non-operating : -20 to 60°C (with shipment container)
Note)
1 month at 40°C and 120 hours at 60°C
Humidity
Operating : 20 - 80% RH (without condensation. Refer to the figure below for
condition)
Non-operating : 5 - 85% RH (without condensation and with shipment container)
Humidity (%RH)
Guranteed Range
Resistance to shock
Operating : 1G, within 1 ms X,Y,Z directions
Non-operating : 2G, within 2 ms X,Y,Z directions (with shipment container)
Resistance to vibration
Operating : 0.15G, 10 - 55Hz X,Y,Z directions
Non-operating : 0.50G, 10 - 55Hz X,Y,Z directions (with shipment container)
Note 1) Note 2)
During non-operating, make sure that the head is capped.
During the transport, make sure that the head is capped and ink cartridge is
installed to the printer.
Note 3)
If the head is not capped at the power-off state, turn the power on with installed ink cartridge and turn off the power after confirming that Power on operation is completed and the head is capped.
Note 4)
Ink will be frozen under -4°C environment, however it will be useable after placing it more than 3 hours at 25°C.
(50 F)
(80 F)
(95 F)
Temperature
( F)
Figure 1-5. Temperature/Humidity of
Range
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EPSON Stylus Photo
9
1.2.6 Ink Cartridge Specifications
1.2.6.1 Black Ink Cartridge
Table 1-7. Black Ink Cartridge Specifications
Item Specifications
Type Exclusive cartridge Color Black Print capacity 540 pages / A4 (ISO/IE10561 Letter Pattern at 360 dpi) Validity 2 years from production date(sealed in package) / 6months(out of package) Environmental conditions
Temperature
Storage : -20 - 40°C (within a month at 40°C)
Packing storage : -30 - 40°C (within a month at 40°C)
Transit : -30 - 60°C (within 120 hours at 60°C and within a month
at 40°C)
Humidity
5 - 85%(without condensation)
Resistance to vibration
Sealed in package : 5 - 55Hz
Acceleration : 29.4m/s less than 3G
Direction : X, Y, Z direction
Time : 1 hour
Drop
Sealed in package :
Dropping height : Less than 0.8m
Direction : Drop it facing the 6 areas, bottom, sides and one edge down.
Dimension 19.8mm(W) x 52.7mm(D) x 38.5mm(H) Weight
Note 1) Note 2) Note 3)
Ink cartridge can not re-fill, only ink cartridge is prepared for article of consumption.
Do not use the ink cartridge which is passed away the ink life.
Ink will be frozen under -4°C environment, however it will be usable after placing it more than 3 hours at room temperature.
Total ink cartridge : 54g
Total ink :16.4±0.5g (Quantity in the ink cartridge)
Consumable ink :More than 12.1g(Usable ink quantity until ink ends)
Figure 1-6. Black Ink Cartridge
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0
1.2.6.2 Color Ink Cartridge
Table 1-8. Color Ink Cartridge Specification
Item Specifications
Type Exclusive cartridge Color 5 Colors(Magenta, Cyan, Yellow, Light Magenta, Light Cyan) Print capacity 190 pages / A4 (360 dpi, 5% duty each color) Validity 2 years from production date (sealed in package) / 6months(out of package) Environmental conditions
Temperature
Storage : -20 - 40°C (within a month at 40°C)
Packing storage : -30 - 40°C (within a month at 40°C)
Transit : -30 - 60°C (within 120 hours at 60°C and within a month
at 40°C)
Humidity
5 - 85%(without condensation)
Resistance to vibration
Sealed in package : 5 - 55Hz
Acceleration : 29.4m/s less than 3G
Direction : X, Y, Z direction
Time : 1 hour
Drop
Sealed in package :
Dropping height : Less than 0.8m
Direction : Drop it facing the 6 areas, bottom, sides and one edge
down.
Dimension 51.4mm(W) x 52.7mm(D) x 38.5mm(H) Weight
Note 1) Note 2) Note 3)
Ink cartridge can not re-fill, only ink cartridge is prepared for article of consumption.
