Epson NX125, NX127, TX120, TX125, TX123 Service manual

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SERVICE MANUAL
Color Inkjet Printer
Epson Stylus NX125/NX127/TX120/TX125/TX123/
SX125/TX121/TX121x/TX129/ Epson ME 320/ME 330/ME 350 Epson Stylus T13/T13x/T12/N10/N11/T22/T25/S22/ T22E/ Epson ME 10/ME 32/ME 33/ME 35 Epson Stylus NX130/TX130/TX133/TX135/SX130 ME 340
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SEMF09-013 SEIJ09-007
Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors
be detected, SEIKO EPSON would greatly appreciate being informed of them.
The contents of this manual are subject to change without notice.The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in
this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
Note :Other product names used herein are for identification purpose only and may be trademarks or r egistered
trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2010 SEIKO EPSON CORPORATION
IJP CS Quality Assurance Department
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Safety Precautions
All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this product.
DANGER
Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.
1. Always disconnect the product from the power source and peripheral devices when servicing the product or performing maintenance.
2. When performing works described in this manual, do not connect to a power source until instructed to do so. Connecting to a power source causes high voltage in the power supply unit and some electronic components even if the product power switch is off. If you need to perform the work with the power cable connected to a power source, use extreme caution to avoid electrical shock.
WARNING
Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.
1. Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.
2. When using compressed air products; such as air duster, fo r cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited.
PRECAUTIONS
Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.
1. Repairs on Epson product should be performed only by an Epson certified repair technician.
2. No work should be performed on this product by persons unfamiliar with basic safety knowledge required for electrician.
3. The power rating of this product is indicated on the serial number/rating plate. Never connect this product to the power source whose voltages is different from the rated voltage.
4. Replace malfunctioning components only with those components provided or approved by Epson; introduction of second-source ICs or other non-approved components may damage the product and void any applicable Epson warranty.
5. In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal components.
6. Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several times. Doing so may cause ink to leak from the product because it may take some time for the waste ink pads to completely absorb ink wasted due to the ink charge.
7. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with soap and water immediately. If you have a skin irritation, consult a doctor immediately.
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8. When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts with sharp edges.
9. Use only recommended tools for disassembling, assembling or adjusting the printer.
10. Observe the specified torque when tightening screws.
11. Be extremely careful not to scratch or contaminate the following parts.
Nozzle plate of the printhead
  CR ScalePF ScaleCoated surface of the PF RollerGearsRollersLCDScanner SensorExterior parts
12. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the component or give bad influence on the printer function.
13. Apply the specified amount of grease described in this manua l .
14. Make the specified adjustments when you disassemble the printer.
15. When cleaning this product, follow the procedure described in this manual.
16. When transporting this product after filling the ink in the printhead, pack the printer without removing the ink cartridges in order to prevent the printhead from drying out.
17. Make sure to install antivirus software in the computers used for the service support activities.
18. Keep the virus pattern file of antivirus software up-to-date.
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About This Manual
This manual, consists of the following chapters, is intended for repair service personnel and includes information necessary for properly performing maintenance and servicing the product.
CHAPTER 1. DISASSEMBLY / ASSEMBLY
Describes the disassembly/reassembly procedures for main parts/units of the product, and provides the standard operation time for servicing the product.
CHAPTER 2. ADJUSTMENT
Describes the required adjustments for servicing the product.
CHAPTER 3. MAINTENANCE
Describes maintenance items and procedures for servicing the product.
CHAPTER 4. APPENDIX
Provides the following additional information for reference:
Power-On SequenceConnector Summary
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are used, and always read explanation thoroughly and follow the instructions.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in serious injury or loss of life.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in bodily injury, damage or malfunction of equipment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.
For Chapter 1 “Disassembly/Assembly”, symbols other than indicated above are used to show additional information for disassembly/reassembly. For the details on those symbols, see " 1.2 Disassembly/Assembly
Procedures (p10)".
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Revision Status
Revision Date of Issue Description
A April 28, 2010 First Release B August 19, 2010 Revised Contents
[Chapter 1]
- 1.2.1Standard Operation Time for servicing the product Table 1-2 on page 11-12 Standard Operation Time(NX125 series) is added.
- 1.2.1Standard Operation Time for servicing the product Table 1-3 on page 12 Standard Operation Time(T13 series) is added. [Chapter 3]
- 3-1 Overview on page 28-30. Greese name is added.
C October 12, 2010 [Chapter 3]
D February 22, 2011 [All chapters]
E March 25, 2011 Revised Contents
F May 26, 2011 Revised Contents
- 3-1 Overview on page 28-30. Greese name is TBD.
The model name”EPSON Stylus TX121x/TX13x/EPSON ME 350/ EPSON ME 35 are added.
[All chapters]
- The model name ”EPSON Stylus NX130 series” are added, and revision is changed. [Chapter 5]
- Information for “EPSON Stylus NX130/TX130/TX133/TX135/SX130/ME340” is added.
[chapter 3]
- 3-1 Overview on page 28. Grease name: G-94
- 3-2 Overview on page 29. <Grease Lubrication Point> Shaft on the Scanner Housing ---> Greese name is G-94.
- 3-2 Overview on page 30. <Grease Lubrication Point>
Contacting points (x2) with the Driven Pulley ---> Greese name is G-71.
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Epson Stylus NX125/T13/NX130 series Revision F
Contents
Chapter 1 Disassembly/Assembly
1.1 O verview ................................................................................................................................................................... 9
1.1.1 Tools ................................................................................................................................................................. 9
1.2 D isassembly/Assembly Procedures......................................................................................................................... 10
1.2.1 Standard Operation Time for servicing the product ....................................................................................... 11
1.2.2 D isassembling/Assembling Flowchart ........................................................................................................... 13
1.2.2.1 Housing Part .................................. .................................... ... ................................................................. 13
1.2.2.2 Printer Mechanism Part ......................................................................................................................... 14
1.3 Details of Disassembling/Assembling by Parts/Unit .............................................................................................. 16
1.4 Routing FFC/cables................................................................................................................................................. 21
Chapter 2 Adjustment
2.1 Required Adjustments ............................................................................................................................................. 24
2.2 Revision EDetails of Adjustments .......................................................................................................................... 26
2.2.1 TOP Margin Adjustment ................................................................................................................................ 26
Chapter 3 Maintenance
3.1 O verview ................................................................................................................................................................. 28
3.1.1 Cleaning.......................................................................................................................................................... 28
3.1.2 Lubrication...................................................................................................................................................... 28
3.2 Lubrication Point.............................. ..................................... ..................................... ............................................. 29
Chapter 4 Appendix
4.1 Power-On Sequence ................................................................................................................................................ 32
4.2 Connector Summary................................................................................................................................................ 34
Chapter 5 Stylus NX130 Series
5.1 O verview ................................................................................................................................................................. 36
7
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CHAPTER 1

