All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical,
photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly
appreciate being informed of them.
The contents of this manual are subject to change without notice.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly
appreciate being informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGERSignals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
DANGER Headings.
WARNINGSignals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1.ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2.NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS
TECHNICIANS IN THEIR LINE OF WORK.
3.WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN
THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
4.WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES.
WARNING
1.REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2.MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON
PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3.ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT
BOARDS AND/OR INDIVIDUAL CHIPS.
4.IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN
ACCESSING INTERNAL COMPONENTS.
5.DO NOT REPLACE IMPERFECTLY FUNCTIONING COMPONENTS WITH COMPONENTS WHICH ARE NOT MANUFACTURED BY EPSON. IF SECOND SOURCE IC OR
OTHER COMPONENTS WHICH HAVE NOT BEEN APPROVED ARE USED, THEY COULD CAUSE DAMAGE TO THE EPSON PRODUCT, OR COULD VOID THE
WARRANTY OFFERED BY EPSON.
Page 4
About This Manual
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
This manual consists of six chapters and Appendix.
CHAPTER 1.PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of
the product.
CHAPTER 3.TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4.DISASSEMBLY / ASSEMBLY
Describes the step-by-step procedures for disassembling and
assembling the product.
CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 6.MAINTENANCE
Provides preventive maintenance procedures and the lists of
Epson-approved lubricants and adhesives required for servicing
the product.
APPENDIX Provides the following additional information for reference:
• Connector pin assignments
• Electric circuit boards components layout
• Electrical circuit boards schematics
• Exploded diagram & Parts List
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional
information on a specific topic or to warn of possible danger present during a
procedure or an action. Be aware of all symbols when they are used, and
always read NOTE, CAUTION, or WARNING messages.
A D J U S T M E N T
R E Q U I R E D
C A U T I O N
C H E C K
P O I N T
W A R N I N G
Indicates an operating or maintenance procedure, practice or
condition that is necessary to keep the product’s quality.
Indicates an operating or maintenance procedure, practice, or
condition that, if not strictly observed, could result in damage to,
or destruction of, equipment.
May indicate an operating or maintenance procedure, practice or
condition that is necessary to accomplish a task efficiently. It may
also provide additional information that is related to a specific
subject, or comment on the results achieved through a previous
action.
Indicates an operating or maintenance procedure, practice or
condition that, if not strictly observed, could result in injury or loss
of life.
Page 5
Safety Precautions for Inspection and Service
When performing inspection and service procedures, observe the
following precautions to prevent accidents and ensure utmost safety.
* Depending on the model, some of the precautions given in the
following do not apply.
Different markings are used to denote specific meanings as detailed
below.
W A R N I N G
C A U T I O N
The following graphic symbols are used to give instructions that need to
be observed.
fIndicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
Used to call the service technician's attention to what is
graphically represented inside the marking (including a
warning).
Used to prohibit the service technician's from doing what is
graphically represented inside the marking.
Used to instruct the service technician's to do what is
graphically represented inside the marking.
W A R N I N G
WARNING
1.Always observe precautions.
Parts requiring special attention in this product will include a
label containing the mark shown on the left plus
precautionary notes. Be sure to observe the precautions.
Be sure to observe the “Safety Information” given in the
Operator's Manual.
2.Before starting the procedures, be sure to unplug the power
cord.
This product contains a high-voltage unit and a circuit with a
large current capacity that may cause an electric shock or
burn.
The product also contains parts that can jerk suddenly and
cause injury.
If this product uses a laser, laser beam leakage may cause
eye damage or blindness.
3.Use the specified parts.
For replacement parts, always use the genuine parts
specified in the manufacturer's parts manual. Installing a
wrong or unauthorized part could cause dielectric
breakdown, overload, or undermine safety devices resulting
in possible electric shock or fire.
Replace a blown electrical fuse or thermal fuse with its
corresponding genuine part specified in the manufacturer's
parts manual. Installing a fuse of a different make or rating
could lead to a possible fire. If a thermal fuse blows
frequently, the temperature control system may have a
problem and action must be taken to eliminate the cause of
the problem.
Page 6
4.Handle the power cord with care and never use a multiple outlet.
9.Do not remodel the product.
Do not break, crush or otherwise damage the power cord.
Placing a heavy object on the power cord, or pulling or
bending it may damage it, resulting in a possible fire or
electric shock.
Do not use a multiple outlet to which any other appliance or
machine is connected.
Be sure the power outlet meets or exceeds the specified
capacity.
5.Be careful with the high-voltage parts.
A part marked with the symbol shown on the left carries a
high voltage. Touching it could result in an electric shock or
burn. Be sure to unplug the power cord before servicing this
part or the parts near it.
6.Do not work with wet hands.
Do not unplug or plug in the power cord, or perform any kind
of service or inspection with wet hands. Doing so could
result in an electric shock.
7.Do not touch a high-temperature part.
A part marked with the symbol shown on the left and other
parts such as the exposure lamp and fusing roller can be
very hot while the machine is energized. Touching them
may result in a burn.
Wait until these parts have cooled down before replacing
them or any surrounding parts.
Modifying this product in a manner not authorized by the
manufacturer may result in a fire or electric shock. If this
product uses a laser, laser beam leakage may cause eye
damage or blindness.
10.Restore all parts and harnesses to their original positions.
To promote safety and prevent product damage, make sure
the harnesses are returned to their original positions and
properly secured in their clamps and saddles in order to
avoid hot parts, high-voltage parts, sharp edges, or being
crushed.
To promote safety, make sure that all tubing and other
insulating materials are returned to their original positions.
Make sure that floating components mounted on the circuit
boards are at their correct distance and position off the
boards.
8.Maintain a grounded connection at all times.
(This item may not apply in the USA.)
Be sure to connect the ground wire to the ground terminal
even when performing an inspection or repair. Without
proper grounding, electrical leakage could result in an
electric shock or fire.
Never connect the ground wire to a gas pipe, water pipe,
telephone ground wire, or a lightning conductor.
Page 7
C A U T I O N
CAUTION
1.Precautions for Service Jobs
A toothed washer and spring washer, if used originally,
must be reinstalled. Omitting them may result in contact
failure which could cause an electric shock or fire.
When reassembling parts, make sure that the correct
screws (size, type) are used in the correct places. Using the
wrong screw could lead to stripped threads, poorly secured
parts, poor insulating or grounding, and result in a
malfunction, electric shock or injury.
Take great care to avoid personal injury from possible burrs
and sharp edges on the parts, frames and chassis of the
product.
When moving the product or removing an option, use care
not to injure your back or allow your hands to be caught in
mechanisms.
2.Precautions for Servicing with Covers and Parts Removed
Wherever feasible, keep all parts and covers mounted when
energizing the product.
If energizing the product with a cover removed is absolutely
unavoidable, do not touch any exposed live parts and use
care not to allow your clothing to be caught in the moving
parts. Never leave a product in this condition unattended.
Never place disassembled parts or a container of liquid on
the product. Parts falling into, or the liquid spilling inside, the
mechanism could result in an electric shock or fire.
Never use a flammable spray near the product. This could
result in a fire.
Make sure the power cord is unplugged before removing or
installing circuit boards or plugging in or unplugging
connectors.
Always use the interlock switch actuating jig to actuate an
interlock switch when a cover is opened or removed. The
use of folded paper or some other object may damage the
interlock switch mechanism, possibly resulting in an electric
shock, injury or blindness.
3.Precautions for the Working Environment
The product must be placed on a flat, level surface that is
stable and secure.
Never place this product or its parts on an unsteady or tilting
workbench when servicing.
Provide good ventilation at regular intervals if a service job
must be done in a confined space for a long period of time.
Avoid dusty locations and places exposed to oil or steam.
Avoid working positions that may block the ventilation ports
of the product.
4.Precautions for Handling Batteries
(Lithium, Nickel-Cadmium, etc.)
Replace a rundown battery with the same type as specified
in the manufacturer's parts manual.
Before installing a new battery, make sure of the correct
polarity of the installation or the battery could burst.
Dispose of used batteries according to the local regulations.
Never dispose of them at the user's premises or attempt to
try to discharge one.
Page 8
5.Precautions for the Laser Beam
(Only for Products Employing a Laser)
Removing the cover marked with the following caution label
could lead to possible exposure to the laser beam, resulting
in eye damage or blindness. Be sure to unplug the power
cord before removing this cover.
If removing this cover while the power is ON is unavoidable,
be sure to wear protective laser goggles that meet
specifications.
Make sure that no one enters the room when the machine is
in this condition.
When handling the laser unit, observe the “Precautions for
Handling Laser Equipment.”
Other Precautions
When handling circuit boards, observe the “HANDLING of PWBs”.
The PC Drum is a very delicate component. Observe the precautions
given in “HANDLING OF THE PC DRUM” because mishandling may
result in serious image problems.
Note that replacement of a circuit board may call for readjustments or
resetting of particular items, or software installation.
Page 9
Precautions for Service
When performing inspection and service procedures, observe the
following precautions to prevent mishandling of the machine and its
parts.
All troubleshooting procedures contained herein assume that
there are no breaks in the harnesses and cords and all
connectors are plugged into the right positions.
The procedures preclude possible malfunctions due to noise
and other external causes.
* Depending on the model, some of the precautions given in the
following do not apply.
PRECAUTIONS BEFORE SERVICE
When the user is using a word processor or personal computer from
a wall outlet of the same line, take necessary steps to prevent the
circuit breaker from opening due to overloads.
Never disturb the LAN by breaking or making a network connection,
altering termination, installing or removing networking hardware or
software, or shutting down networked devices without the
knowledge and express permission of the network administrator or
the shop supervisor.
HOW TO USE THIS BOOK
DIS/REASSEMBLY, ADJUSTMENT
To reassemble the product, reverse the order of disassembly
unless otherwise specified.
TROUBLESHOOTING
PRECAUTIONS FOR SERVICE
Check the area surrounding the service site for any signs of
damage, wear or need of repair.
Keep all disassembled parts in good order and keep tools under
control so that none will be lost or damaged.
After completing a service job, perform a safety check. Make sure
that all parts, wiring and screws are returned to their original
positions.
Do not pull out the toner hopper while the toner bottle is turning.
This could result in a damaged motor or locking mechanism.
If the product is to be run with the front door open, make sure that
the toner hopper is in the locked position.
Do not use an air gun or vacuum cleaner for cleaning the ATDC
Sensor and other sensors, as they can cause electrostatic
destruction. Use a blower brush and cloth. If a unit containing these
sensors is to be cleaned, first remove the sensors from the unit.
If a component on a PWB or any other functional unit including a
motor is defective, the text only instructs you to replace the
whole PWB or functional unit and does not give troubleshooting
procedures applicable within the defective unit.
Page 10
PRECAUTIONS FOR DIS/REASSEMBLY
PRECAUTIONS FOR CIRCUIT INSPECTION
Be sure to unplug the copier from the outlet before attempting to
service the copier.
The basic rule is not to operate the copier anytime during
disassembly. If it is absolutely necessary to run the copier with its
covers removed, use care not to allow your clothing to be caught in
revolving parts such as the timing belt and gears.
Before attempting to replace parts and unplug connectors, make
sure that the power cord of the copier has been unplugged from the
wall outlet.
Be sure to use the Interlock Switch Actuating Jig whenever it is
necessary to actuate the Interlock Switch with the covers left open
or removed.
While the product is energized, do not unplug or plug connectors
into the circuit boards or harnesses.
Never use flammable sprays near the copier.
A used battery should be disposed of according to the local
regulations and never be discarded casually or left unattended at
the user's premises.
When reassembling parts, make sure that the correct screws (size,
type) and toothed washer are used in the correct places.
Never create a closed circuit across connector pins except those
specified in the text and on the printed circuit.
When creating a closed circuit and measuring a voltage across
connector pins specified in the text, be sure to use the GND wire.
HANDLING OF PWBS
During Transportation/Storage:
During transportation or when in storage, new P.W. Boards must
not be indiscriminately removed from their protective conductive
bags.
Do not store or place P.W. Boards in a location exposed to
direct sunlight and high temperature.
When it becomes absolutely necessary to remove a Board from
its conductive bag or case, always place it on its conductive mat
in an area as free as possible from static electricity.
Do not touch the pins of the ICs with your bare hands.
Protect the PWBs from any external force so that they are not
bent or damaged.
During Inspection/Replacement:
If it becomes necessary to replace the thermal fuse or any other
fuse mounted on a board, be sure to use one of the rating marked
on the blown fuse. Always note the rating marked on the fuse, as
the rating and mounting site or number used are subject to change
without notice.
Avoid checking the IC directly with a multimeter; use connectors
on the Board.
Never create a closed circuit across IC pins with a metal tool.
Before unplugging connectors from the P.W. Boards, make sure
that the power cord has been unplugged from the outlet.
Page 11
When removing a Board from its conductive bag or conductive
case, do not touch the pins of the ICs or the printed pattern.
Place it in position by holding only the edges of the Board.
When touching the PWB, wear a wrist strap and connect its cord
to a securely grounded place whenever possible. If you cannot
wear a wrist strap, touch a metal part to discharge static
electricity before touching the PWB.
HANDLING OF THE PC DRUM
* Only for Products Not Employing an Imaging Cartridge.
During Transportation/Storage:
Use the specified carton whenever moving or storing the PC
Drum.
Note that replacement of a PWB may call for readjustments or
resetting of particular items.
HANDLING OF OTHER PARTS
The magnet roller generates a strong magnetic field. Do not bring it
near a watch, floppy disk, magnetic card, or CRT tube.
The storage temperature is in the range between -20°C and
+40°C.
In summer, avoid leaving the PC Drum in a car for a long time.
Handling:
Ensure that the correct PC Drum is used.
Whenever the PC Drum has been removed from the copier,
store it in its carton or protect it with a Drum Cloth.
The PC Drum exhibits greatest light fatigue after being exposed
to strong light over an extended period of time. Never, therefore,
expose it to direct sunlight.
Use care not to contaminate the surface of the PC Drum with oil-
base solvent, fingerprints, and other foreign matter.
Do not scratch the surface of the PC Drum.
Do not apply chemicals to the surface of the PC Drum.
Do not attempt to wipe clean the surface of the PC Drum.
Page 12
If, however, the surface is contaminated with fingerprints, clean it using
the following procedure.
1.Place the PC Drum into one half of its carton.
3. Soak a small amount of either ethyl alcohol
or isopropyl alcohol into a clean, unused
Dust-Free Cotton Pad which has been
folded over into quarters. Now, wipe the
surface of the PC Drum in one continuous
movement from its rear edge to its front
edge and off its surface one to two times.
