Endress+Hauser Proline Promag 10W, Proline Promag 10L, Proline Promag 10P, Proline Promag 10H, Proline Promag 10D Operating Manual

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BA00082D/06/EN/19.17 71385945

Valid as of software version V 1.04.00 (device software)

Products Solutions Services

Operating Instructions

Proline Promag 10 HART

Electromagnetic flowmeter

Page 2

Products Solutions Services

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Promag 10

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . . . . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.5 Notes on safety conventions and icons . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 8

2.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 8

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Incoming acceptance, transport and storage . . . . . 9

3.2 Mounting requirements . . . . . . . . . . . . . . . . . . . . 11

3.3 Installing the measuring device . . . . . . . . . . . . . 18

3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . 45

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4.1 Connecting the remote version . . . . . . . . . . . . . . 46

4.2 Connecting the measuring unit . . . . . . . . . . . . . . 52

4.3 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 54

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 57

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . 58

5 Operation. . . . . . . . . . . . . . . . . . . . . . . . . 59

9 Troubleshooting . . . . . . . . . . . . . . . . . . 77

9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . 77

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . 78

9.3 Process error messages . . . . . . . . . . . . . . . . . . . . . 79

9.4 Process errors without messages . . . . . . . . . . . . . 80

9.5 Response of outputs to errors . . . . . . . . . . . . . . . . 81

9.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

9.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

10 Technical data . . . . . . . . . . . . . . . . . . . . 87

10.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.2 Function and system design . . . . . . . . . . . . . . . . . 87

10.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

10.5 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

10.6 Performance characteristics . . . . . . . . . . . . . . . . . 92

10.7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

10.8 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

10.9 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

10.10 Mechanical construction . . . . . . . . . . . . . . . . . . 100

10.11 Operability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

10.12 Certificates and approvals . . . . . . . . . . . . . . . . . 114

10.13 Ordering information . . . . . . . . . . . . . . . . . . . . . 115

10.14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

10.15 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . 115

5.1 Display and operating elements . . . . . . . . . . . . . 59

5.2 Brief operating instructions on the function matrix 60

5.3 Displaying error messages . . . . . . . . . . . . . . . . . . 62

5.4 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

6 Commissioning. . . . . . . . . . . . . . . . . . . . 70

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

6.2 Switching on the measuring device . . . . . . . . . . 70

6.3 Brief commissioning guide . . . . . . . . . . . . . . . . . 70

6.4 Commissioning after installing a new electronics

board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

6.5 Empty-pipe/full-pipe adjustment . . . . . . . . . . . . 72

7 Maintenance. . . . . . . . . . . . . . . . . . . . . . 73

7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 73

7.2 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

8 Accessories . . . . . . . . . . . . . . . . . . . . . . . 74

8.1 Device-specific accessories . . . . . . . . . . . . . . . . . . 74

8.2 Communication-specific accessories . . . . . . . . . 75

8.3 Service-specific accessories . . . . . . . . . . . . . . . . . 75

11 Appendix . . . . . . . . . . . . . . . . . . . . . . . 116

11.1 Illustration of the function matrix . . . . . . . . . . 116

11.2 Group SYSTEM UNITS . . . . . . . . . . . . . . . . . . . . 117

11.3 Group OPERATION . . . . . . . . . . . . . . . . . . . . . . . 119

11.4 USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . 120

11.5 Group TOTALIZER . . . . . . . . . . . . . . . . . . . . . . . 121

11.6 Group CURRENT OUTPUT . . . . . . . . . . . . . . . . . 122

11.7 Group PULSE/STATUS OUTPUT . . . . . . . . . . . . 124

11.8 Group COMMUNICATION . . . . . . . . . . . . . . . . . 129

11.9 Group PROCESS PARAMETER . . . . . . . . . . . . . 130

11.10 Group SYSTEM PARAMETER . . . . . . . . . . . . . . 132

11.11 Group SENSOR DATA . . . . . . . . . . . . . . . . . . . . . 135

11.12 Group SUPERVISION . . . . . . . . . . . . . . . . . . . . . 137

11.13 Group SIMULATION SYSTEM . . . . . . . . . . . . . . 139

11.14 Group SENSOR VERSION . . . . . . . . . . . . . . . . . . 139

11.15 Group AMPLIFIER VERSION . . . . . . . . . . . . . . . 139

11.16 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

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Safety instructions Promag 10

1 Safety instructions

1.1 Designated use

The measuring device described in this Operating Manual is to be used only for measuring the flow rate of conductive fluids in closed pipes.

Most liquids can be measured as of a minimum conductivity of 50 S/cm.

Examples:

• Acids, alkalis

• Drinking water, wastewater, sewage sludge

• Milk, beer, wine, mineral water, etc.

Resulting from incorrect use or from use other than that designated the operational safety of the measuring devices can be suspended. The manufacturer accepts no liability for damages being produced from this.

1.2 Installation, commissioning and operation

Please note the following:

• Installation, connection to the electricity supply, commissioning and maintenance of the device must be carried out by trained, qualified specialists authorized to perform such work by the facility's owner-operator. The specialist must have read and understood this Operating Manual and must follow the instructions it contains.

• The device must be operated by persons authorized and trained by the facility's owneroperator. Strict compliance with the instructions in the Operating Manual is mandatory.

• With regard to special fluids, including fluids used for cleaning, Endress+Hauser will be happy to assist in clarifying the corrosion-resistant properties of wetted materials. However, minor changes in temperature, concentration or in the degree of contamination in the process may result in variations in corrosion resistance. For this reason, Endress+Hauser does not accept any responsibility with regard to the corrosion resistance of wetted materials in a specific application. The user is responsible for the choice of suitable wetted materials in the process.

• If welding work is performed on the piping system, do not ground the welding appliance through the Promag flowmeter.

• The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams. The transmitter must be grounded apart from when special protective measures are taken (e.g. galvanically isolated SELV or PELV power supply)

• Invariably, local regulations governing the opening and repair of electrical devices apply.

1.3 Operational safety

Please note the following:

• Measuring systems for use in hazardous environments are accompanied by separate Ex documentation, which is an integral part of this Operating Manual. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory. The symbol on the front of this Ex documentation indicates the approval and the certification body (e.g.

• The measuring device complies with the general safety requirements in accordance with EN 61010-1, the EMC requirements of IEC/EN 61326 and NAMUR Recommendations NE 21 and NE 43.

• Depending on the application, the seals of the process connections of the Promag H sensor require periodic replacement.

• When hot fluid passes through the measuring tube, the surface temperature of the housing increases. In the case of the sensor, in particular, users should expect temperatures that can be close to the fluid temperature. If the temperature of the fluid is high, implement sufficient measures to prevent burning or scalding.

4 Endress+Hauser

0 Europe, 2 USA, 1 Canada).

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Promag 10 Safety instructions

• The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions.

1.4 Return

The measuring device must be returned if repairs or a factory calibration are required, or if the wrong measuring device has been ordered or delivered. According to legal regulations, Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when handling returned products that are in contact with medium. To ensure swift, safe and professional device returns, please read the return procedures and conditions on the Endress+Hauser website at www.services.endress.com/return-material

1.5 Notes on safety conventions and icons

The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010-1 "Safety requirements for electrical equipment for measurement, control and laboratory use". The devices can, however, be a source of danger if used incorrectly or for anything other than the designated use. Consequently, always pay particular attention to the safety instructions indicated in this Operating Manual by the following icons:

Warning! "Warning" indicates an action or procedure which, if not performed correctly, can result in injury or a safety hazard. Comply strictly with the instructions and proceed with care.

Caution!

"Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. Comply strictly with the instructions.

Note! "Note" indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device.

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Identification Promag 10

Promag 10

-20°C (-4°F) <Tamb<+60°C (+140°F)

IP67 / NEMA/Type 4XOrder Code:

Ser.No.:

TAG No.:

10PXX-XXXXXXXXXXXX 12345678901 ABCDEFGHJKLMNPQRST

20-28VAC/11-40VDC

50-60Hz

I-OUT (HART), PULSE-OUT

8VA/6W

EPD / MSÜ

3 4 5

N12895

2 Identification

2.1 Device designation

The flow measuring system consists of the following components:

• Promag 10 transmitter

• Promag D/E/H/L/P/W sensor In the compact version, the transmitter and sensor form a single mechanical unit; in the

remote version they are installed separately.

2.1.1 Nameplate of the transmitter

Fig. 1: Nameplate specifications for the "Promag 10" transmitter (example)

1 Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and

digits. 2 Power supply, frequency, power consumption 3 Additional information:

EPD/MSÜ: with Empty Pipe Detection 4 Outputs available:

I-OUT (HART): with current output (HART)

PULSE-OUT: with pulse/status output 5 Reserved for information on special products 6 Observe device documentation 7 Reserved for additional information on device version (approvals, certificates) 8 Permitted ambient temperature range 9 Degree of protection

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A0005395

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Promag 10 Identification

-20°C (-4°F)<Tamb<+60°C (+140°F) NEMA/Type4X

50PXX-XXXXXXXXXXXX

1.0000/0000

–10 ...150°C/+14 ...300°F°C °F PFA

12345678901 RY ABCDEFGHJKLMNPQRST

DN100 DIN EN PN40/ pnom =PS= 40bar

EPD/MSÜ, R/B

TM:

Order Code:

Materials:

K-factor:

Ser.No.: TAG No.:

PROMAG P

1 2 3

1.4435/316L

Electrodes:

0.2% CAL

5 6

IP67

2007

N12895

–

L1 (L+)

N (L–)

PULSE-OUT

fmax: 100 Hz

Passive: 30 VDC

250 mA

I-OUT (HART)

Active: 4...20 mA

RLmax. = 700 Ohm

HART

RLmin. = 250 Ohm

Supply /

Versorgung /

Tension

d’Alimentation

See operating manual

Betriebsanleitung beachten

Observer Manual d’Instruction

319740-0000

2.1.2 Nameplate of the sensor

A0004374

Fig. 2: Nameplate specifications for the "Promag" sensor (example)

1 Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and

digits. 2 Calibration factor with zero point 3 Nominal diameter/Pressure rating 4 Fluid temperature range 5 Materials: lining/measuring electrodes 6 Reserved for information on special products 7 Permitted ambient temperature range 8 Observe device documentation 9 Reserved for additional information on device version (approvals, certificates) 10 Calibration tolerance 11 Additional information (examples):

– EPD/MSÜ: with Empty Pipe Detection electrode

– R/B: with reference electrode 12 Degree of protection 13 Flow direction

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2.1.3 Nameplate, connections

Fig. 3: Nameplate specifications for transmitter (example)

A0005394

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Identification Promag 10

2.2 Certificates and approvals

The devices are designed to meet state-of-the-art safety requirements in accordance with sound engineering practice. They have been tested and left the factory in a condition in which they are safe to operate.

The devices comply with the applicable standards and regulations in accordance with EN 61010-1 "Safety requirements for electrical equipment for measurement, control and laboratory use" and with the EMC requirements of IEC/EN 61326.

The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".

2.3 Registered trademarks

KALREZ® and VITON Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP® Registered trademark of Ladish & Co., Inc., Kenosha, USA

HART Registered trademark of the HART Communication Foundation, Austin, USA

Applicator®, FieldCare®, Fieldcheck® Registered or registration-pending trademarks of the Endress+Hauser Group

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Promag 10 Installation

3Installation

3.1 Incoming acceptance, transport and storage

3.1.1 Incoming acceptance

On receipt of the goods, check the following:

• Check the packaging and the contents for damage.

• Check the shipment, make sure nothing is missing and that the scope of supply matches

your order.

3.1.2 Transport

The following instructions apply to unpacking and to transporting the device to its final location:

• Transport the devices in the containers in which they are delivered.

• Do not remove the protective plates or caps on the process connections until you are ready

to install the device. This is particularly important in the case of sensors with PTFE linings.

Special notes on flanged devices

Caution!

• The wooden covers mounted on the flanges from the factory protect the linings on the

flanges during storage and transportation. In case of Promag L they are additionally used to hold the lap joint flanges in place. Do not remove these covers until immediately before the device in the pipe.

• Do not lift flanged devices by the transmitter housing, or the connection housing in the

case of the remote version.

Transporting flanged devices DN ≤ 300 (12")

Use webbing slings slung round the two process connections. Do not use chains, as they could damage the housing.

Warning! Risk of injury if the measuring device slips. The center of gravity of the assembled measuring device might be higher than the points around which the slings are slung. At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip.

A0005575

Fig. 4: Transporting sensors with DN ≤ 300 (12")

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Installation Promag 10

Transporting flanged devices DN ≥ 350 (14")

Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping.

Caution!

Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This would buckle the casing and damage the internal magnetic coils.

A0004295

Fig. 5: Transporting sensors with DN ≥ 350 (14")

3.1.3 Storage

Please note the following:

• Pack the measuring device in such a way as to protect it reliably against impact for storage (and transportation). The original packaging provides optimum protection.

• The storage temperature corresponds to the operating temperature range of the measuring transmitter and the appropriate measuring sensors   92.

• Do not remove the protective plates or caps on the process connections until you are ready to install the device. This is particularly important in the case of sensors with PTFE linings.

• The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures.

• Choose a storage location where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the liner.

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Promag 10 Installation

h 2 x DN³

1 1

3.2 Mounting requirements

3.2.1 Dimensions

The dimensions and installation lengths of the sensor and transmitter can be found in the "Technical Information" for the device in question. This document can be downloaded as a PDF file from www.endress.com. A list of the "Technical Information" documents available is provided in the "Documentation" section on   115.

3.2.2 Mounting location

Entrained air or gas bubble formation in the measuring tube can result in an increase in measuring errors. Avoid the following locations:

• Highest point of a pipeline. Risk of air accumulating!

• Directly upstream from a free pipe outlet in a vertical pipeline.

A0008154

Fig. 6: Mounting location

A0033017

Fig. 7: Installation of the sensor after a control valve is not recommended

1 Control valve

Installation of pumps

Do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. Information on the lining's resistance to partial vacuum can be found on   96.

It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or peristaltic pumps. Information on the measuring system's resistance to vibration and shock can be found on   93.

