Endress+Hauser W 500 Operating Manual

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KA01266D/06/EN/04.18 71393756
Products Solutions Services
Brief Operating Instructions
Proline Promag W
Electromagnetic sensor
These instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device.
Sensor Brief Operating Instructions
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Proline Promag W
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer
Endress+Hauser Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
1.
3.
2.
2 Endress+Hauser
A0023555
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Proline Promag W Brief Operating Instructions for the device
Brief Operating Instructions for the device
The device consists of a transmitter and a sensor. The process of commissioning these two components is described in two separate manuals:
• Sensor Brief Operating Instructions
• Transmitter Brief Operating Instructions Please refer to both Brief Operating Instructions when commissioning the device as the
contents of the manuals complement one another:
Sensor Brief Operating Instructions
The Sensor Brief Operating Instructions are aimed at specialists with responsibility for installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating Instructions
The Transmitter Brief Operating Instructions are aimed at specialists with responsibility for commissioning, configuring and parameterizing the measuring device (until the first measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
Additional device documentation
These Brief Operating Instructions are the Sensor Brief Operating Instructions. The "Transmitter Brief Operating Instructions" are available via:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App Detailed information about the device can be found in the Operating Instructions and the
other documentation:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App
Endress+Hauser 3
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Table of contents Proline Promag W

Table of contents

1 Document information ............................................................ 5
1.1 Symbols used ......................................................................... 5
2 Basic safety instructions .......................................................... 8
2.1 Requirements for the personnel ............................................................8
2.2 Designated use ........................................................................ 8
2.3 Workplace safety ...................................................................... 9
2.4 Operational safety ......................................................................9
2.5 Product safety .........................................................................9
2.6 IT security ...........................................................................10
3 Incoming acceptance and product identification ................................. 11
3.1 Incoming acceptance ................................................................... 11
3.2 Product identification .................................................................. 12
4 Storage and transport ........................................................... 13
4.1 Storage conditions .................................................................... 13
4.2 Transporting the product ................................................................13
5 Installation ...................................................................... 15
5.1 Installation conditions ..................................................................15
5.2 Mounting the measuring device ...........................................................22
5.3 Post-installation check ................................................................. 24
6 Disposal ......................................................................... 25
6.1 Removing the measuring device .......................................................... 25
6.2 Disposing of the measuring device ......................................................... 25
7 Appendix ........................................................................ 26
7.1 Screw tightening torques ................................................................26
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Proline Promag W Document information
DANGER
WARNING
CAUTION
NOTICE
A
1.

1 Document information

1.1 Symbols used

1.1.1 Safety symbols

Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in personal injury.

1.1.2 Symbols for certain types of information

Symbol Meaning Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Forbidden
Procedures, processes or actions that are forbidden.
Reference to documentation
Preferred
Procedures, processes or actions that are preferred.
Tip
Indicates additional information.
Reference to page
Reference to graphic
Result of a step Visual inspection
, 2., 3.… Series of steps

1.1.3 Electrical symbols

Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
Endress+Hauser 5
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.
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Document information Proline Promag W
1.
Symbol Meaning
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.

1.1.4 Communication symbols

Symbol Meaning Symbol Meaning
Wireless Local Area Network (WLAN)
Communication via a wireless, local network.
LED
Light emitting diode is off.
LED
Light emitting diode is flashing.
Symbol Meaning Symbol Meaning
Wireless Local Area Network (WLAN)
Communication via a wireless, local network.
LED
Light emitting diode is on.
Bluetooth
Wireless data transmission between devices over a short distance.
LED
Light emitting diode is on.
LED
Light emitting diode is off.
LED
Light emitting diode is flashing.

1.1.5 Tool symbols

Symbol Meaning Symbol Meaning
Torx screwdriver Flat blade screwdriver
Cross-head screwdriver Allen key
Open-ended wrench

1.1.6 Symbols in graphics

Symbol Meaning Symbol Meaning
1, 2, 3,... Item numbers
A, B, C, ... Views A-A, B-B, C-C, ... Sections
6 Endress+Hauser
, 2., 3.… Series of steps
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Proline Promag W Document information
-
.
Symbol Meaning Symbol Meaning
Hazardous area
Flow direction
Safe area (non-hazardous area)
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Basic safety instructions Proline Promag W

2 Basic safety instructions

2.1 Requirements for the personnel

The personnel must fulfill the following requirements for its tasks:
Trained, qualified specialists must have a relevant qualification for this specific function
and task. Are authorized by the plant owner/operator.
Are familiar with federal/national regulations.
Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the application). Follow instructions and comply with basic conditions.

