Endress+Hauser W 800 Operating Manual
BA00148D/06/EN/03.14
71245150
Valid as of version
V 5.05.zz (device software)
Products Solutions Services
Operating Instructions
Proline Promag W 800
Electromagnetic flowmeter
Proline Promag W 800
• Make sure the document is stored in a safe place such that it is always available when
working
on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these Instructions.
2 Endress+Hauser
Proline Promag W 800
Table of contents
1 Document information . . . . . . . . . . . . . . 5
1.1 Document function . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Basic safety instructions . . . . . . . . . . . . . 8
2.1 Personnel requirements . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Occupational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Product description . . . . . . . . . . . . . . . . 11
3.1 Product structure . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Incoming acceptance and product
identification . . . . . . . . . . . . . . . . . . . . . 12
4.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Product identification . . . . . . . . . . . . . . . . . . . . . . 13
5 Storage, transport and disposal of
packaging . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2 Transporting the product . . . . . . . . . . . . . . . . . . . 16
5.3 Disposing of the packaging . . . . . . . . . . . . . . . . . 17
9.2 Commissioning without the GSM/GPRS modem 67
9.3 Inserting the SIM card . . . . . . . . . . . . . . . . . . . . . . 68
9.4 Switching on the measuring device . . . . . . . . . . . 69
9.5 Establishing wireless communication . . . . . . . . . 70
9.6 Data logger file with process data . . . . . . . . . . . . 85
9.7 Setting the operating language . . . . . . . . . . . . . . 87
9.8 Managing the configuration . . . . . . . . . . . . . . . . . 87
9.9 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.10 Protecting settings from unauthorized access . . 89
10 Operation . . . . . . . . . . . . . . . . . . . . . . . . 90
10.1 Changing the operating language . . . . . . . . . . . . 90
10.2 Switching the display . . . . . . . . . . . . . . . . . . . . . . . 90
10.3 Reading measured values . . . . . . . . . . . . . . . . . . . 90
10.4 Performing a totalizer reset . . . . . . . . . . . . . . . . . 90
10.5 Battery power consumption . . . . . . . . . . . . . . . . . 91
11 Custody transfer (optional). . . . . . . . . 93
11.1 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.2 Permanent flowrate characteristics . . . . . . . . . . . 94
11.3 Device as-delivered state . . . . . . . . . . . . . . . . . . . . 94
11.4 Custody transfer measurement (European
Measuring Instruments Directive 2004/22/EC,
Annex MI-001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.5 Custody transfer measurement
(national approval, OIML R49) . . . . . . . . . . . . . . . 95
11.6 Reapproval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6 Installation . . . . . . . . . . . . . . . . . . . . . . . 18
6.1 Installation conditions . . . . . . . . . . . . . . . . . . . . . 18
6.2 Installing the measuring device . . . . . . . . . . . . . 25
6.3 Post-installation check . . . . . . . . . . . . . . . . . . . . . 30
7 Electrical connection . . . . . . . . . . . . . . . 31
7.1 Preparing the measuring device . . . . . . . . . . . . . 31
7.2 Connecting the measuring device . . . . . . . . . . . . 34
7.3 Inserting and connecting the batteries . . . . . . . . 40
7.4 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 43
7.5 Guaranteeing the degree of protection of the
measuring device . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.6 Post-connection check . . . . . . . . . . . . . . . . . . . . . 46
8 Operating options . . . . . . . . . . . . . . . . .47
8.1 Overview of operating options . . . . . . . . . . . . . . 47
8.2 Structure and function of the operating menu . 47
8.3 Access to the operating menu via
the onsite display . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.4 Access to the operating menu via
the operating tool . . . . . . . . . . . . . . . . . . . . . . . . . 51
12 Diagnostics and troubleshooting . . . . 97
12.1 Diagnostic event on the onsite display . . . . . . . . . 97
12.2 Diagnostic event in the operating tool . . . . . . . 100
12.3 Communication diagnostic event . . . . . . . . . . . 101
12.4 Overview of diagnostic events . . . . . . . . . . . . . . 101
13 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . 103
13.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
13.2 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
13.3 Endress+Hauser services . . . . . . . . . . . . . . . . . . 104
14 Maintenance . . . . . . . . . . . . . . . . . . . . 105
14.1 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . 105
14.2 Measuring and testing equipment . . . . . . . . . . 105
14.3 Endress+Hauser services . . . . . . . . . . . . . . . . . . 105
15 Accessories. . . . . . . . . . . . . . . . . . . . . . 106
16 Return . . . . . . . . . . . . . . . . . . . . . . . . . . 107
17 Disposal . . . . . . . . . . . . . . . . . . . . . . . . 108
9 Commissioning. . . . . . . . . . . . . . . . . . . . 67
9.1 Commissioning with the GSM/GPRS modem . . 67
Endress+Hauser 3
17.1 Disassembling the measuring device . . . . . . . . 108
17.2 Disposing of the measuring device . . . . . . . . . . 108
Proline Promag W 800
17.3 Disposing of the batteries . . . . . . . . . . . . . . . . . . 108
18 Technical data. . . . . . . . . . . . . . . . . . . .109
18.1 Technical data at a glance . . . . . . . . . . . . . . . . . . 109
19 Appendix . . . . . . . . . . . . . . . . . . . . . . . .124
19.1 Description of device parameters . . . . . . . . . . . . 124
19.2 Access to parameters . . . . . . . . . . . . . . . . . . . . . . 128
19.3 Quick Start menu . . . . . . . . . . . . . . . . . . . . . . . . . 129
19.4 Parameter descriptions . . . . . . . . . . . . . . . . . . . . 130
19.5 Information on configuring the
measuring device . . . . . . . . . . . . . . . . . . . . . . . . . 165
19.6 Operating commands of the Config5800
operating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
19.7 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
19.8 Factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . .181
4 Endress+Hauser
Proline Promag W 800 Document information
1 Document information
1.1 Document function
These Operating Instructions contain all the information that is required in the various
phases of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to troubleshooting,
maintenance and disposal.