2. Gently wipe the residual toner off the
surface of the PC Drum with a dry, DustFree Cotton Pad.
A.Turn the PC Drum so that the area of its
surface on which the line of toner left by the
Cleaning Blade is present is facing straight
up. Wipe the surface in one continuous
movement from the rear edge of the PC
Drum to the front edge and off the surface
of the PC Drum.
B. Turn the PC Drum slightly and wipe the
newly exposed surface area with a CLEAN
face of the Dust-Free Cotton Pad. Repeat
this procedure until the entire surface of the
PC Drum has been thoroughly cleaned.
*At this time, always use a CLEAN face of the dry
Dust-Free Cotton Pad until no toner is evident on
the face of the Pad after wiping.
*Never move the Pad back and forth.
4. Using the SAME face of the Pad, repeat the
procedure explained in the latter half of
step 3 until the entire surface of the PC
Drum has been wiped. Always OVERLAP
the areas when wiping. Two complete turns
of the PC Drum would be appropriate for
cleaning.
NOTE:
Even when the PC Drum is only locally dirtied, wipe the entire
surface.
Do not expose the PC Drum to direct sunlight. Clean it as
quickly as possible even under interior illumination.
If dirt remains after cleaning, repeat the entire procedure from
the beginning one more time.
Page 13
HANDLING OF THE IMAGING CARTRIDGE
* Only for Products Employing an Imaging Cartridge.
During Transportation/Storage:
The storage temperature is in the range between -20°C and
+40°C.
In summer, avoid leaving the Imaging Cartridge in a car for a
long time.
Handling:
Store the Imaging Cartridge in a place that is not exposed to
direct sunlight.
Precautionary Information on the PC Drum Inside the Imaging
Cartridge:
Use care not to contaminate the surface of the PC Drum with oil-
base solvent, fingerprints, and other foreign matter.
Do not scratch the surface of the PC Drum.
Do not attempt to wipe clean the surface of the PC Drum.
W A R N I N G
WARNING
Do not throw the toner cartridge or toner into an open
flame. The hot toner may scatter and cause burns or
other damage.
Page 14
SAFETY INFORMATION
LASER SAFETY
This is a digital machine certified as a class 1 laser product. There is no
possibility of danger from a laser, provided the machine is serviced
according to the instruction in this manual.
INTERNAL LASER RADIATION
semiconductor laser
Maximum average radiation power(*) 27.1 µW
Wavelength 770-810 nm
*:Laser Aperture of the Print Head Unit
This product employs a Class 3b laser diode that emits an invisible
laser beam. The laser diode and the scanning polygon mirror are
incorporated in the print head unit.
The print head unit is NOT A FIELD SERVICE ITEM. Therefore, the
print head unit should not be opened under any circumstances.
the U.S.A., Canada (CDRH Regulation)
This machine is certified as a Class I Laser product under
Radiation Performance Stan-dard according to the Food, Drug
and Cosmetic Act of 1990. Compliance is mandatory for Laser
products marketed in the United States and is reported to the
Center for Devices and Radiological Health (CDRH) of the U.S.
Food and Drug Administration of the U.S. Department of Health
and Human Services (DHHS). This means that the device does
not produce hazardous laser radiation.
The label shown to page 15 indicates compliance with the
CDRH regulations and must be attached to laser products
marketed in the United States.
CAUTION
Use of controls, adjustments or performance of procedures other than those
specified in this manual may result in hazardous radiation exposure.
semiconductor laser
Maximum power of the laser diode5 mW
Wavelength770-810 nm
Laser Aperture of the Print Head Unit
This figure shows the view inside the Top Cover with the Toner Cartridge and the Drum Cartridge removed.
All Areas
CAUTION
Use of controls, adjustments or performance of procedures other than those
specified in this manual may result in hazardous radiation exposure.
semiconductor laser
Maximum power of the laser diode5 mW
Wavelength770-810 nm
Page 15
Denmark
Finland, Sweden
ADVARSEL
Usynlig laserstråling ved åbning, når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling. Klasse 1 laser produkt der opfylder IEC60825
sikkerheds kravene.
halvlederlaser
Laserdiodens højeste styrke5 mW
bølgelængden770-810 nm
Norway
ADVERSEL
Dersom apparatet brukes på annen måte enn spesifisert i denne
bruksanvisning, kan brukeren utsettes för unsynlig laserstrålning, som
overskrider grensen for laser klass 1.
halvleder laser
Maksimal effekt till laserdiode5 mW
bølgelengde770-810 nm
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
VAROITUS!
Laitteen käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla
saattaa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle
lasersäteilylle.
puolijohdelaser
Laserdiodin suurin teho5 mW
aallonpituus770-810 nm
VARNING!
Om apparaten används på annat sätt än i denna bruksanvisning
specificerats, kan användaren utsättas för osynlig laserstrålning, som
överskrider gränsen för laserklass 1.
halvledarlaser
Den maximala effekten för laserdioden5 mW
våglängden770-810 nm
VARO!
Avattaessa ja suojalukitus ohitettaessa olet alttiina näkymättomälle
lasersäteilylle. Älä katso säteeseen.
VARNING!
Osynlig laserstråining när denna del är öppnad och spärren är urkopplad.
Betrakta ej stråien.
Page 16
LASER SAFETY LABEL
PRECAUTIONS FOR HANDLING THE LASER EQUIPMENT
A laser safety label is attached to the outside of the machine as shown
below.
LASER CAUTION LABEL
A laser caution label is attached to the inside of the machine as shown
below.
When laser protective goggles are to be used, select ones with a
lens conforming to the above specifications.
When a disassembly job needs to be performed in the laser beam
path, such as when working around the printerhead and PC Drum,
be sure first to turn the printer OFF.
If the job requires that the printer be left ON, take off your watch and
ring and wear laser protective goggles.
A highly reflective tool can be dangerous if it is brought into the laser
beam path. Use utmost care when handling tools on the user's
premises.
EPSON EPL-5900 and EPL-5900L are non-impact page printer with semi-conductor
laser and electrophotographic technology.
1.1.1 Features
ENGINE FEATURES
New compact and lightweight, A4 support engine
Resolution/ printing speed: See table below.
Table 1-1. Resolution and Printing Speed
ModelResolutionPrinting Speed
EPL-5900
EPL-5900L600 dpi12 ppm
Note:The engine itself supports True 1200 dpi, but 1200 dpi is not
supported with EPL-5900L.
With EPL-5900, the standard paper supply consists of the cassette-like universal
paper tray (250 sheets) and manual feed tray (one sheet).
EPL-5900L is equipped with a 150-sheet paper feed tray.
EPL-5900 supports an optional 500-sheet lower cassette (A4).
Toner life: 3,000 pages with the pre-installed Imaging Cartridge and 6,000 sheets
with a replaced Imaging Cartridge.
Neither the pre-installed Imaging Cartridge nor replaced Imaging Cartridge is
interchangeable with that for EPL-5800 or EPL-5800L series.
300 dpi / 600 dpi12 ppm
1200 dpi6 ppm
CONTROLLER FEATURES
<EPL-5900>
High-speed controller, employing new CPU
CPU = TMPR4955AF / Clock = 200 MHz
8 MB fitted as standard RAM and Expandable up to 136 MB Max.
PCL6 emulation installed
Two standard interfaces
IEEE1284 parallel interface
USB interface
Equipped with one Type B interface slot (Level 3 supported)
Real 1200dpi supported (Only in ESC/Page, PCL6, PostScript 3. Up to 600 dpi
supported in other modes)
Note:1200dpi printing needs much memory then the possibility of running
short of memory is high with standard memory.
Recommendation: Extension of 16MB or more.
EnhancedMicroGray installed (available only in 600dpi and 300dpi.
Automatically switched Off when 1200dpi is selected.)
RITech installed (available only in 600dpi and 300dpi. Automatically switched
Off when 1200dpi is selected.)
New control panel design with 3 switches and 6 LEDs
The Photoconductor Unit is common to EPL-5900 Series and EPL-5800 Series.
The face down tray attachment is available as an option.
Note:This attachment is not a general option. It is supplied on user request
or tender request. The capacity depends on user environment. This
attachment is not described in manuals or catalogs.
Product DescriptionOutline5
Page 23
EPSON EPL-5900/EPL-5900LRevision B
<EPL-5900L>
Host based controller
CPU Toshiba TMP95C001 24MHz
RAM Standard 2MB
Expandable up to a maximum of 13 MB (EDO RAM SIMM,
access speed 60 ns).
Two standard interfaces
IEEE1284 parallel interface (ECP supported)
USB interface (UBS Revision 1.1, USB ID supported)
RITech, EnhancedMicroGray functions installed
Data Compression Technologies
By sending compressed data from the host computer, almost all data can be
printed only with the standard memory.
High speed processing is realized by use of the expansion circuit hardware.
Expansion of RAM will enhance the following functions and speed up printing.
EnhancedMicroGray printing
Increasing the size of the receiving buffer
High-speed printing
SOFTWARE FEATURE (ONLY WITH EPL-5900)
The following modes and resolution are supported.
Table 1-2. Supported Modes
Mode1200dpi600dpi300dpiNote
ESC/Page{{{
PCLXL{{{
PCL5ex{{
ESC/P2x{{
FXx{{
1239Xx{{
PostScript{{{Optional (New)
NLSP is included in the main unit font ROM
Compatible with USB Revision 1.1
Job cancellation by panel switch
Product DescriptionOutline6
Page 24
EPSON EPL-5900/EPL-5900LRevision B
1.1.2 “EPL-5900” Differences from EPL-5800
Table 1-3. EPL-5900 Differences from EPL-5800
ItemEPL-5900EPL-5800Note
Engine speed12 ppm10 ppm
CPU performanceTMPR4955AF-200MHz R4310-133MHz
RAM capacity
(Standard / Maximum)
Paper size at shipmentA4 onlyA4/Letter
Control Panel3 switches, 6 LEDs4 switches, 6 LEDs
LED StatusNew specifications
Status SheetNew format
Photoconductor Unit
life indicator
Consumables
information
Selectype
Preprinted: LC Type/
MP Type
Parallel Menu Bi-D
default value
Standby time15 minutes5 minutes
Optional Letter cassette
unit
8MB / 136MB16MB / 256 MB
IncludedNot included
IndicatedNot indicated
DeletedAvailable
ECPNibble
NoneAvailable
1.1.4 “EPL-5900L” Differences from EPL-5900
Compatible with Windows (Windows 95/98/2000, NT 4.0) and Macintosh (Mac
OS 8.1 or later) OS only.
Not compatible with the other operating systems, such as DOS, Unix or Linux.
As for Macintosh, EPL-5900L is compatible with only those models which
support the standard USB port.
Even in Windows environments, EPL-5900L is not compatible with any machine
with a connection port other than the standard USB port.
EPL-5900L is not equipped with fonts and emulations.
No emulations are offered as options.
In image printing, output results may differ, since the ROP and filling methods as
well as the half-tone screen, etc. differ.
1200 dpi resolution is not supported.
Only EDO RAM SIMM (with an access speed of 60 ns or less) is supported for
expansion RAM.
Not compatible with direct connection to a network.
Can be used as a Shared Printer in both Windows environments and Macintosh
environments.
The standard paper feeder is a folding tray type.
No optional lower cassette is available.
No switches on the control panel
1.1.3 “EPL-5900L” Differences from EPL-5800L
The standard paper feeder is a folding tray type.
Printing speed 12 ppm (EPL-5800L: 10 ppm)
“Toner Out” setting added (already employed with EPL-1220)
“Invalid Size” error added (already employed with EPL-1220)
The Check Paper Size error and Check Multi Copy P-Size error are not
implemented.
Product DescriptionOutline7
Page 25
EPSON EPL-5900/EPL-5900LRevision B
1.1.5 Restrictions on Use of “EPL-5900L”
The Status Sheet can not be printed out with the printer unit in the stand alone
state.
If the printer is connected to the parallel interface through a printer switching
device, LAN-Parallel switching device, USB-Parallel switching device or any
other like device, printing performance is not guaranteed.
⇒ Direct connection to the host's printer port via an ECP compatible cable is
premised.
For USB connection, use of a switching device is not covered by the warranty.
With a host computer that does not permit ECP connection, printing with the
standard memory may be impossible in some cases.
The maximum RAM size is 13 MB (even when 16/32 MB RAM SIMM is
installed).
EPL-5900L can not be used in a system incorporating a terminal server or any
other device which does not support bidirectional communication.
1.2 Basic Specifications
1.2.1 Process Specifications
Printer Type
Semi-conductor laser beam scan and dry one-component electromagnetic toner
electrophotography
Light Source
Semi-conductor laser
Photoconductor Unit
OPC (organic photoconductor) drum
Charging
Rotary-brush charging method
Development
Exposed area development
Toner
One-component magnetic toner
Transfer
Roller transfer method
Fixing
Heated roller method
Density Adjustment
Variable development bias method (adjustable by user)
1.2.2 Printer Basic Specifications
Resolution:
<EPL-5900>600dpi / 1200dpi
(1200dpi is half speed control)
<EPL-5900L>600 dpi
Warming Up Time:
21 or less seconds ....... Time from power-on to “Ready” display
11 or less seconds ........Warm-up time from sleep mode
(23°C environment, at rated voltage)
Product DescriptionBasic Specifications8
Page 26
EPSON EPL-5900/EPL-5900LRevision B
First Printing Time: Continuous Printing Speed:
Table 1-4. First Printing Time with “EPL-5900”
600dpi1200dpi
Paper Size
Main Unit
A4 15 sec. maximum16 sec. maximum24 sec. maximum26 sec. maximum
LGL16 sec. maximum--25 sec. maximum--
LT15 sec. maximum16 sec. maximum24 sec. maximum26 sec. maximum
B515 sec. maximum--23 sec. maximum--
A514 sec. maximum--22 sec. maximum--
Lower Cassette
Unit
Main Unit
Lower Cassette
Unit
Table 1-5. First Printing Time with “EPL-5900L”
Paper Size600dpi
A4 15 sec. maximum
LGL16 sec. maximum
LT15 sec. maximum
B515 sec. maximum
A514 sec. maximum
Table 1-6. Continuous Printing Speed
Paper Size600dpi1200dpi
A4 12.0 ppm minimum6.0 ppm minimum
LGL10.3 ppm minimum5.1 ppm minimum
LT12.5 ppm minimum6.2 ppm minimum
B512.5 ppm minimum6.2 ppm minimum
A512.5 ppm minimum6.2 ppm minimum
Japanese official
postcard
Kakugata #3
*1:1200 dpi is not available with EPL-5900L.