Do not use the ink cartridge which is passed away the ink life.
Ink will be frozen under -4°C environment, however it will be usable after placing it more than 3 hours at room temperature.
Total ink cartridge : 81g
Total ink : 8.6±0.5g (Each color quantity in the ink cartridge)
Only Yellow 11.7±0.5g
Consumable ink : More than 8.7g for Yellow and 6.1g for other colors. (Usable ink quantity until ink ends)
Yellow
(Y)
Cyan
(C)
Light Magenta
Magenta(M)
(LM)
Light Cyan(LC)
Figure 1-7. Color Ink Cartridge
1-1
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EPSON Stylus Photo
1.2.7 Physical Specification
[Dimension]
[Weight]
309mm
: 429mm(W) x 234mm(D) x 162mm(H) : 429mm(W) x 695mm(D) x 309mm(H) with extended stacker and paper support.
: 5.2Kg
695mm
162mm
429mm
Figure 1-8. Dimension of EPSON Stylus Photo
1.2.8 Input Data Buffer
64 Kbytes
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Chapter 1 Product Description
2
1.2.9 Electric Specification
120V version
[Rated voltage] : AC120V
[Input voltage range] : AC103.5 132V
[Rated frequency range] : 50 60Hz
[Input frequency range] : 49.5 60.5Hz
[Rated current] : 0.4A(Max. 0.5A)
[Power consumption] : Approx.15W(ISO/IEC 10561 Letter pattern)
: Energy Star compliant
[Insulation Resistance] : 10M ohms min.(between AC line and chassis, DC500V)
[Dielectric strength] : AC1000 V rms. 1 minute or AC1200 V rms. 1 second (between
AC line and chassis)
220 240V version
[Rated voltage] : AC220V 240V
[Input voltage range] : AC198 264V
[Rated frequency range] : 50 60Hz
[Input frequency range] : 49.5 60.5Hz
[Rated current] : 0.2 A(Max. 0.3A)
[Power consumption] : Approx.15W(ISO/IEC 10561 Letter pattern)
: Energy Star compliant
[Insulation Resistance] : 10M ohms min.(between AC line and chassis, DC500V)
[Dielectric strength] : AC1500 V rms. 1 minute (between AC line and chassis)
1.2.10 Reliability
Total print volume : 10,000 pages(A4, letter)
Print head life : 2000 million dots/nozzle
1.2.11 Safety Approvals
[120V version]
Safety standard : UL1950 with D3
: CSA22.2 No.950 with D3
EMI : FCC part 15 subpart B class B
: CSA C108.8 class B
[220 - 240V]
Safety standard : EN 60950(VDE,NEMKO)
EMI : EN55022(CISPR Pub.22) class B
: AS/NZS 3548 class B
1.2.12 Acoustic Noise
Noise Level : Approx.45 dB(A) (According to ISO 7779)
1.2.13
[220 - 240V version]
CE Marking
Low voltage Directive 73/23/EEC :EN60950 EMC Directive 89/336/EEC :EN55022 Class B
:EN61000-3-2 :EN61000-3-3 :EN50082-1 :IEC801-2 :IEC801-3 :IEC801-4
1-1
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EPSON Stylus Photo
3
1.2.14 Printer Language and Emulation
Printer Language : ESC/P Raster
: EPSON Remote
[ESC/P control codes]
< Character mode >
General Operation
Initialize Printer : ESC@
Paper feeding
Form Feed : FF
Line Feed : LF
Carriage Return : CR
< Graphic mode >
General operation
Initialize Printer : ESC@
Unidirectional Printing : ESC U
Print a Image : ESC ACK*
CSF Mode Control : ESC EM
Paper feeding:
Form Feed : FF
Line Feed : LF
Line Spacing : ESC+
Carriage Return : CR
Page format
Page Length : ESC(C
Top/Bottom Margin : ESC(c
Print position motion
Horizontal Print Position : ESC$, ESC\
Vertical Print Position : ESC (V,ESC (v
Spacing
Define Unit : ESC(U
Graphics
Graphics Mode : ESC(G
Raster Graphics : ESC.