The document also provides a detailed explanation of each individual parameter.
It contains all the parameters required for operation and commissioning. The parameter
descriptions are aimed at individuals who bear responsibility for the device during normal
measuring operation or who must make settings at the device for maintenance and
troubleshooting purposes.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Device particularities and document content
“Caution” indicates an action or procedure which, if not performed correctly, can result
"
#
!
Caution!
Warning!
Note!
in incorrect operation or destruction of the device.
Comply strictly with the instructions.
"Warning" indicates an action or procedure which, if not performed correctly, can result
in injury or a safety hazard. Comply strictly with the instructions and proceed with
care.
"Note" indicates an action or procedure which, if not performed correctly, can have an
indirect effect on operation or trigger an unexpected response on the part of the
device.
1.2.2 Electrical symbols
Symbol Meaning
Direct current
A terminal at which DC voltage is present or through which direct current flows.
A0011197
Alternating current
A terminal at which alternating voltage (sinusoidal) is present or through which
A0011198
A0011200
A0011199
A0011201
alternating current flows.
Ground connection
A grounded terminal which, from the viewpoint of the user, is grounded via a grounding
system.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other
connections.
Equipotential connection
A connection that must be connected to the plant grounding system: This may be a
potential equalization line or a star grounding system depending on national or company
codes of practice.
Endress+Hauser 5
Document information Proline Promag W 800
1.2.3 Tool symbols
Symbol Meaning
Torx screwdriver
A0013442
Slotted screwdriver
A0011220
Phillips head screwdriver
A0011219
Allen screw
A0011221
Open-ended wrench
A0011222
1.2.4 Symbols for types of information
Symbol Meaning
Permitted
Indicates procedures, processes or actions that are permitted.
A0011182
Preferred
Indicates procedures, processes or actions that are preferred.
A0011183
Forbidden
Indicates procedures, processes or actions that are forbidden.
A0011200
Tip
Indicates additional information.
A0011193
Reference to documentation
Refers to the corresponding device documentation.
A0011194
Reference to page
Refers to the corresponding page number.
A0011195
1., 2., 3. … Series of steps
Ã
Result of a sequence of actions
Help in the event of a problem
A0013562
6 Endress+Hauser
Proline Promag W 800 Document information
-
.
1.2.5 Symbols for graphics
Symbol Meaning
1, 2, 3 … Item numbers
A, B, C etc. Views
A-A, B-B, C-C etc. Item numbers
Flow direction
A0013441
Hazardous area
Indicates the hazardous area.
A0011187
Safe area (non-hazardous area)
Indicates the non-hazardous area.
A0011187
1.3 Documentation
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides an
overview of the accessories and other products that can be ordered for the
device.
Brief Operating Instructions Guides you quickly to the 1st measured value
The document types listed are available:
• On the CD supplied with the device
• In the Download Area of the Endress+Hauser Internet site:
www.endress.com Download
1.3.2 Supplementary device-dependent documentation
Always comply strictly with the instructions in the supplementary documentation.
The supplementary documentation is an integral part of the device documentation.
Document type Device particularities and document content
Installation Instructions Ordered accessory
The Brief Operating Instructions contain all the essential information from
incoming acceptance to initial commissioning.
The Installation Instructions contain all the information needed to install the
ordered accessory or spare part.
The document types listed are available:
In the Download Area of the Endress+Hauser Internet site: www.endress.com
Download
Endress+Hauser 7
Basic safety instructions Proline Promag W 800
2 Basic safety instructions
2.1 Personnel requirements
The personnel for installation, commissioning, diagnostics and maintenance must fulfill the
following requirements:
• Trained, qualified specialists must have a relevant qualification for this specific function
and task.
• Are authorized by the plant owner/operator.
• Are familiar with federal/national regulations.