A0003203

Fig. 8: Installation of pumps

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Installation Promag 10

5 x DN

2 x DN

Partially filled pipes

Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function (EPD   72) offers additional protection by detecting empty or partially filled pipes.

Caution!

Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve.

A0008155

Fig. 9: Installation in a partially filled pipe

Down pipes

Install a siphon or a vent valve downstream of the sensor in down pipes whose length h  5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. This measure also prevents the system losing prime, which could cause air pockets. Information on the lining's resistance to partial vacuum can be found on   96.

Fig. 10: Measures for installation in a down pipe

1Vent valve 2Pipe siphon hLength of down pipe

A0008157

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Promag 10 Installation

3.2.3 Orientation

An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. However, Promag offers the additional Empty Pipe Detection (EPD) function to ensure the detection of partially filled measuring tubes, e.g. in the case of degassing fluids or varying process pressure.

Vertical orientation

This is the ideal orientation for self-emptying piping systems and for use in conjunction with Empty Pipe Detection.

A0008158

Fig. 11: Vertical orientation

Horizontal orientation

The measuring electrode plane should be horizontal. This prevents brief insulation of the two measuring electrodes by entrained air bubbles.

Caution!

Empty Pipe Detection functions correctly only when the measuring device is installed horizontally and the transmitter housing is facing upward (  11). Otherwise there is no guarantee that Empty Pipe Detection will respond if the measuring tube is only partially filled or empty.

Fig. 12: Horizontal orientation

1 EPD electrode for the detection of empty pipes (not with Promag D and Promag H (DN 2 to 8 / ¹⁄₁₂ to ³⁄₈")) 2 Measuring electrodes for signal detection 3 Reference electrode for the potential equalization (not with Promag D and H)

A0003207

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Installation Promag 10

³ 5DNx

³ 2DNx

≥ 0 × DN

Inlet and outlet run

If possible, install the sensor upstream from fittings such as valves, T-pieces, elbows, etc.

The following inlet and outlet runs must be observed in order to meet accuracy specifications:

•Inlet run:  5 × DN

•Outlet run:  2 × DN

Fig. 13: Inlet and outlet run standard version

Fig. 14: Optional version: w/o inlet and outlet run

3.2.4 Vibrations

Secure the piping and the sensor if vibration is severe.

Caution!

If vibrations are too severe, we recommend the sensor and transmitter be mounted separately. Information on resistance to vibration and shock can be found on   93.

A0003210

A0032859

Fig. 15: Measures to prevent vibration of the device (L > 10 m (32.8 ft))

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A0003208

Page 15

Promag 10 Installation

100

0.5

d / D

[mbar]

0.6 0.7 0.8 0.9

1 m/s

2 m/s

3 m/s

4 m/s

5 m/s

6 m/s

7 m/s

8 m/s

max. 8°

3.2.5 Foundations, supports

If the nominal diameter is DN  350 (14"), mount the sensor on a foundation of adequate load-bearing strength.

Caution!

Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.

A0003209

Fig. 16: Correct support for large nominal diameters (DN ≥ 350 / 14")

3.2.6 Adapters

Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger-diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slowmoving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders.

Note!

• The nomogram only applies to liquids of viscosity similar to water.

• For Promag D with threaded connection adapters can not be used

• For Promag H the selection of a pipe with larger diameter for high viscosities of the fluid may be considered to reduce the pressure loss.

1. Calculate the ratio of the diameters d/D.

2. From the nomogram read off the pressure loss as a function of flow velocity

(downstream from the reduction) and the d/D ratio.

Fig. 17: Pressure loss due to adapters

A0016359

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Installation Promag 10

max

[]ft

200 6000

400

200

100

50 100 200

[m]

[ S/cm]μ

max

3.2.7 Length of connecting cable

In order to ensure measuring accuracy, comply with the following instructions when installing the remote version:

• Fix cable run or lay in armored conduit. Cable movements can falsify the measuring signal especially in the case of low fluid conductivities.

• Route the cable well clear of electrical machines and switching elements.

• Ensure potential equalization between sensor and transmitter, if necessary.

• The permitted connecting cable length L

18). A minimum conductivity of 50 S/cm is needed for all fluids.

• The maximum connecting cable length is 10 m (33 ft) when empty pipe detection (EPD   72) is switched on.

is determined by the fluid conductivity ( 

max

A0003214

Fig. 18: Permissible cable length for the remote version

Area shaded gray = permitted range

= connecting cable length in [m]

max

Fluid conductivity in [μS/cm]

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Promag 10 Installation

≤≤3 ( 10)

3.2.8 Special mounting instructions

Temporary use in water for sensor Promag L

A remote version in IP67, type 6 is optionally available for temporary use in water up to 168 hours at  3 m (10 ft) or, in exceptional cases, for use up to 48 hours at  10 m (30 ft).

Compared to the degree of protection of standard version IP67, type 4X enclosure, the version IP67, type 6 enclosure was designed to withstand short-term or temporary submergence (e.g. flooding).

Fig. 19: Temporary use in water. Engineering unit mm (ft)

A0017296

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Installation Promag 10

3.3 Installing the measuring device

3.3.1 Installing the Promag D sensor as wafer version

The sensor is installed between the pipe flanges with a mounting kit. The device is centered using recesses on the sensor (  19).

Note! A mounting kit consisting of mounting bolts, seals, nuts and washers can be ordered separately (  74). Centering sleeves are provided with the device if they are required for the installation.

Caution! When installing the transmitter in the pipe, observe the necessary torques (  20).

a0010714

Fig. 20: Mounting the sensor Promag D as wafer version

1Nut 2Washer 3 Mounting bolt 4 Centering sleeve 5Seal

Seals

When installing the sensor make sure that the seals used do not project into the pipe crosssection.

Caution!

Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite! An electrically conductive layer could form on the inside of the measuring tube and shortcircuit the measuring signal.

18 Endress+Hauser

Note! Use seals with a hardness rating of 70° Shore A.

Page 19

Promag 10 Installation

Arrangement of the mounting bolts and centering sleeves

The device is centered using recesses on the sensor. The arrangement of the mounting bolts and the use of the centering sleeves supplied depend on the nominal diameter, the flange standard und the pitch circle diameter.

Process connection

EN (DIN) ASME JIS

DN 25 to 40 (1 to 1 ½")

A0010896 A0010824 A0010896

DN 50 (2")

DN 65 (–)

DN 80 (3")

DN 100 (4")

A0010897 A0010825 A0010825

–––––––––––––––––

A0012170

A0010898 A0010827 A0010826

A0012171

Endress+Hauser 19

A0012168 A0012168 A0012169

1 = Mounting bolts with centering sleeves 2 = EN (DIN) ﬂanges: 4-hole  with centering sleeves 3 = EN (DIN) ﬂanges: 8-hole  without centering sleeves

Page 20

Installation Promag 10

Screw tightening torques (Promag D as wafer version)

Please note the following:

• The tightening torques listed below are for lubricated threads only.

• Always tighten the screws uniformly and in diagonally opposite sequence.

• Overtightening the screws will deform the sealing faces or damage the seals.

• The tightening torques listed below apply only to pipes not subjected to tensile stress.

The tightening torques apply to situations where an EPDM soft material flat seal (e.g. 70° Shore A) is used.

Promag D as wafer version screw tightening torques, mounting bolts and centering sleeves for EN 1092-1 (DIN 2501), PN 16

Nominal diameter

[mm] [mm] [mm] [Nm] [Nm]

25 4 × M12 × 145 54 19 19 40 4 × M16 × 170 68 33 33 50 4 × M16 × 185 82 41 41

65¹ 4 × M16 × 200 92 44 44



80 8 × M16 × 225 116 36 36

100 8 × M16 × 260 147 40 40



EN (DIN) ﬂanges: 4-hole  with centering sleeves



EN (DIN) ﬂanges: 8-hole  without centering sleeves



A centering sleeve is not required. The device is centered directly via the sensor housing.

Mounting bolts

8 × M16 × 200 –

Centering sleeve

length



Tightening torque

with a process flange with a

smooth seal face raised face

29 29

Promag D as wafer version screw tightening torques, mounting bolts and centering sleeves for JIS B2220, 10K

Nominal diameter

[mm] [mm] [mm] [Nm] [Nm]

25 4 × M16 × 170 54 24 24 40 4 × M16 × 170 68 32 25 50 4 × M16 × 185 – * 38 30 65 4 × M16 × 200 – * 42 42 80 8 × M16 × 225 – * 36 28

100 8 × M16 × 260 – * 39 37

* A centering sleeve is not required. The device is centered directly via the sensor housing.

Mounting bolts

Centering sleeve

length

Tightening torque

with a process flange with a

smooth seal face raised face

Promag D as wafer version screw tightening torques, mounting bolts and centering sleeves for ASME B16.5, Class 150

Nominal diameter

[inch] [inch] [inch] [lbf · ft] [lbf · ft]

1" 4 × UNC ½ " × 5.70" – * 14 7

1 ½" 4 × UNC ½ " × 6.50" – * 21 14

2" 4 × UNC 5/8" × 7.50" – * 30 27 3" 4 × UNC 5/8" × 9.25" – * 31 31 4" 8 × UNC 5/8" × 10.4" 5.79 28 28

* A centering sleeve is not required. The device is centered directly via the sensor housing.

Mounting bolts

Centering sleeve

length

Tightening torque

with a process flange with a

smooth seal face raised face

20 Endress+Hauser

Page 21

Promag 10 Installation

3.3.2 Installing the Promag D sensor with threaded connection

The sensor can be installed into the pipe with common threaded connections.

Caution!

When installing the transmitter in the pipe, observe the necessary torques (  20).

A0029328

Fig. 21: Installing the Promag D sensor with threaded connection

Seals

The purchaser is responsible for the choice of the seals. Common seals can be used for the threaded connections.

Caution!

Screw tightening torques (Promag D with threaded connection)

The tightening torques listed below are for lubricated threads only.

Promag D with threaded connection screw tightening torques, mounting bolts and width across flat for EN 1092-1 (DIN 2501), PN 16

Nominal diameter

[mm] [mm/inch] [Nm]

25 G 1" 28/1.1 20 40 G 1 ½" 50/1.97 50 50 G 2" 60/2.36 90

The purchaser is responsible for the choice of the seals

Threaded

connection

Width across flat Max. tightening torque

Promag D with threaded connection screw tightening torques, mounting bolts and width across flat for ASME B16.5, Class 150

Nominal diameter

[in] [mm/inch] [Nm]

1" NPT 1" 28/1.1 20

1 ½" NPT 1 ½" 50/1.97 50

2" NPT 2" 60/2.36 90

The purchaser is responsible for the choice of the seals

Threaded

connection

Width across flat Max. tightening torque

Endress+Hauser 21

Page 22

Installation Promag 10

3.3.3 Installing the Promag E sensor

Caution!

• The protective covers mounted on the two sensor flanges guard the PTFE, which is turned over the flanges. Consequently, do not remove these covers until immediately before the sensor is installed in the pipe.

• The covers must remain in place while the device is in storage.

• Make sure that the lining is not damaged or removed from the flanges.

Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.

The sensor is designed for installation between the two piping flanges.

• Observe in any case the necessary screw tightening torques on   23

• If grounding disks are used, follow the mounting instructions which will be enclosed with the shipment

Fig. 22: Installing the Promag E sensor

Seals

Comply with the following instructions when installing seals:

• PTFE lining  No seals are required!

• For DIN flanges, use only seals according to EN 1514-1.

• Make sure that the seals do not protrude into the piping cross-section.

Caution!

Ground cable

• If necessary, special ground cables for potential equalization can be ordered as an accessory (  74).

• Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on   54

a0004296

22 Endress+Hauser

Page 23

Promag 10 Installation

Tightening torques for threaded fasteners (Promag E)

Please note the following:

• The tightening torques listed below are for lubricated threads only.

• Always tighten the screws uniformly and in diagonally opposite sequence.

• Overtightening the screws will deform the sealing faces or damage the seals.

• The tightening torques listed below apply only to pipes not subjected to tensile stress.

Tightening torques for:

•EN (DIN)   23

•ASME   24

•JIS   24

Promag E screw tightening torques for EN 1092-1 (DIN 2501), PN 6/10/16/40

Nominal

diameter

[mm]

15 PN 40 4 × M 12 16 11 25 PN 40 4 × M 12 18 26 32 PN 40 4 × M 16 18 41 40 PN 40 4 × M 16 18 52 50 PN 40 4 × M 16 20 65

65 * PN 16 8 × M 16 18 43

80 PN 16 8 × M 16 20 53 100 PN 16 8 × M 16 20 57 125 PN 16 8 × M 16 22 75 150 PN 16 8 × M 20 22 99 200 PN 10 8 × M 20 24 141 200 PN 16 12 × M 20 24 94 250 PN 10 12 × M 20 26 110 250 PN 16 12 × M 24 26 131 300 PN 10 12 × M 20 26 125 300 PN 16 12 × M 24 28 179 350 PN 6 12 × M 20 22 200 350 PN 10 16 × M 20 26 188 350 PN 16 16 × M 24 30 254 400 PN 6 16 × M 20 22 166 400 PN 10 16 × M 24 26 260 400 PN 16 16 × M 27 32 330 450 PN 6 16 × M 20 22 202 450 PN 10 20 × M 24 28 235 450 PN 16 20 × M 27 40 300 500 PN 6 20 × M 20 24 176 500 PN 10 20 × M 24 28 265 500 PN 16 20 × M 30 34 448 600 PN 6 20 × M 24 30 242 600 PN 10 20 × M 27 28 345

600 * PN 16 20 × M 33 36 658

* Designed acc. to EN 1092-1 (not to DIN 2501)

EN (DIN)

Pressure rating

Threaded fasteners

Flange thickness

[mm]

Max. tightening

torque PTFE

[Nm]

Promag E screw tightening torques for EN 1092-1, PN 6/10/16, P245GH/stainless-steel; Calculated according to EN 1591-1:2014 for flanges according to EN 1092-1:2013

Nominal diameter

[mm]

350 PN 10 16 × M 20 26 60

EN (DIN) Pressure rating

Threaded fasteners

Flange thickness

[mm]

Nom. tightening torque PTFE [Nm]