*2:JIS envelope
NOTE 1:
The continuous printing speeds indicated above are common to all the paper
*2
12.5 ppm minimum6.2 ppm minimum
11.0 ppm minimum5.5 ppm minimum
feeders.
2:
For printing of custom size paper, printing speed will be lower because
automatic cleaning is carried out. In addition, paper sheets of custom size
will be printed at the same speed irrespective of the paper size.
Paper Feed Reference
Centerline reference for each paper size and each paper feeder.
Applicable Paper Sizes, Paper Types, and Paper Orientation
Table 1-9. Applicable Paper Sizes, Paper Types, and Paper Orientation
with “EPL-5900”
Paper Size
A4210.00
A5148.00× 210.00
B5182.00 × 257.00
LT
HLT
LGL)
Plain Paper
EXE
GLG
GLT
F4210.00
Japanese official
postcard
Japanese official
prepaid postcard
Transparencies
Special Applications
Labels
*4
*4
Dimensions
in mm (inches)
215.90
(8.50× 11.00")
139.70× 215.90
(5.50× 8.50")
215.90
×14.00")
(8.50
184.15× 266.70
(7.25× 10.50")
215.90× 330.20
×13.00")
(8.50
203.20× 266.70
(8.00× 10.50")
100.00× 148.00
200.00× 148.00
A4: 210.00×297.00
LT: 215.90×279.40
A4: 210.00×297.00
LT: 215.90×279.40
×297.00
×279.40
×355.60
×330.00
Paper
Tray
Manual
Feed
Slot
{{{
{{
{{
{{{
{{
{{
{{
{{
{{
{{
{{
{{
{{
{{
Lower
Cassette
*4
*3
-SEF
-SEF
*3
-SEF
-SEF
-SEF
-SEF
-SEF
-SEF
-SEF
-SEF
-SEF
Paper
Orientation
SEF
SEF
SEF
Table 1-9. Applicable Paper Sizes, Paper Types, and Paper Orientation
with “EPL-5900” (continued)
Paper Size
Monarch
Com-10
DL110.00×220.00
C5162.00 × 229.00
C6114.00 × 162.00
*3, *4
ISO-B5176.00×250.00
Yokei #0
Envelope
Yokei #4
Special Applications
Yokei #6
Chokei #3 *5120.00×235.00
Chokei #4 *590.00×205.00
Kakugata #3 *5216.00×277.00
*1:Curls must be straightened.
*2:Refer to Envelope Orientation (p.13) for details on feeding direction of envelopes.
*3:The lower cassette is available with a fixed paper size.
*4:Option
*5:JIS envelope
*5
*5
*5
Dimensions
in mm (inches)
98.43×190.50
(3 7/8”×7 1/2”)
×241.30
104.78
×9 1/2”)
(4 1/8”
120.00×235.00
105.00×235.00
98.00×190.00
Paper
Tray
Manual
Feed
Slot
{{
{{
{{
{{
{{
{{
{{
{{
{{
{{
{{
{{
Lower
Cassette
*4
-SEF
-SEF
-SEF
-SEF
-SEF
-SEF
-SEF
-SEF
Paper
Orientation
SEF
SEF
SEF
SEF
NOTE: LEF (Long Edge Feed): the long edge of the paper is fed to the printer.
SEF (Short Edge Feed): the short edge of the paper is fed to the printer.
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
*2
Product DescriptionBasic Specifications11
Page 29
EPSON EPL-5900/EPL-5900LRevision B
Table 1-10. Applicable Paper Sizes, Paper Types, and Paper Orientation
Table 1-10. Applicable Paper Sizes, Paper Types, and Paper Orientation
with “EPL-5900L”
Paper Size
A4210.00
A5148.00 ×210.00
B5182.00× 257.00
LT
HLT
LGL)
Plain Paper
EXE
GLG
GLT
F4210.00
Japanese official
postcard
Japanese official prepaid
postcard
Transparencies
Special Applications
Labels
*4
*4
in mm (inches)
215.90
×11.00")
(8.50
139.70×215.90
(5.50×8.50")
215.90×355.60
(8.50×14.00")
184.15×266.70
×10.50")
(7.25
215.90×330.20
(8.50×13.00")
203.20×266.70
×10.50")
(8.00
100.00×148.00
200.00×148.00
A4: 210.00×297.00
LT: 215.90
A4: 210.00×297.00
LT: 215.90×279.40
Dimensions
×297.00
×279.40
×330.00
×279.40
Paper Tray
{
{
{
{
{
{
{
{
{
{
{
{
{
{
Paper
Orientation
SEF
SEF
SEF
SEF
SEF
SEF
SEF
SEF
SEF
SEF
SEF
SEF
SEF
SEF
Paper Size
Monarch
Com-10
DL110.00×220.00
C5162.00×229.00
C6114.00×162.00
*3, *4
ISO-B5176.00×250.00
Yokei #0
Envelope
Special Applications
*1:Curls must be straightened.
*2:Refer to Envelope Orientation (p.13) for details on feeding direction of envelopes.
*3:JIS envelope
Yokei #4
Yokei #6
Chokei #3
Chokei #4
Kakugata #3
NOTE: LEF (Long Edge Feed): the long edge of the paper is fed to the printer.
SEF (Short Edge Feed): the short edge of the paper is fed to the printer.
with “EPL-5900L” (continued)
Dimensions
in mm (inches)
98.43×190.50
(3 7/8”×7 1/2”)
×241.30
104.78
(4 1/8”×9 1/2”)
*3
*3
*3
*3
*3
120.00×235.00
105.00×235.00
98.00×190.00
120.00×235.00
90.00×205.00
*3
216.00×277.00
Paper Tray
{
{
{
{
{
{
{
{
{
{
{
{
Paper
Orientation
*2
SEF
*2
SEF
*2
SEF
*2
SEF
*2
SEF
*2
SEF
*2
SEF
*2
SEF
*2
SEF
*2
SEF
*2
SEF
*2
SEF
Product DescriptionBasic Specifications12
Page 30
EPSON EPL-5900/EPL-5900LRevision B
Envelope Orientation
<EPL-5900L>
Paper tray:
Regular types of paper or custom size paper within the following feedable
paper size range
Feeding Direction
Paper width76.00 to 216.00 mm
Paper length127.00 to 356.00 mm
Paper thickness60 to 163 g/m
2
Output Paper Capacity:
Table 1-11. Output Paper Capacity
StandardOptional
*1
100 sheets20 sheets
All sizes which can be fed through the printer body
(Regular or custom sizes)
Standard paper, plain paper, special applications
Envelope Types
*1:JIS envelope
Chokei #3 *1,
Chokei #4 *1,
Kakugata #3
Yokei #0 *1, Yokei #4 *1,
*1
Yokei #6 *1, Monarch,
Com-10, DL, C6
C5, ISO-B5
NOTES:1. Only envelopes without adhesive or adhesive tapes can be used.
2. Set the envelope with its side to be printed facing up.
Paper Feed Sizes and Paper Thickness
Paper exit binFace-downFace-up
Output paper capacity
Paper sizes
Paper types
*2
<EPL-5900>
Printer body and Paper tray:
Regular types of paper or custom size paper within the following feedable
*1:In Environment A (see p.55). With standard paper immediately after unpacked
*2:Refer to 1.2.4 "Paper Specification".
paper size range
Paper width76.00 to 216.00 mm
Paper length127.00 to 356.00 mm
Paper thickness60 to 163 g/m
2
Manual feed slot:
Regular types of paper or custom size paper within the following feedable
paper size range
Paper width76.00 to 216.00 mm
Paper length148.00 mm to 356.00 mm
Paper thickness60 to 163 g/m
2
Lower cassette unit (option):
Supported paper size = Either A4 or Letter (fixed to only one size)
Paper thickness60 to 90 g/m
2
Product DescriptionBasic Specifications13
Page 31
EPSON EPL-5900/EPL-5900LRevision B
Dimensions
Stand Alone Outline Dimensions and Weights
Table 1-12. Stand Alone Outline Dimensions and Weights of
“EPL-5900”
Standard
Optional
Standard
Optional
NOTE 1:
Face-down tray in storage position
Face-down tray in use position
Face-up tray
Lower cassette unit
Table 1-13. Stand Alone Outline Dimensions and Weights of
“EPL-5900L”
Face-down tray in storage position
Face-down tray and Paper tray in
use position
Face-up tray
Unpacked dimensions are stated.
2:
Dimensions have a tolerance of ±5mm and weights have a tolerance of
±
0.5kg.
3:
The dimensions of the Main Unit does not include those of the controller and
consumables.
Width
(mm)
3994352657.5
3994353787.5
248322480.2
3824441374
Width
(mm)
3992632567
3994063687
248322480.2
Depth
(mm)
Depth
(mm)
Height
(mm)
Height
(mm)
Weight
Weight
(kg)
(kg)
Outline Dimensions and Weights with Options Installed
Table 1-14. Outline Dimensions and Weights with Options Installed of
“EPL-5900”
Main Unit +
Face-up tray
Main Unit +
Lower cassette unit
Main Unit +
Lower cassette unit +
Face-up tray
Main Unit +
Paper eject tray
attachment
NOTE 1:
Dimensions have a tolerance of ±5mm and weights have a tolerance of
±
0.5kg.
2:
The dimensions of the Main Unit does not include those of the controller and
consumables.
Face-down and
Face-up trays in
storage position
Face-up tray in use
position
Face-down tray in
storage position
Face-down tray in
use position
Face-down tray in
use position
Face-down tray in
storage position
Face-down tray in
use position
Width
(mm)
3994352697.7
3995694287.7
39944437711
39944449111
39957854111.2
3994352767.1
3994352877.1
Depth
(mm)
Height
(mm)
Weight
(kg)
Product DescriptionBasic Specifications14
Page 32
EPSON EPL-5900/EPL-5900LRevision B
Consumables:
Table 1-15. Outline Dimensions and Weights with Options Installed of
“EPL-5900L”
Main Unit +
Face-up tray
Main Unit +
Paper eject tray
attachment
NOTE 1:
2:
Width
(mm)
Face-down and
Face-up trays and
Paper tray in storage
position
Face-up tray and
Paper tray in use
position
Face-down tray and
Paper tray in storage
position
Face-down tray and
Paper tray in use
position
3993972807.2
3995404187
3992632677.1
3994062787.1
Dimensions have a tolerance of ±5mm and weights have a tolerance of
±
0.5kg.
The dimensions of the Main Unit does not include those of the controller and
Depth
(mm)
consumables.
Height
(mm)
Weight
(kg)
Imaging Cartridge (black toner)
Drum Cartridge (Photoconductor Unit)
Note:Refer to 1.2.10 "Consumable Components".
Regular Replacement Parts
Without taking into account replacement by the user, the lives of regular
replacement parts are as follows:
Transfer Roller ..................50,000 pages (5% pattern continuous printing)
Power Supply:
100V ±10%50 ∼ 60Hz ±3Hz
110V
−
10%50 ∼ 60Hz ±3Hz
127V
+6
%50 ∼ 60Hz ±3Hz
220
∼
240V ±10%50 ∼ 60Hz ±3Hz
Applicable low-voltage power supplies are 100~120 V and 220~240 V only.
Power Consumption
Table 1-16. Power Consumption
100V120V200V System
Maximum current rated
Maximum
Average at continuous
Power
Consumption
printing
Average during standby
with heating on
Average during power save
mode with heating off
8.6A7.2A3.8A
810W 840W850W
330Wh330Wh330Wh
75Wh75Wh75Wh
15Wh15Wh15Wh
Product Lifetime
Main Unit
180,000 printed pages or 5 years, whichever comes first. (with periodic part
replacement) → See Table 6-2 Regular Replacement Parts and Consumables
Product DescriptionBasic Specifications15
Page 33
EPSON EPL-5900/EPL-5900LRevision B
Noise
Table 1-17. Noise
During standbyDuring printing
Main Unit only30.0dB (A)49.0dB (A)
Exhaust Gas
Ozone Concentration: 0.02 mg/m
(by blue angel mark measurement method)
Styrene Concentration: 0.07 mg/m
(by blue angel mark measurement method)
Dust Concentration:0.15 mg/m
(by blue angel mark measurement method)
3
max.
3
max.
3
max.
1.2.3 Various Sensors
Table 1-18. Various Sensors of “EPL-5900”
Unit Detectable MatterSensorsRemarks
Standard Paper Tray
Lower
Cassette
Unit
Out of paper
Out of paper
Paper size
Cassette mounted/
unmounted
Automatic detection
by sensor
Automatic detection
by sensor
Automatic setting
with projection on
cassette
Combination of both
detections for “out of
paper” and “paper
size”
Cassette dedicated to A4
or LT
Hazardous Materials
None of the OPC, toner and plastics contains hazardous materials.
Note:For safety standards, refer to 1.2.9 "Compliance with Standards and
Regulations".
Unit Detectable MatterSensorsRemarks
Standard Paper Tray
Table 1-19. Various Sensors of “EPL-5900L”
Out of paper
Automatic detection
by sensor
Product DescriptionBasic Specifications16
Page 34
EPSON EPL-5900/EPL-5900LRevision B
•
1.2.4 Paper Specification
Four-leaf printed postcard, postcards made for inkjet printing, or presssealed postcards
•
1.2.4.1 Paper Type
Standard Paper
XEROX 4024 DP 20 lb: Letter paper
Plain Paper
2
60 g/m
∼ 90 g/m2 (16 lb ∼ 24 lb)
generally applied copy paper, recycled paper
Iron print coated paper (for inkjet or laser printing)
•
Sheets deteriorate or discolor by heat of the Fuser Unit of approximately 200
°
C
3:
When the Japanese “Kamo mail” post card or official / non-official
postcards with illustrations are used, paper feed roller may be soiled with
paper dust, and these postcards are not fed properly. In this case, cleaning is
required following Table 6-1 Cleaning Items.
The following types of paper should not be used with this printer.
They could cause printing defects, paper jams or printer malfunctions.
•
Carbon paper, non-carbon paper, thermal paper, impact paper, acid-based
paper
•
Paper that is too thin or too thick
•
Paper that is wet or damp
•
Paper with special coatings or colored paper with processed surfaces
•
Glossy (too slick on its surface) paper, or paper with too smooth/rough
surfaces
•
Paper with significantly different roughness on each surface
•
Paper with punch holes or perforations
•
Creased, curled or torn paper
•
Irregularly shaped paper or paper with non-perpendicular corners
•
Labels that peel off easily
•
Paper with glue, staples or paper clips attached to it
•
Ink jet paper for special applications (super-fine, glossy, glossy film, etc.)