2.2 Designated use

Application and media
The measuring device is only suitable for flow measurement of liquids with a minimum conductivity of 5 μS/cm.
Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Keep within the specified pressure and temperature range.
Only use the measuring device in full compliance with the data on the nameplate and the
general conditions listed in the Operating Instructions and supplementary documentation. Based on the nameplate, check whether the ordered device is permitted for the intended
use in the hazardous area (e.g. explosion protection, pressure vessel safety). Use the measuring device only for media to which the process-wetted materials are
sufficiently resistant. If the measuring device is not operated at atmospheric temperature, compliance with the
relevant basic conditions specified in the associated device documentation is absolutely essential: "Documentation" section. Protect the measuring device permanently against corrosion from environmental
influences.
Promag 400
The measuring device is optionally tested in accordance with OIML R49: 2006 and has an EC type-examination certificate according to Measuring Instruments Directive 2004/22/EC (MID) for service subject to legal metrological control ("custody transfer") for cold water (Annex MI001).
The permitted fluid temperature in these applications is 0 to 50 °C (32 to 122 °F).
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused by improper or non-designated use.
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Proline Promag W Basic safety instructions
WARNING
L
Danger of breakage due to corrosive or abrasive fluids!
Verify the compatibility of the process fluid with the sensor material.
Ensure the resistance of all fluid-wetted materials in the process.
Keep within the specified pressure and temperature range.
NOTICE
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in
verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a burn hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.

2.3 Workplace safety

For work on and with the device:
Wear the required personal protective equipment according to federal/national
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
If working on and with the device with wet hands:
Due to the increased risk of electric shock, gloves must be worn.

2.4 Operational safety

Risk of injury!
Operate the device in proper technical condition and fail-safe condition only.
The operator is responsible for interference-free operation of the device.
Environmental requirements Promag 400
If a plastic transmitter housing is permanently exposed to certain steam and air mixtures, this can damage the housing.
If you are unsure, please contact your Endress+Hauser Sales Center for clarification.
If used in an approval-related area, observe the information on the nameplate.

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet state­of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.
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Basic safety instructions Proline Promag W
It meets general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

2.6 IT security

We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves.
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Proline Promag W Incoming acceptance and product identification
1 2
1 2
Order code: Ser. no.: Ext. ord. cd.:
i
i
Date:

3 Incoming acceptance and product identification

3.1 Incoming acceptance

Are the order codes on the delivery note (1)
A0028673
A0028673
and the product sticker (2) identical?
Are the goods undamaged?
Do the nameplate data match the ordering
A0028673
information on the delivery note?
Is the CD-ROM with the Technical
A0028673
Documentation (depends on device version) and documents present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App.
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Incoming acceptance and product identification Proline Promag W
Order code:
Ext. ord. cd.:
Ser. no.:
Order code:
Ext. ord. cd.:
Ser. no.:
1
2
3
4

3.2 Product identification

The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations App: all the information for the measuring device is displayed.
A0030196
 1 Example of a nameplate
1 Order code 2 Serial number (Ser. no.) 3 Extended order code (Ext. ord. cd.) 4 2-D matrix code (QR code)
For detailed information on the breakdown of the specifications on the nameplate, see the Operating Instructions for the device .
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Proline Promag W Storage and transport

4 Storage and transport

4.1 Storage conditions

Observe the following notes for storage:
Store in the original packaging to ensure protection from shock.
Do not remove protective covers or protective caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the measuring tube. Protect from direct sunlight to avoid unacceptably high surface temperatures.
Select a storage location where moisture cannot collect in the measuring device as fungus
and bacteria infestation can damage the lining. Store in a dry and dust-free place.
Store in a dry place.
Do not store outdoors.

4.2 Transporting the product

Transport the measuring device to the measuring point in the original packaging.
A0029252
Do not remove protective covers or caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

4.2.1 Measuring devices without lifting lugs

WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
Observe the weight specified on the packaging (stick-on label).
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Storage and transport Proline Promag W
A0029214

4.2.2 Measuring devices with lifting lugs

CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
The device must always be secured at two lifting lugs at least.