Endress+Hauser 23

Page 24

Installation Promag 10

Nominal diameter

[mm]

350 PN 16 16 × M 24 30 115 400 PN 10 16 × M 24 26 90 400 PN 16 16 × M 27 32 155 450 PN 10 20 × M 24 28 90 450 PN 16 20 × M 27 34 155 500 PN 10 20 × M 24 28 100 500 PN 16 20 × M 30 36 205 600 PN 10 20 × M 27 30 150 600 PN 16 20 × M 33 40 310

EN (DIN) Pressure rating

Threaded fasteners

Flange thickness

[mm]

Nom. tightening torque PTFE [Nm]

Promag E screw tightening torques for ASME B16.5, Class 150

Nominal diameter ASME Threaded fasteners Max. tightening torque

PTFE

[mm] [inch] [Nm] [lbf · ft]

15 ½" Class 150 4 × ½" 6 4 25 1" Class 150 4 × ½" 11 8 40 1 ½" Class 150 4 × ½" 24 18 50 2" Class 150 4 × 5/8" 47 35

80 3" Class 150 4 × 5/8" 79 58 100 4" Class 150 8 × 5/8" 56 41 150 6" Class 150 8 × ¾" 106 78 200 8" Class 150 8 × ¾" 143 105 250 10" Class 150 12 × 7/8" 135 100 300 12" Class 150 12 × 7/8" 178 131 350 14" Class 150 12 × 1" 260 192 400 16" Class 150 16 × 1" 246 181 450 18" Class 150 16 × 1 ¹⁄" 371 274 500 20" Class 150 20 × 1 ¹⁄" 341 252 600 24" Class 150 20 × 1 ¼" 477 352

Pressure rating

Promag E screw tightening torques for JIS B2220, 10/20K

Nominal diameter JIS Threaded fasteners Max. tightening torque PTFE

[mm] Pressure rating [Nm]

15 20K 4 × M 12 16 25 20K 4 × M 16 32 32 20K 4 × M 16 38 40 20K 4 × M 16 41 50 10K 4 × M 16 54 65 10K 4 × M 16 74

80 10K 8 × M 16 38 100 10K 8 × M 16 47 125 10K 8 × M 20 80 150 10K 8 × M 20 99 200 10K 12 × M 20 82 250 10K 12 × M 22 133 300 10K 16 × M 22 99

24 Endress+Hauser

Page 25

Promag 10 Installation

DN 2…25

( / "…1")

DN 40…100

(1½"…4")

3.3.4 Installing the Promag H sensor

The sensor is supplied to order, with or without pre-installed process connections. Preinstalled process connections are secured to the sensor with 4 or 6 hex-head threaded fasteners.

Caution!

The sensor might require support or additional attachments, depending on the application and the length of the piping run. When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory (  74).

a0004301

Fig. 23: Promag H process connections

A = DN 2 to 25 / process connections with O-ring

– Flanges (EN (DIN), ASME, JIS ), –External thread

B = DN 2 to 25 / process connections with aseptic gasket seal

– Weld nipples (EN 10357 (DIN 11850), ODT/SMS) – Tri-Clamp L14AM7 – Coupling (DIN 11851, DIN 11864-1, SMS 1145 (only DN 25) – Flange DIN 11864-2

C = DN 40 to 150 / process connections with aseptic gasket seal

– Weld nipples (EN 10357 (DIN 11850), ODT/SMS) – Tri-Clamp L14AM7 – Coupling (DIN 11851, DIN 11864-1, SMS 1145) – Flange DIN 11864-2

Seals

When installing the process connections, make sure that the seals are clean and correctly centered.

Caution!

• With metal process connections, you must fully tighten the screws. The process connection forms a metallic connection with the sensor, which ensures a defined compression of the seal.

• With plastic process connections, note the max. torques for lubricated threads (7 Nm / 5.2 lbf ft). With plastic flanges, always use seals between connection and counter flange.

• The seals must be replaced periodically, depending on the application, particularly in the case of gasket seals (aseptic version)! The period between changes depends on the frequency of cleaning cycles, the cleaning temperature and the fluid temperature. Replacement seals can be ordered as accessories   74.

Endress+Hauser 25

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Installation Promag 10

Welding the transmitter into the piping (weld nipples)

Caution!

Risk of destroying the measuring electronics. Make sure that the welding machine is not grounded via the sensor or the transmitter.

1. Tack-weld the sensor into the pipe. A suitable welding jig can be ordered separately as an accessory (  74).

2. Loosen the screws on the process connection flange and remove the sensor, complete with the seal, from the pipe.

3. Weld the process connection to the pipe.

4. Reinstall the sensor in the pipe. Make sure that everything is clean and that the seal is correctly seated.

Note!

• If thin-walled foodstuffs pipes are not welded correctly, the heat could damage the

installed seal. It is therefore advisable to remove the sensor and the seal prior to welding.

• The pipe has to be spread approximately 8 mm to permit disassembly.

Cleaning with pigs

If pigs are us ed for cleaning, it is essential to take the inside diameters of the measuri ng tube and process connection into account. All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation "Technical Documentation".

26 Endress+Hauser

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Promag 10 Installation

3.3.5 Installing the Promag L sensor

Caution!

• The protective covers mounted on the two sensor flanges (DN 25 to 300 / 1 to 12") are used to hold the lap joint flanges in place and to protect the PTFE liner during transportation. Consequently, do not remove these covers until immediately before the sensor is installed in the pipe.

• The covers must remain in place while the device is in storage.

• Make sure that the lining is not damaged or removed from the flanges.

Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.

The sensor is designed for installation between the two piping flanges.

• Observe in any case the necessary screw tightening torques on   28

• If grounding disks are used, follow the mounting instructions which will be enclosed with the shipment

• To comply with the device specification, a concentrical installation in the measuring section is required

Fig. 24: Installing the Promag L sensor

Seals

Comply with the following instructions when installing seals:

• Hard rubber lining  additional seals are always necessary.

• Polyurethane lining  no seals are required.

• PTFE lining  no seals are required.

• For DIN flanges, use only seals according to EN 1514-1.

• Make sure that the seals do not protrude into the piping cross-section.

Caution!

Ground cable

• If necessary, special ground cables for potential equalization can be ordered as an accessory (  74).

• Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on   54.

a0004296

Endress+Hauser 27

Page 28

Installation Promag 10

Screw tightening torques (Promag L)

Please note the following:

• The tightening torques listed below are for lubricated threads only.

• Always tighten the screws uniformly and in diagonally opposite sequence.

• Overtightening the screws will deform the sealing faces or damage the seals.

• The tightening torques listed below apply only to pipes not subjected to tensile stress.

Promag L screw tightening torques for EN 1092-1 (DIN 2501), PN 6/10/16

Nominal EN (DIN) Threaded Flange Max. tightening torques

diamter Pressure rating fasteners thickness Hard rubber Polyurethane PTFE

[mm] [mm] [Nm] [Nm] [Nm]

25 PN 10/16 4 × M 12 18 - 6 11 32 PN 10/16 4 × M 16 18 - 16 27 40 PN 10/16 4 × M 16 18 - 16 29 50 PN 10/16 4 × M 16 18 - 15 40

65* PN 10/16 8 × M 16 18 - 10 22

80 PN 10/16 8 × M 16 20 - 15 30 100 PN 10/16 8 × M 16 20 - 20 42 125 PN 10/16 8 × M 16 22 - 30 55 150 PN 10/16 8 × M 20 22 - 50 90 200 PN 16 12 × M 20 24 - 65 87 250 PN 16 12 × M 24 26 - 126 151 300 PN 16 12 × M 24 28 - 139 177 350 PN 6 12 × M 20 22 111 120 350 PN 10 16 × M 20 26 112 118 350 PN 16 16 × M 24 30 152 165 400 PN 6 16 × M 20 22 90 98 400 PN 10 16 × M 24 26 151 167 400 PN 16 16 × M 27 32 193 215 450 PN 6 16 × M 20 22 112 126 450 PN 10 20 × M 24 28 153 133 500 PN 6 20 × M 20 24 119 123 500 PN 10 20 × M 24 28 155 171 500 PN 16 20 × M 30 34 275 300 600 PN 6 20 × M 24 30 139 147 600 PN 10 20 × M 27 28 206 219 -

600* PN 16 20 × M 33 36 415 443 -

700 PN 6 24 × M 24 24 148 139 700 PN 10 24 × M 27 30 246 246 700 PN 16 24 × M 33 36 278 318 800 PN 6 24 × M 27 24 206 182 800 PN 10 24 × M 30 32 331 316 800 PN 16 24 × M 36 38 369 385 900 PN 6 24 × M 27 26 230 637 900 PN 10 28 × M 30 34 316 307 900 PN 16 28 × M 36 40 353 398 -

1000 PN 6 28 × M 27 26 218 208 1000 PN 10 28 × M 33 34 402 405 1000 PN 16 28 × M 39 42 502 518 1200 PN 6 32 × M 30 28 319 299 1200 PN 10 32 × M 36 38 564 568 1200 PN 16 32 × M 45 48 701 753 1400 PN 6 36 × M 33 32 430 - 1400 PN 10 36 × M 39 42 654 - 1400 PN 16 36 × M 45 52 729 - 1600 PN 6 40 × M 33 34 440 - 1600 PN 10 40 × M 45 46 946 - -

28 Endress+Hauser

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Promag 10 Installation

Nominal EN (DIN) Threaded Flange Max. tightening torques

diamter Pressure rating fasteners thickness Hard rubber Polyurethane PTFE

[mm] [mm] [Nm] [Nm] [Nm]

1600 PN 16 40 × M 52 58 1007 - 1800 PN 6 44 × M 36 36 547 - 1800 PN 10 44 × M 45 50 961 - 1800 PN 16 44 × M 52 62 1108 - 2000 PN 6 48 × M 39 38 629 - 2000 PN 10 48 × M 45 54 1047 - 2000 PN 16 48 × M 56 66 1324 - 2200 PN 6 52 × M 39 42 698 - 2200 PN 10 52 × M 52 58 1217 - 2400 PN 6 56 × M 39 44 768 - 2400 PN 10 56 × M 52 62 1229 - -

* Designed acc. to EN 1092-1 (not to DIN 2501)

Promag L screw tightening torques for EN 1092-, PN 6/10/16, P245GH/stainless-steel; Calculated according to EN 1591-1:2014 for flanges according to EN 1092-1:2013

Nominal

diameter

[mm] [mm] [Nm] [Nm]

350 PN 6 12 × M 20 22 60 75 350 PN 10 16 × M 20 26 70 80 400 PN 6 16 × M 20 22 65 70 400 PN 10 16 × M 24 26 100 120 400 PN 16 16 × M 27 32 175 190 450 PN 6 16 × M 20 22 70 90 450 PN 10 20 × M 24 28 100 110 500 PN 6 20 × M 20 24 65 70 500 PN 10 20 × M 24 28 110 120 500 PN 16 20 × M 30 36 225 235 600 PN 6 20 × M 24 30 105 105 600 PN 10 20 × M 27 30 165 160 600 PN 16 20 × M 33 40 340 340 700 PN 6 24 × M 24 30 110 110 700 PN 10 24 × M 27 35 190 190 700 PN 16 24 × M 33 40 340 340 800 PN 6 24 × M 27 30 145 145 800 PN 10 24 × M 30 38 260 260 800 PN 16 24 × M 36 41 465 455 900 PN 6 24 × M 27 34 170 180 900 PN 10 28 × M 30 38 265 275

900 PN 16 28 × M 36 48 475 475 1000 PN 6 28 × M 27 38 175 185 1000 PN 10 28 × M 33 44 350 360 1000 PN 16 28 × M 39 59 630 620 1200 PN 6 32 × M 30 42 235 250 1200 PN 10 32 × M 36 55 470 480 1200 PN 16 32 × M 45 78 890 900 1400 PN 6 36 × M 33 56 300 1400 PN 10 36 × M 39 65 600 1400 PN 16 36 × M 45 84 1050 1600 PN 6 40 × M 33 63 340 1600 PN 10 40 × M 45 75 810 1600 PN 16 40 × M 52 102 1420 1800 PN 6 44 × M 36 69 430 -

EN(DIN) pressure rating

Threaded fastener

Flange thickness

Nom. tightening torques

Hard rubber Polyurethane

Endress+Hauser 29

Page 30

Installation Promag 10

Nominal

diameter

[mm] [mm] [Nm] [Nm]

1800 PN 10 44 × M 45 85 920 1800 PN 16 44 × M 52 110 1600 2000 PN 6 48 × M 39 74 530 2000 PN 10 48 × M 45 90 1040 2000 PN 16 48 × M 56 124 1900 2200 PN 6 52 × M 39 81 580 2200 PN 10 52 × M 52 100 1290 2400 PN 6 56 × M 39 87 650 2400 PN 10 56 × M 52 110 1410 -

EN(DIN) pressure rating

Threaded fastener

Flange thickness

Nom. tightening torques

Hard rubber Polyurethane

Promag L screw tightening torques for ASME B16.5, Class 150

Nominal diameter ASME Threaded Max. tightening torque

Pressure rating fasteners Hard rubber Polyurethane PTFE

[mm] [inch] [Nm] [lbf · ft] [Nm] [lbf · ft] [Nm] [lbf · ft]

25 1" Class 150 4 × 5/8" - - 5 4 14 13 40 1 ½" Class 150 8 × 5/8" - - 10 17 21 15 50 2" Class 150 4 × 5/8" - - 15 11 40 29

80 3" Class 150 4 × 5/8" - - 25 18 65 48 100 4" Class 150 8 × 5/8" - - 20 15 44 32 150 6" Class 150 8 × ¾" - - 45 33 90 66 200 8" Class 150 8 × ¾" - - 65 48 87 64 250 10" Class 150 12 × 7/8" - - 126 93 151 112 300 12" Class 150 12 × 7/8" - - 146 108 177 131 350 14" Class 150 12 × 1" 135 100 158 117 - 400 16" Class 150 16 × 1" 128 94 150 111 - 450 18" Class 150 16 × 1 ¹⁄" 204 150 234 173 - - 500 20" Class 150 20 × 1 ¹⁄" 183 135 217 160 - - 600 24" Class 150 20 × 1 ¼" 268 198 307 226 - -