•
Paper that was previously used in a thermal or ink jet printer
•
Transparencies for color photocopiers or color laser printers
•
Sheets already printed on other color / monochrome laser printers or
photocopiers
•
Sheets of paper stuck together
2
)
1.2.4.2 Paper Feedings
Table 1-20. Paper Feedings
Standard
Paper
Standard Paper Tray{
Optional
*1:Use of Lower Cassette is not supported with EPL-5900L.
{ : Paper feed reliability and image quality assured.
: Paper feed reliability and image quality assured, but only for the use of generally applied
∆
Lower
Cassette
types of paper.
: Paper feed and printing are possible for only generally applied types of paper.
*1
{××××
Plain
Paper
Transparencies Labels
Special Applications
Thick
paper
∆∆∆∆
Envelope
× : Sheets cannot be fed.
1.2.4.3 Printable Area
Available Printing Area
208.0 mm × 348.0 mm
Product DescriptionBasic Specifications17
Page 35
EPSON EPL-5900/EPL-5900LRevision B
Guaranteed Printing Area
All area of the sheet except vertical and horizontal margins of 4 mm (See
illustration below)
4 mm4 mm
1.2.5 Reliability, Durability, Serviceability
MPBF
25,000 pages
NOTE:
MPBF means an average number of pages printed until the
occurrence of a malfunction which either requires the replacement
of a part or cannot be solved by the user.
Paper Feed Reliability
4 mm
Table 1-21. Paper Feed Reliability
Environment
Error typeABC
Gu a r a n t e e d
p r i n t a r e a
Paper-jam rate
Paper misfeed1/2000 max.2/2000 max.3/2000 max.
Multiple-sheet feed rate
Paper creasing1/1000 max.2/1000 max.3/1000 max.
Leading edge folded
*1:Includes miss feeds, multiple-sheet feed, and other kinds of jam. Does not include
multiple-sheet feed at the boundary.
*2:Does not include multiple-sheet feed at the boundary.
•
*3:Includes 1 mm or more corner fold, but does not include less than 1 mm corner fold.
*1
*2
*3
Boundary means sheets boundary between original paper and replenished paper,
occurring after paper is replenished.
1/2000 max.2/2000 max.3/2000 max.
1/500 max.2/500 max.3/500 max.
1/1000 max.2/1000 max.3/1000 max.
4 mm
NOTE 1:
Figure 1-1. Guaranteed Print Area
Based on use of paper taken from a newly opened package, that is, free from
curls and any deterioration.
2:
This reliability also applies to 1200 dpi printing with EPL-5900.
3:
This reliability applies to all the relevant paper feeders.
Printing Start Position Accuracy
(With standard paper fed from Paper tray or Paper cassette)
Reference point of Main scanning direction (c) ±2.0 mm
Reference point of Sub scanning direction (a) ±2.5 mm
Product DescriptionBasic Specifications18
Page 36
EPSON EPL-5900/EPL-5900LRevision B
Height of Curl of Printed Pages
a
c
b
Table 1-24. Height of Curl of Printed Pages
Paper SizeHeight
Skew
Printable area
Printablearea
d
Figure 1-2. Paper Skew
Scanning DirectionA4
Main scanning direction |a-b|
Sub scanning direction |c-d |
e
Table 1-22. Skew
f
±1.5 mm
±2.0 mm
P a p e r f e e d i n g d i r e c t i o n
Plain paper± 30 mm or less
Face-down paper eject± 20 mm or less
Transparencies
Face-up paper eject± 12 mm or less
Other special applicationsNot specified
Durability
Printing Volume
Maximum 15,000 sheets / month
Average 2,500 sheets / month
Serviceability
MTTR
Averages within 30 minutes. (Time for service personnel to locate and correct
the malfunction)
3000 lx or less (do not expose to direct sunlight)
Space Requirements
In order to ensure that the printer operates properly, provide at least as much space
as shown in Figure 1-3 (for EPL-5900) and Figure 1-4 (for EPL-5900L).
∼3515∼85
10
No condensation
<EPL-5900>
Figure 1-3. Required Surrounding Space for EPL-5900
NOTE:
The space height required is 550 mm or more.
Product DescriptionBasic Specifications20
Page 38
EPSON EPL-5900/EPL-5900LRevision B
<EPL-5900L>
Figure 1-4. Required Surrounding Space for EPL-5900L
1.2.7 Storage and Transport of the Printer Main Unit and
Optional Products (Consumables Packaged)
Temperature and Humidity Conditions
Table 1-26. Temperature and Humidity Conditions (Option)
Temperature
°C)
(
Normal
Conditions
Severe
Conditions
∼ 3530 ∼ 8018 months
0
High temperature:
35 ∼ 40
Low temperature:
∼ 0
-20
Transportation Barometric Pressure
61.3 ~ 101.3 kPa or more (460 ∼760 m)
Dropping
No abnormalities according to JIS Z0200-1994 Level 1
Acceleration .................................................. 1 G
Direction of application ................................ 3 dimensional
Time of application ....................................... 60 minutes along each X, Y, Z
Humidity
(%RH)
High humidity:
85 ∼ 95
Low humidity:
∼ 30
10
Warranty PeriodOthers
No
1/30 of
warranty period.
∼
100 Hz
(Sweep time: 10 minutes)
axis, total of 180 minutes
condensation
NOTE:
The space height required is 550 mm or more.
Product DescriptionBasic Specifications21
Page 39
EPSON EPL-5900/EPL-5900LRevision B
1.2.8 Electrical Features
Fast Transient / Bursts (AC Line Noise)
IEC 61000-4-4 compliance
Voltage 1 kV: no malfunction occurs such as defective image quality.
2 kV: no damage allowed.
Instantaneous Outages
DIP 100% (at rated current - 10%) one cycle.
No effect on printing quality
Resistance to Static Electricity
IEC 61000-4-2: 1995 compliance
Direct contact discharge: 4.5kV
Indirect contact discharge: 4.5kV
Aerial discharge: 8.5kV
Even when electric discharge as mentioned above occurs, the printer shall
keep operating normally without any trouble which affects the basic
performance or which can lead to breakdown of the printer.
Inrush Current
50A or less (0-peak)
Insulation Resistance
10 MΩ or more (at DC 500 V)
Dielectric Strength
No break down during application of the voltages shown below for a one minute
period.
Table 1-27. Dielectric Strength
(Across primary and chassis)
For 100 V system modelsAC 1000V
For 110 to 127 V system modelsAC 1000V
For 220 to 240 V system modelsAC 1000V
Leak Current
Table 1-28. Leak Current
Intended MarketLeak Current
100V (Japan)0.25 mA or less
110 to 127 V system models3.5 mA or less
220 to 240 V system models3.5 mA or less
1.2.9 Compliance with Standards and Regulations
Safety Standards
Table 1-29. Safety Standards
Model NameApplicable Standards
For 100 V system models
For 200 V system models
Safety Standards (Laser Transmission)
JIS C 6802(1997)
21CFR Chapter I Subchapter J Part1040
IEC60825-1 +A1(1997)
EN60825-1 +A11(1996)
EMI
Model NameApplicable Standards
For 100 V system models47CFR Part15 Subpart B Class B
For 200 V system models
Electrical Power High Frequency
Complies with high frequency control guidelines
EN61000-3-2 Class A
Electrical Power Consumption
Conforms to International Energy Star Program standards
Others
Toner ............................................................. Conforms to OSHA, TSCA, and
OPC............................................................... Conforms to OSHA
(No materials hazardous to
human health)
Ozone generation .......................................... Blue angel mark compliant
Materials........................................................ The materials do not contain any
substances use of which is
prohibited by laws of the market
countries, and the contents of
hazardous substances do not
exceed their respective
allowable levels.
1.2.10 Consumable Components
1.2.10.1 Specifications
Table 1-31. Consumable Specifications for “EPL-5900”
*3
*3
Size
(mm)
(W) 275
(D) 97
72
(H) 114
(W) 283
(D) 57
(H) 124
NameContentsLife
• Developer
Imaging Cartridge
Drum Cartridge
• Black, one-component,
non-magnetic toner
• OPC drum (organic
photoconductor)
•Charger
(Rotary Brush + Precharging Film)
*1
Pre-installed:
3,000 sheets
Replaced:
6,000 sheets
Average
20,000sheets
Table 1-32. Consumable Specifications for “EPL-5900L”
*3
*3
Size
(mm)
(W) 275
(D) 97
72
(H) 114
(W) 283
(D) 57
(H) 124
NameContentsLife
• Developer
Imaging Cartridge
Drum Cartridge
*1:The number of sheets is the approximate number of printable images using A4
• Black, one-component,
non-magnetic toner
• OPC drum (organic
photoconductor)
•Charger
(Rotary Brush + Precharging Film)
*1
Pre-installed:
3,000 sheets
Replaced:
6,000 sheets
Average
20,000sheets
portrait continuous printing at 5% image occupation rate. The cartridge life
varies according to the image occupation rate and type of printing (continuous,
intermittent, printing density, and toner save mode).
*2:When the handle has been folded
*3:The external shape varies with the lives and intended markets.
Weight
(kg)
0.4
*2
0.5
0.3
Weight
(kg)
0.4
*2
0.5
0.3
Product DescriptionBasic Specifications23
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EPSON EPL-5900/EPL-5900LRevision B
C H E C K
P O I N T
Neither the pre-mounted Imaging Cartridge nor replaced
Imaging Cartridge is interchangeable between EPL-5900 and
EPL-5900L.
The Drum Cartridge is interchangeable between EPL-5900
and EPL-5900L (common to EPL-5900 and EPL-5900L).
1.2.10.2 Packing Storage and Transport Environments
Temperature and Humidity Conditions
Table 1-33. Temperature and Humidity Conditions (Consumables)
ConditionsTemperatureHumidityWarranty Period
Normal0
Severe
High 35 ∼ 40C°85 ∼ 95%
Low -20 ∼ 0C°10 ∼ 30%
Transportation Barometric Pressure
Conforms to the same requirements as for the main unit. → Transportation
Barometric Pressure 61.3 ~ 101.3 kPa or more (460 ~760 m) (p21)
Dropping
No abnormalities according to JIS Z0200-1994 Level 1
EPL-5900 has the following host interfaces as standard:
IEEE1284 parallel interface
USB interface
Optional Type-B I/F Card slot
Type-B I/F card slot
Parallel I/F connector
(IEEE1284 B connector)
USB connector
<EPL-5900L>
EPL-5900L has the following two external interfaces:
IEEE1284 parallel interface
USB interface
NOTE: Switching between host interfaces is automatic only. Each interface
cannot be switched on and off individually.
Parallel I/F connector
(IEEE1284 B connector)
USB connector
Figure 1-27. Rear View (Interface bracket) of “EPL-5900”
Figure 1-28. Rear View (Interface bracket) of “EPL-5900L”
Product DescriptionController Specification32
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EPSON EPL-5900/EPL-5900LRevision B
1.4.2.1 Parallel Interface Specifications
Interface Type
IEEE 1284 bi-directional high speed parallel interface
Operating Modes
Compatibility, Nibble, ECP
Connector Model Names
57RE-40360-830B (D7A) DDK or equivalent products
Conforming Plugs
Amphenol or equivalents
<EPL-5900>
The default device ID setting for EPL-5900 is as follows:
Carriage returns have been inserted into the list below to make it easier to read, but in
actual practice the device ID values are displayed as a continuous character string, and
no carriage return codes inserted.
The CMD parameters are not in order. CID, MODE, or STATUS parameters are not
included.
The DES parameter is a combination of the MFG and MDL parameters with a space
between them.
The controller board is equipped with a jumper switch “JP1” for selecting the parallel
interface's communication mode. If communication with the host is not possible for
some reason, JP1 can be set in the “Nibble” position, a mode where ECP
communication is not performed. (It is recommended that this jumper be set in the
“ECP” position during normal use.)
Nibble: In the Reverse mode, communication with the host is conducted in the
Nibble mode.
ECP:If the host supports ECP, communication with the host is conducted in the
ECP mode.
This switch is publicly disclosed to users.
MFG, MDL, DES and CID of Device ID are re-definable. (This must not be included
in the manual.) And the CID field does not respond with the default value, but responds
with the defined character string only when redefined.
Device ID when redefined is as follows. “xxxxx” is user-defined character string.
*1:The hexadecimal value “the total number of Device ID characters + 2” is input.
Product DescriptionController Specification33
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EPSON EPL-5900/EPL-5900LRevision B
1.4.2.2 USB Interface
Supports Windows USB PnP.
Supports the 18-digit USB ID as follows:
**P++YYMMDDhhmmssR
**:A number of 00 to 99. Acquired for each model.
“07” for EPL-5900. “08” for EPL-5900L.
P:Identifier. Always “P” for page printers.
++:PC number of assembly line. (00~99)
YY:The year of assembled date. (lower two digits; 00~99)
MM:The month of assembled date. (01~12)
DD:The assembled date (01~31)
hh:Hour of assembled time. (00~23)
mm:Minute of assembled time. (00~59)
ss:Second of assembled time. (00~59)
R:Reserved and always “0” with EPL-5900/EPL-5900L.
Device ID in Printer Class conforms to 1.4.2.1 "Parallel Interface Specifications".
The USB ID written into the printer can be checked on the Status Sheet. (It is displayed
on the bottom left of the Status Sheet next to the ROM Version.)
If the circuit board is replaced, or other service performed, the USB ID may be changed
to another ID (this is because the USB ID is rewritten when the EEPROM storing the
USB ID is damaged or the circuit board is replaced).In this case, if a printer with the
USB ID changed is connected to the PC, it is recognized as a different printer, so the
PC requires the USB port driver to be installed again..
C A U T I O N
The USB ID is stored on EEPROM of the main board, and you have to
re-assign the ID when you replace the main board to new one in
repair.
Refer to Chapter 5 “Adjustment” for the details.
1.4.2.3 Type B Interface (Not Available with EPL-5900L)
EPL-5900 is equipped with one Type-B option I/F slot as standard.
Main System Type:
MTP1200dpi,PW10200dt1200dpi,PRG(****)rev,AP500ma SPD0fast, D4
****: ROM version
Printer Name:Factory default setting is the same as Product Name.
Product Name:EPL-5900
Emulation Type:See Table 1-34.
Entity Type:See Table 1-34.
Table 1-34. Emulation Type and Entity Type
EmulationEmulation TypeEntity Type
1PS
2ESC/PageESCPAGE-04EPSONPAGE4
3LJ4PCL5E-00EPSONPCL5
4ESCP2ESCPL2EPSONLQ2
5GL/2HPGL2-01EPSONHPGL2
6FXESCP9EPSONFX
71239XPRPXL24-01EPSONPRPXL24
8PCLXLPCLXLEPSONPCLXL
9IPDS
*1:Option
*1
*1
When Emulation is set to “Auto”, all the Entity Types listed above are returned in the
numerical order specified in the table.