4.2.3 Transporting with a fork lift

If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise or at both sides using a forklift.
CAUTION
L
Risk of damaging the magnetic coil
If transporting by forklift, do not lift the sensor by the metal casing.
This would buckle the casing and damage the internal magnetic coils.
A0029319
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Proline Promag W Installation
h
1 1

5 Installation

5.1 Installation conditions

5.1.1 Mounting position

Mounting location
A0029343
h ≥ 2 × DN
A0033017
 2 Installation of the sensor after a control valve is not recommended
1 Control valve
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h ≥ 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to the measuring tube. This measure also prevents the system losing prime.
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Installation Proline Promag W
h
2
1
2 x DN³
5 x DN³
A0028981
 3 Installation in a down pipe
1 Vent valve 2 Pipe siphon h Length of down pipe
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
A0029257
For heavy sensors DN ≥ 350 (14")
A0016276
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction.
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Proline Promag W Installation
1
2
3
2
An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube.
Vertical
A0015591
Optimum for self-emptying pipe systems and for use in conjunction with empty pipe detection.
Horizontal
• Ideally, the measuring electrode plane should be horizontal. This prevents brief insulation of the two measuring electrodes by entrained air bubbles.
• Empty pipe detection only works if the transmitter housing is pointing upwards as otherwise there is no guarantee that the empty pipe detection function will actually respond to a partially filled or empty measuring tube.
A0029344
1 EPD electrode for empty pipe detection 2 Measuring electrodes for signal detection 3 Reference electrode for potential equalization
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Installation Proline Promag W
≥ 5 × DN
≥ 2 × DN
≥ 0 × DN
Inlet and outlet runs
A0028997
 4 Order code for "Design", option A "Insertion length short, ISO/DVGW until DN400, DN450-2000
1:1" and order code for "Design", option B "Insertion length long, ISO/DVGW until DN400, DN450-2000 1:1.3"
A0032859
 5 Order code for "Design", option C "Insertion length short ISO/DVGW until DN300, w/o inlet and
outlet runs, constricted meas.tube"
To keep within the in-service maximum permissible errors for custody transfer no additional requirements apply with regard to the graphic illustrated above.
For the dimensions and installation lengths of the device, see the "Technical Information" document, "Mechanical construction" section.

5.1.2 Requirements from environment and process

Ambient temperature range
For detailed information on the ambient temperature range, see the Operating Instructions for the device.
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
Temperature tables
For detailed information on the temperature tables, see the separate document entitled "Safety Instructions" (XA) for the device.
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Proline Promag W Installation
L
System pressure
A0028777
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps are used.
Vibrations
A0029004
 6 Measures to avoid device vibrations (L > 10 m (33 ft))
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Installation Proline Promag W
100
10
0.5
d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
Adapters
A0029002

5.1.3 Special mounting instructions

Permanent immersion in water
A fully welded remote version with IP68 protection is optionally available for permanent immersion in water ≤ 3 m (10 ft) or in exceptional cases for use for up to 48 hours at ≤ 10 m (30 ft). The measuring device meets the requirements of corrosion categories C5-M and Im1/Im2/Im3. The fully welded design along with the connection compartment sealing system ensure that moisture cannot enter the measuring device.
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Proline Promag W Installation
3 ( 10)
A0029320
 7 Engineering unit in m(ft)
For detailed information on replacing the cable gland on the connection housing, see the Transmitter Brief Operating Instructions.
Buried applications
A remote version with IP68 protection is optionally available for buried applications. The measuring device satisfies the certified corrosion protection Im1/Im2/Im3 in accordance with EN ISO 12944. It can be used directly underground without the need for additional protective measures. The device is mounted in accordance with the usual regional installation regulations (e.g. EN DIN 1610).
A0029321
Degree of protection IP68, Type 6P enclosure, with "Cust-potted" option
Depending on the version, the sensor fulfills all the requirements for the IP68 degree of protection, Type 6P enclosure and can be used as a remote version.
The degree of protection of the transmitter is always only IP66/67, Type 4X enclosure and the transmitter must therefore be treated accordingly.
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Installation Proline Promag W
To guarantee IP68 degree of protection, Type 6P enclosure for the "Cust-potted" options, carry out the following steps after the electrical connection:
1. Firmly tighten the cable glands (torque: 2 to 3.5 Nm) until there is no gap between the bottom of the cover and the housing support surface.
2. Firmly tighten the union nut of the cable glands.
3. Pot the field housing with a potting compound.
4. Check that the housing seals are clean and fitted correctly. Dry, clean or replace the seals if necessary.
5. Tighten all housing screws and screw covers (torque: 20 to 30 Nm).