Promag L screw tightening torques for AWWA, Class D

Nominal diameter AWWA Threaded Max. tightening torque

Pressure rating fasteners Hart rubber Polyurethane PTFE

[mm] [inch] [Nm] [lbf · ft] [Nm] [lbf · ft] [Nm] [lbf · ft]

700 28" Class D 28 × 1 ¼" 247 182 292 215 - 750 30" Class D 28 × 1 ¼" 287 212 302 223 - 800 32" Class D 28 × 1 ½" 394 291 422 311 - 900 36" Class D 32 × 1 ½" 419 309 430 317 - -

1000 40" Class D 36 × 1 ½" 420 310 477 352 - 1050 42" Class D 36 × 1 ½" 528 389 518 382 - 1200 48" Class D 44 × 1 ½" 552 407 531 392 - -

Promag L screw tightening torques for AS 2129, Table E

Nominal diameter AS 2129 Threaded Max. tightening torque

Pressure rating fasteners Hard rubber Polyurethane PTFE

[mm] [Nm] [Nm] [Nm]

350 Table E 12 × M 24 203 - 400 Table E 12 × M 24 226 - 450 Table E 16 × M 24 226 - 500 Table E 16 × M 24 271 - 600 Table E 16 × M 30 439 - 700 Table E 20 × M 30 355 - 750 Table E 20 × M 30 559 - -

30 Endress+Hauser

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Promag 10 Installation

Nominal diameter AS 2129 Threaded Max. tightening torque

Pressure rating fasteners Hard rubber Polyurethane PTFE

[mm] [Nm] [Nm] [Nm]

800 Table E 20 × M 30 631 - -

900 Table E 24 × M 30 627 - 1000 Table E 24 × M 30 634 - 1200 Table E 32 × M 30 727 - -

Promag L screw tightening torques for AS 4087, PN16

Nominal diameter AS 4087 Threaded Max. tightening torque

Pressure rating fasteners Hard rubber Polyurethane PTFE

[mm] [Nm] [Nm] [Nm]

350 PN 16 12 × M 24 203 - 375 PN 16 12 × M 24 137 - 400 PN 16 12 × M 24 226 - 450 PN 16 12 × M 24 301 - 500 PN 16 16 × M 24 271 - 600 PN 16 16 × M 27 393 - 700 PN 16 20 × M 27 330 - 750 PN 16 20 × M 30 529 - 800 PN 16 20 × M 33 631 - -

900 PN 16 24 × M 33 627 - 1000 PN 16 24 × M 33 595 - 1200 PN 16 32 × M 33 703 - -

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Installation Promag 10

3.3.6 Installing the Promag P sensor

Caution!

• The protective covers mounted on the two sensor flanges guard the PTFE, which is turned

over the flanges. Consequently, do not remove these covers until immediately before the sensor is installed in the pipe.

• The covers must remain in place while the device is in storage.

• Make sure that the lining is not damaged or removed from the flanges.

Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.

The sensor is designed for installation between the two piping flanges.

• Observe in any case the necessary screw tightening torques on   32

• If grounding disks are used, follow the mounting instructions which will be enclosed with the shipment

Fig. 25: Installing the Promag P sensor

Seals

Comply with the following instructions when installing seals:

• PTFE lining  No seals are required!

• For DIN flanges, use only seals according to EN 1514-1.

• Make sure that the seals do not protrude into the piping cross-section.

Caution!

Ground cable

• If necessary, special ground cables for potential equalization can be ordered as an accessory (  74).

• Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on   54

Tightening torques for threaded fasteners (Promag P)

Please note the following:

• The tightening torques listed below are for lubricated threads only.

• Always tighten the screws uniformly and in diagonally opposite sequence.

• Overtightening the screws will deform the sealing faces or damage the seals.

• The tightening torques listed below apply only to pipes not subjected to tensile stress.

a0004296

32 Endress+Hauser

Page 33

Promag 10 Installation

Tightening torques for:

•EN (DIN)   33

•ASME   34

•JIS   34

• AS 2129   35

• AS 4087   35

Promag P screw tightening torques for EN 1092-1 (DIN 2501), PN 10/16/25/40

Nominal diameter EN (DIN)

Pressure rating

bar

[mm] [mm] [Nm]

25 PN 40 4 × M 12 18 26 32 PN 40 4 × M 16 18 41 40 PN 40 4 × M 16 18 52 50 PN 40 4 × M 16 20 65

65 * PN 16 8 × M 16 18 43

65 PN 40 8 × M 16 22 43 80 PN 16 8 × M 16 20 53

80 PN 40 8 × M 16 24 53 100 PN 16 8 × M 16 20 57 100 PN 40 8 × M 20 24 78 125 PN 16 8 × M 16 22 75 125 PN 40 8 × M 24 26 111 150 PN 16 8 × M 20 22 99 150 PN 40 8 × M 24 28 136 200 PN 10 8 × M 20 24 141 200 PN 16 12 × M 20 24 94 200 PN 25 12 × M 24 30 138 250 PN 10 12 × M 20 26 110 250 PN 16 12 × M 24 26 131 250 PN 25 12 × M 27 32 200 300 PN 10 12 × M 20 26 125 300 PN 16 12 × M 24 28 179 300 PN 25 16 × M 27 34 204 350 PN 10 16 × M 20 26 188 350 PN 16 16 × M 24 30 254 350 PN 25 16 × M 30 38 380 400 PN 10 16 × M 24 26 260 400 PN 16 16 × M 27 32 330 400 PN 25 16 × M 33 40 488 450 PN 10 20 × M 24 28 235 450 PN 16 20 × M 27 40 300 450 PN 25 20 × M 33 46 385 500 PN 10 20 × M 24 28 265 500 PN 16 20 × M 30 34 448 500 PN 25 20 × M 33 48 533 600 PN 10 20 × M 27 28 345

600 * PN 16 20 × M 33 36 658

600 PN 25 20 × M 36 58 731

* Designed acc. to EN 1092-1 (not to DIN 2501)

Threaded fasteners

Flange

thickness

Max. tightening

torque

PTFE

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Installation Promag 10

Promag P screw tightening torques for EN 1092-1, PN 10/16/25, P245GH/stainless-steel; Calculated according to EN 1591-1:2014 for flanges according to EN 1092-1:2013

Nominal diamter [mm]

350 PN 10 16 × M 20 26 60 350 PN 16 16 × M 24 30 115 350 PN 25 16 × M 30 38 220 400 PN 10 16 × M 24 26 90 400 PN 16 16 × M 27 32 155 400 PN 25 16 × M 33 40 290 450 PN 10 20 × M 24 28 90 450 PN 16 20 × M 27 34 155 450 PN 25 20 × M 33 46 290 500 PN 10 20 × M 24 28 100 500 PN 16 20 × M 30 36 205 500 PN 25 20 × M 33 48 345 600 PN 10 20 × M 27 30 150 600 PN 16 20 × M 33 40 310 600 PN 25 20 × M 36 48 500

EN (DIN) pressure rating

Threaded fasteners

Flange thickness

[mm]

Nom. tightening torques PTFE [Nm]

Promag P screw tightening torques for ASME B16.5, Class 150/300

Nominal diameter ASME Threaded fasteners Max. tightening torque

PTFE

[mm] [inch] [Nm] [lbf · ft]

25 1" Class 150 4 × ½" 11 8 25 1" Class 300 4 × 5/8" 14 10 40 1 ½" Class 150 4 × ½" 24 18 40 1 ½" Class 300 4 × ¾" 34 25 50 2" Class 150 4 × 5/8" 47 35 50 2" Class 300 8 × 5/8" 23 17 80 3" Class 150 4 × 5/8" 79 58

80 3" Class 300 8 × ¾" 47 35 100 4" Class 150 8 × 5/8" 56 41 100 4" Class 300 8 × ¾" 67 49 150 6" Class 150 8 × ¾" 106 78 150 6" Class 300 12 × ¾" 73 54 200 8" Class 150 8 × ¾" 143 105 250 10" Class 150 12 × 7/8" 135 100 300 12" Class 150 12 × 7/8" 178 131 350 14" Class 150 12 × 1" 260 192 400 16" Class 150 16 × 1" 246 181 450 18" Class 150 16 × 1 ¹⁄" 371 274 500 20" Class 150 20 × 1 ¹⁄" 341 252 600 24" Class 150 20 × 1 ¼" 477 352

Pressure rating

Promag P screw tightening torques for JIS B2220, 10/20K

Nominal diameter JIS Pressure Threaded fasteners Max. tightening torque PTFE

[mm] rating [Nm]

25 10K 4 × M 16 32 25 20K 4 × M 16 32 32 10K 4 × M 16 38 32 20K 4 × M 16 38 40 10K 4 × M 16 41 40 20K 4 × M 16 41 50 10K 4 × M 16 54

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Promag 10 Installation

Nominal diameter JIS Pressure Threaded fasteners Max. tightening torque PTFE

[mm] rating [Nm]

50 20K 8 × M 16 27 65 10K 4 × M 16 74 65 20K 8 × M 16 37 80 10K 8 × M 16 38

80 20K 8 × M 20 57 100 10K 8 × M 16 47 100 20K 8 × M 20 75 125 10K 8 × M 20 80 125 20K 8 × M 22 121 150 10K 8 × M 20 99 150 20K 12 × M 22 108 200 10K 12 × M 20 82 200 20K 12 × M 22 121 250 10K 12 × M 22 133 250 20K 12 × M 24 212 300 10K 16 × M 22 99 300 20K 16 × M 24 183

Promag P tightening torques for JIS B2220, 10/20K

Nominal

diameter

[mm] [Nm] [Nm]

350 10K 16 × M 22 109 109 350 20K 16 × M 30 x3 217 217 400 10K 16 × M 24 163 163 400 20K 16 × M 30 x3 258 258 450 10K 16 × M 24 155 155 450 20K 16 × M 30 x3 272 272 500 10K 16 × M 24 183 183 500 20K 16 × M 30 x3 315 315 600 10K 16 × M 30 235 235 600 20K 16 × M 36 x3 381 381

JIS Pressure

rating

Threaded fasteners

Nom. tightening torques

Hard rubber Polyurethane

Promag P screw tightening torques for AS 2129, Table E

Nominal diameter

[mm]

25 Table E 4 × M 12 21

50 Table E 4 × M 16 42

AS 2129

Pressure rating

Threaded fasteners

Max. tightening torque

Promag P screw tightening torques for AS 4087, PN16

PTFE

[Nm]

Nominal diameter

[mm]

50 PN 16 4 × M 16 42

AS 4087

Pressure rating

Threaded fasteners

Max. tightening torque

PTFE [Nm]

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Installation Promag 10

3.3.7 Installing the Promag W sensor

Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.

The sensor is designed for installation between the two piping flanges.

• Observe in any case the necessary screw tightening torques on   37

• If grounding disks are used, follow the mounting instructions which will be enclosed with the shipment

a0004296

Fig. 26: Installing the Promag W sensor

Seals

Comply with the following instructions when installing seals:

• Hard rubber lining  additional seals are always necessary.

•Polyurethane lining  no seals are required.

• For DIN flanges, use only seals according to EN 1514-1.

• Make sure that the seals do not protrude into the piping cross-section.

Caution!

Ground cable

• If necessary, special ground cables for potential equalization can be ordered as an accessory (  74).

• Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on   54

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Promag 10 Installation

Screw tightening torques (Promag W)

Please note the following:

• The tightening torques listed below are for lubricated threads only.

• Always tighten the screws uniformly and in diagonally opposite sequence.

• Overtightening the screws will deform the sealing faces or damage the seals.

• The tightening torques listed below apply only to pipes not subjected to tensile stress.

Tightening torques for:

•EN (DIN)  37

•JIS  40

•ASME  39

• AWWA   41

• AS 2129   41

• AS 4087   42

Promag W screw tightening torques for EN 1092-1 (DIN 2501), PN 6/10/16/25/40

Nominal

diameter

[mm] [mm] [Nm] [Nm]

25 PN 40 4 × M 12 18 - 15 32 PN 40 4 × M 16 18 - 24 40 PN 40 4 × M 16 18 - 31 50 PN 40 4 × M 16 20 48 40

65* PN 16 8 × M 16 18 32 27

65 PN 40 8 × M 16 22 32 27 80 PN 16 8 × M 16 20 40 34

80 PN 40 8 × M 16 24 40 34 100 PN 16 8 × M 16 20 43 36 100 PN 40 8 × M 20 24 59 50 125 PN 16 8 × M 16 22 56 48 125 PN 40 8 × M 24 26 83 71 150 PN 16 8 × M 20 22 74 63 150 PN 40 8 × M 24 28 104 88 200 PN 10 8 × M 20 24 106 91 200 PN 16 12 × M 20 24 70 61 200 PN 25 12 × M 24 30 104 92 250 PN 10 12 × M 20 26 82 71 250 PN 16 12 × M 24 26 98 85 250 PN 25 12 × M 27 32 150 134 300 PN 10 12 × M 20 26 94 81 300 PN 16 12 × M 24 28 134 118 300 PN 25 16 × M 27 34 153 138 350 PN 6 12 × M 20 22 111 120 350 PN 10 16 × M 20 26 112 118 350 PN 16 16 × M 24 30 152 165 350 PN 25 16 × M 30 38 227 252 400 PN 6 16 × M 20 22 90 98 400 PN 10 16 × M 24 26 151 167 400 PN 16 16 × M 27 32 193 215 400 PN 25 16 × M 33 40 289 326 450 PN 6 16 × M 20 22 112 126 450 PN 10 20 × M 24 28 153 133 450 PN 16 20 × M 27 40 198 196 450 PN 25 20 × M 33 46 256 253 500 PN 6 20 × M 20 24 119 123 500 PN 10 20 × M 24 28 155 171 500 PN 16 20 × M 30 34 275 300

EN (DIN)

pressure rating

Threaded fasteners

Flange thick-

ness

Max. tightening torque

Hard rubber Polyurethane

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Page 38

Installation Promag 10

Nominal

diameter

[mm] [mm] [Nm] [Nm]