• Before beginning work, the specialist staff must have read and understood the instructions
in the Operating Instructions and supplementary documentation as well as in the
certificates (depending on the application).
• Follow instructions and comply with conditions.
The operating personnel must fulfill the following requirements:
• Be instructed and authorized according to the requirements of the task by the facility's
owner-operator.
• Follow the instructions in these Operating Instructions.
!
2.2 Designated use
Application and fluids
The measuring device desc ribed in this manual is to b e used only for measu ring the flow rate
of conductive liquids in closed pipes.
A minimum conductivity of 50 S/cm is required for measuring purposes.
The measuring device is designed to measure the following fluids:
• Drinking water
•Rain water
• Spring water
In compliance with the limit values specified in the "Technical data" section and the general
conditions indicated in the manual and supplementary documentation, the measuring
device may only be used for the following measurements:
• Measured measured variables: volume flow
• Calculated measured variables: mass flow
To ensure that the measuring device remains in proper operating condition for its service
life:
• Only use the measuring device for fluids to which the process-wetted materials are
adequately resistant.
• Comply with the limit values in the "Technical data" section.
Note!
As an option, Promag W 800 is tested in accordance with OIML R49 and has an EC typeexamination certificate as per Measuring Instruments Directive 2004/22/EC (MID) for
service subject to legal metrological control ("custody transfer") for cold water (Annex MI-
001).
The permitted fluid temperature in these applications is 0 to +50 °C (+32 to +122 °F).
It is used with a legally controlled totalizer on the local display.
8 Endress+Hauser
Proline Promag W 800 Basic safety instructions
Incorrect use
The manufacturer is not liable for damage resulting from improper or non-designated use.
An improper or non-designated use can affect the safety.
Clarification of borderline cases:
• With regard to special fluids and media used for cleaning, Endress+Hauser will be happy
to assist in clarifying the corrosion-resistant properties of wetted materials but gives no
guarantee or warranty as to the suitability of the materials.
Residual risks
#
Warning!
Due to the power throughput in the electronic components, the outer housing surfaces can
heat up by a maximum of 20 K. When hot fluid passes through the measuring tube, the
surface temperature of the housing increases. In the case of the sensor, in particular, users
should expect temperatures that can be close to the fluid temperature.
Hot fluids can present a burn hazard!
• For elevated fluid temperatures, ensure adequate protection against contact to prevent
burns.
2.3 Occupational safety
When working on or with the device:
• Always wear the necessary personal protective equipment as defined in national
regulations.
When performing welding work on the pipe:
• Do not ground the welding equipment via the measuring device.
When working with batteries:
• The device is powered by lithium-thionyl chloride high-power batteries. This has
implications for occupational safety and device storage.
Warning!
#
Lithium-thionyl chloride high-power batteries are categorized as Class 9:
"Miscellaneous Hazardous Materials". Comply strictly with the hazardous material
regulations described in the safety data sheet.
You can request the safety data sheet from your Endress+Hauser Sales Center.
2.4 Operational safety
Risk of injury.
• Only operate the device if it is in a perfect technical condition free from errors and faults.
• The operator is responsible for the trouble-free operation of the device.
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers:
• If, despite this, modifications are required, consult with Endress+Hauser.
Repair
To ensure operational safety:
• Only perform repair work on the device if this is expressly permitted.
• Comply strictly with national regulations concerning the repair of electrical equipment.
• Only use genuine Endress+Hauser spare parts and accessories.
Endress+Hauser 9
Basic safety instructions Proline Promag W 800
Hazardous area
To exclude any risks to individuals or the facility when operating the device in the hazardous
areas:
• Based on the nameplate, check whether the ordered device is permitted for the intended
use in the hazardous area.
2.5 Product safety
This measuring device is designed to meet state-of-the-art safety requirements in
accordance with sound engineering practice, has been tested and left the factory in a
condition in which it is safe to operate.
It meets the general safety requirements and legal requirements. Furthermore, it complies
with the EC directives which are listed in the device-specific EC Declaration of Conformity.
Endress+Hauser confirms this by affixing the CE mark to the device.
10 Endress+Hauser
Proline Promag W 800 Product description
1
2
3
4
5
6
7
8
3 Product description
3.1 Product structure
A0016254
Fig. 1: Primary components of the measuring device
1Transmitter housing cover
2 Display and operating module
3 Battery cover
4 GSM antenna
5Batteries
6 Electronics board carrier incl. battery compartment
7Transmitter housing
8Sensor
Endress+Hauser 11
Incoming acceptance and product identification Proline Promag W 800
1
+
2
1
+
2
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
!
"
A0013696 A0013843
Is the order code in the delivery note (1) identical to the order code on the product
sticker (2)?
A0013695
Note!
The lithium-thionyl chloride high-power batteries are provided in a separate package.
Pay attention to the occupational safety instructions when handling batteries → 9.
A0013696 A0013698
Goods undamaged?
Caution!