Microweave control : ESC(i
Dot size control : ESC(e
Color
Printing color : ESC r, ESC(r
EEPROM control
EEPROM control : ESC•b
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Chapter 1 Product Description
4
1.3 Interface
This printer provides parallel interface and serial interface as standard.
1.3.1 Parallel Interface (Forward Channel)
[Transmission mode] [Synchronization] [Handshaking] [Signal level] [Adaptable connector]
BUSY signal is set high before setting either/ERROR low or PE high and held high until all these signals return to their inactive state.
BUSY signal is at high level in the following cases.
During data entry (see Data transmission timing)
When input data buffer is full
During -INIT signal is at low level or during hardware initialization
During printer error (See /ERROR signal)
When the parallel interface is not selected
: 8 bit parallel, IEEE-1284 compatibility mode : By STOPBE pulse : BY BUSY and ACKLG signal : TTL compatible level : 57-30360 (amphenol) or equivalent
ERROR signal is at low level when the printer is in one of the following states.
Printer hardware error (fatal error)
Paper-out error
Paper-jam error
Ink-out error
PE signal is at high level during paper-out error. Table 1-9 shows the signal and connector pin assignments for parallel interface(forward channel*1).
In case of these signals, twist pair line is used and returning side is connected to signal GND. (*1): Forward channel is the mode when the ordinary data such as an order to print is sent from the PC to the printer.
Table 1-9. Signal and Connector Pin Assignment for Parallel Interface
Pin No. Signal Name Return GND pin In/Out Functional Description
1 /STROBE 19 In The strobe pulse. Read-in of data is performed
at the falling edge of this pulse.
2-9 DATA0-7 20-27 In The DATA0 through DATA7 signals represent
data bits 0 to 7, respectively. Each signal is at high level when data is logical 1 and low level when data is logical 0.
10 /ACKNLG 28 Out This signal is a negative pulse indicating that
the printer can again accept data.
11 BUSY 29 Out A high signal indicates that the printer cannot
receive data. 12 PE 28 Out A high signal indicates paper-out error. 13 SLCT 28 Out Always at high level when the printer is
powered on. 14 /AFXT 30 In Not used. 31 /INIT 30 In The falling edge of a negative pulse or a low
signal on this line causes the printer to
initialize. Minimum 50 us pulse is necessary. 32 /ERROR 29 Out A low signal indicates printer error condition. 36 /SLIN 30 In Not used. 18 Logic H - Out Pulled up to +5V via 3.9K ohm resistor. 35 +5V - Out Pulled up to +5V via 3.3K ohm resistor. 17 Chassis GND - - Chassis GND.
16,33,19-30 GND - - Signal GND.
15,34 NC - - Not connected.
Note)
In/Out refers to the direction of signal flow from the printer’s point of view.
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5
1.3.2 Parallel Interface (Reverse Channel)
[Transmission mode] [Synchronization] [Handshaking] [Data trans. timing] [Signal level]
[Adaptable connector] [Extensibility request]
Note)
The printer sends following device ID string when it is requested.
<00H> *1
Note*1) Note*2)
The table below shows pin assignment for reverse channel(*3). In these case of signals, twist pair line is used and returning side is connected to Signal GND. (*3): Reverse channel is the mode that any data is transferred from the printer to the PC.
[00H] denotes a hexadecimal value of zero. MDL value depends on the EEPROM setting. Model name can be changed by changing a
certain address in the EEPROM.
: IEEE-1284 nibble mode : Refer to the IEEE-1284 specification : Refer to the IEEE-1284 specification : Refer to the IEEE-1284 specification : IEEE-1284 level 1 device : TTL compatible level : 57-30360 (amphenol) or equivalent : The printer responds affirmatively when the extensibility request values are 00H or 04H, that mean, 00H :Request Nibble Mode Reverse Channel Transfer. 04H :Request device ID; Return Data using Nibble Mode Rev
Channel Transfer.