500 PN 25 20 × M 33 48 317 360 600 PN 6 20 × M 24 30 139 147 600 PN 10 20 × M 27 28 206 219

600 * PN 16 20 × M 33 36 415 443

600 PN 25 20 × M 36 58 431 516 700 PN 6 24 × M 24 24 148 139 700 PN 10 24 × M 27 30 246 246 700 PN 16 24 × M 33 36 278 318 700 PN 25 24 × M 39 46 449 507 800 PN 6 24 × M 27 24 206 182 800 PN 10 24 × M 30 32 331 316 800 PN 16 24 × M 36 38 369 385 800 PN 25 24 × M 45 50 664 721 900 PN 6 24 × M 27 26 230 637 900 PN 10 28 × M 30 34 316 307 900 PN 16 28 × M 36 40 353 398

900 PN 25 28 × M 45 54 690 716 1000 PN 6 28 × M 27 26 218 208 1000 PN 10 28 × M 33 34 402 405 1000 PN 16 28 × M 39 42 502 518 1000 PN 25 28 × M 52 58 970 971 1200 PN 6 32 × M 30 28 319 299 1200 PN 10 32 × M 36 38 564 568 1200 PN 16 32 × M 45 48 701 753 1400 PN 6 36 × M 33 32 430 398 1400 PN 10 36 × M 39 42 654 618 1400 PN 16 36 × M 45 52 729 762 1600 PN 6 40 × M 33 34 440 417 1600 PN 10 40 × M 45 46 946 893 1600 PN 16 40 × M 52 58 1007 1100 1800 PN 6 44 × M 36 36 547 521 1800 PN 10 44 × M 45 50 961 895 1800 PN 16 44 × M 52 62 1108 1003 2000 PN 6 48 × M 39 38 629 605 2000 PN 10 48 × M 45 54 1047 1092 2000 PN 16 48 × M 56 66 1324 1261

* Designed acc. to EN 1092-1 (not to DIN 2501)

EN (DIN)

pressure rating

Threaded fasteners

Flange thick-

ness

Max. tightening torque

Hard rubber Polyurethane

Promag W screw tightening torques for EN 1092-1, PN 6/10/16/25, P245GH/stainlesssteel; Calculated according to EN 1591-1:2014 for flanges according to EN 1092-1:2013

Nominal

diameter

[mm] [mm] [Nm] [Nm]

350 PN 6 12 × M 20 22 60 75 350 PN 10 16 × M 20 26 70 80 350 PN 16 16 × M 24 30 125 135 350 PN 25 16 × M 30 38 230 235 400 PN 6 16 × M 20 22 65 70 400 PN 10 16 × M 24 26 100 120 400 PN 16 16 × M 27 32 175 190 400 PN 25 16 × M 33 40 315 325 450 PN 6 16 × M 20 22 70 90 450 PN 10 20 × M 24 28 100 110

EN (DIN) Pressure rating

Threaded fasteners

Flange thickness Nom. tightening torque

Hard rubber Polyurethane

38 Endress+Hauser

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Promag 10 Installation

Nominal

diameter

[mm] [mm] [Nm] [Nm]

450 PN 16 20 × M 27 34 175 190 450 PN 25 20 × M 33 46 300 310 500 PN 6 20 × M 20 24 65 70 500 PN 10 20 × M 24 28 110 120 500 PN 16 20 × M 30 36 225 235 500 PN 25 20 × M 33 48 370 370 600 PN 6 20 × M 24 30 105 105 600 PN 10 20 × M 27 30 165 160 600 PN 16 20 × M 33 40 340 340 600 PN 25 20 × M 36 48 540 540 700 PN 6 24 × M 24 30 110 110 700 PN 10 24 × M 27 35 190 190 700 PN 16 24 × M 33 40 340 340 700 PN 25 24 × M 39 50 615 595 800 PN 6 24 × M 27 30 145 145 800 PN 10 24 × M 30 38 260 260 800 PN 16 24 × M 36 41 465 455 800 PN 25 24 × M 45 53 885 880 900 PN 6 24 × M 27 34 170 180 900 PN 10 28 × M 30 38 265 275 900 PN 16 28 × M 36 48 475 475

900 PN 25 28 × M 45 57 930 915 1000 PN 6 28 × M 27 38 175 185 1000 PN 10 28 × M 33 44 350 360 1000 PN 16 28 × M 39 59 630 620 1000 PN 25 28 × M 52 63 1300 1290 1200 PN 6 32 × M 30 42 235 250 1200 PN 10 32 × M 36 55 470 480 1200 PN 16 32 × M 45 78 890 900 1400 PN 6 36 × M 33 56 300 1400 PN 10 36 × M 39 65 600 1400 PN 16 36 × M 45 84 1050 1600 PN 6 40 × M 33 63 340 1600 PN 10 40 × M 45 75 810 1600 PN 16 40 × M 52 102 1420 1800 PN 6 44 × M 36 69 430 1800 PN 10 44 × M 45 85 920 1800 PN 16 44 × M 52 110 1600 2000 PN 6 48 × M 39 74 530 2000 PN 10 48 × M 45 90 1040 2000 PN 16 48 × M 56 124 1900 -

EN (DIN) Pressure rating

Threaded fasteners

Flange thickness Nom. tightening torque

Hard rubber Polyurethane

Promag W screw tightening torques for ASME B16.5, Class 150/300

Nominal

diameter

[mm] [inch] [Nm] [lbf · ft] [Nm] [lbf · ft]

25 1" Class 150 4 × ½" - - 7 5 25 1" Class 300 4 × 5/8" - - 8 6 40 1 ½" Class 150 4 × ½" - - 10 7 40 1 ½" Class 300 4 × ¾" - - 15 11 50 2" Class 150 4 × 5/8" 35 26 22 16 50 2" Class 300 8 × 5/8" 18 13 11 8 80 3" Class 150 4 × 5/8" 60 44 43 32

ASME Threaded Max. tightening torque

fasteners

Pressure rating

Hard rubber Polyurethane

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Page 40

Installation Promag 10

Nominal

diameter

[mm] [inch] [Nm] [lbf · ft] [Nm] [lbf · ft]

80 3" Class 300 8 × ¾" 38 28 26 19 100 4" Class 150 8 × 5/8" 42 31 31 23 100 4" Class 300 8 × ¾" 58 43 40 30 150 6" Class 150 8 × ¾" 79 58 59 44 150 6" Class 300 12 × ¾" 70 52 51 38 200 8" Class 150 8 × ¾" 107 79 80 59 250 10" Class 150 12 × 7/8" 101 74 75 55 300 12" Class 150 12 × 7/8" 133 98 103 76 350 14" Class 150 12 × 1" 135 100 158 117 400 16" Class 150 16 × 1" 128 94 150 111 450 18" Class 150 16 × 1 ¹⁄" 204 150 234 173 500 20" Class 150 20 × 1 ¹⁄" 183 135 217 160 600 24" Class 150 20 × 1 ¼" 268 198 307 226

ASME Threaded Max. tightening torque

fasteners

Pressure rating

Hard rubber Polyurethane

Promag W screw tightening torques for JIS B2220, 10/20K

Nominal diameter JIS Threaded

Pressure rating Hard rubber Polyurethane

[mm] [Nm] [Nm]

25 10K 4 × M 16 - 19 25 20K 4 × M 16 - 19 32 10K 4 × M 16 - 22 32 20K 4 × M 16 - 22 40 10K 4 × M 16 - 24 40 20K 4 × M 16 - 24 50 10K 4 × M 16 40 33 50 20K 8 × M 16 20 17 65 10K 4 × M 16 55 45 65 20K 8 × M 16 28 23 80 10K 8 × M 16 29 23

80 20K 8 × M 20 42 35 100 10K 8 × M 16 35 29 100 20K 8 × M 20 56 48 125 10K 8 × M 20 60 51 125 20K 8 × M 22 91 79 150 10K 8 × M 20 75 63 150 20K 12 × M 22 81 72 200 10K 12 × M 20 61 52 200 20K 12 × M 22 91 80 250 10K 12 × M 22 100 87 250 20K 12 × M 24 159 144 300 10K 16 × M 22 74 63 300 20K 16 × M 24 138 124

fasteners

Max. tightening torque

Promag W screw tightening torques for JIS B2220, 10/20K

Nominal

diameter

[mm] [Nm] [Nm]

350 10K 16 × M 22 109 109 350 20K 16 × M 30x3 217 217 400 10K 16 × M 24 163 163 400 20K 16 × M 30x3 258 258 450 10K 16 × M 24 155 155 450 20K 16 × M 30x3 272 272

JIS Pressure

rating

Threaded fas-

teners

Nom. tightening torque

Hard rubber Polyurethane

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Promag 10 Installation

Nominal

diameter

[mm] [Nm] [Nm]

500 10K 16 × M 24 183 183 500 20K 16 × M 30x3 315 315 600 10K 16 × M 30 235 235 600 20K 16 × M 36x3 381 381 700 10K 16 × M 30 300 300 750 10K 16 × M 30 339 339

JIS Pressure

rating

Threaded fas-

teners

Nom. tightening torque

Hard rubber Polyurethane

Promag W screw tightening torques for AWWA C2074, Class D

Nominal diameter AWWA Threaded Max. tightening torque

Pressure

[mm] [inch] [Nm] [lbf · ft] [Nm] [lbf · ft]

700 28" Class D 28 × 1 ¼" 247 182 292 215 750 30" Class D 28 × 1 ¼" 287 212 302 223 800 32" Class D 28 × 1 ½" 394 291 422 311 900 36" Class D 32 × 1 ½" 419 309 430 317

1000 40" Class D 36 × 1 ½" 420 310 477 352

- 42" Class D 36 × 1 ½" 528 389 518 382

1200 48" Class D 44 × 1 ½" 552 407 531 392

- 54" Class D 44 × 1 ¾" 730 538 633 467

- 60" Class D 52 × 1 ¾" 758 559 832 614

- 66" Class D 52 × 1 ¾" 946 698 955 704

1800 72" Class D 60 × 1 ¾" 975 719 1087 802

- 78" Class D 64 × 2" 853 629 786 580

2000 - Class D 64 × 2" 853 629 786 580

rating

fasteners

Hard rubber Polyurethane

Promag W screw tightening torques for AS 2129, Table E

Nominal diameter

[mm]

50 Table E 4 × M 16 32

80 Table E 4 × M 16 49 100 Table E 8 × M 16 38 150 Table E 8 × M 20 64 200 Table E 8 × M 20 96 250 Table E 12 × M 20 98 300 Table E 12 × M 24 123 350 Table E 12 × M 24 203 400 Table E 12 × M 24 226 450 Table E 16 × M 24 226 500 Table E 16 × M 24 271 600 Table E 16 × M 30 439 700 Table E 20 × M 30 355 750 Table E 20 × M 30 559 800 Table E 20 × M 30 631 900 Table E 24 × M 30 627

1000 Table E 24 × M 30 634 1200 Table E 32 × M 30 727

AS 2129

Pressure rating

Threaded fasteners

Max. tightening torque

Hard rubber

[Nm]

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Installation Promag 10

Promag W screw tightening torques for AS 4087, PN16

Nominal diameter

[mm]

50 Table E 4 × M 16 32

80 PN 16 4 × M 16 49 100 PN 16 4 × M 16 76 150 PN 16 8 × M 20 52 200 PN 16 8 × M 20 77 250 PN 16 8 × M 20 147 300 PN 16 12 × M 24 103 350 PN 16 12 × M 24 203 375 PN 16 12 × M 24 137 400 PN 16 12 × M 24 226 450 PN 16 12 × M 24 301 500 PN 16 16 × M 24 271 600 PN 16 16 × M 27 393 700 PN 16 20 × M 27 330 750 PN 16 20 × M 30 529 800 PN 16 20 × M 33 631 900 PN 16 24 × M 33 627

1000 PN 16 24 × M 33 595 1200 PN 16 32 × M 33 703

AS 4087

Pressure rating

Threaded fasteners

Max. tightening torque

Hard rubber

[Nm]

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Promag 10 Installation

Esc

4 x 45°

3.3.8 Turning the transmitter housing

1. Loosen the two securing screws.

2. Turn the bayonet lock as far as it will go.

3. Carefully lift the transmitter housing: – Promag D: approx. 10 mm (0.39 in) above the securing screws – Promag E/H/L/P/W: to the stop

4. Turn the transmitter housing to the desired position: – Promag D: max. 180° clockwise or max. 180° counterclockwise – Promag E/H/L/P/W: max. 280° clockwise or max. 20° counterclockwise

5. Lower the housing into position and re-engage the bayonet catch.

6. Retighten the two securing screws.

Fig. 27: Turning the transmitter housing

3.3.9 Turning the onsite display

1. Unscrew cover of the electronics compartment from the transmitter housing.

2. Remove the display module from the transmitter retaining rails.

3. Turn the display to the desired position (max. 4 × 45° in each direction).

4. Fit the display back onto the retaining rails.

5. Screw the cover of the electronics compartment firmly back onto the transmitter housing.

a0005393

Fig. 28: Turning the local display

Endress+Hauser 43

A0003237

Page 44

Installation Promag 10

248 ±2

(9.76 ±0.08)

238 (9.37)

ANSCHLUSSKLEMMEN - FIELD TERMINALS

3.3.10 Mounting the transmitter (remote version)

The transmitter can be mounted in the following ways:

•Wall mounting

• Pipe mounting (with separate mounting kit, accessories   74)

The transmitter and the sensor must be mounted separate in the following circumstances:

• Poor accessibility

• Lack of space

• Extreme fluid/ambient temperatures (temperature ranges   92)

• Severe vibration (> 2 g/2 h per day; 10 to 100 Hz)

Caution!

• The ambient temperature range -20 to +60 °C (–4 to +140 °F) may not be exceeded at the mounting location. Avoid direct sunlight.

• If the device is mounted to a warm pipe, make sure that the housing temperature does not exceed +60 °C (+140 °F), which is the maximum permissible temperature.

Mount the transmitter as illustrated in   29.

Fig. 29: Mounting the transmitter (remote version). Engineering unit mm (in)

A Direct wall mounting BPipe mounting

A0010719

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Promag 10 Installation

3.4 Post-installation check

Perform the following checks after installing the measuring device in the pipe:

Device condition and specifications Notes

Is the device damaged (visual inspection)? –

Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.?