When Emulation is fixed, the following Entity Types are returned:
Default Emulation, EPSONPAGE4
NOTE 1:
Entity Type does not change even when Emulation is changed by EJL/PJL
Enter Language command or IES of.
2:
The numbers of Entity Types returned to host may differ by the installed Type
B interface specifications.
POSTSCRIPT-00LaserWriter
IPDS-00EPSONIPDS
Product DescriptionController Specification34
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EPSON EPL-5900/EPL-5900LRevision B
Emulation Type
When Emulation is set to “Auto”:
PS3 not started:AUTO (Emulation Type 1, 2, 3...)
PS3 started:EJL (POSTSCRIPT-00, other Emulation Type 1, 2, 3...)
When Emulation is fixed:
EJL (Default Emulation Type, other Emulation Type 1, 2, 3...)
Product DescriptionController Specification35
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EPSON EPL-5900/EPL-5900LRevision B
1.5 Control Panel
Table 1-35. Buttons and LEDs of EPL-5900
1.5.1 External Appearance and Names of Parts
<EPL-5900>
1
7
6
9
8
4
No.NameNote
1Information SwitchColor: Gray
2Ready LEDColor: Green
3Data LEDColor: Yellow
4Error LEDColor: Red
5Start/Stop SwitchColor: Pale green
6Job Cancel SwitchColor: Brick red
7Memory LEDColor: Red
8Toner LEDColor: Red
9Paper LEDColor: Red
5
23
Figure 1-29. Control Panel of EPL-5900
Product DescriptionControl Panel36
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EPSON EPL-5900/EPL-5900LRevision B
<EPL-5900L>
Meaning of LED Flashing on EPL-5900L
Table 1-37. Meaning of LED Flashing on EPL-5900L
Ready LEDError LEDSupplementMeaning
OffOff-Power off
OnOff-Ready to print
2
1
FlashingOff-Warming up, receiving data
OffFlashing
-
FlashingOn-Protocol Error
OffOn
-
Recoverable Errors
Cover Open
Out of Paper
Replace paper error
Paper jam
Underrun Error
Controller Errors
Video Error
Data Expansion Error
Standard RAM Check Error
EEPROM Access Error
Software Error
*1
Figure 1-30. Control Panel of EPL-5900
Table 1-36. LEDs of EPL-5900L
No.NameNote
1Ready LEDColor ..... Green
2Error LEDColor ..... Red
FlashingFlashingGreen and red flash
alternately
*1: This error occurs when transmission of print data from the host is not in time. It may
occur if the receiving speed is slow or the data volume is considerably large compared to
the printer’s receiving buffer size.
NOTE: The LEDs do not indicate occurrence of Warning (Check Paper Size
error or Optional RAM error).
Engine Error
Product DescriptionControl Panel37
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EPSON EPL-5900/EPL-5900LRevision B
1.5.2 List of Panel Settings (Only with EPL-5900)
EPL-5900 has no LCD on the control panel, so it is impossible to make function
settings on the control panel.
Function settings can be made using “RCP”.
Values shown in bold and underlined characters are the factory default setting values.
Function Setting (only with EPL-5900)
Table 1-38. Function Setting (1) (Only with EPL-5900)
Left Offset-99.0 ~ 0.0 ~ 99.0mm (0.5mm increments)
*1:This item can be selected only when the optional Adobe PS 3 kit is installed.
*2:Can not be selected / changed by RCP etc.
*3:This item can be selected only when the Type B I/F option is installed.
*4:Effective only for ESC/Page, PCLXL and PostScript. When other mode is selected, it will
be printed in 600dpi.
*5:RITech becomes OFF regardless of this item when resolution is set to 1200dpi by mode
setting.
*6:Displayed only when the lower cassette unit is installed. Paper sizes are display only.
, On
, 1200*4, 300
On, Off
, On
, Off, On
~ 99.0mm (0.5mm increments)
Product DescriptionControl Panel38
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EPSON EPL-5900/EPL-5900LRevision B
Table 1-39. Function Setting (2) (Only with EPL-5900)
)
MenuItemValue
Setup MenuLangEnglish
, Française, Deutsch, ITALIANO,
ESPANOL, SVENSKA, Dansk, Nederl., SUOMI,
Português
Time out0, 5 ~ 60 ~ 300 (1 increments)
Paper SourceAuto
, MP, LC
*1
MP ModeNormal, Last
Manual FeedOff
, On
Copies1-999
Quantity
*2
1-999
Paper TypeNormal, Thick W, Thick N, Trnsprnc
Skip Blank Page
*3
Off, On
Auto Eject PageOff, On
Size IgnoreOff
, On
Auto ContOff, On
Page ProtectAuto
, On
Toner OutContinue, Stop
Reset Menu
Panel Lock
*4
Warning Clear
SelecType Init
Photocon Count Clear
Toner Count Clear
*4
*4
*4
Off, On
*4
*4
*1:Displayed only when the optional lower cassette unit is installed. Paper sizes are display
only.
*2:This is not displayed on the panel. This is not printed on status sheet either. It can be set in
EJL or PJL. This setting is effective when installed memory is over 64MB. (The installed
memory size is determined on the printer driver. Do not describe this matter on the user
manual)
*3:Valid only in PCL5e, ESC/Page, ESC/P2, FX and I239X modes.
*4:Not printed on the status sheet.
Table 1-40. Function Setting (3) (Only with EPL-5900)
MenuItemValue
Parallel MenuParallel I/F
Speed
Bi-D
Buffer Size
USB MenuUSB I/F
Buffer Size
AUX Menu
*2
AUX I/F
AUX Config
Get IPAddress
IP Byte 1
IP Byte 2
IP Byte 3
IP Byte 4
SM Byte 1
SM Byte 2
SM Byte 3
SM Byte 4
GW Byte 1
GW Byte 2
GW Byte 3
GW Byte 4
NetWare
AppleTalk
NetBEUI
AUX Init
*1
*1
*1
*1
*1
*1
*1
*3
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
*4
Buffer SizeNormal, Maximum, Minimum
*1:When changed on the panel or with EJL, these do not become valid immediately. They
become valid after warm boot or at power on again. Displaying on the panel, reading with
EJL, and printing on the status sheet for themselves are immediately reflected. If they are
changed on the panel or with EJL, be sure to perform warm boot or turn on the power
again. To change more than one of these, change more than one of them and perform
On, Off
Fast, Normal
ECP, Off, Nibble
Normal, Maximum, Minimum
On, Off
Normal, Maximum, Minimum
On, Off
No, Yes
Panel, AUTO, PING
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
0 to 255
On, Off
On, Off
On, Off
Product DescriptionControl Panel39
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EPSON EPL-5900/EPL-5900LRevision B
warm boot or turn on the power again once at the end.
*2:These items are displayed and can be changed only when the optional Type B interface is
installed. Network card configurations can not be made from the printer side. Use the
utility that comes with each card.
*3:It is displayed and can be changed only when the Level 3 compatible Type B interface
card is installed. After the printer status turns to “Ready”, this item automatically returns
to “AUX Config = No”.
*4:They are displayed and can be changed only when “AUX Config=Yes” is selected. The
setting value becomes valid when the network card is restarted after shifting to a printable
state. Therefore, if you execute the “AUX Status Sheet” printing in the test print menu
before coming out of the panel setting mode, new settings are not printed on the sheet.
Table 1-41. Function Setting (4) (Only with EPL-5900)
MenuItemValue
ESC/Page
Menu*
Auto CROn, Off
1
Auto FFOn, Off
CR FunctionCR
LF FunctionCR+LF, LF
FF FunctionCR+FF
Error CodeIgnore, Space
Avoid ErrorOff
2
PGI*
On, Off
, CR+LF
, FF
, On
Table 1-41. Function Setting (4) (Only with EPL-5900) (continued)
*1:These items are not displayed on the panel. These are not printed on status sheet either.
Setting or acquiring information with EJL is enabled. This menu is not open to users.
*2:If the Resolution setting is 1200, PGI setting will be ignored.
*3:Display of this item changes depending on the selected font type.
When fixed pitch scalable font is selected, “Pitch” is displayed.
When proportional scalable font is selected, “Height” is displayed.
When bitmap font is selected, neither of them are not displayed.
*4:When the font which is specified by Font number setting has not the setting symbol set,
Font Source = Resident, Font Number = 0 setting is automatically made, and therefore to
print this symbol set, a font must be selected for which the Font Source and Font Number
Value are supported by this symbol set.
Product DescriptionControl Panel40
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EPSON EPL-5900/EPL-5900LRevision B
Table 1-42. Function Setting (5) (Only with EPL-5900)
T. Margin0.30 ~ 0.40 ~ 1.50 inch (0.05 inch increments)
Text1 ~ 67
Auto CROff, On
Auto LFOff
Alt. GraphicOff, On
Bit ImageDark
ZeroChar0, φ
CharacterSet2
Standby*
1
2
*1:This is not printed on the status sheet.
*2:The default time to enter Standby is 15 minutes. (EJL STANDBYTIME command is
available (this command is not opened to users))
Product DescriptionControl Panel42
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EPSON EPL-5900/EPL-5900LRevision B
1.5.2.1 Setting Items (Model-dependent) (Only with EPL-5900)
Described below are model-dependent specification details of the setting items for
EPL-5900.
MP MODE
When the paper source setting is “Auto” or not specified, MP mode determines the
priority of the sources.
Normal: MP > LC (MP Tray has priority)
Last: LC > MP (Lower Cassette has priority)
TRAY ASSIGN
Tray Assign changes the assignment for the paper source select command (ESC&I#H).
Effective only for PCL mode.
Table 1-44. Tray Assign
The correspondence of
the parameter #
414HP Laser Jet 4 compatible
4K41HP Laser Jet 4000/5000/8000 compatible
5S81HP Laser Jet 5Si compatible
PAPER TYPE
Specifies the paper type loaded in the MP Tray.
Normal: Normal paper
Thick W: Thick paper
MPLCNotes
MP TYPE, LC TYPE
Specifies the paper type for MP Tray or LC.
When “Paper Source = Auto”, MP Type and LC Type are used to select a unit that
matches the paper type specified by the printer driver.
In a printer mode without such command, the same operation as when “Plain” is
selected is performed.
“Transpmcy” and “Label” cannot be set to LC1 Type. Other parameters are common to
MP Type.
The correspondence of “Paper Type” and “MP Type” setting and the printing media is
as follows:
Table 1-45. Paper Type, MP Type, and the Printing Media
Paper Type (Setup Menu)MP TypePrinting Media
NormalOHPOHP
NormalOther than OHPNormal paper
Thick WAnyThick paper
Thick NAnyPostcard/Envelop
TransprncAnyOHP
PARALLEL I/F, USB I/F, AUX I/F
Only interfaces that are set to “On” by the panel setting can be used by the automatic
selection.
All interfaces are set to “On” at the factory default setting.
To use a fixed interface, set “On” only for the interface that to be used.
Thick N: Thick and narrow paper like an envelop.
Transprnc: OHP sheets
Changes to the interface setting will be effective after the Reset All is performed or the
power is turned on again.
If “Off” is set to all interfaces, they are reset to “On” after the Reset All is performed or
the power is turned on again. (It is not allowed to set “Off” to all interfaces.)
Product DescriptionControl Panel43
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EPSON EPL-5900/EPL-5900LRevision B
Table 1-46. Interface Settings
ParallelUSBType B Operations
Using Fixed I/F{XXOnly parallel is used.
X{XOnly USB is used
XX{Only Type B is used.
I/F automatic
selection
Not effective
{: On, X: Off
{{{
{{X
{X{
X{{
XXX
Automatic selection
(all interfaces)
Automatic selection
(Parallel and USB)
Automatic selection
(Parallel and Type B)
Automatic selection
(USB and Type B)
Returns to the factory default after the
Reset All is performed or the power is
turned on again.
Product DescriptionControl Panel44
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EPSON EPL-5900/EPL-5900LRevision B
1.5.3 Printer Messages (Only with EPL-5900)
A list of printer messages with EPL-5900 is shown below.
Table 1-47. Printer Messages (Only with EPL-5900)
Printer StatusClassificationEJL Status
Service Req. Cffff *
Service Req. Eggg *
1
2
Service call error6XXXOnOnOnOnOnOn
Service call error6XXXOnOnOnOnOnOn
Error LEDMemory LEDToner LEDPaper LEDReady LEDData LED
ROM CHECKStatus-OffOffOffOnOffOff
RAM CHECKStatus-OffOffOnOffOffOff
Self TestStatus-OffOnOffOffOffOff
Cancel All Print JobStatus1003Blink 1Blink 1-OffBlink 1-
Paper Set sssss ttttError3003Blink 1OffOffBlink 1Off-
Print OverrunError3000Blink 1OnOffOffOff-
Mem OverflowError3001Blink 1OnOffOffOff-
Invalid PS3Error4201OnOnOffOffOff-
Invalid IPDSError4232OnOnOffOffOff-
Invalid Aux I/F CardError4014OnBlink 1OffOffOff-
Invalid ROM AError4003OnOnOffOffOff-
Write Error ROM A*
Write Error ROM P*
Writing ROM A*
Writing ROM P*
3
3
3
3
Error4006OnOnOffOffOff-
Error4006OnOnOffOffOff-
Status1005-----Blink 1
Status1005-----Blink 1
LED Indications
Product DescriptionControl Panel45
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EPSON EPL-5900/EPL-5900LRevision B
Table 1-47. Printer Messages (Only with EPL-5900) (continued)
Printer StatusClassificationEJL Status
Collate was disabledWarning2013(Off)Blink 1---
Check Paper SizeWarning2004(Off)--Blink 1--
Image OptimumWarning2002(Off)Blink 1----
Check Paper TypeWarning2008(Off)--Blink 1--
Need MemoryWarning2003(Off)Blink 1----
Format Error ROM AWarning2000(Off)-----
Form FeedStatus1008(Off)----Blink 1
Printing Status Sheet
by panel operation*
Warming UpStatus1006(Off)---Blink 1-
OfflineStatus1001Blink3---Off-
Cancel Print Job
(by host)
Toner LowWarning2001(Off)-Blink 1---
(Processing Job)*
StandbyStatus1007(Off)---Blink 3-
Ready (On Line)Status1000(Off)---On-
(Printing)*
(Communicate with non-active I/F)*
3
3
3
Status
Status1003Blink 1---Blink 1-
Status1002------
Status1009(Off)-----
3
Status1012------
1010(Off)----Blink 1
Error LEDMemory LEDToner LEDPaper LEDReady LEDData LED
LED Indications
*1: This pattern and another pattern are alternately displayed. The other pattern depends on the error status as shown in Table 3-2.