Table 1-10. Device ID Description
H> Contents
<38
MFG EPSON Production Maker CMD ESCPL2,BDC Command system MDL Stylus[SP]PHOTO Model name *2
CLS PRINTER Class
Table 1-11. Pin Assignment for Reverse Channel
Pin No. Signal Name Return
GND pin
1 HostClk 19 In Host clock signal.
2-9 Data0-7 20-27 In The DATA0 through DATA7 signals
10 PrtClk 28 Out Printer clock signal. 11 PtrBusy, Data Bit-3,7 29 Out Printer busy signal and reverse channel
12 AckDataReq, DataBit-2,6 28 Out Acknowledge data request signal and 13 Xflag, DataBit-1,5 28 Out X-flag signal and reverse channel 14 HostBusy 30 In Host busy signal.
31 /INIT 30 In Not used. 32 /DataAvail, DataBit-0,4 29 Out Data available signal and reverse
36 1284-Active 30 In 1284 active signal. 18 Logic-H - Out Pulled up to +5V via 3.9K ohm resister. 35 +5V - Out Pulled up to +5V via 3.3K ohm resister. 17 Chassis GND - - Chassis GND.
16,33,19-30 GND - - Signal GND.
15,34 NC - - Not connected.
In/Out Functional description
represent data bits 0 to7, respectively. Each signal is at high level when data is logical 1 and low level when data is logical 0. These signals are used to transfer the 1284 extensibility request values to the printer.
transfer data bit 3 or 7. reverse channel transfer data bit 2 or 6. transfer data bit 1 or 5.
channel transfer data bit 0 or 4.
Note)
In/Out refers to the direction of signal flow from the printer’s point of view.
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Following lists “Notes” when using Parallel Interface.
Note1) “
Return GND pin” in the table means twist pair return and is used for all control signals except for Logic H,+5V, Chassis, GND and NC. In this twist pair return, returning side is connected to GND (16, 33, 19-30 pin) for twist pair return. Also, these cables are shielded wires and it is effective to connect to each chassis GND in the PC and printer for electrostatic noise.
Note2)
Conditions for Interface are based on TTL level. Rise and fall time should be within 0.2µs.
Note3) Note4)
Refer to the figure 1-9 for transmission timing of each signals.
Do not perform data transmission ignoring /ACK or BUSY signal. (Perform the data transmission
after confirming that /ACK and BUSY signals are Low.)
Note5)
It is possible to perform the printing test including interface circuit without using equipment
from outside when 8-bit data signal(20-27 pin) is set to appropriate word code and connect them forcefully to /ACK and /STRB.
[Data Transmission Timing for Forward Channel]
DATA
/STRB
BUSY
/ACK
data byte n
t
hold
Min. 500 ns
t
setup
Min. 500 ns
t
readytbusy
Min. 0
tt-out Max. 120 ns : Rise and fall time of every output signals tt-in Max. 200 ns : Rise and fall time of everu input signals
Typical value of tack takes followig values according to Parallel I/F speed(by the settin of EEPROM 24H). High speed (default) 1 us. Ordinary 3us
t
stb
Min. 500 ns
Max. 500 ns
t
reply
Min. 0 Min. 0
t
acktnbusy
Min. 500 ns
Max. 10 us
data byte n+1
t
next
Min. 0
Figure 1-9. Parallel Interface Timing Chart (Forward Channel)
Table 1-12. Maximum and Minimum Timing for Data Transmission
Parameter Minimum Maximum
tsetup 500ns ---
thold 500ns ---
tstb 500ns ---
tready 0 ---
tbusy --- 500ns
tt-out* --- 120ns
tt-in** --- 200ns treply 0 ---
tack 500ns 10us
tnbusy 0 ---
tnext 0 --­ * Rise and fall time of every output signals. ** Rise and fall time of every input signals.
Typical time of tack is shown below.