Installation Notes

Does the arrow on the sensor nameplate match the actual direction of flow through the pipe?

Is the position of the measuring electrode plane correct?   13

Is the position of the empty pipe detection electrode correct?   13

Were all screws tightened to the specified torques when the sensor was installed?

Were the correct seals used (type, material, installation)? Promag D   18

Are the measuring point number and labeling correct (visual inspection)? –

Process environment / process conditions Notes

Were the inlet and outlet runs respected? Inlet run  5 × DN

Is the measuring device protected against moisture and direct sunlight? –

Is the sensor adequately protected against vibration (attachment, support)? Acceleration up to 2 g by

  93

–

Promag D   20 Promag E   23 Promag L   28 Promag P   32 Promag W   37

Promag E   22 Promag H   25 Promag L  27 Promag P   32 Promag W   36

Outlet run  2 × DN

analogy with IEC 600 68-2-8

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Wiring Promag 10

4 Wiring

Warning! When using remote versions, only sensors and transmitters with the same serial number can be connected up. Measuring errors can occur if the devices are not connected in this way.

Note! The device does not have an internal circuit breaker. For this reason, assign the device a switch or power-breaker switch capable of disconnecting the power supply line from the mains.

4.1 Connecting the remote version

4.1.1 Connecting Promag D/E/H/L/P/W

Warning!

• Risk of electric shock! Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.

• Risk of electric shock! Connect the protective conductor to the ground terminal on the housing before the power supply is applied.

Caution!

• Only sensors and transmitters with the same serial number can be connected to one another. Communication problems can occur if the devices are not connected in this way.

• Risk of damaging the coil driver. Always switch off the power supply before connecting or disconnecting the coil current cable.

Procedure

1. Transmitter: Loosen the securing clamp and remove the cover from the connection

compartment (a).

2. Sensor: Remove the cover from the connection housing (b).

3. Feed the electrode cable (c) and the coil current cable (d) through the appropriate cable

entries.

Caution!

Route the connecting cables securely (see "Length of connecting cable"   16).

4. Terminate the signal and coil current cable as indicated in the table:

Promag D/E/L/P/W  Refer to the table   49 Promag H  Refer to the "Cable termination" table   50

5. Establish the wiring between the sensor and the transmitter.

The electrical wiring diagram that applies to your device can be found: – In the corresponding graphic:

  30 (Promag D);   31 (Promag E/L/P/W);   32 (Promag H)

– In the cover of the sensor and transmitter

Note!

The cable shields of the Promag H sensor are grounded by means of the strain relief terminals (see also the "Cable termination" table   50)

Caution!

Insulate the shields of cables that are not connected to eliminate the risk of shortcircuits with neighboring cable shields inside the connection housing.

6. Transmitter: Secure the cover to the connection compartment (a) and tighten the socket

head cap screw of the securing clamp.

7. Sensor: Secure the cover on the connection housing (b).

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Promag 10 Wiring

GND

42 41

37 36

42 41

n.c. n.c.

n.c.

GND

42 41

37 36

42 41

n.c. n.c.

Promag D

a0010695

Fig. 30: Connecting the remote version of Promag D

a Wall-mount housing connection compartment b Cover of the sensor connection housing c Electrode cable d Coil current cable n.c. Not connected, insulated cable shields

Wire colors/Terminal No.: 5/6 = braun, 7/8 = white, 4 = green, 37/36 = yellow

Promag E/L/P/W

A0012461

Fig. 31: Connecting the remote version of Promag E/L/P/W

a Wall-mount housing connection compartment b Cover of the sensor connection housing c Electrode cable d Coil current cable n.c. Not connected, insulated cable shields

Wire colors/Terminal No.: 5/6 = braun, 7/8 = white, 4 = green, 37/36 = yellow

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Page 48

Wiring Promag 10

GND

42 41

37 36

n.c. n.c.

n.c.

Promag H

Fig. 32: Connecting the remote version of Promag H

a Wall-mount housing connection compartment b Cover of the sensor connection housing c Electrode cable d Coil current cable n.c. Not connected, insulated cable shields

Wire colors/Terminal No.: 5/6 = braun, 7/8 = white, 4 = green, 37/36 = yellow

A0012477

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Promag 10 Wiring

A B

80 (3.15)

50 (2.0)

17 (0.67)

8 (0.32)

Esc

GND

mm (inch)

70 (2.76)

50 (2.0)

10 (0.4)

8 (0.32)

mm (inch)

80 (3.15)

50 (2.0)

17 (0.67)

8 (0.32)

³1 (0.04)

GND

mm (inch)

70 (2.76)

50 (2.0)

10 (0.4)

8 (0.32)

mm (inch)

Cable termination for the remote version Promag D/E/L/P/W

Terminate the signal and coil current cables as shown in the figure below (Detail A). Ferrules must be provided on the fine-wire cores (Detail B: 1 = red ferrules,  1.0 mm; 2 = white ferrules,  0.5 mm).

Caution!

When fitting the connectors, pay attention to the following points:

• Electrode cable  Make sure that the ferrules do not touch the wire shield on the sensor side.

Minimum distance = 1 mm (exception "GND" = green cable)

• Coil current cable  Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the connection.

TRANSMITTER

Electrode cable Coil current cable

a0005391

Engineering unit mm (in)

SENSOR

Electrode cable Coil current cable

Engineering unit mm (in)

Endress+Hauser 49

A0003241

Engineering unit mm (in)

a0005390

A0003240

Page 50

Wiring Promag 10

A B

80 (3.15)

50 (2.0)

17 (0.67)

8 (0.32)

Esc

GND

mm (inch)

70 (2.76)

50 (2.0)

10 (0.4)

8 (0.32)

mm (inch)

GND

80 (3.15)

15 (0.59)

8 (0.31)

17 (0.67)

1 (0.04)

70 (2.76)

8 (0.31)

40(1.57)

Cable termination for the remote version Promag H

Caution!

When fitting the connectors, pay attention to the following points:

• Electrode cable  Make sure that the ferrules do not touch the wire shield on the sensor side.

Minimum distance = 1 mm (exception "GND" = green cable).

• Coil current cable  Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the connection.

• On the sensor side, reverse both cable shields approx. 15 mm over the outer jacket. The strain relief ensures an electrical connection with the connection housing.

TRANSMITTER

Electrode cable Coil current cable

a0005391

Engineering unit mm (in)

SENSOR

Electrode cable Coil current cable

A0002647

Engineering unit mm (in)

50 Endress+Hauser

a0005390

A0002648

Page 51

Promag 10 Wiring

1 2 3 4 5 6 7

4.1.2 Cable specifications

Electrode cable

• 3 × 0.38 mm² PVC cable with common, braided copper shield ( ~ 9.5 mm / 0.37") and individually shielded cores

• With Empty Pipe Detection (EPD): 4 × 0.38 mm² PVC cable with common, braided copper shield ( ~ 9.5 mm / 0.37") and individually shielded cores

• Conductor resistance:  50 /km

• Capacitance: core/shield:  420 pF/m

• Permanent operating temperature: –20 to +80 °C

• Cable cross-section: max. 2.5 mm²

Coil current cable

• 3 × 0.75 mm² PVC cable with common, braided copper shield ( ~9 mm / 0.35")

• Conductor resistance:  37 /km

• Capacitance: core/core, shield grounded: 120 pF/m

• Operating temperature: –20 to +80 °C

• Cable cross-section: max. 2.5 mm²

• Test voltage for cable insulation: 1433 V AC r.m.s. 50/60 Hz or 2026 V DC

Fig. 33: Cable cross-section

a Electrode cable b Coil current cable

1Core 2 Core insulation 3 Core shield 4 Core jacket 5 Core reinforcement 6 Cable shield 7 Outer jacket

Operation in zones of severe electrical interference:

The measuring device complies with the general safety requirements in accordance with EN 61010 and the EMC requirements of IEC/EN 61326.

Caution!

Grounding is by means of the ground terminals provided for the purpose inside the connection housing. Ensure that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible.

A0003194

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Wiring Promag 10

2127

–

25–26

(L+)

(L-)

4.2 Connecting the measuring unit

4.2.1 Transmitter

Warning!

• Risk of electric shock! Connect the protective conductor to the ground terminal on the housing before the power supply is applied.

• Compare the specifications on the nameplate with the local supply voltage and frequency. The national regulations governing the installation of electrical equipment also apply.

• The transmitter must be included in the building fuse system.

1. Unscrew cover of the electronics compartment from the transmitter housing.

2. Press the side latches and flip down the cover of the connection compartment.

3. Feed the cable for the power supply and the electrode cable through the appropriate

cable entries.

4. Remove the terminal connectors from the transmitter housing and connect the cable for

the power supply and the electrode cable: – Wiring diagram   34 – Electrical connection   53

5. Plug the terminal connectors back into the transmitter housing.

Note!

The connectors are coded so you cannot mix them up.

6. Secure the ground cable to the ground terminal.

7. Flip up the cover of the connection compartment.

8. Screw the cover of the electronics compartment firmly onto the transmitter housing.

A0003192

Fig. 34: Connecting the transmitter (aluminum field housing).

a Electronics compartment cover b Cable for power supply: 85 to 250 V AC, 11 to 40 V DC, 20 to 28 V AC c Ground terminal for power supply cable d Terminal connector for power supply: No. 1–2 →  53 (electrical connection) e Electrode cable f Ground terminal for electrode cable g Terminal connector for electrode cable: No. 24–27 →  53 (electrical connection) h Service connector i Ground terminal for potential equalization

Cable cross-section: max. 2.5 mm²

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+26

³ 250 Ω

–27

+26

³ 250 Ω

–27

RS 232

4.2.2 Terminal assignment

Order characteristic for "inputs/outputs"

A Pulse output Current output HART Power supply

Terminal No. (outputs/power supply)

24 (+) / 25 (–) 26 (+) / 27 (–) 1 (L1/L+) / 2 (N/L–)

Note! Functional values of the outputs and power supply   90

4.2.3 HART connection

Users have the following connection options at their disposal:

• Direct connection to transmitter by means of terminals 26(+) and 27 (-)

• Connection by means of the 4 to 20 mA circuit.

• The measuring loop's minimum load must be at least 250 .

• After commissioning, make the following settings: – CURRENT SPAN function  "4–20 mA HART" – Switch HART write protection on or off   64

Connection of the HART handheld communicator

See also the documentation issued by the HART Communication Foundation, and in particular HCF LIT 20: "HART, a technical summary".

Fig. 35: Electrical connection of HART handheld Field Xpert SFX100

1 HART handheld Field Xpert SFX100 2 Auxiliary energy 3Shielding 4 Other devices or PLC with passive input

Connection of a PC with an operating software

In order to connect a PC with an operating software (e.g. "FieldCare), a HART modem (e.g. Commubox FXA 195) is needed.

Fig. 36: Electrical connection of a PC with an operating software

1 PC with an operating software 2 Other evaluation devices or PLC with passive input 3Shield 4 HART modem, e.g. Commubox FXA 195

a0005573

a0005574

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4.3 Potential equalization

Warning! The measuring system must be included in the potential equalization.

Perfect measurement is only ensured when the fluid and the sensor have the same electrical potential. This is ensured by the reference electrode integrated in the sensor as standard.

The following should also be taken into consideration for potential equalization:

• Internal grounding concepts in the company

• Operating conditions, such as the material/grounding of the pipes (see Table)

4.3.1 Potential equalization for Promag D

• No reference electrode is integrated! For the two ground disks of the sensor an electrical connection to the fluid is always ensured.

• Exampels for connections   54

4.3.2 Potential equalization for Promag E/L/P/W

• Reference electrode integrated in the sensor as standard

• Exampels for connections   55

4.3.3 Potential equalization for Promag H

No reference electrode is integrated! For the metal process connections of the sensor a electrical connection to the fluid is always ensured.

Caution! If using process connections made of a synthetic material, ground rings have to be used to ensure that potential is equalized (  25). The necessary ground rings can be ordered separately from Endress+Hauser as accessories (  74).

4.3.4 Exampels for potential equalization connections for Promag D

Standard case

Operating conditions Potential equalization

When using the measuring device in a:

• Metal, grounded pipe

• Plastic pipe

• Pipe with insulating lining

Potential equalization takes place via the ground terminal of the transmitter (standard situation).

Note!

When installing in metal pipes, we recommend you connect the ground terminal of the transmitter housing with the piping.

Fig. 37: Via the ground terminal of the transmitter

a0010702

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Special cases for Promag D as wafer version

Operating conditions Potential equalization

When using the measuring device in a:

• Metal pipe that is not grounded

This connection method also applies in situations where:

• Customary potential equalization cannot be ensured

• Excessively high equalizing currents can be expected

Potential equalization takes place via the ground terminal of the transmitter and the two pipe flanges. Here, the ground cable (copper wire, 6 mm² / 0.0093 in²) is mounted directly on the conductive flange coating with flange screws.

a0010703

When using the measuring device in a:

• Pipe with a cathodic protection unit

The device is installed potential-free in the pipe. Only the two flanges of the pipe are connected with a ground cable (copper wire, 6 mm² / 0.0093 in²). Here, the ground cable is mounted directly on the conductive flange coating with flange screws.

Note the following when installing:

• The applicable regulations regarding potential-free installation must be observed.

•There should be no electrically conductive connection between the pipe and the device.

• The mounting material must withstand the applicable torques.

Fig. 38: Via the ground terminal of the transmitter

Fig. 39: Potential equalization and cathodic

1 Power supply isolation transformer 2 Electrically isolated

and the flanges of the pipe

a0010704

protection

4.3.5 Exampels for potential equalization connections for Promag E/L/P/W

Standard case

Operating conditions Potential equalization

When using the measuring device in a:

• Metal, grounded pipe

Potential equalization takes place via the ground terminal of the transmitter (standard situation).

Note!

When installing in metal pipes, we recommend you connect the ground terminal of the transmitter housing with the piping.