DISASSEMBLY/ASSEMBLY

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Epson Stylus NX125/T13/NX130 series Revision F

1.1 Overview

This chapter describes procedures for disassembling the main components of NX125, T13 and NX130 series. Unless otherwise specified, disassembled units or components can be reassembled by reversing the disassembly procedure. Refer to " 1.3 Details of Disassembling/Assembling by Parts/Unit (p16)" for cautions and such if necessary when disassembling and assembling.
Read the " Safety Precautions (p3)" before disassembling and assembling. When you have to remove components or parts that are not described in this chapter, see the exploded diagrams
of SPI (Service Parts Information).
In this chapter, the product names are called as follows: NX125 series: Epson Stylus NX125/NX127/TX120/TX125/TX123/SX125/TX121/TX121x/
TX129/Epson ME 320/ME 330/ME 350
T13 series: Epson Stylus T13/T13x/T12/N10/N11/T22/T25/S22/T22E/Epson ME 10/
ME 32/ME 33/ME 35
NX130 series: Epson Stylus NX130/TX130/TX133/TX135/SX130/Epson ME 340
1.1.1 Tools
Use only specified tools to avoid damaging the printer.
Table 1-1. Tools
Name EPSON Part Code*
(+) Phillips screwdriver #1 1080530 (+) Phillips screwdriver #2 --­Flathead screwdriver --­Flathead Precision screwdriver #1 --­Tweezers --­Longnose pliers --­Acetate tape 1003963 Nippers ---
Note *: All of the tools listed above are commercially available.
EPSON provides the tools listed with EPSON part code.
Disassembly/Assembly Overview 9
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Epson Stylus NX125/T13/NX130 series Revision F
Main Frame
4
5
(p 17, p 29)
EJ Roller Gear
---
---
---
Item Description Reference
Parts/unit name
White-letter
Parts/units supplied as an ASP ---
Black-letter
Parts/units not supplied as an ASP ---
Icon
Indicates a practice or condition that could result in injury or loss of life if not strictly observed.
Indicates the reference page in blue-letter
Indicates a practice or condition that could result in damage to, or destruction of equipment if not strictly observed.
Indicates the reference page in blue-letter
Indicates the parts that are inevitably broken in the disassembling procedure, and should be replaced with a new one for reassembly.
---
Indicates necessary check items in the disassembling/ assembling procedure.
Indicates the reference page in blue-letter
Indicates supplementary explanation for disassembly is given.
Indicates the reference page in blue-letter
Indicates particular tasks to keep quality of the components are required.
Indicates the reference page in blue-letter
Indicates particular routing of cables is required.
Indicates the reference page in blue-letter
Indicates particular adjustment(s) is/are required.
Chapter 2 " Adjustment (p23)"
Indicates lubrication is required.
Chapter 3 " Maintenance (p27)"
Indicates the number of screws securing the parts/ units.
---
Indicates the points secured with other than a screw such as a hook, rib, dowel or the like.
---
Shows removal/installation as a unit/assy. is available.
Reference page
White letters indicate a part/unit supplied as an ASP.
Black letters indicate a part/unit not supplied as an ASP.
Shows the correspondence to the screw types and the specified torque in the "Screw type/torque list".