5.2 Mounting the measuring device

5.2.1 Required tools

For flanges and other process connections, use an appropriate mounting tool

5.2.2 Preparing the measuring device

1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.

5.2.3 Mounting the sensor

WARNING
L
An electrically conductive layer could form on the inside of the measuring tube!
Risk of measuring signal short circuit.
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
process connections and piping. Ensure that the gaskets are clean and undamaged.
Install the gaskets correctly.
Do not use electrically conductive sealing compounds such as graphite.
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
process connections and piping. Ensure that the gaskets are clean and undamaged.
Install the gaskets correctly.
1. Ensure that the direction of the arrow on the sensor matches the flow direction of the medium.
2. To ensure compliance with device specifications, install the measuring device between the pipe flanges in a way that it is centered in the measurement section.
3. If using ground disks, comply with the Installation Instructions provided.
4. Observe required screw tightening torques .
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Proline Promag W Installation
5. Install the measuring device or turn the transmitter housing so that the cable entries do not point upwards.
A0029263
Mounting the seals
CAUTION
L
An electrically conductive layer could form on the inside of the measuring tube!
Risk of measuring signal short circuit.
Do not use electrically conductive sealing compounds such as graphite.
Comply with the following instructions when installing seals:
• Make sure that the seals do not protrude into the piping cross-section.
• For DIN flanges: only use seals according to DIN EN 1514-1.
• For "hard rubber" lining: additional seals are always required.
• For "polyurethane" lining: generally additional seals are not required.
Mounting the ground cable/ground disks
For information on potential equalization and detailed mounting instructions for the use of ground cables/ground disks, see the Transmitter Brief Operating Instructions.
Screw tightening torques
→  26
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Installation Proline Promag W

5.3 Post-installation check

Is the device undamaged (visual inspection)?  Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical Information" document)
• Ambient temperature
• Measuring range
Has the correct orientation for the sensor been selected ?
• According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
Does the arrow on the sensor nameplate match the direction of flow of the fluid through the piping ?  Are the measuring point identification and labeling correct (visual inspection)?  Is the device adequately protected from precipitation and direct sunlight?  Have the fixing screws been tightened with the correct tightening torque?
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Proline Promag W Disposal

6 Disposal

6.1 Removing the measuring device

1. Switch off the device.
WARNING
L
Danger to persons from process conditions.
Beware of hazardous process conditions such as pressure in the measuring device, high
temperatures or aggressive fluids.
2. Carry out the mounting and connection steps from the "Mounting the measuring device" and "Connecting the measuring device" sections in reverse order. Observe the safety instructions.

6.2 Disposing of the measuring device

WARNING
L
Danger to personnel and environment from fluids that are hazardous to health.
Ensure that the measuring device and all cavities are free of fluid residues that are
hazardous to health or the environment, e.g. substances that have permeated into crevices or diffused through plastic.
Observe the following notes during disposal:
Observe valid federal/national regulations.
Ensure proper separation and reuse of the device components.
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Appendix Proline Promag W