*2: This pattern and another pattern are alternately displayed. The other pattern depends on the error status as shown in Table 3-1.
*3: These are not described in the user manual.
NOTE: In the table above, the items of Printer Status are listed in the order of priority. (Upper items have higher priority)
• When an error and a warning occur simultaneously, a warning message does not appear.
• When a warning occurs during occurrence of another warning, all the corresponding LEDs flash.
• The “-” mark shows that the indication of the LED is independent of the relevant printer status.
This LED can flash or light up if a printer status of a lower priority occurs.
Product DescriptionControl Panel46
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EPSON EPL-5900/EPL-5900LRevision B
1.5.3.1 Status Specifications (Model-dependent)
Manual Feed Mode
This section describes only the standard specifications. Further specifications are
described in the Basic Operation Specifications for Page Printer.
<Outline>
Manual Feed mode is useful when users want to use a special type of paper for which
no paper feeder of the printer has not been set. For printing in this mode, the printer
displays Manual Feed mode and waits user's operation before executing Manual Feed
printing job. As the paper source, priority is given to the Manual feed slot.
<Specifications>
Available languages: all
ESC/page, PS3, LJ4, PCLXL, ESCP2, FX, I239X and IPDS
Unit of job in Manual Feed mode (unit of job controlled by Printqueue)
• Printing from Network: one job per connection
• The job is started by job start command of EJL/PJL.
• The job will be ended when the receiving time-out (Selectype setting) occurs.
(Connectionless type)
[Restriction]
If many data in Manual Feed mode are sent continuously on the conditions under
which distinction between jobs can not be made, the printer recognizes them as
one job. Then the printer does not display the Manual Feed mode at the beginning
of the 2nd data and thereafter sheets will be fed continuously.
NOTE:
When the following data, namely, Data 1 and Data 2, are sent to the
printer even on the same conditions as mentioned above under
which distinction between jobs can not be made, the printer
recognizes the mode correctly.
That is, when the data are sent in the order of Data 1 and Data 2,
the Data 2 will be printed in normal mode. When the data are sent
in the order of Data 2 and Data 1, the Data 1 will be printed in
Manual Feed mode.
Data 1: Page to be printed in Manual Feed mode
Data 2: Page to be printed in normal mode
Operation
Before starting to print the first page of the job in Manual Feed mode, the printer
displays Manual Feed mode and wait user's pressing of the Start/Stop switch.
LCD display: Manual Feed XXXX: XXXX: Paper size
Pressing the Start/Stop switch starts printing of the job and prints all the pages
automatically.
NOTE:
Pressing the Start/Stop switch too long is invalid.
Paper source
♦
When the Start/Stop switch has been pressed
Table 1-48. Paper Source when the Start/Stop switch has been pressed
ConditionsPaper SourceRemarks
If there is paper in Manual Feed slot Manual Feed slot
If there is no
paper in
Manual Feed
slot
♦
After paper feed has started
There are paper
feeder(s) where
there is paper
There is no paper
in any paper feeder
Paper feeder to
which priority is
given
-
Once the Start/Stop switch has been pressed and paper feeding has started,
printing in Manual Feed mode is continued by feeding paper from the same
paper source until paper is used up. (The paper source does not change until
paper is used up.)
[Examples] During the same Manual Feed job, the paper source does not
change even in any of the following cases:
• Changing the Page Size or Paper Type
•Paper Jam
• Ready/Off Line
• In Manual Feed after Manual Feed is quit once
Once the Start/Stop switch has been pressed, Paper Set error does not occur
until the paper in the paper source is used up.
No check of paper size/paper
type
Priority is according to the
current auto mode specification
of Manual Feed mode.
Manual Feed mode is displayed
again
Product DescriptionControl Panel47
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EPSON EPL-5900/EPL-5900LRevision B
Neither Check Paper Size error nor Check Paper Type occurs.
♦
When paper has been used up during printing
When the printer has run out of paper, it displays Manual Feed mode again.
And the subsequent operation will be the same as when it prints the first sheet
in Manual Feed mode.
♦
Printing of multiple copies
Printing of multiple copies is handled as one job in Manual Feed mode.
It is not necessary to press the Start/Stop switch at printing the first sheet of
each copy.
♦
When pages to be printed in Manual Feed mode and pages to be printed in
normal mode are mixed in one job
The printer displays Manual Feed mode and waits user's operation only before
printing the first page of the first copy in Manual Feed mode.
The printer does not stop to wait user's operation before printing the second
and subsequent copies in Manual Feed mode.
Paper source setting is effective in the job.
[Explanation of symbols]
Table 1-49 shows the symbols referred to in the examples below:
Table 1-49. Explanation of Symbols
SymbolMeaning
M-Manual Feed mode
Command
Result
TX-Specify tray X (No manual feed mode)
aM, aTM“a” represents a page number.
:MManual Feed mode (waiting user's operation)
:MC
:TXThe printer loads paper from the tray X.
If there is some paper in a tray, the printer
automatically starts continuous printing.
[Ex.2}<Command> 1T1-2M-3M-4T2- (two copies in one job)
<Result>1st copy 1T1:T1-2 M:M-3 M:MC-4T2-T2
2nd copy 1T1:T1-2 M:MC-3 M:MC-4T2-T2
NOTE:
In the 2nd or subsequent Manual Feed mode in a job, sheets will
be fed from the paper source which was selected by user's
operation in the previous Manual Feed mode.
♦
In the case of double-sided printing
Printing is carried out in a mode selected for the first page.
♦
In the case of n-up printing (set by printer driver)
Printing is carried out as specified for the first page.
Others
• MP Mode (SelecType setting) does not influence operation in Manual Feed
mode.
• If the paper source setting command and the Manual Feed command are issued
for the same page, the paper source setting is ignored.
<Recommended operation>
Recommended operation to ensure that paper is fed from your desired paper
source:
1. Set only the required number of sheets in the desired paper source.
2. Remove all the sheets, if any, from the other paper sources or set the sources
unavailable.
3. Press the Start/Stop switch.
Recommended operation when the printer is to be operated the same way as
the old model:
1. Set only one sheet of required paper in the desired paper source.
2. Remove all the sheets, if any, from the other paper sources or set the sources
unavailable.
3. Press the Start/Stop switch.
[Ex.1]<Command> 1M-2M-3T1-4M- (two copies in one job)
<Result>1st copy 1M:M-2M:MC-3T1:T1-4M:MC
2nd copy 1M:MC-2M:MC-3T1:T1-4M:MC
Product DescriptionControl Panel48
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EPSON EPL-5900/EPL-5900LRevision B
1.6 RAM Expansion
<EPL-5900>
When EPL-5900 runs out of memory, the Memory LED flashes or lights up.
NOTE: This indication corresponds to “Mem Overflow” or “Image Optimum”
or “Need Memory” or “Collate was disabled” displayed on the LCD of
an LCD-mounted model.
This problem may be solved by taking appropriate ones of the following measures:
Reducing the resolution.
Select “Halftone” when using Enhanced MicroGray.
Reducing the receiving buffer size to “Minimum”.
Use only one interface and set “Off” for other interfaces.
The only way to definitely avoid memory shortages is to install more memory.
(Commercially available (only for EPSON) SDRAM DIMMs for PCs: 90pins, 32-bit
without SPD)
<EPL-5900L>
If a problem with insufficient memory occurs in EPL-5900L, an underrun error is
displayed on the host computer's screen. In this case, it is necessary to install additional
memory.
Depending on use conditions, the recommended RAM capacity is as shown below.
However, there are some cases where an underrun error is displayed even when
memory has been expanded if an image of an extremely low compression ratio is
handled. In such cases, not only should the memory be expanded, but the resolution
should be reduced to 300 dpi, EnhancedMicroGray should not be used or other
appropriate changes made in the settings.
Table 1-50. RAM Capacity and Conditions of Use
RAM CapacityConditions of Use
Without RAM
Expansion
8 MB Expansion
(Total 10 MB)
In some cases EnhancedMicroGray printing at 600 dpi may be
impossible.
In the case of a host with a slow transfer rate, printing at 600 dpi may
be impossible.
Printing under all conditions is possible.
Product DescriptionControl Panel49
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EPSON EPL-5900/EPL-5900LRevision B
1.7 System Requirements (Only for EPL-5900L)
The minimum system configuration and recommended system configuration when
using EPL-5900L are shown in Table 1-51 and Table 1-52.
Table 1-51. Windows System Requirements
WindowsMinimumRecommended
CPUPentium←
Clock100 MHz233 MHz
Memory16 MB64 MB
InterfaceIEEE1284 Parallel
Standard USB
OSWindows 95/98
Windows ME
Windows NT 4.0
Windows 2000
*1: Limited to PC’s which support the USB as standard equipment. Operation is not
guaranteed with a USB port installed in an expansion slot. Connection through a device
that switches the interface, such as a Parallel – USB converter is not covered by the
warranty. When connecting through a USB port, operation under Windows 95 is not
covered by the warranty.
*2: Windows ME depends on Microsoft product shipping conditions.
*1
*2
←
←
Table 1-52. Mac System Requirements
MacMinimumRecommended
MachinePower Mac G3 with
standard USB
or
iMac
iBook
Clock233 MHz←
Memory32 MB64 MB
InterfaceStandard USB ←
OSMac OS 8.1 or later←
←
Product DescriptionSystem Requirements (Only for EPL-5900L)50
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EPSON EPL-5900/EPL-5900LRevision B
1.8 Special Operation (Only with EPL-5900)
With EPL-5900, the functions described below are activated by holding the specified
switches down when turning the printer on.
Table 1-53. Special Operation (1)
FunctionMethods of operation
Hexadecimal dumpTurn power on with the Start/Stop switch pressed
Toner level resetTurn power on with the Start/Stop + Job Cancel switches
Photoconductor life resetTurn power on with the Start/Stop + Information
*1, *2
pressed
Switches pressed
*1, *2
Table 1-54. Special Operation (2)
FunctionMethods of operation
Initializing EEPROMTurn power on with the Start/Stop + Job Cancel +
Information Switches pressed
Initializing the panel setting valueTurn power on with the Job Cancel switch pressed
Program ROM DIMM copyTurn power on with the Job Cancel + Information
Switches pressed
Printing an error sheet
(after resetting the CPU)
Press the Information Switch at the occurrence of a
service call error. An error sheet will be printed after
warm boot.
*1, *2
*1, *2
*1
*1, *2
*1:The On Line and Error LEDs light up simultaneously when the printer recognizes the
function. Then all the LEDs go out.
*2:When the switches are released, the On Line and Error LEDs light up simultaneously, and
keep lighting during execution of the function.
C A U T I O N
The functions as listed in
Table 1-54 Special Operation (2)
above are
not opened to users.
Product DescriptionSystem Requirements (Only for EPL-5900L)51
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EPSON EPL-5900/EPL-5900LRevision B
1.9 Paper Feed Specifications (Only for EPL-5900L)
1.9.1 Paper Size
The following three types of information related to paper sizes are available:
Printer paper size: Paper sizes for the MP Tray that the printer recognizes,
stored in EEPROM
MP Tray paper size: A size of paper that is loaded in the MP Tray and is
actually fed.
User setting size: Paper sizes that the user specifies in the printer driver.
<Supported paper sizes>
A4, A5, B5, LT, HLT, LGL, GLT, GLG, EXE, F4, MON, C10, DL, C5, C6, IB5,
User defined size
The aforementioned printer paper size is changed or determined as follows:
When the printer is powered on: Undefined.
After ejecting paper: When the User setting size is a standard size:
If the Check Paper Size error does not occur
→ User setting size.
If the Check Paper Size error occurs → Undefined.
When the Paper Out error occurs: Undefined.
However, if paper runs out during continuous printing,
previous value remains.
When User setting size is the User defined size:
No modification is added to the paper size.
1.9.2 Paper Feed Specifications
Table 1-55. Paper Feed Specifications
ItemsSpecifications
Methods of detecting the Paper Set
error
Methods of detecting the Check Paper
Size (warning)
Error processing after printingAfter printing, even if the Check Paper Size error
Paper Set error occurs only once in one document.
NOTE: Refer to 1.9.3 "Case List".
The printer detects the error when the Printer paper
size differs from the User setting size (red LED
blinks).
However, this error does not occur if the User setting
size is other than standard sizes (User defined size) or
the Printer paper size is undefined.
The printer detects the error when the User setting
size differs from the MP Tray paper size.
However, when the User setting size is other than
standard sizes (User defined size), this error is not
detected.
occurs, printing continues until the job completes.
NOTE: Refer to 1.9.3 "Case List".
Product DescriptionPaper Feed Specifications (Only for EPL-5900L)52
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EPSON EPL-5900/EPL-5900LRevision B
1.9.3 Case List
The table below shows a case list of paper feed specifications for each paper size.
Table 1-56. Case List
User setting size A Printer paper size BMP Tray paper size CRelation between B and CPaper Set errorCheck Paper Size errorPrinter paper size after printing
User defined size
Regular paper size
Regular
UndefinedDoes not occurDoes not occurUndefined (no resizing)
A = B
A not = B(B not = C)OccursDoes not occurA
Undefined-Does not occurDoes not occurUndefined (no resizing)
A = B
A not = B
Undefined-Does not occurOccursUndefined
--
(B = C)Does not occurDoes not occurB: No resizing
A =C
(B not = C)Does not occurOccursUndefined
A not = C
B=COccursOccursUndefined
B not = COccursOccursUndefined
Does not occurDoes not occurB: No resizing
NOTE 1:
“-” means “Don't care”.
2:
The User setting size (A) and the Printer paper size (B) determine whether the Paper Set error occurs or not.
3:
The User setting size (A) and the MP Tray paper size (C) determine whether the Check Paper Size error occurs or not.
4:
Differences between the Printer paper size (B) and the MP Tray paper size (C) do not influence each error occurrence.
1.9.4 Special Notes
When the User defined size is specified for the User setting size, the Check Paper
Size error does not occur. However printing speed in continuous printing is
reduced due to cleaning after printing.
When the Printer paper size is undefined, the Check Paper Size error occurs in
some cases.
Product DescriptionPaper Feed Specifications (Only for EPL-5900L)53
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EPSON EPL-5900/EPL-5900LRevision B
1.10 Notes on Operation
1.10.1 Powering Off (EPL-5900)
EPL-5900 incorporates an internal non-volatile memory (EEPROM).
If the printer is powered off during the process of writing in non-volatile memory, the
writing operation to the non-volatile memory cannot be guaranteed. And therefore the
next time the printer is powered on or the “Reset All” is carried out, panel settings may
be initialized or a service call error may occur.