Fig. 40: Via the ground terminal of the transmitter

a0010702

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DN 300£

DN 350

2 2

Special cases

Operating conditions Potential equalization

When using the measuring device in a:

• Metal pipe that is not grounded

This connection method also applies in situations where:

• Customary potential equalization cannot be ensured

• Excessively high equalizing currents can be expected

Both sensor flanges are connected to the pipe flange by means of a ground cable (copper wire, 6 mm² / 0.0093 in²) and grounded. Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose.

Ground cable installation depends on the nominal diameter:

•DN  300: The ground cable is mounted directly on the conductive flange coating with the flange screws.

•DN  350: The ground cable is mounted directly on the metal transport bracket.

Note!

The ground cable for flange-to-flange connections can be ordered separately as an accessory from Endress+Hauser.

Fig. 41: Via the ground terminal of the transmitter

and the flanges of the pipe

a0010703

When using the measuring device in a:

• Plastic pipe

• Pipe with insulating lining

This connection method also applies in situations where:

• Customary potential equalization cannot be ensured

• Excessively high equalizing currents can be expected

Potential equalization takes place using additional ground disks, which are connected to the ground terminal via a ground cable (copper wire, min. 6 mm² / 0.0093 in²). When installing the ground disks, please comply with the enclosed Installation Instructions.

When using the measuring device in a:

• Pipe with a cathodic protection unit

Note the following when installing:

• The applicable regulations regarding potential-free installation must be observed.

•There should be no electrically conductive connection between the pipe and the device.

• The mounting material must withstand the applicable torques.

a0010702

Fig. 42: Via the ground terminal of the transmitter

a0010704

Fig. 43: Potential equalization and cathodic

1 Power supply isolation transformer 2 Electrically isolated

protection

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4.4 Degree of protection

The devices meet all the requirements of IP 67 degree of protection.

Compliance with the following points is mandatory following installation in the field or servicing in order to ensure that IP 67 protection is maintained:

• The housing seals must be clean and undamaged when inserted into their grooves. The seals must be dried, cleaned or replaced if necessary.

• All threaded fasteners and screw covers must be firmly tightened.

• The cables used for connection must be of the specified outside diameter   51.

• Firmly tighten the cable entries.

• The cables must loop down before they enter the cable entries ("water trap"). This arrangement prevents moisture penetrating the entry. Always install the measuring device in such a way that the cable entries do not point up.

• Remove all unused cable entries and insert plugs instead.

• Do not remove the grommet from the cable entry.

a0001914

Fig. 44: Installation instructions, cable entries

Caution! Do not loosen the threaded fasteners of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies.

Note!

• The Promag E/L/P/W sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters (10 ft)). In this case the transmitter must be installed remote from the sensor.

• The Promag L sensors with IP 68 rating are only available with stainless steel flanges.

• The remote version in IP67, type 6 of Promag L sensors is available for temporary use in water.

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4.5 Post-connection check

Perform the following checks after completing electrical installation of the measuring device:

Device condition and specifications Notes

Are cables or the device damaged (visual inspection)? –

Electrical connection Notes

Does the supply voltage match the specifications on the nameplate? • 85 to 250 V AC (50 to 60 Hz)

• 20 to 28 V AC (50 to 60 Hz), 11 to 40 V DC

Do the cables used comply with the necessary specifications?   51

Do the cables have adequate strain relief? –

Is the cable type route completely isolated? Without loops and crossovers?

Are the power-supply and electrode cables correctly connected? See the wiring diagram inside

Only remote version: Is the flow sensor connected to the matching transmitter electronics?

Only remote version: Is the connecting cable between sensor and transmitter connected correctly?

Are all screw terminals firmly tightened? –

Have the measures for grounding/potential equalization been correctly implemented?

Are all cable entries installed, firmly tightened and correctly sealed? Cables looped as "water traps"?

Are all housing covers installed and firmly tightened? –

–

the cover of the terminal compartment

Check serial number on nameplates of sensor and connected transmitter.

  46

  54

  57

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Promag 10 Operation

Esc

+48.25 xx/yy

+3702.6 x

5Operation

5.1 Display and operating elements

The local display enables you to read all important parameters directly at the measuring point and configure the device. The display area consists of two lines; this is where measured values are displayed, and/or status variables (partially filled pipe, etc.). The assignment of the display lines in operating mode is specified. The top line displays the volume flow and the bottom line displays the totalizer status.

A0001141

Fig. 45: Display and operating elements

1 Liquid crystal display

The two-line liquid-crystal display shows measured values, dialog texts, error messages and information messages. The display as it appears when normal measuring is in progress is known as the HOME position (operating mode). – Upper display line: Shows primary measured values, e.g. volume flow [e.g. in ml/min] – Lower display line: Shows the totalizer status, [e.g. in m

2 Plus/minus keys

– Enter numerical values, select parameters – Select different function groups within the function matrix Press the +/- keys simultaneously to trigger the following functions: – Exit the function matrix step by step → HOME position – Press and hold down +/- keys for longer than 3 seconds → Return directly to HOME position – Cancel data entry

3Enter key

–HOME position→ Entry into the function matrix – Save the numerical values you input or settings you change

]

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>3s

Esc

E E E E E

–

Esc

–

Esc

–

Esc

–

5.2 Brief operating instructions on the function matrix

Note!

• See the general notes on   61.

• Function matrix overview   116

• Detailed description of all functions   117 ff.

The function matrix comprises two levels, namely the function groups and the functions of the function groups. The groups are the highest-level grouping of the control options for the device. A number of functions is assigned to each group. You select a group in order to access the individual functions for operating and configuring the device.

1. HOME position    Enter the function matrix

2. Select a function group (e.g. OPERATION)

3. Select a function (e.g. LANGUAGE) Change parameter/enter numerical values:

P  select or enter enable code, parameters, numerical values

  save your entries

4. Exit the function matrix: – Press and hold down Esc key ( – Repeatedly press Esc key (

X) for longer than 3 seconds HOME position

X) return step by step to HOME position

Fig. 46: Selecting functions and configuring parameters (function matrix)

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Promag 10 Operation

5.2.1 General notes

The brief commissioning guide (  70) is adequate for commissioning in most instances. Complex measuring operations on the other hand necessitate additional functions that you can configure as necessary and customize to suit your process parameters. The function matrix, therefore, comprises a multiplicity of additional functions which, for the sake of clarity, are arranged in a number of function groups.

Comply with the following instructions when configuring functions:

• You select functions as described on   60.

• You can switch off certain functions (OFF). If you do so, related functions in other function groups will no longer be displayed.

• Certain functions prompt you to confirm your data entries. Press P to select "SURE [ YES ]" and press  again to confirm. This saves your setting or starts a function, as applicable.

• Return to the HOME position is automatic if no key is pressed for 5 minutes.

Note!

• The transmitter continues to measure while data entry is in progress, i.e. the current measured values are output via the signal outputs in the normal way.

• If the power supply fails, all preset and configured values remain safely stored in the EEPROM.

5.2.2 Enabling the programming mode

The function matrix can be disabled. Disabling the function matrix rules out the possibility of inadvertent changes to device functions, numerical values or factory settings. A numerical code (factory setting = 10) has to be entered before settings can be changed. If you use a code of your choice, you exclude the possibility of unauthorized persons accessing data, see ACCESS CODE function   119.

Comply with the following instructions when entering codes:

• If programming is disabled and the prompt for the code automatically appears on the display.

• If "0" is specified as the customer's code, programming is always enabled.

• The Endress+Hauser service organization can be of assistance if you mislay your personal code.

Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy. Normally, such parameters may not be changed! Please contact Endress+Hauser if you have any questions.

P operating elements are pressed in any function, a

5.2.3 Disabling the programming mode

Programming is disabled if you do not press the operating elements within 60 seconds following automatic return to the HOME position. You can also disable programming in the "ACCESS CODE" function by entering any number (other than the customer's code).

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Operation Promag 10

2453

XXXXXXXXXX #000 00:00:05

5.3 Displaying error messages

5.3.1 Type of error

Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.

The measuring system distinguishes between two types of error:

• System errors →  78:

This group comprises all device errors, e.g. communication errors, hardware faults, etc.

• Process errors   79:

This group comprises all application errors, e.g. empty pipe, etc.

Fig. 47: Error messages on the display (example)

1 Error type:

– P = process error – S = system error

2 Error message type:

= fault message

–

– ! = notice message 3 Error designation: e.g. EMPTY PIPE = measuring tube is only partly filled or completely empty 4 Error number: e.g. #401 5 Duration of most recent error occurrence (in hours, minutes and seconds)

5.3.2 Error message types

Notice message (!)

• Displayed as  Exclamation mark (!), error type (S: system error, P: process error)

• The error in question has no effect on the outputs of the measuring device.

Fault message (

• Displayed as  Lightning ﬂash (

• The error in question has a direct effect on the outputs.

The response of the individual outputs (failsafe mode) can be defined in the function matrix using the "FAILSAFE MODE" function   137.

Note! For security reasons, error messages should be output via the status output.

$), error type (S: system error, P: process error).

A0000991

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5.4 Communication

In addition to local operation, the measuring device can be configured and measured values can be obtained by means of the HART protocol. Digital communication takes place using the 4–20 mA current output HART   53.

The HART protocol allows the transfer of measuring and device data between the HART master and the field devices for configuration and diagnostics purposes. The HART master, e.g. a handheld terminal or PC-based operating programs (such as FieldCare), require device description (DD) files which are used to access all the information in a HART device. Information is exclusively transferred using so-called "commands". There are three different command classes:

• Universal commands:

All HART device support and use universal commands. The following functionalities are linked to them: – Identify HART devices – Reading digital measured values (volume flow, totalizer, etc.)

• Common practice commands:

Common practice commands offer functions which are supported and can be executed by most but not all field devices.

• Device-specific commands:

These commands allow access to device-specific functions which are not HART standard. Such commands access individual field device information, amongst other things, such as empty/full pipe calibration values, low flow cutoff settings, etc.

Note! The device has access to all three command classes. A list of all the "Universal commands" and "Common practice commands" is provided on   65.

5.4.1 Operating options

For the complete operation of the measuring device, including device-specific commands, there are DD files available to the user to provide the following operating aids and programs:

Field Xpert HART Communicator

Selecting device functions with a HART Communicator is a process involving a number of menu levels and a special HART function matrix. The HART manual in the carrying case of the HART Communicator contains more detailed information on the device.

Operating program "FieldCare"

FieldCare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a service interface or via the service interface FXA193.

Operating program "AMS" (Emerson Process Management)

AMS (Asset Management Solutions): program for operating and configuring devices.

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5.4.2 Current device description files

The following table illustrates the suitable device description file for the operating tool in question and then indicates where these can be obtained.

HART protocol:

Valid for device software: 1.04.XX  Function DEVICE SOFTWARE

Device data HART

Manufacturer ID: Device ID:

HART version data: Device Revision 5/ DD Revision 1

Software release: 01.2012

Operating program: Sources for obtaining device descriptions:

Handheld Field Xpert SFX100 Use update function of handheld terminal

FieldCare / DTM • www.endress.com  Download

AMS www.endress.com  Download

SIMATIC PDM www.endress.com  Download

(ENDRESS+HAUSER)

hex

• CD-ROM (Endress+Hauser order number 56004088)

• DVD (Endress+Hauser order number 70100690)

 Function MANUFACTURER ID  Function DEVICE ID

Tester/simulator: Sources for obtaining device descriptions:

Fieldcheck Update by means of FieldCare with the flow device FXA193/291 DTM in

the Fieldflash module

Note! The "Fieldcheck" tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed out and used for official certification. Contact your Endress+Hauser representative for more information.

5.4.3 Device variables

The following device variables are available using the HART protocol:

Code (decimal) Device variable

0 OFF (not assigned)

1 Volume flow

250 Totalizer

At the factory, the process variables are assigned to the following device variables:

• Primary process variable (PV)  Volume ﬂow

• Second process variable (SV)  Totalizer

• Third process variable (TV)  not assigned

• Fourth process variable (FV)  not assigned

5.4.4 Switching HART write protection on/off

The HART write protection can be switched on and off using the HART WRITE PROTECT device function   129.

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5.4.5 Universal and common practice HART commands

The following table contains all the universal commands supported by the device.

Command No. HART command / Access type

Universal commands

0 Read unique device identifier

Access type = read

1 Read primary process variable

Access type = read

2 Read the primary process

variable as current in mA and percentage of the set measuring range Access type = read

3 Read the primary process

variable as current in mA and four dynamic process variables Access type = read

Command data (numeric data in decimal form)

none Device identification delivers information on the device

none – Byte 0: HART unit code of the primary process variable

none – Bytes 0-3: actual current of the primary process

none 24 bytes are sent as a response:

Response data (numeric data in decimal form)

and the manufacturer. It cannot be changed.

The response consists of a 12 byte device ID: – Byte 0: fixed value 254 – Byte 1: Manufacturer ID, 17 = E+H – Byte 2: Device type ID, 69 = Promag 10 – Byte 3: Number of preambles – Byte 4: Universal commands rev. no. – Byte 5: Device-specific commands rev. no. – Byte 6: Software revision – Byte 7: Hardware revision – Byte 8: Additional device information – Bytes 9-11: Device identification

– Bytes 1-4: Primary process variable

Factory setting: Primary process variable = Volume flow

Note!

Manufacturer-specific units are represented using the HART unit code "240".

variable in mA

– Bytes 4-7: % value of the set measuring range

Factory setting: Primary process variable = Volume flow

– Bytes 0-3: primary process variable current in mA – Byte 4: HART unit code of the primary process variable – Bytes 5-8: Primary process variable – Byte 9: HART unit code of the second process variable – Bytes 10-13: Second process variable – Byte 14: HART unit code of the third process variable – Bytes 15-18: Third process variable – Byte 19: HART unit code of the fourth process variable – Bytes 20-23: Fourth process variable

Factory setting:

• Primary process variable = Volume flow

• Second process variable = Totalizer

• Third process variable = OFF (not assigned)

• Fourth process variable = OFF (not assigned)

The assignment of the process variables is fixed and cannot be changed.

Note!

Manufacturer-specific units are represented using the HART unit code "240".

6 Set HART shortform address

Access type = write

Byte 0: desired address (0 to 15) Factory setting: 0

Note!