7 Appendix

7.1 Screw tightening torques

For detailed information on the screw tightening torques, see the "Mounting the sensor" section of the Operating Instructions for the device
Please note the following:
• The torques listed only apply: – For lubricated threads. – For pipes that are free from tensile stress.
• Tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.
EN 1092-1 (DIN 2501), PN 6/10/16/25/40
Nominal diameter
[mm] [bar] [mm] [mm] Hard rubber Polyurethane
25 PN 40 4 × M12 18 15
32 PN 40 4 × M16 18 24
40 PN 40 4 × M16 18 31
50 PN 40 4 × M16 20 48 40
1)
65
65 PN 40 8 × M16 22 32 27
80 PN 16 8 × M16 20 40 34
80 PN 40 8 × M16 24 40 34
100 PN 16 8 × M16 20 43 36
100 PN 40 8 × M20 24 59 50
125 PN 16 8 × M16 22 56 48
125 PN 40 8 × M24 26 83 71
150 PN 16 8 × M20 22 74 63
150 PN 40 8 × M24 28 104 88
200 PN 10 8 × M20 24 106 91
200 PN 16 12 × M20 24 70 61
200 PN 25 12 × M24 30 104 92
250 PN 10 12 × M20 26 82 71
250 PN 16 12 × M24 26 98 85
250 PN 25 12 × M27 32 150 134
300 PN 10 12 × M20 26 94 81
Pressure rating Screws Flange thickness Max. screw tightening torque
[Nm]
PN 16 8 × M16 18 32 27
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Proline Promag W Appendix
Nominal
diameter
Pressure rating Screws Flange thickness Max. screw tightening torque
[Nm]
[mm] [bar] [mm] [mm] Hard rubber Polyurethane
300 PN 16 12 × M24 28 134 118
300 PN 25 16 × M27 34 153 138
350 PN 6 12 × M20 22 111 120
350 PN 10 16 × M20 26 112 118
350 PN 16 16 × M24 30 152 165
350 PN 25 16 × M30 38 227 252
400 PN 6 16 × M20 22 90 98
400 PN 10 16 × M24 26 151 167
400 PN 16 16 × M27 32 193 215
400 PN 25 16 × M33 40 289 326
450 PN 6 16 × M20 22 112 126
450 PN 10 20 × M24 28 153 133
450 PN 16 20 × M27 40 198 196
450 PN 25 20 × M33 46 256 253
500 PN 6 20 × M20 24 119 123
500 PN 10 20 × M24 28 155 171
500 PN 16 20 × M30 34 275 300
500 PN 25 20 × M33 48 317 360
600 PN 6 20 × M24 30 139 147
600 PN 10 20 × M27 28 206 219
1)
600
PN 16 20 × M33 36 415 443
600 PN 25 20 × M36 58 431 516
700 PN 6 24 × M24 24 148 139
700 PN 10 24 × M27 30 246 246
700 PN 16 24 × M33 36 278 318
700 PN 25 24 × M39 46 449 507
800 PN 6 24 × M27 24 206 182
800 PN 10 24 × M30 32 331 316
800 PN 16 24 × M36 38 369 385
800 PN 25 24 × M45 50 664 721
900 PN 6 24 × M27 26 230 637
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Appendix Proline Promag W
Nominal diameter
[mm] [bar] [mm] [mm] Hard rubber Polyurethane
900 PN 10 28 × M30 34 316 307
900 PN 16 28 × M36 40 353 398
900 PN 25 28 × M45 54 690 716
1 000 PN 6 28 × M27 26 218 208
1 000 PN 10 28 × M33 34 402 405
1 000 PN 16 28 × M39 42 502 518
1 000 PN 25 28 × M52 58 970 971
1 200 PN 6 32 × M30 28 319 299
1 200 PN 10 32 × M36 38 564 568
1 200 PN 16 32 × M45 48 701 753
1 400 PN 6 36 × M33 32 430 398
1 400 PN 10 36 × M39 42 654 618
1 400 PN 16 36 × M45 52 729 762
1 600 PN 6 40 × M33 34 440 417
1 600 PN 10 40 × M45 46 946 893
1 600 PN 16 40 × M52 58 1 007 1 100
1 800 PN 6 44 × M36 36 547 521
1 800 PN 10 44 × M45 50 961 895
1 800 PN 16 44 × M52 62 1 108 1 003
2 000 PN 6 48 × M39 38 629 605
2 000 PN 10 48 × M45 54 1 047 1 092
2 000 PN 16 48 × M56 66 1 324 1 261
Pressure rating Screws Flange thickness Max. screw tightening torque