The non-volatile memory saves the function settings, and the following cases are those
in which the memory is rewritten, and therefore the printer should not be powered off:
After the printer is powered on, until the Ready LED lights up.
While the printer is printing.
(While the paper feed motor is operating.)
While the Data LED is flashing or lit.
To stop the printer, either put it off line or carry out All Print Data Cancel.
1.10.2 Caution About Hot Parts (EPL-5900/EPL-5900L)
The fuser unit inside the printer is heated to high temperatures, once the printer cover is
opened to clear paper jam or for some reasons, take care not to touch the fuser unit.
1.10.3 About the Moist Environment Mode Select Jumper
(EPL-5900L)
Jumper switch “JP9” on the controller board is a jumper for selecting the moist
environment mode.
This is a switch to be operated to lower the print density in a high humidity
environment. Ordinarily it should not be operated.
Use this switch only in cases where the above special environmental conditions exist.
When the environment of use returns to normal environmental conditions, it is
necessary to return it to the original setting immediately. The following jumper setting
1-2 is excluded from the print quality guarantee in the normal environment.
If the user environment is special and it is difficult to handle environmental conditions
by any other method, this setting can be set by a service technician. This jumper is not
disclosed to the public and is not accessible to users.
Setting:
1-2 Set if the printer is used in a high humidity environment.
2-3 Set when the printer is used in a normal humidity environment (factory
default setting).
Product DescriptionNotes on Operation54
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EPSON EPL-5900/EPL-5900LRevision B
8
7
6
3
1
1.11 Engine Environment Setting
C A U T I O N
For EPL-5900/EPL-5900L, control the settings of engine environment as below:
Humidity mode
Controlled by setting the jumper on the main control board.
<EPL-5900>Jumper: JP102
<EPL-5900L>Jumper: JP9
1st print time mode
Standard 1st print time mode (This setting cannot be changed.)
The description here is not open to users.
Setting Open:Normal humidity mode (Default)
Short:High humidity mode
Setting2-3:Normal humidity mode (Default)
1-2:High humidity mode
NOTE:
For further information on JP9 setting, see 1.10.3 "About the Moist
Environment Mode Select Jumper (EPL-5900L)".
1.12 Ambient Conditions
The ambient conditions to ensure the performance of EPL-5900/EPL-5900L are as
follows:
Environment A: Range of ambient conditions to guarantee image quality and
paper feed
Environment B: Range of ambient conditions to guarantee paper feed
Environment C: Range of ambient conditions to guarantee paper feed
Environment X: Range of ambient conditions to guarantee operation
The definitions of Environments A, B, C and D are as shown in Figure 1-31 blow.
Humidity(%)
5
C
0
5
A
5
B
5
X
Paper Wave control mode
Paper Wave control mode (2) (This setting cannot be changed.)
0
Figure 1-31. Temperature and Humidity Environment
1025 30 35
15
Temperature(°C)
4121s081
Product DescriptionEngine Environment Setting55
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EPSON EPL-5900/EPL-5900LRevision B
1.13 Differences in Specifications between Intended Markets
1.13.1 Differences in Specifications
The table below shows differences in specifications between intended markets.
Table 1-57. Differences in Specifications between Intended Markets
There is a difference in jumper setting between “WW spec” and “J
spec” of C427MAIN/C428MAIN. Refer to 1.13.2 "Jumper Setting".
Product DescriptionDifferences in Specifications between Intended Markets56
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EPSON EPL-5900/EPL-5900LRevision B
1.13.2 Jumper Setting
C427MAIN is equipped with two resistance jumpers and one DIC jumper.
Table 1-58. Jumper Setting on C427MAIN
Resistance JumperDIC Jumper
JP100JP101JP102
WW: Letter/A4
Installed: Letter
Not installed: A4
J: FBitstreemFont availability
Installed: Not available
Not installed: Available
WW spec
setting
J spec
setting
Not installed (A4)Not installed (default)Open (normal)
Not installed (Font available) Not installed (brand)Open (normal)
C428MAIN is equipped with two DIC jumpers and two resistance jumpers
Table 1-59. Jumper Setting on C428MAIN
DIC JumperResistance Jumper
Parallel ModeTransfer CurrentSetting for Markets
JP1JP9R89R90
J spec
setting
WW spec
setting
2-3
(ECP Mode)
2-3
(ECP Mode)
WW: No setting
J: OEM/Brand
Installed: OEM
Not installed: Brand
2-3
(Normal)
2-3
(Normal)
Transfer current setting
(normal / high humidity)
Open: Normal
Short: High humidity
Not installedInstalled
InstalledNot installed
Product DescriptionDifferences in Specifications between Intended Markets57
Page 75
OPERATING PRINCIPLES
CHAPTER
2
Page 76
EPSON EPL-5900/EPL-5900LRevision B
2.1 Overview
EPL-5900 and EPL-5900L are almost the same in operating principles. However, do not
forget that there are some differences in mechanisms between EPL-5900 and EPL-5900L.
9Photoconductor (OPC Drum)
10Transfer Roller
11Paper Feed Sensor(PS1)
12Lower Cassette Unit *
13Paper Feed Roller
14Second Paper Feed Roller *
15Paper Empty Detection Lever *
16Paper Push-up Plate *
17Paper Feed Cassette *
18Paper Guide
19Paper Tray
20Manual Feed Paper Guide
21Paper Empty Sensor (PE1)
22Print Head Unit
23Face Down Tray
Figure 2-1. Sectional View of Mechanism (EPL-5900)
* The components 4, 12, 14, 15, 16 and 17 are optional.
Operating PrinciplesOverview59
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EPSON EPL-5900/EPL-5900LRevision B
2.1.2 EPL-5900L Major Components
Table 2-2. EPL-5900L Major Components
No.EPL-5900L Major Components
1Imaging Cartridge
2Drum Cartridge
3Paper Eject Changeover Lever
4Face-up Tray *
5Fusing Separation Claw
6Paper Eject Sensor (PS3)
7Backup Roller
8Heat Roller
9Photoconductor (OPC Drum)
10Transfer Roller
11Paper Feed Sensor(PS1)
12Paper Feed Roller
13Paper Empty Sensor (PE1)
14Print Head Unit
15Face Down Tray
16Paper Tray
* The face-up tray of 4 is optional.
Figure 2-2. Sectional View of Mechanism (EPL-5900L)
Operating PrinciplesOverview60
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EPSON EPL-5900/EPL-5900LRevision B
2.1.3 Drive System
OVERVIEW
The operation of the Main Motor (M1) is transmitted via gears to drive the rollers of the
printer body, and in EPL-5900 the rollers of the optional Lower Cassette Unit.
Table 2-3. Drive System Components
No.Description
1 Paper Eject Roller (Face-up)
2 Backup Roller
3 Paper Eject Roller (Face-down)
4 Heat Roller
5 Transfer Roller
6 Charging Brush
7 Photoconductor (OPC Drum)
8 Sleeve Roller
9 Toner Sending Roller
10 Paper Feed Roller
1
11*
Connecting Gear
12*1Lower Cassette Unit (Option)
1
13*
Second Paper Feed Roller
14 Main Motor (M1)
*1: EPL-5900L is not equipped with any of the components 11, 12 and 13.
Figure 2-3. Drive System
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EPSON EPL-5900/EPL-5900LRevision B
2.1.4 Names and Functions of Electrical Parts (Printer
Body)
Table 2-4. Names and Functions of Electrical Parts
SymbolNameFunction
M1Main MotorDrives the printer.
M2Cooling Fan MotorExpels the heat from the printer body.
H1Heater LampHeats the Heat Roller.(600W)
TH1Thermistor
TS1Thermostat
PHPrint Head UnitForms a latent image on the surface of the OPC drum.
Polygon Motor
M3
PWB-D
S1Power SwitchTurns power on/off.
S2Interlock Switch
PE1Paper Empty SensorDetects the absence of paper. L when no paper is detected
PS1Paper Feed SensorDetects feeding of paper. L when no paper is detected
PS3Paper Eject Sensor Detects ejection of paper. L when no paper is detected
SL1Paper Feed Solenoid
PU1Power Supply Unit
HV1
(inside the Print Head
Unit)
Laser Diode Control
Board (inside the Print
Head Unit)
High Voltage Circuit
Board
Detects surface temperature of the Heat Roller, and feeds
back the detected temperature to the heater control circuit.
Shuts off current to the Heater Lamp (H1) if the
temperature of the fuser has risen too high. (215°C)
The polygon motor, equipped with a polygon mirror
having uniform seven facets, runs at a high speed to direct
a laser beam in the main scanning direction.
The SOS sensor detects the printing start position and the
laser diode emits a laser beam according to the image
signal so that it hits a corresponding position on the OPC
drum.
Turns off all the output power except DC 2V when
detecting the opening of the Top Cover.
Transmits the driving force of the main motor to the Paper
Feed Roller.
Changes supply voltage from AC power to DC power, and
outputs it. AC power is supplied to the Heater Lamp (H1).
Supplies the following parts with the respective voltages:
Charging brush roller: Charging voltage
Development sleeve roller: Development bias voltage
Development toner control plate:
Development blade voltage
Development toner collect plate:
Under development seal voltage
Transfer roller:Transfer voltage
Table 2-4. Names and Functions of Electrical Parts (continued)
SymbolNameFunction
PWB-P
PWB-IF Interface Circuit Board Connects the Main Board Assy to the personal computer.
Controller Circuit
Board
Communicates with the personal computer, and controls
all the operation of the printer.
Figure 2-4. Locations of Electric Parts (Printer Body)
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EPSON EPL-5900/EPL-5900LRevision B
2.1.5 Names and Functions of Electrical Parts (Lower Cassette)
(Not Applicable to EPL-5900L)
Table 2-5. Names and Functions of Electrical Parts (Lower Cassette)
SymbolNameFunction
Controls the gear clutch to transmit the driving
SL21Paper Feed Solenoid
SW21Cassette Type Sensor Switch
PI2
PWB-ARelay Board
Paper Empty Sensor
(on PWB-A)
force from the main motor to the Paper Feed
Roller.
Solenoid ON: Driving force is transmitted
This triple pushbutton switch detects the
cassette type determined by the paper size.
Detects the absence of paper.
L when there is paper
Relays power and control signals from the
printer to the electrical parts inside the lower
cassette unit.
Figure 2-5. Locations of Electrical Parts
(Lower Cassette Unit)
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EPSON EPL-5900/EPL-5900LRevision B
2.1.6 Timing Chart
At Printing Start
At Printing End
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EPSON EPL-5900/EPL-5900LRevision B
2.2 Description of Mechanisms
2.2.1 Paper Path
EPL-5900 (2 paper feed methods)
Paper Tray: 250 sheets
Manual Feed Slot: 1 sheet
NOTE:
EPL-5900L (1 paper feed method)
Paper once fed by the paper feed roller is carried through transfer roller → fusing roller →
paper exit roller and ejected to the paper eject tray.
An optional lower cassette unit (500 sheets) can be installed so that three
paper feed methods are available.
Paper Tray:150 sheets
Face-down Paper Eject
Print Head
Paper Tray
Exposure
Developme
Paper Feed
Face-up Paper Eject
Ejecting
Charging
Paper Feed
(Option)
Fusing
OPC
Drum
Transfer
Lower Cassette Unit (EPL-5900 Option)
Figure 2-6. Paper Path (EPL-5900)
Operating PrinciplesDescription of Mechanisms65
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EPSON EPL-5900/EPL-5900LRevision B
2.2.2 Paper Feed Mechanism
2.2.2.1 Paper Tray
PAPER FEED OPERATION
When the paper feed solenoid (SL1) is turned ON, the driving power from the main motor
(M1) is transmitted to the paper feed roller via the paper feed clutch, and the paper feed
roller rotates.
At the same time, the push down cam rotates, and it lifts the tray. Paper on the tray is carried
into the printer by the paper feed roller.
Separation pad method is used in order to separate each sheet of paper and prevent feeding
the second sheet together.
Since there is no paper size sensor mechanism in the paper tray, the printer detects the
length of paper by the ON period of paper feed sensor (PS1), and judges the paper size.
So, when sheets of paper have the same length, the printer judges the sheets to have the
same size even if they are different in width.
PAPER EMPTY SENSOR
Paper empty sensor (PE1) is mounted on the upper part of the paper tray and it detects the
absence of paper in the paper tray.
When there is paper on the tray, the actuator is lifted and the sensor turns OFF.
When the tray is empty of paper, the actuator falls into the hole in the tray and the sensor
turns ON.
Paper Feed Roller
Paper Feed Sensor(PS1)
Paper Feed Clutch
Paper Feed Solenoid (SL1)
Figure 2-7. Paper Feed Mechanism 1
Waiting Mode During Paper Feeding
Push Down Cam
Paper Empty Sensor
(PE1)
Tray
Push Down Cam
Tray
Figure 2-8. Paper Feed Mechanism 2
Operating PrinciplesDescription of Mechanisms66
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EPSON EPL-5900/EPL-5900LRevision B
2.2.2.2 Lower Cassette Unit (Option for EPL-5900)
MECHANISM
Since the Lower Cassette Unit does not have drive motor, driving power in the Lower
Cassette Unit for feeding and carrying paper is transmitted from the printer (from M1) via
the connecting gear.
Paper feed method is the same as with the paper tray. However, paper separation method is
different; the separation pad method is used for the paper tray, while the separator claw is
used for the Lower Cassette Unit.
The separator claw method uses the paper separator claw installed at the paper cassette and
the elasticity of paper. Only one sheet of paper is fed by one paper feed operation.
The paper feed solenoid (SL21) is controlled from the printer side via the relay board
(PWB-A) of the Lower Cassette Unit.
PAPER EMPTY SENSOR
The paper empty sensor (PI2) is mounted on the relay board (PWB-A) of the Lower
Cassette Unit and it detects “paper empty” (absence of paper) in the paper feed cassette.
When there is paper on the tray, the actuator is lifted and the sensor turns OFF.
When the tray is empty of paper, the actuator falls into the hole in the paper lifting board
and the sensor turns ON.
Connecting Gear
Paper
Paper Feed Solenoid (SL21)
Paper Feed Roller
Figure 2-9. Paper Feed Mechanism (Lower Cassette Unit)
Relay Board (PWB-A)
Paper Empty Sensor
(PI2)
Operating PrinciplesDescription of Mechanisms67
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EPSON EPL-5900/EPL-5900LRevision B
CASSETTE TYPE SENSOR
The Lower Cassette Unit is equipped with the cassette type sensor switches (SW21) having
a sector-shaped lever.
When the cassette for a paper size is inserted, the switch presser on the right side of the
cassette pushes the lever according to the paper size and it turns the cassette type sensor
ON.