1.2 Disassembly/Assembly Procedures

This section describes procedures for disassembling the parts/units in a flowchart form. For some parts/units, detailed procedures or precautions are provided (accordingly indicated by icons and cell's color). Refer to the explanations in the example chart below and perform an appropriate disassembling and assembling procedure. (See" 1.3 Details of Disassembling/Assembling by Parts/Unit (p16)".) For routing cables, see " 1.4 Routing FFC/cables (p21)"
The example below shows how to see the charts on the following pages.
S5
S1
Disassembly/Assembly Disassembly/Assembly Procedures 10
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Epson Stylus NX125/T13/NX130 series Revision F
1.2.1 Standard Operation Time for servicing the product
The following are the standard operation time for servicing the product. Those are based on the MTTR result measured using a prototype.
The underlined parts/units are supplied as After Service Parts.
Standard Operation Time for servicing NX125/NX130 series :See Table 1-2.
  Standard Operation Time for servicing T13 series:: :::: :See Table 1-3.
Table 1-2. Standard Operation Time (NX125/NX130 series)
Time (second)
Parts/Unit
Panel Unit Panel Board Paper Support Assy 12 5 17 CSIC Terminal
Paper Support Tray Paper Support Tray 2
Stacker Assy 12 5 17 EJ Frame Assy 149 5 154
Tray Exit Inner Tray Exit Outer
Jam Cover
Document Cover Document Pad
ASF Cover Ink Cartridge Cover Rear Cover Scanner Unit
CIS
Middle Housing Assy 126 5 131 Carriage Assy 906 768 1674
Middle Housing USB Cover
LD Roller Assy
LD Roller Housing Buckler Roller Idler Pick Assy 160 5 165 Pump Assy 791 768 1559 CR Scale 181 5 186 Gear Pump Idle Main Board Driven Pulley Assy 363 768 1131 Gear Pump Pick Assy 376 768 1144 Bracket Pump Cap Unit 481 768 1249 Roller Pump
Lever Cleaner 175 768 943 Waste Ink Tube
Cap Assy
Replace-
ment
14519Printhead 364 1027 1391 29 5 34 Holder Contact Assy 179 1027 1206
20 5 25 CR Contact Module 194 1027 1221 26 5 31 Holder Contact 293 1027 1320
15 5 20 EJ Roller 170 768 938 18523EJ Roller Gear 134 768 902
18523
9 5 14 Cover Flushing 195 768 963
20525
5 5 10 CR Motor 235 768 1003 18 5 23 Power Supply Unit 129 768 897 10 5 15 Waste Ink Tray Assy 163 822 985 79 5 84 Waste Ink Pads 239 822 1061
245 5 250 Main Frame 501 768 1269
146 5 151 PCB Encoder 953 768 1721 146 5 151 Head FFC 939 768 1707 186 768 954 Timing Belt 915 768 1683 227 768 995 Carriage 995 768 1763 183 5 188 Upper Paper Guide 269 768 1037
150 1027 1177 Lever Pick Clutch 798 768 1566
449 768 1217 Pump Housing 892 768 1660
Adjust-
ment
Total
Parts/Unit
Waste Ink Pads (for flushing)
Porous Pad Front Paper Guide
Replace-
Time (second)
Adjust-
ment
221 1027 1248
230 768 998
159 5 164
797 768 1565
811 768 1579 832 768 1600 827 768 1595 892 768 1640
ment
Total
Disassembly/Assembly Disassembly/Assembly Procedures 11
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