If batteries are damaged, comply strictly with the hazardous material regulations described
in the safety data sheet. You can request the safety data sheet from your Endress+Hauser
Sales Center.
A0013696 A0013699
A0013696 A0013697
Do the data on the nameplate correspond to the order data on the delivery note?
CD-ROM available with technical documentation and documents?
If you have answered "no" to one of the questions above:
Contact your Endress+Hauser Sales Center.
12 Endress+Hauser
Proline Promag W 800 Incoming acceptance and product identification
i
Patents
i
Material:
Tm:
Ext. ord. cd.:
Order Code:
Ser.No.:
Date:
21
3
4
5
6 7
8
9
10
11
13
12
14
15
4.2 Product identification
It is possible to identify the measuring device in the following ways:
• Using the nameplate specifications
• Using the order code with a breakdown of the device features on the delivery note
• By entering the serial number on the nameplates into the W@M Device Viewer
(www.endress.com/deviceviewer): All the information pertaining to the measuring device
is displayed.
For an overview of the scope of the Technical Documentation provided, please see:
• The "Additional standard documentation on the device" (→ 7) and
"Supplementary device-dependent documentation" (→ 7) sections.
•The W@M Device Viewer: Enter the serial number on the nameplate
(www.endress.com/deviceviewer)
4.2.1 Nameplates
Sensor
Fig. 2: Example of sensor nameplate
1 Name of sensor
2 Place of manufacture
3Order code
4 Serial number (Ser.No.)
5 Extended order code (Ext. ord. co.)
6 Nominal diameter of the sensor
7 Test pressure of the sensor
8 Fluid temperature range
9 Measuring tube lining and electrodes material
10 Degree of protection: e.g. IP, NEMA
11 Permitted ambient temperature (T
12 2-D matrix code
13 CE mark, C-tick
14 Flow direction
15 Date of manufacture: year-month
Endress+Hauser 13
A0017186
)
Incoming acceptance and product identification Proline Promag W 800
1
Promag W 800 DN100
Environmental Class: E1/M2
2
Q3: 250 m3/h
3
Q3 / Q1: 160
4
Medium Temp.: 0…+50 °C
5
Tamb: –25…+40 °C
1259 ATLab–I13–001
M13
6
Order code:
i
Ext. ord. cd.:
Ser. no.:
Patents
i
Date:
2
1
345
9
86 7
10
14 13 12 1115
A0020811
Fig. 3: Additional nameplate for measuring devices subject to legal metrological control (optional) (example)
1 Electromagnetic/mechanical environment class
2 Permanent flowrate Q3
3 Permanent flow ratio Q3/Q1
4 Permitted fluid temperature range
5 Permitted ambient temperature range
6 Conformity marking with CEM mark, year, notified body and number of the EC type-examination certificate
Transmitter
Fig. 4: Example of transmitter nameplate
1 Name of transmitter
2 Place of manufacture
3Order code
4 Serial number (Ser.No.)
5 Extended order code (Ext. ord. co.)
6 Firmware version (FW) and device revision (Dev.Rev.) from factory
7 Permitted ambient temperature range (T
8 FCC-ID (Federal Communications Commission)
9 Degree of protection: e.g. IP, NEMA
10 Permitted temperature range for cables
11 2-D matrix code
12 Date of manufacture: year-month
13 FCC symbol
14 CE mark, C-tick
15 Electrical connection data: e.g. inputs and outputs available, supply voltage
)
Order code
The measuring device is reordered using the order code.
Extended order code
14 Endress+Hauser
• The device type (product root) and basic specifications (mandatory features) are always
listed.
• Of the optional specifications (optional features), only the specifications relating to safety
and hazardous areas are listed (e.g. LA). If other optional specifications are also ordered,
these are indicated collectively using the placeholder symbol "#" (e.g. #LA#).
A0017187
Proline Promag W 800 Incoming acceptance and product identification
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the placeholder symbol "+" (e.g. 5W8B50–
AACCCAAD2S1+).
4.2.2 Symbols on the device
Symbol Meaning
"Warning" indicates an action or procedure which, if not performed correctly,
#
Warning!
A0011199
A0011194
can result in injury or a safety hazard. Comply strictly with the instructions and
proceed with care.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other
connections.
Reference to documentation
Refers to the corresponding device documentation.
Endress+Hauser 15
Storage, transport and disposal of packaging Proline Promag W 800
5 Storage, transport and disposal of packaging
5.1 Storage conditions
Note the following when storing the device:
• Store in the original packaging to protect against impact.
• Do not remove protective covers or protection caps mounted on process connections.
They prevent mechanical damage to the sealing surfaces and fouling in the measuring
pipe.
• Protect from sunlight to avoid impermissibly high surface temperatures.
• Choose a storage location where moisture does not collect in the measuring device. This
will help prevent fungus and bacteria infestation which can damage the liner.
• Store in a dry, dust-free atmosphere.
• Do not store outdoors.