[Nm]
1) Designed acc. to EN 1092-1 (not to DIN 2501)
EN 1092-1 (DIN 2501), PN 10/16/25, P245GH/stainless; calculated according to EN 1591-1:2014 for flanges as per EN 1092-1:2013
Nominal
diameter
[mm] [bar] [mm] [mm] PUR HG
350 PN 6 12 × M20 22 75 60
350 PN 10 16 × M20 26 80 70
350 PN 16 16 × M24 30 135 125
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Pressure rating Screws Flange thickness Nom. screw tightening torque [Nm]
Page 29
Proline Promag W Appendix
Nominal diameter
[mm] [bar] [mm] [mm] PUR HG
350 PN 25 16 × M30 38 235 230
400 PN 6 16 × M20 22 70 65
400 PN 10 16 × M24 26 120 100
400 PN 16 16 × M27 32 190 175
400 PN 25 16 × M33 40 325 315
450 PN 6 16 × M20 22 90 70
450 PN 10 20 × M24 28 110 100
450 PN 16 20 × M27 34 190 175
450 PN 25 20 × M33 46 310 300
500 PN 6 20 × M20 24 70 65
500 PN 10 20 × M24 28 120 110
500 PN 16 20 × M30 36 235 225
500 PN 25 20 × M33 48 370 370
600 PN 6 20 × M24 30 105 105
600 PN 10 20 × M27 30 160 165
600 PN 16 20 × M33 40 340 340
600 PN 25 20 × M36 48 540 540
700 PN 6 24 × M24 30 110 110
700 PN 10 24 × M27 35 190 190
700 PN 16 24 × M33 40 340 340
700 PN 25 24 × M39 50 595 615
800 PN 6 24 × M27 30 145 145
800 PN 10 24 × M30 38 260 260
800 PN 16 24 × M36 41 455 465
800 PN 25 24 × M45 53 880 885
900 PN 6 24 × M27 34 180 170
900 PN 10 28 × M30 38 275 265
900 PN 16 28 × M36 48 475 475
900 PN 25 28 × M45 57 915 930
1 000 PN 6 28 × M27 38 185 175
1 000 PN 10 28 × M33 44 360 350
Pressure rating Screws Flange thickness Nom. screw tightening torque [Nm]
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Appendix Proline Promag W
Nominal
diameter
[mm] [bar] [mm] [mm] PUR HG
1 000 PN 16 28 × M39 59 620 630
1 000 PN 25 28 × M52 63 1 290 1 300
1 200 PN 6 32 × M30 42 250 235
1 200 PN 10 32 × M36 55 480 470
1 200 PN 16 32 × M45 78 900 890
1 400 PN 6 36 × M33 56 300
1 400 PN 10 36 × M39 65 600
1 400 PN 16 36 × M45 84 1 050
1 600 PN 6 40 × M33 63 340
1 600 PN 10 40 × M45 75 810
1 600 PN 16 40 × M52 102 1 420
1 800 PN 6 44 × M36 69 430
1 800 PN 10 44 × M45 85 920
1 800 PN 16 44 × M52 110 1 600
2 000 PN 6 48 × M39 74 530
2 000 PN 10 48 × M45 90 1 040
2 000 PN 16 48 × M56 124 1 900
Pressure rating Screws Flange thickness Nom. screw tightening torque [Nm]
ASME B16.5, Class 150/300
Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm]
[mm] [in] [psi] [in] Hard rubber Polyurethane
25 1 Class 150 4 × ½ 7 (5)
25 1 Class 300 4 × 5/8 8 (6)
40 1 ½ Class 150 4 × ½ 10 (7)
40 1 ½ Class 300 4 × ¾ 15 (11)
50 2 Class 150 4 × 5/8 35 (26) 22 (16)
50 2 Class 300 8 × 5/8 18 (13) 11 (8)
80 3 Class 150 4 × 5/8 60 (44) 43 (32)
80 3 Class 300 8 × ¾ 38 (28) 26 (19)
100 4 Class 150 8 × 5/8 42 (31) 31 (23)
100 4 Class 300 8 × ¾ 58 (43) 40 (30)
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([lbf · ft])
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Proline Promag W Appendix
Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm]
[mm] [in] [psi] [in] Hard rubber Polyurethane
150 6 Class 150 8 × ¾ 79 (58) 59 (44)
150 6 Class 300 12 × ¾ 70 (52) 51 (38)
200 8 Class 150 8 × ¾ 107 (79) 80 (59)
250 10 Class 150 12 × 7/8 101 (74) 75 (55)
300 12 Class 150 12 × 7/8 133 (98) 103 (76)