These triple switches enable the printer to distinguish the cassette types (paper sizes) by
ON/OFF combinations of the switches.
Table 2-6. Cassette Type Sensor Switches
Cassette TypeSW21-1SW21-2SW21-3
A4OFFOFFON
B5ONONOFF
LetterOFFONOFF
LegalONOFFOFF
ExectiveOFFONON
No cassette or undefined
cassette
OFFOFFOFF
ONONON
ONOFFON
Paper Feed Cassette
Cassette Type Sensor Switch (SW21)
Switch Presser
Lever
SW21-3
SW21-2
SW21-1
Figure 2-10. Cassette Type Sensor Mechanism
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2.2.3 Charging Process
Overview
Before laser exposure, static electricity is given to the OPC drum (Organic Photoconductor)
to charge it.
The surface of the OPC drum is charged by the rotating brush (charging brush) and precharging film.
Charging by the rotary brush (charging brush) and the pre-charging film rarely causes
ozone generation resulting from corona discharge. In addition, since charge is given directly
to the OPC drum, this charging method requires a low voltage and excels in homogeneity
and stability of the electric potential.
The pre-charging film performs preliminary charging before charging with the rotary brush
(charging brush) to enhance efficiency of charging.
The rotary brush (charging brush) is rotated by the driving force which is transmitted from
the main motor (M1) to the gear of the brush.
The electric potential on the surface of the OPC drum after charging is about -800V.
Laser Exposure
Developing Sleeve
Roller
Drum Cover
Drum Cartridge
Charging Brush
Paper Powder
Cleaner
Pre-charging
Film
Transfer Roller
OPC Drum
(Photoconductor)
Rotary Brush
Charging
Brush
OPC Drum
(Photoconductor)
Grounding
Figure 2-11. Charging Mechanism
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2.2.4 Exposure Process
The laser beam from the print head creates an electrostatic latent image on the OPC drum
surface.
The following control is performed in order to find the appropriate timing to print the
image.
SUB SCANNING DIRECTION (VERTICAL SCANNING DIRECTION)
When the printer receives the PRINT signal, the polygon motor (M3) and the main motor
(M1) operate, and paper feeding is started.
Upon passage of a specified period of time after the front end of the fed sheet turns the
paper feed sensor ON (TOD signal), the main control board sends the VIDEO signal to the
print head, and printing starts.
When moving on from the first line to the second line, the print starting position is shifted
down by delaying the VIDEO signal sending time
MAIN SCANNING DIRECTION (HORIZONTAL SCANNING DIRECTION)
The laser diode control board (PWB-D) is equipped with the SOS sensor to unify the timing
of the laser emission for every one line of main scanning.
PRINTABLE AREA
Print Head Unit
Polygon Motor
(M3)
OPC Drum
SOS (Start of Scan)
Sensor (PWB-D)
Laser Diode
Figure 2-12. Exposure Control
The main control board sends the VIDEO signal corresponding to the paper size to the
engine (controller).
The main control board determines the printing start position by TOD signal (sub scanning
direction) and the HSYNC signal, which are sent from the engine (controller).
Upon receiving the VIDEO signal, the print head starts laser emission.
Printable Area
Figure 2-13. Printable Area
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EPSON EPL-5900/EPL-5900LRevision B
2.2.5 Development Process
OVERVIEW
Putting toner on the static latent image on the OPC drum produces the toner image.
Table 2-7. Functions of Components
SymbolNameFunction
1Toner hopperContains toner.
2
Toner agitation wing
3Toner sending rollerConveys toner to the sleeve roller.
4Sleeve RollerRotates the resin sleeve.
5Resin sleeveConveys toner to the surface of the OPC drum.
6
Photoconductor (OPC Drum)
7
Toner blade
8
Bias seal
9Development blade voltage
terminal (VBL)
10Development voltage terminal
(VB)
11Under development seal terminal
(VSS)
Agitates the toner inside the toner hopper and
sends toner to the toner sending roller.
Creates the latent image on the surface by the
laser beam.
Develops the image by the resin sleeve and
carries the developed image to the paper
surface.
Puts toner in a thin and even layer on the resin
sleeve. Gives negative charge to toner while
the toner is passing through between the toner
blade and the resin sleeve.
Attracts, toward the sleeve roller, the toner
which did not stick to the OPC drum.
DC-550V (DC-490V/-590V max)
DC-300V (DC-240V/-340V max)
DC-300V (DC-240V/-340V max)
Imaging Cartridge
Figure 2-14. Developing Mechanism
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EPSON EPL-5900/EPL-5900LRevision B
2.2.6 Transfer Process
OVERVIEW
The image created on the OPC drum in the development process is transferred to the paper.
Transfer method is not the corona transfer but the roller transfer method by the transfer
roller.
By the roller transfer method, ozone generation resulting from corona discharge rarely
occurs, and the transferred image is little dislocated because the paper is always retained
between the drum and the transfer roller during printing.
A reversed bias is applied to the transfer roller during cleaning of the transfer roller prior to
printing.
The residual electric potential on the paper is removed by the discharge needle.
OPC Drum
Paper
Transfer Roller
Paper
OPC Drum
Discharge Needle
Transfer Roller
Reverse Bias
Transfer Bias
Figure 2-15. Transfer Mechanism
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EPSON EPL-5900/EPL-5900LRevision B
2.2.7 Fusing Process
Paper
OVERVIEW
In this process, the toner transferred to the paper in the transfer process is fused to the paper.
For fusing, this printer uses the heat roller fusing system. The sheet with toner on passes
between the heat roller, which is heated up by the heater lamp, and the back-up roller.
During this passage, heat and pressure are applied to permanently fuse the toner to the
paper.
FUSING TEMPERATURE CONTROL CIRCUIT
The thermistor (TH1) detects the surface temperature of the fusing heat roller and inputs the
analog voltage to IC1A-78. Based on the thermistor detected temperature, IC1A-55 outputs
the heater lamp ON/OFF signal. According to this signal, the heater lamp (H1) turns ON
(lights up) and OFF (goes out) to control the temperature of the fusing components.
If the heater lamp does not turn OFF even when the thermistor detects too high temperature
(when the surface temperature of the fusing heat roller exceeds 250
°
C), the output from IC-
79 changes from L to H and forcibly turns the heater lamp OFF.
Fusing
Separation
Claw
Thermostat
(TS1)
Thermistor
(TH1)
Heater Lamp (H1)
Heat Roller
Backup Roller
Front Fusing Guide
Figure 2-16. Fusing Mechanism
Figure 2-17. Fusing Temperature Control Circuit
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EPSON EPL-5900/EPL-5900LRevision B
At 600 dpi
When the power switch is turned ON, the printer performs initialization, warm-up
starts, and the heater lamp turns on. Then, the following temperature controls are
performed.
Warming Up
Thermistor Detected Temperature
Temperature control mode 1
This mode keeps temperature at 195°C during printing and at 115°C during
standby. After continuance of this mode for 90 seconds, the printer enters the
mode 2.
195°C
185°C
During Printing
(600dpi)
Temperature control mode 2
After continuance of this mode for 208 seconds, the printer enters the mode 3.
Printing temperature of the fusing roller gradually lowers from 195°C to
185°C.
155°C
150°C
During Printing
(1200dpi)
Temperature control mode 3
Keeps temperature at 185°C during printing and at 115°C during standby.
Unless any errors are generated or the upper cover is opened, the printer is
kept in this mode.
Heat Roller Temperature
115°C
During Standby
At 1200 dpi
When the power switch is turned ON, the printer performs initialization, warm-up
starts, and the heater lamp turns on. The heater lamp stays ON until the
temperature of the heat roller reaches about 155°C. Then, the following
temperature controls are performed.
Temperature control mode 1
Keeps temperature at 155°C during printing and at 115°C during standby.
After continuance of this mode for 90 seconds, the printer enters the mode 2.
Temperature control mode 2
After continuance of this mode for 208 seconds, the printer enters the mode 3.
Printing temperature of the fusing roller gradually lowers from 155°C to
150°C.
Temperature control mode 3
Keeps temperature at 150°C during printing and at 115°C during standby.
Unless any errors are generated or the upper cover is opened, the printer is
kept in this mode.
Condition before
interruption of temperature
control
Mode 1, during warm-upMode 1
Mode 2, 3, or when power
supply OFF
Mode 1: 90 sec.Mode 2: 208 sec.Mode 3
Figure 2-18. Heat Roller Temperature Control
Table 2-8. Heat Roller Temperature Control
Temperature just after starting of temperature control
Below 50°C
Mode 1Mode 2Mode3
Temperature just after starting of temperature control
50°C or above and below
115°C
115°C or above
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2.2.8 Paper Eject Process
FACE UP / FACE DOWN CHANGEOVER FUNCTION
After fusing process, paper is ejected either face up or face down by the face-up/face-down
changeover function.
Manual operation of the paper eject changeover lever moves the tray changeover guide
inside the printer, and the paper path is switched for either face up ejection or face down
ejection.
Face down ejection
Paper is ejected to the face down tray which is located on the top of the printer.
Face up ejection
Paper is ejected to the optional face up tray.
Face up ejection is available even without optional face up tray.
2.3.1 Operation Overview of the Main Control Circuit
Board
<EPL-5900>
EPL-5900 succeeds to major features of EPL-5800, but its performance is improved in the
following points:
Processing speed enhanced by use of Toshiba CPU “TMPR4955A”
Totally improved memory control and I/O control integrated ASIC: DLC
Data bus clock of 66.7MHz
8 MB standard memory
Totally improved ROM ensures higher-speed access to ROM
USB mounted
Option
1 slot for local language and extension ROM,
ConvROM (Board C). +3.3V DIMM.
Mounted on the DIMM for code.
64Mbit(x32): one 8MB
For printer memory expansion (1 slot)
New 90pin. 16, 32, 64, 128 MB
128Kbit, serial type, for storage of printer
settings
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EPSON EPL-5900/EPL-5900LRevision B
<EPL-5900L>
EPL-5900L succeeds to the features of EPL-5800L/EPL-5800i. The fundamental
configuration of the Main Board Assy is the same.
The table below shows the major specifications for the controller:
Table 2-11. Major Specifications for Controller
ItemEPL-5800L/EPL-5800iEPL-5900L
CPUToshiba TMP95C001
System Clock23.8436MHz22.74525MHz
ROM0.5MB
Standard RAM2MB
Maximum RAM Size13MB
RAM SIMM Slot1 slot
EngineMLT made SP-501, 10ppmMLT made SP-601, 12ppm
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EPSON EPL-5900/EPL-5900LRevision B
MAJOR ELEMENTS
Table 2-12. Major Elements (EPL-5900L)
NameLocationRemarks
Toshiba TMP95C001 / max 25MHz
CPU / ClockIC1
SLC:
E05B68NA
ASIC
TUSB:
E05B69NB
TTL:
SN74LV161284DGG
on board DRAMIC3
on board ROMIC24Mb, 16-bit, 40-pin module, storing control program
Reset ICIC6M51953BFP-600C
Regulator IC
PQ033EZ01ZP
RAM SIMMCN1
EEPROMIC8
IC5
IC21
IC7
IC93.3V, 1A
TLCS900H900H (CPU series name)
64-pin, QFP, supply voltage 5V single
This ASIC has the following functions:
• Memory control (Video, I/O)
• RITech (Resolution Improvement Tech.) /
EnhancedMicroGray function control
• Control of LEDs on the control panel
Package 208-pin, QFP
Power voltage 5/3.3V
Operation frequency:DMAC max 25MHz
PIF max 25MHz
DCMP max 60MHz
PIT max 100MHz
Control of USB I/F
Package 64-pin, QFP
Supply voltage 5V/3.3V
Operation frequency max. 48MHz
1284 driver, Receiving and transmission of parallel
I/F signals, Power voltage 5V
16Mb, 16-bit, 60ns, One EDO, operating as the
standard memory
For printer memory expansion (1 slot)
72-pin
Figure 2-21. Controller Block Diagram (EPL-5900L)
Operating PrinciplesOperating Principles of Electric Circuitry78
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TROUBLESHOOTING
CHAPTER
3
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EPSON EPL-5900/EPL-5900LRevision B
3.1 Overview
With this printer, almost all troubles can be coped with by using “EPSON Printer
Window !3” installed on the host personal computer. Once an error occurs, the
“EPSON Printer Window !3” will appear as a pop-up window on the screen of the host
PC. It will show details of how to cope with the trouble. In almost all cases, the user
can recover the printer with this unit from the error, provided that the user follows the
instructions indicated on the pop-up window.
In addition, the User's Manual for EPSON EPL-5900/EPL-5900L describes detailed
steps to be taken for recovery from typical errors.
3.1.1 Specified Tools
This printer does not require any specified tools for troubleshooting.
3.1.2 Procedure for Troubleshooting
Before entering actual troubleshooting work, execute the following works:
Check the inside of the printer, and remove foreign matters, if any, such as
paper clips, staples, bits of paper, paper dust or toner.
Clean the inside of the printer and the rubber rolls.
3.1.3 Printer Messages (EPL-5900)
Messages of EPL-5900 are given in the following four types:
Status:
Indicates an operation state of the printer.
Status messages are displayed only when no error is occurring or during
initialization.
Error:
Indicates that any error has occurred.
Warning:
Indicates that warning is given.
Service Call Error
Indicates that any error requiring service call has occurred.
NOTE:
3.1.3.1 Service Call Error
When there is any error display, such as a service call error, print an error sheet to
identify the content of error first, and then recover or repair the printer.
How to print an error sheet
For a list of printer messages, refer to “1.5.3 Printer Messages (Only with
EPL-5900)” (p.62).
Press the Information switch at the occurrence of a service call error. An error
sheet will be printed after warm boot.
For special operations on the control panel, refer to “1.8 Special Operation (Only with
EPL-5900)” (p.68)
C A U T I O N
This function, a hidden function, must not be opened to any user.
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Engine Errors
Table 3-1 below shows the engine-related service call errors in EPL-5900.
Table 3-1. Service Call Error (Engine-Related)
Error Code
Eggg
001Fuser warming up problem
002Main Motor problem
003Fan problem
004Polygon Motor problem
005Laser problem
006High voltage circuit problem
007Fuser low temperature problem
008Fuser high temperature problem
014Engine communication error
Explanation
Paper
LED
zz
zzz
zzz
zzzz
Toner
LED
zz
zzz
zzzz
Memory
LED
zz
Ready
LED
zz
Data
LED
Error
LED
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Controller Errors (Only in EPL-5900)
Table 3-2 below shows a list of controller-related service call errors in EPL-5900.
Table 3-2. Service Call Error (Controller-Related)