• Storage temperature → 114.
• Also be mindful of the following when storing the batteries:
– Avoid any short-circuiting of the battery poles.
– The storage temperature should preferably be 21 °C (70 °F).
– Store in a dry, dust-free atmosphere that is not subject to large fluctuations in
temperature.
– Protect from sunlight.
– Do not store near heaters.
#
"
5.2 Transporting the product
Warning!
Risk of injury if the measuring device slips.
The center of gravity of the measuring device is higher than the points around which the
webbing slings are slung.
• Secure the measuring device so that it does not turn around its axis or slip.
A0015606
Fig. 5: Risk of injury if the measuring device slips when transporting sensors
Caution!
Note the following when transporting the device:
• Transport the measuring device to the measuring point in its original packaging.
• Do not remove protective covers or protection caps mounted on process connections.
They prevent mechanical damage to the sealing surfaces and fouling in the measuring
pipe.
• Pay attention to the weight information on the packaging (adhesive label).
• Observe the transportation instructions on the adhesive label on the electronics
compartment cover.
• Do not lift the measuring device by the transmitter housing or the connection housing of
the remote version.
• Lifting tool
– Use webbing slings (avoid chains as these could damage the housing).
16 Endress+Hauser
Proline Promag W 800 Storage, transport and disposal of packaging
– For wood crates, the floor structure enables these to be loaded lengthwise or broadside
using a
forklift.
• Using the webbing slings, lift the measuring device by the process connections, not by the
transmitter housing.
5.3 Disposing of the packaging
All the packaging material is environmentally friendly and 100 % recyclable:
• Measuring device secondary packaging:
Polymer stretch wrap that meets the requirements of EU Directive 2002/95/EC (RoHS).
•Packaging
– Wooden crate: treated in accordance with standard ISPM 15,
which is confirmed by the IPPC logo affixed to the crate.
or
– Cardboard: in accordance with European Directive 94/62/EC on packaging and
packaging waste;
recyclability is confirmed by the Resy symbol affixed to the packaging.
• Seaworthy packaging (optional):
Wooden crate, treated in accordance with standard ISPM 15, which is confirmed by the
IPPC logo affixed to the crate.
• Carrier and fastening material:
– Plastic disposable pallet
– Plastic straps
– Plastic adhesive strips
• Filler material: paper pads
Endress+Hauser 17
Installation Proline Promag W 800
h
h
2
1
6Installation
6.1 Installation conditions
No special measures such as supports are necessary. External forces are absorbed by the
construction of the device.
6.1.1 Mounting position
Mounting location
Preferably install the sensor in an ascending pipe, and ensure a sufficient distance (
2 × DN) to the next pipe elbow.
A0017061
Fig. 6: Selecting the mounting location
To prevent measuring errors from gas bubbles accumulating in the measuring tube, avoid
the following mounting locations in the pipe:
• Highest point of a pipeline
• Directly upstream of a free pipe outlet in a down pipe
Installation in down pipes
Install a siphon or a vent valve downstream of the sensor in down pipes whose length
h 5 m (16.4 ft), (→ 7). This precaution is to avoid low pressure and the consequent risk
of damage to the lining of the measuring tube. This measure also prevents the system losing
prime, which could cause air pockets.
Information on the lining's resistance to partial vacuum can be found on → 116.
A0017064
Fig. 7: Measures for installation in a down pipe
1Vent valve
2Pipe siphon
hLength of down pipe, h
18 Endress+Hauser
5 m (16.4 ft)
Proline Promag W 800 Installation
³ 5 x DN
³ 2 x DN
Installation in partially filled pipes with a gradient
Partially filled pipes with gradients necessitate a drain-type configuration.
Caution!
"
Risk of solids accumulating.
• Do not install the sensor at the lowest point in the drain.
• It is advisable to install a cleaning valve.
A0017063
Fig. 8: Installation in a partially filled pipe
If using pumps
• If pumps are used, do not install the sensor on the intake side of a pump.
This precaution is to avoid low pressure and the consequent risk of damage to the lining
of the measuring tube. Information on the lining's resistance to partial vacuum can be
found on → 116.
• If reciprocating, diaphragm or peristaltic pumps are used,
it might be necessary to install pulse dampers. For information on the measuring system's
resistance to vibration and shock → 115.
Fig. 9: Installation if using pumps
A0015594
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Installation Proline Promag W 800
££3 ( 10)
m (ft)
For permanent immersion in water
The fully welded remote version of the measuring device can be immersed permanently in water to a
depth of 3 m (10 ft) or 48 h at 10 m (30 ft).
The measuring device satisfies diverse corrosion
protection categories in accordance with EN ISO 12944. The fully welded design along with
the connection compartment sealing system ensure that moisture cannot enter the
measuring device.
The connecting cables of the remote version can be ordered:
• With pre-terminated cables that are already connected to the sensor.
• Optionally: With pre-terminated cables, where the cables are connected by the customer
onsite (incl. tools for sealing the connection compartment).