350 14 Class 150 12 × 1 135 (100) 158 (117)
400 16 Class 150 16 × 1 128 (94) 150 (111)
450 18 Class 150 16 × 1 1/8 204 (150) 234 (173)
500 20 Class 150 20 × 1 1/8 183 (135) 217 (160)
600 24 Class 150 20 × 1 ¼ 268 (198) 307 (226)
([lbf · ft])
AWWA C207, Class D
Nominal diameter Screws Max. screw tightening torque [Nm] ([lbf · ft])
[mm] [in] [in] Hard rubber Polyurethane
700 28 28 × 1 ¼ 247 (182) 292 (215)
750 30 28 × 1 ¼ 287 (212) 302 (223)
800 32 28 × 1 ½ 394 (291) 422 (311)
900 36 32 × 1 ½ 419 (309) 430 (317)
1 000 40 36 × 1 ½ 420 (310) 477 (352)
1 050 42 36 × 1 ½ 528 (389) 518 (382)
1 200 48 44 × 1 ½ 552 (407) 531 (392)
1 350 54 44 × 1 ¾ 730 (538)
1 500 60 52 × 1 ¾ 758 (559)
1 650 66 52 × 1 ¾ 946 (698)
1 800 72 60 × 1 ¾ 975 (719)
2 000 78 64 × 2 853 (629)
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Appendix Proline Promag W
AS 2129, Table E
Nominal diameter Screws Max. screw tightening torque [Nm]
[mm] [mm] Hard rubber Polyurethane
50 4 × M16 32
80 4 × M16 49
100 8 × M16 38
150 8 × M20 64
200 8 × M20 96
250 12 × M20 98
300 12 × M24 123
350 12 × M24 203
400 12 × M24 226
450 16 × M24 226
500 16 × M24 271
600 16 × M30 439
700 20 × M30 355
750 20 × M30 559
800 20 × M30 631
900 24 × M30 627
1 000 24 × M30 634
1 200 32 × M30 727
AS 4087, PN 16
Nominal diameter Screws Max. screw tightening torque [Nm]
[mm] [mm] Hard rubber Polyurethane
50 4 × M16 32
80 4 × M16 49
100 4 × M16 76
150 8 × M20 52
200 8 × M20 77
250 8 × M20 147
300 12 × M24 103
350 12 × M24 203
375 12 × M24 137
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Proline Promag W Appendix
Nominal diameter Screws Max. screw tightening torque [Nm]
[mm] [mm] Hard rubber Polyurethane
400 12 × M24 226
450 12 × M24 301
500 16 × M24 271
600 16 × M27 393
700 20 × M27 330
750 20 × M30 529
800 20 × M33 631
900 24 × M33 627
1 000 24 × M33 595
1 200 32 × M33 703
JIS B2220, 10/20K
Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm]
[mm] [bar] [mm] Hard rubber Polyurethane
25 10K 4 × M16 19
25 20K 4 × M16 19
32 10K 4 × M16 22
32 20K 4 × M16 22
40 10K 4 × M16 24
40 20K 4 × M16 24
50 10K 4 × M16 40 33
50 20K 8 × M16 20 17
65 10K 4 × M16 55 45
65 20K 8 × M16 28 23
80 10K 8 × M16 29 23
80 20K 8 × M20 42 35
100 10K 8 × M16 35 29
100 20K 8 × M20 56 48
125 10K 8 × M20 60 51
125 20K 8 × M22 91 79
150 10K 8 × M20 75 63
150 20K 12 × M22 81 72
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Appendix Proline Promag W
Nominal diameter Pressure rating Screws Max. screw tightening torque [Nm]
[mm] [bar] [mm] Hard rubber Polyurethane
200 10K 12 × M20 61 52
200 20K 12 × M22 91 80
250 10K 12 × M22 100 87
250 20K 12 × M24 159 144
300 10K 16 × M22 74 63
300 20K 16 × M24 138 124
JIS B2220, 10/20K
Nominal diameter Pressure rating Screws Nom. screw tightening torque [Nm]
[mm] [bar] [mm] PUR HG
350 10K 16 × M22 109 109
350 20K 16 × M30×3 217 217
400 10K 16 × M24 163 163
400 20K 16 × M30×3 258 258
450 10K 16 × M24 155 155
450 20K 16 × M30×3 272 272
500 10K 16 × M24 183 183
500 20K 16 × M30×3 315 315
600 10K 16 × M30 235 235
600 20K 16 × M36×3 381 381
700 10K 16 × M30 300 300
750 10K 16 × M30 339 339
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