Parallel I/F mode Typical time of tack
High speed 1us
Normal speed 3us
Table 1-13. Typical Time of Tack
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[Signal level: TTL compatible (IEEE-1284 level 1 device)]
Table 1-14. Signal Level
Parameter Minimum Maximum Condition
VOH* --- 5.5V
VOL* -0.5V ---
IOH* --- 0.32mA VOH = 2.4V IOL* --- 12mA VOL = 0.4V
CO --- 50pF
VIH --- 2.0V
VIL 0.8V ---
IIH --- 0.32mA VIH = 2.0V
IIL --- 12mA VIL = 0.8V CI --- 50pF
*A low logic level on the Logic H signal is 2.0V or less when the printer is powered off and this signal is equal or exceeding 3.0V when the printer is powered on. The receiver shall provide an impedance equivalent to 7.5K ohm to ground.
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1.3.3 Serial Interface
[Standard] [Synchronization] [Bit rate] [Word format]
[Handshaking] [Adaptable Connector] [Recommended interface cable]
Following table shows connector pin assignment and signals:
Table 1-15. Connector Pin Assignment and Signals
Pin No. Signal Name In/On Function Description
1 SCLK Out Synchronous clock 2 CTS In Clear to send 3 TxD- Out Transmit data­4 S.G. In Signal ground 5 RxD- In Receive data­6 TxD+ Out Balanced Transmit+ 7 DTR Out Data terminal ready 8 RxD+ In Balanced Receive+
: based on RS-423 : Synchronous : Approx. 900Kbps : Start bit 1 bit : Data bit 8 bit : Parity bit none : Stop bit 1 bit : X-ON/X-OFF, DTR protocol : 8-pin mini circular connector : Apple System Peripheral-8 cable
Note)
In/out refer to the direction of signal flow as viewed from the printer.
Following figure shows port arrangement of serial I/F connector.
678
12
Figure 1-10. Serial I/F Connector Port
Following table shows timing relation of DTR, X-on/X-off handshaking.
345
Table 1-16. DTR, X-ON/X-OFF Protocol
State Buffer Space X-ON/X-OFF DTR
Busy Less than 3072 bytes Send X-OFF code Off
Ready More than 5120 bytes Send X-ON code On
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1.3.4 Prevention Hosts from Data Transfer Time-out
Generally, hosts abandon data transfer to peripher als when a peripheral is in the busy state f or dozens of seconds continuously. To prevent hosts from this kind of time-out, the printer receives data very slowly, several bytes per minute, even if the printer is in busy state. This slow down is started when the rest of the input buffer becomes several hundr eds of bytes. Finally, the printer is in the busy state continuously when the input buffer is full.
1.3.5 Interface Selection
The printer has 2 built-in interfaces; the parallel interface and serial interface. These interfaces are selected automatically.
Automatic selection In this automatic interface selection mode, the printer is initialized to the idle state scanning which interface receives data when it is powered on. Then the interface is that receives data first is selected. When the host stops data transfer and the printer is in the stand-by state for the seconds, the printer is returned to the idle state. As long as the host sends data or the printer interface is busy state, the selected interface is let as it is.
Interface state and interface selection When the parallel interface is not selected, the interface got into the busy state. When the serial interface is not selected, the interface sets the DTR signal MARK. When the printer is initialized or returned to the idle state, the parallel interface got into the ready state, the serial interface sets the DTR signal SPACE. Caution that the interrupt signal such as the /INIT signal on the parallel interface is not effective while that interface is not selected.
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1.4 Control Panel
EPSON Stylus Photo does not require many buttons since the printer driver can s tart various settings and motions. Therefore, there are only 2 non-lock type push buttons, 1 lock type push button and 4 LEDs. Following figure shows control panel of EPSON Stylus Photo.
Power LED :Green
Paper out LED:Red
Ink Out (Black)LED :Red
Power SW
Ink Out (Color) LED: Red
Cleaning button
Load/Eject button
Figure 1-1 1. Control Panel
1.4.1 Indicators
(1) Power
Lights when the operate button is “ON”, and AC power is supplied.
(2) Paper out
Lights during the paper-out condition, and blinks during the paper-jam condition.
(3) Ink Out (Black)
Lights during no Black ink condition, and blinks during the Black ink low condition.