A0017296
Fig. 10: Installation for permanent immersion in water
For buried applications
The fully welded remote version of the measuring device can be used for buried applications.
The measuring device satisfies the certified corrosion protection Im3 in accordance with
EN ISO 12944. It can be used directly underground without the need for additional
protective measures. The device is installed in accordance with the usual regional
installation regulations (e.g. EN DIN 1610).
The connecting cables of the remote version can be ordered:
• With pre-terminated cables that are already connected to the sensor.
• Optionally: With pre-terminated cables, where the cables are connected by the customer
onsite (incl. tools for sealing the connection compartment).
Fig. 11: Installation for buried applications
20 Endress+Hauser
A0017298
Proline Promag W 800 Installation
A
A
1
2
3
2
Orientation
An optimum orientation position helps avoid gas and air accumulations and deposits in the
measuring tube.
Vertical orientation
Vertical orientation is optimal in the following scenarios:
• For self-emptying piping systems.
• For sludge containing sand or stones where the solids tend to settle at the bottom.
A0015591
Fig. 12: Vertical orientation
Horizontal orientation
The measuring electrode plane should be horizontal in the case of horizontal orientation.
This prevents brief insulation of the two measuring electrodes by entrained air bubbles.
A0016260
Fig. 13: Horizontal orientation
1 EPD electrode for the detection of empty pipes (not supported by the transmitter)
2 Measuring electrodes used for measuring signal pick up and empty pipe detection (EPD). An EPD alarm is triggered if there
is no fluid between electrodes.
3 Reference electrode for potential equalization
Endress+Hauser 21
Installation Proline Promag W 800
5 × DN³
³ 2 × DN
L
Inlet and outlet runs
If possible, install the sensor upstream from fittings such as valves, T-pieces, elbows, etc.
Observe the following inlet and outlet runs in order to meet accuracy specifications:
•Inlet run 5 × DN
•Outlet run 2 × DN
A0016275
Fig. 14: Inlet and outlet runs
No special requirements must be observed at the inlet and outlet runs to keep within
the in-service maximum permissible errors for custody transfer.
6.1.2 Environmental and process-specific requirements
Ambient temperature range
→ 114
Pressure tightness
→ 116
Vibrations
In the event of strong vibrations: support and fix the pipe and sensor.
Caution!
"
If vibrations are too severe, we recommend the sensor and transmitter be mounted
separately. Information on resistance to vibration and shock can be found on → 115.
Fig. 15: Measures to prevent vibration of the device (L > 10 m (33 ft))
A0016266
22 Endress+Hauser
Proline Promag W 800 Installation
100
10
0.5
d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
Corrosive environment
The fully welded remote version of the measuring device can be immersed permanently in corrosive
(saline) environments
. The measuring device satisfies the certified corrosion protection in
accordance with EN ISO 12944 C5M. The fully welded design along with the varnish finish
ensure that the device can be used in saline environments.
6.1.3 Special installation
Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor
in larger-diameter pipes.
The resultant increase in the rate of flow improves measuring accuracy with very slowmoving fluids. The nomogram shown here can be used to calculate the pressure loss caused
by reducers and expanders.
!
Note!
The nomogram only applies to liquids of viscosity similar to water.
Determining the pressure loss:
1. Calculate the ratio of the diameters d/D.
2. From the nomogram read off the pressure loss as a function of flow velocity
(downstream from the reduction) and the d/D ratio.
A0016359
Fig. 16: Pressure loss due to adapters
Nominal diameter and flow rate
The diameter of the pipe and the flow rate determine the nominal diameter of the sensor.
Therefore, please note the following:
!
• The optimum velocity of flow is between 2 and 3 m/s (6.5 to 9.8 ft/s).
• Match the velocity of flow (v) to the physical properties of the fluid:
– v < 2 m/s (6.5 ft/s): for abrasive fluids
– v > 2 m/s (6.5 ft/s): for fluids producing buildup
Note!
If it is necessary to increase the flow velocity:
Use adapters to reduce the nominal diameter of the sensor → 23.
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Installation Proline Promag W 800
Recommended flow
Nominal diameter Recommended flow
[mm] [in] Min./max. full scale value (v 0.5 or 10 m/s)
25 1" 15 to 295 dm³/min 4 to 80 gal/min
32 – 25 to 485 dm³/min 7 to 130 gal/min
40 – 40 to 755 dm³/min 10 to 200 gal/min
50 2" 60 to 1180 dm³/min 16 to 320 gal/min
65 – 100 to 2000 dm³/min 28 to 530 gal/min
80 3" 150 to 3020 dm³/min 40 to 800 gal/min
100 4" 240 to 4750 dm³/min 65 to 1200 gal/min
125 – 370 to 7400 dm³/min 100 to 1900 gal/min
150 6" 32 to 640 m³/h 142 to 2800 gal/min
200 8" 58 to 1135 m³/h 250 to 4900 gal/min
250 10" 90 to 1800 m³/h 390 to 7700 gal/min
300 12" 130 to 2500 m³/h 570 to 11000 gal/min
!
Note!
For service subject to legal metrological control the approved flow values apply → 94.
Connecting cable
In order to ensure measuring accuracy, comply with the following instructions when
installing a remote version:
• Fix the cable run or route it in an armored conduit. Cable movements can falsify the
measuring signal especially in the case of low fluid conductivities.
• Route the cable well clear of electrical machines and switching elements.
• Ensure potential equalization between sensor and transmitter, if necessary.
• The maximum connecting cable length is 20 m (35.6 ft).
GSM/GPRS antenna
Check the signal strength of the mobile communications network before mounting the
antenna → 37.
Display protection
To ensure that the optional display protection can be easily opened, maintain the following
minimum head clearance: 350 mm (13.8 in)
24 Endress+Hauser
Proline Promag W 800 Installation
6.2 Installing the measuring device
6.2.1 Sensor installation
Required mounting tools
For flange and other process connections:
• Bolts, nuts, seals, etc. These items are not included in the scope of supply and must be
supplied by the customer.
• Appropriate mounting tools
Installing the sensor
Mount the sensor between the pipe flanges.
In doing so, please note the following:
• Required screw tightening torques → 25.
• If using ground disks:
Comply with the Installation Instructions provided with the ground disks.
Mounting the seals
Caution!
"
Risk of short circuit!
Do not use electrically conductive sealing compounds such as graphite! An electrically
conductive layer could form on the inside of the measuring tube and short-circuit the
measuring signal.
Comply with the following instructions when installing seals:
• For hard rubber lining: additional seals are always required.
• For polyurethane lining: generally additional seals are not required.
• For DIN flanges: only use seals according to EN 1514-1.
• Make sure that the seals do not protrude into the piping cross-section.
Mounting the ground cable
Comply with the following instructions when installing the ground cable:
• Comply with the information on potential equalization and detailed mounting instructions
for the use of ground cables on → 43
• If necessary, you can order special ground cables for potential equalization as an accessory
(→ 106).
Screw tightening torques for mounting the sensor
Please note the following:
• The tightening torques listed below are for lubricated threads only.
• Tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.
• The tightening torques listed below apply only to pipes not subjected to tensile stress.
Tightening torques for:
•EN (DIN) → 26
•ASME → 26
•AS → 27
•JIS → 27
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Installation Proline Promag W 800
Promag W tightening torques for EN (DIN)
Nominal diameter EN (DIN) Max. tightening torque [Nm]
[mm] Pressure rating [bar] Threaded fasteners Hard rubber Polyurethane
25 PN 40 4 × M 12 – 15
32 PN 40 4 × M 16 – 24
40 PN 40 4 × M 16 – 31
50 PN 40 4 × M 16 48 40
65* PN 16 8 × M 16 32 27
65 PN 40 8 × M 16 32 27
80 PN 16 8 × M 16 40 34
80 PN 40 8 × M 16 40 34
100 PN 16 8 × M 16 43 36
100 PN 40 8 × M 20 59 50
125 PN 16 8 × M 16 56 48
125 PN 40 8 × M 24 83 71
150 PN 16 8 × M 20 74 63
150 PN 40 8 × M 24 104 88
200 PN 10 8 × M 20 106 91
200 PN 16 12 × M 20 70 61
200 PN 25 12 × M 24 104 92
250 PN 10 12 × M 20 82 71
250 PN 16 12 × M 24 98 85
250 PN 25 12 × M 27 150 134
300 PN 10 12 × M 20 94 81
300 PN 16 12 × M 24 134 118
300 PN 25 16 × M 27 153 138
* Designed acc. to EN 1092-1 (not to DIN 2501)
Promag W tightening torques for ASME
Nominal diameter ASME Max. tightening torque
Pressure rating [lbs] Threaded fasteners Hard rubber Polyurethane
[mm] [in] [Nm] [lbf · ft] [Nm] [lbf · ft]
25 1" Class 150 4 × ½" – – 7 5
25 1" Class 300 4 × 5/8" – – 8 6
50 2" Class 150 4 × 5/8" 35 26 22 16
50 2" Class 300 8 × 5/8" 18 13 11 8
80 3" Class 150 4 × 5/8" 60 44 43 32
80 3" Class 300 8 × ¾" 38 28 26 19
100 4" Class 150 8 × 5/8" 42 31 31 23
100 4" Class 300 8 × ¾" 58 43 40 30
150 6" Class 150 8 × ¾" 79 58 59 44
150 6" Class 300 12 × ¾" 70 52 51 38
200 8" Class 150 8 × ¾" 107 79 80 59
250 10" Class 150 12 × 7/8" 101 74 75 55
300 12" Class 150 12 × 7/8" 133 98 103 76
26 Endress+Hauser
Proline Promag W 800 Installation
Promag W tightening torques for AS
Nominal diameter AS Max. tightening torque [Nm]