(4) Ink Out (Color)
Lights during no Color ink condition, and blinks during the Color ink low condition.
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1.4.2 Panel Functions
[Panel Functions]
Table 1-17. Panel Function
Button Function
Load/Eject
(Pushing within 2 seconds)
Load/Eject
(Pushing for 2 seconds)
Cleaning
(Pushing for 2 seconds)
Cleaning
(Pushing within 2 seconds)
*This function is not available in printing status.
[Panel Functions with Power ON]
Loads or Ejects the paper.
When carriage is on the Ink Cartridge change position, return carriage from Ink Cartridge change position.
Starts the Ink Cartridge change sequence.* Moves the carriage to cartridge change position.
Starts the Cleaning of head.
In the condition of “Ink Low” or “Ink Out” or “No Ink Cartridge” starts the Ink Cartridge change sequence.*
When carriage is on the Ink Cartridge change position, return carriage from Ink Cartridge change position.
Table 1-18. Panel Function with Power On
Button Function
Load/Eject
Cleaning
Load/Eject
+
Cleaning
** status printings prints firmware version, ink counter, selected code page and nozzle check patterns.
[Particular setting mode]
Button Function
Load/Eject
(Pushing for 10 seconds)
*** Refer to EEPROM map.(Refer to EEPROM map in the Appendix)
Starts status printings.**
Changes a Code Page.
Enters the particular settings mode.(Factory use only.)
To enter the particular settings m ode, it is necessary to push following button while Paper Out LED is blinking.(It blinks about 5 seconds)
Table 1-19. Particular Setting Mode
Initialize EEPROM*** and reset timer IC.
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[Maintenance Error Reset Procedure]
You can reset the maintenance error by pressing the cleaning button after you enter the particular setting mode(Refer to table 1-18, 19). There are no function which can be reset the all address in EEPROM on the EPSON Stylus Photo. Following are detail procedure of maintenance error reset operation
[Step 1] By pushing Load/Eject and Cleaning buttons at the same time, turn on the power switch.
(By operating this performance, the LED for paper out starts blinking.(5 seconds only) )
[Step 2] Push the Load/Eject button for 10 seconds while the LED for Paper Out is blinking.
Note)
If the printer accepts this function correctly, it returns to the standby mode after the Maintenance LEDs (both black and CMYcm) blink for 1 second. Following shows the lists that will be cleared by this performance.
1. Clear the value of Ink Counter
2. Clear Time IC
3. Initialization of I/F selection (returns to AUTO)
WARNING
Since EPSON Stylus Photo does not have “All Clear function” for EEPROM like other printers, do not perform this operation except for the purpose of the maintenance error reset.
Be sure to replace a waste ink pad in the printer enclosure with a new one after you perform [Maintenance error reset procedure].
If the waste ink pad is replaced regardless of maintenance error, perform this operation.
1.4.3 Printer Conditi on and Panel Status
The table below shows printer condition and panel status. Since this table shows var ious error status and also presents printer status, you can judge appropriate repair ways from this table.
Table 1-20. Printer Condition and Panel Status
Indicators
Printer status Power Ink Out
(Black)
Power on condition On --- --- --- 9 Ink sequence Blink --- --- --- 6 Ink Cartridge change mode Data processing Blink --- --- --- 8 Paper Out 1* --- --- --- On 4 Paper jam condition1* --- Off Off Blink 3 No Ink cartridge or Ink end(black)1* Ink level low(black) --- Blink --- --- 7 No Ink cartridge or Ink end(color)1* Ink level low(color) --- --- Blink --- 7 Enter EEPROM and Timer IC reset 2* Maintenance request1* Blink Blink Blink Blink 2 Fatal error1* Blink On On Blink 1
Note1*) Note2*) Note3*)
: Refer to section 1.5 for error status. : It does not mean that all address would be cleared. : --- means no changes.
Blink --- --- --- 5
--- On --- --- 7
--- --- On --- 7
--- On (1 second only)On(1 second only)On(1 second only)
Ink Out
(Color)
Paper Out Priority
---
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