[mm] Pressure rating Threaded fasteners Hard rubber Polyurethane
80 Table E 4 × M 16 49 –
80 PN 16 4 × M 16 49 –
100 Table E 8 × M 16 38 –
100 PN 16 4 × M 16 76 –
150 Table E 8 × M 20 64 –
150 PN 16 8 × M 20 52 –
200 Table E 8 × M 20 96 –
200 PN 16 8 × M 20 77 –
250 Table E 12 × M 20 98 –
250 PN 16 8 × M 20 147 –
300 Table E 12 × M 24 123 –
300 PN 16 12 × M 24 103 –
Promag W tightening torques for JIS
Nominal diameter JIS Max. tightening torque [Nm]
[mm] Pressure rating Threaded fasteners Hard rubber Polyurethane
25 20K 4 × M 16 – 19
32 20K 4 × M 16 – 22
40 20K 4 × M 16 – 24
50 10K 4 × M 16 40 33
50 20K 8 × M 16 20 17
65 10K 4 × M 16 55 45
65 20K 8 × M 16 28 23
80 10K 8 × M 16 29 23
80 20K 8 × M 20 42 35
100 10K 8 × M 16 35 29
100 20K 8 × M 20 56 48
125 10K 8 × M 20 60 51
125 20K 8 × M 22 91 79
150 10K 8 × M 20 75 63
150 20K 12 × M 22 81 72
200 10K 12 × M 20 61 52
200 20K 12 × M 22 91 80
250 10K 12 × M 22 100 87
250 20K 12 × M 24 159 144
300 10K 16 × M 22 74 63
300 20K 16 × M 24 138 124
Endress+Hauser 27
Installation Proline Promag W 800
PH 2
4 x
TX 20
4 x
3.
4 x
SW 7
2.
4.
5.
6.
1.
1.3 Nm
1.5 Nm
3.0 Nm
6.2.2 Turning the transmitter housing
1. Release the four screws on the housing cover.
2. Lift the housing cover slightly and tip it to the left.
Two flexible fasteners secure the housing cover to the housing.
3. Release the four screws on the electronics board carrier.
(one screw is located under the folding part of the battery cover).
4. Gently lift up the electronics board carrier until it is possible to access the connection
between the signal cable and the sensor. Disconnect the signal cable from the sensor
and remove the carrier from the transmitter housing.
5. Release the four screws on the transmitter housing.
6. Lift the transmitter housing slightly and turn it to the required position.
Reverse the sequence to install the transmitter housing.
A0017378
Fig. 17: Turning the transmitter housing
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Proline Promag W 800 Installation
149 (5.85)
210.5 (8.29)
=
5.8 (0.23)
mm (in)
18 (0.71) =
14 (0.55)
5.8 (0.23)
6.2.3 Installing the wall-mount housing
There are various ways of installing the wall-mount transmitter housing:
• Direct wall mounting
• Pipe mounting (with separate mounting kit, accessories)→ 30
Caution!
"
The permitted operating temperature range → 114 may not be exceeded or undershot.
Note the following points:
• Install the measuring device in a shady location. Avoid direct sunlight, particularly in warm
climatic regions.
• The transmitter must be mounted separate from the sensor if both the ambient and fluid
temperatures are high.
Direct wall mounting
1. Drill the holes as illustrated in the graphic.
2. Screw in the securing screws slightly at first.
3. Fit the transmitter housing over the securing screws and mount in place.
4. Tighten the securing screws.
Fig. 18: Direct wall mounting
Endress+Hauser 29
A0016411
Installation Proline Promag W 800
ø 20…70
( 0.79…2.75)
ø
mm (in)
PH 2
SW 8
4 x
4 x
~ ~ 6.7)170 (
Pipe mounting
The assembly should be performed by following the instructions in the graphic.
Caution!
"
If using a warm pipe, make sure that temperatures do not exceed the permitted ambient
temperature range → 114.
Fig. 19: Pipe mounting (wall-mount housing)
6.3 Post-installation check
Is the measuring device undamaged (visual inspection)?
Does the measuring device meet the specifications of the measuring point?
For example:
• Process temperature → 115
• Process pressure (see the "Material load diagrams" section in the "Technical Information" document")
• Ambient temperature range → 114
• Measuring range → 110
Has the correct orientation been selected for the sensor → 18?
• According to sensor type
• According to fluid temperature
• According to fluid properties (outgassing, with entrained solids)
Does the arrow on the sensor nameplate match the actual direction of fluid flow through the pipe?
Are the measuring point identification and labeling correct (visual inspection)?
Is the device adequately protected from precipitation and direct sunlight?
Have the fastening elements been tightened with the correct tightening torque?
Has the signal strength for the GSM/GPRS modem been checked at the mounting location?
Is the signal strong enough for operation purposes?
A0016412
30 Endress+Hauser
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