With an address >0 (multidrop mode), the current output of the primary process variable is set to 4 mA.

Byte 0: active address

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Command No. HART command / Access type

11 Read unique device

identification using the TAG (measuring point designation) Access type = read

12 Read user message

Access type = read

13 Read TAG, descriptor and date

Access type = read

14 Read sensor information on

primary process variable

15 Read output information of

primary process variable Access type = read

16 Read the device production

number Access type = read

17 Write user message

Access = write

18 Write TAG, descriptor and date

Access = write

19 Write the device production

number Access = write

Command data (numeric data in decimal form)

Bytes 0-5: TAG Device identification delivers information on the device

none Bytes 0-24: User message

none – Bytes 0-5: TAG

none – Bytes 0-2: Sensor serial number

none – Byte 0: Alarm selection ID

none Bytes 0-2: Production number

Save any 32-character text in the device. Bytes 023: Desired user message

With this parameter, you can store an 8 character TAG, a 16 character descriptor and a date: – Bytes 0-5: TAG – Bytes 6-17: descriptor – Bytes 18-20: Date

Bytes 0-2: Production number Bytes 0-2: Production number

Response data (numeric data in decimal form)

and the manufacturer. It cannot be changed.

The response consists of a 12 byte device ID if the given TAG agrees with the one saved in the device: – Byte 0: fixed value 254 – Byte 1: Manufacturer ID, 17 = E+H – Byte 2: Device type ID, 69 = Promag 10 – Byte 3: Number of preambles – Byte 4: Universal commands rev. no. – Byte 5: Device-specific commands rev. no. – Byte 6: Software revision – Byte 7: Hardware revision –Byte 8: Additional device information – Bytes 9-11: Device identification

Note!

You can write the user message using Command 17.

– Bytes 6-17: descriptor – Bytes 18-20: Date

Note!

You can write the TAG, descriptor and date using Command 18.

– Byte 3 : HART unit code of sensor limits and measuring

range of the primary process variable – Bytes 4-7: Upper sensor limit – Bytes 8-11: Lower sensor limit – Bytes 12-15: Minimum span

Note!

• The data relate to the primary process variable

(= volume flow).

• Manufacturer-specific units are represented using the

HART unit code "240".

– Byte 1: Transfer function ID – Byte 2: HART unit code for the set measuring range of

the primary process variable – Bytes 3-6: upper range, value for 20 mA – Bytes 7-10: lower range, value for 4 mA – Bytes 11-14: Damping constant in [s] – Byte 15: Write protection ID – Byte 16: OEM dealer ID, 17 = E+H

Factory setting: Primary process variable = Volume flow

Note!

Manufacturer-specific units are represented using the HART unit code "240".

Displays the current user message in the device: Bytes 0-23: Current user message in the device

Displays the current information in the device: –Bytes 0-5: TAG – Bytes 6-17: descriptor – Bytes 18-20: Date

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The following table contains all the common practice commands supported by the device:

Command No. HART command / Access type

Common practice commands

34 Write damping value for

primary process variable Access = write

35 Write measuring range of

primary process variable Access = write

38 Device status reset

(configuration changed) Access = write

40 Simulate input current of

primary process variable Access = write

42 Perform master reset

Access = write

44 Write unit of primary process

variable Access = write

48 Read additional device status

Access = read

Command data (numeric data in decimal form)

Bytes 0-3: Damping value of the primary process variable "volume flow" in seconds

Factory setting:

Primary process variable = Current output damping

Write the desired measuring range: – Byte 0: HART unit code of the primary process

variable – Bytes 1-4: upper range, value for 20 mA – Bytes 5-8: lower range, value for 4 mA

Factory setting:

Primary process variable = Volume flow

Note!

• The start of the measuring range (4 mA) must

correspond to the zero flow.

• If the HART unit code is not the correct one for

the process variable, the device will continue

with the last valid unit.

none

Note!

It is also possible to execute this HART command when write protection is activated (= ON)!

Simulation of the desired output current of the primary process variable. An entry value of 0 exits the simulation mode: Bytes 0-3: Output current in mA

Factory setting:

Primary process variable = Volume flow

Note!

You can set the assignment of device variables to process variables using Command 51.

none none

Set unit of primary process variable. Only units which are suitable for the process variable are transferred to the device: Byte 0: HART unit code

Factory setting:

Primary process variable = Volume flow

Note!

• If the written HART unit code is not the correct

one for the process variable, the device will

continue with the last valid unit.

• If you change the unit of the primary process

variable, this has a direct impact on the system

units.

none The device status is displayed in extended form as the

Response data (numeric data in decimal form)

Displays the current damping value in the device: Bytes 0-3: Damping value in seconds

The currently set measuring range is displayed as a response: – Byte 0: HART unit code for the set measuring range of

the primary process variable – Bytes 1-4: upper range, value for 20 mA – Bytes 5-8: lower range, value for 4 mA

Note!

Manufacturer-specific units are represented using the HART unit code "240".

none

The momentary output current of the primary process variable is displayed as a response: Bytes 0-3: Output current in mA

The current unit code of the primary process variable is displayed as a response: Byte 0: HART unit code

Note!

Manufacturer-specific units are represented using the HART unit code "240".

response: Coding: see table   69.

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Operation Promag 10

Command No. HART command / Access type

50 Read assignment of the device

variables to the four process variables Access = read

53 Write device variable unit

Access = write

59 Write number of preambles in

response message Access = write

Command data (numeric data in decimal form)

none Display of the current variable assignment of the process

This command sets the unit of the given device variables. Only those units which suit the device variable are transferred: – Byte 0: Device variable code – Byte 1: HART unit code

Code of the supported device variables:

See information   64

Note!

• If the written unit is not the correct one for the device variable, the device will continue with the last valid unit.

• If you change the unit of the device variable, this has a direct impact on the system units.

This parameter sets the number of preambles which are inserted in the response messages: Byte 0: Number of preambles (4 to 20)

Response data (numeric data in decimal form)

variables: – Byte 0: Device variable code to the primary process

variable

– Byte 1: Device variable code to the second process

variable

– Byte 2: Device variable code to the third process

variable

– Byte 3: Device variable code to the fourth process

variable

Factory setting:

• Primary process variable: Code 1 for volume flow

• Second process variable: Code 250 for totalizer

• Third process variable: Code 0 for OFF (not assigned)

• Fourth process variable: Code 0 for OFF (not assigned)

The current unit of the device variables is displayed in the device as a response: – Byte 0: Device variable code – Byte 1: HART unit code

Note!

Manufacturer-specific units are represented using the HART unit code "240".

As a response, the current number of the preambles is displayed in the response message: Byte 0: Number of preambles

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Promag 10 Operation

5.4.6 Device status and error messages

You can read the extended device status, in this case, current error messages, via Command "48". The command delivers information which is partly coded in bits (see table below).

Note!

• You can find a detailed explanation of the device status and error messages and their elimination on   69

• Bits and bytes not listed are not assigned.

Byte Bit Error No. Short error description

0 001 Serious device error

1 011 Measuring amplifier has faulty EEPROM

2 012 Error when accessing data of the measuring amplifier EEPROM

3 3 111 Totalizer checksum error

5 0 321 Coil current of the sensor is outside the tolerance.

7 3 351

8 3 359

10 7 401 Measuring tube partially filled or empty

2 461

4 463

12 7 501 Amplifier software version is loaded. Currently no other commands are possible.

14 3 601 Positive zero return active

3 691 Simulation of response to error (outputs) active

4 692 Simulation of volume flow active

Current output: Flow is out of range

Pulse output: The pulse output frequency is out of range

EPD calibration not possible because the fluid's conductivity is either too low or too high

The EPD calibration values for empty pipe and full pipe are identical, and therefore incorrect.

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Commissioning Promag 10

6 Commissioning

6.1 Function check

Make sure that all final checks have been completed before you start up your measuring point:

• Checklist for "Post-installation check"   45

• Checklist for "Post-connection check"   58

6.2 Switching on the measuring device

Once the connection checks have been successfully completed, it is time to switch on the power supply. The device is now operational. The measuring device performs a number of post switch-on self-tests. As this procedure progresses the following sequence of messages appears on the local display:

PROMAG 10 V 1.XX.XX

Start-up message

Normal measuring mode commences as soon as start-up completes. Various measured-value and/or status variables (HOME position) appear on the display.

Note! If start-up fails, an error message indicating the cause is displayed.

6.3 Brief commissioning guide

HOME position    

Configure display

UI language   119 Display contrast   120 Number of decimal

places

Select engineering units

Volume flow   117 Totalizer   121

Configure outputs

Current output Pulse/status output

Current range   122 Operating mode   124 Full scale value   123 Pulse value   124

  120

Pulse width   124 or Assign status output   125 Switch-on point   125

Complex applications

The quickest way to find information on configuring additional functions is via the following pages: Operating matrix   116 Index   144

For optimum measurement results

Low flow cut off   130 Empty pipe detection   130

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Promag 10 Commissioning

Esc

XXX.XXX.XX

HOME-POSITION

Language

Nominal

Diameter

K-Factor

Zero

Point

EPD

Electrode

Serial

Number

Equal?

Yes

Setup

complete

HOME

Verif. S#

Sensitivity

6.4 Commissioning after installing a new electronics

board

After startup, the device checks whether a serial number is available. If this is not the case, the following setup is started. Installing a new electronics board   83.

6.4.1 "Commissioning" setup

Note!

• The setup can no longer be called up once a serial number has been entered and stored. If a parameter is entered incorrectly during the setup, this must be corrected in the relevant function via the function matrix.

• The appropriate information is documented on the nameplate of the sensor and on the inside of the housing cover,   2   7.

Fig. 48: The "Commissioning" setup starts after installation of a new electronics board if no serial number is present.

A0005396-EN

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Commissioning Promag 10

6.5 Empty-pipe/full-pipe adjustment

Flow cannot be measured correctly unless the measuring tube is completely full. This status can be permanently monitored using the Empty Pipe Detection: EPD = Empty Pipe Detection (with the help of an EPD electrode)

Caution!

More detailed information on empty-pipe and full-pipe adjustment can be found in the description of the functions:

• EPD ADJUSTMENT (carrying out the adjustment)   131.

• EPD (switching empty pipe detection on and off)   130

Note!

• The EPD function is not available unless the sensor is fitted with an EPD electrode.

• The devices are already calibrated at the factory with water (approx. 500 S/cm). If the fluid conductivity differs from this reference, empty-pipe/full-pipe adjustment has to be performed again on site.

• The default setting for EPD when the devices are delivered is OFF; the function has to be activated if required.

• The EPD process error can be output by means of the configurable status output.

6.5.1 Performing empty-pipe and full-pipe adjustment (EPD)

1. Select the appropriate function in the function matrix:

HOME   

2. Empty the piping. The wall of the measuring tube should still be wet with fluid during

EPD empty pipe adjustment

3. Start empty-pipe adjustment: Select "EMPTY PIPE ADJUST" and press  to confirm.

4. After empty-pipe adjustment, fill the piping with fluid.

5. Start full-pipe adjustment: Select "FULL PIPE ADJUST" and press  to confirm.

6. Having completed the adjustment, select the setting "OFF" and exit the function by

pressing .

7. Now switch on empty pipe detection in the EPD function by selecting the option "ON".

Caution!

The adjustment coefficients must be valid before you can activate the EPD function. If adjustment is incorrect the following messages might appear on the display: – FULL = EMPTY

The adjustment values for empty pipe and full pipe are identical. In cases of this nature you must repeat empty-pipe or full-pipe adjustment!

– ADJUSTMENT NOT OK

Adjustment is not possible because the fluid’s conductivity is out of range.

R PROCESS PARAMETER    R EPD ADJUSTMENT

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Promag 10 Maintenance

7Maintenance

No special maintenance work is required.

7.1 Exterior cleaning

When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.

7.2 Seals

The seals of the Promag H sensor must be replaced periodically, particularly in the case of gasket seals (aseptic version). The period between changes depends on the frequency of cleaning cycles, the cleaning temperature and the fluid temperature.

Replacement seals (accessories)   74.

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Accessories Promag 10

8 Accessories

Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Your Endress+Hauser service organization can provide detailed information on the specific order codes on request.

8.1 Device-specific accessories

8.1.1 For the transmitter

Accessory Description

Proline Promag 10 transmitter

Mounting set for Promag 10 transmitter

Cable for remote version Coil and electrode cables, various lengths.

Process display RIA45 Multifunctional 1-channel display unit:

Process display RIA251 Digital display device for looping into the 4 to 20 mA current loop.

Field display unit RIA16 Digital field display device for looping into the 4 to 20 mA current loop.

Application Manager RMM621

Transmitter for replacement or storage. Use the order code to define the following specifications:

• Approvals

• Degree of protection/version

• Cable for remote version

•Cable entry

• Display/power supply/operation

•Software

• Outputs/inputs

Mounting set for aluminum field housing (remote version). Suitable for Pipe mounting

•Universal input

• Transmitter power supply

• Limit relay

•Analog output

Electronic recording, display, balancing, control, saving and event and alarm monitoring of analog and digital input signals. Values and conditions determined are output by means of analog and digital output signals. Remote transmission of alarms, input values and calculated values using a PSTN or GSM modem.

8.1.2 For the sensor

Accessory Description

Wall-mounting kit for Promag H

Mounting kit for Promag D as wafer version

Set of seals for Promag D as wafer version

Mounting kit for Promag H • 2 process connections

Set of seals for Promag H For regular replacement of the seals of the Promag H sensor.

Welding jig for Promag H Weld nipple as process connection:

Adapter connection for Promag A/H

74 Endress+Hauser

Wall-mounting kit for the Promag H sensor.

•Mounting bolts

• Nuts incl. washers

• Flange seals

• Centering sleeves (if required for the flange)

Set of seals consisting of two flange seals.

• Threaded fasteners

•Seals

welding jig for installation in pipe.

Adapter connections for installing a Promag H instead of a Promag 30/33A or Promag 30/33H DN 25.

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Promag 10 Accessories

Accessory Description

Ground cable for Promag E/L/P/W

Ground disk for Promag E/L/P/W

Ground cable for potential equalization.

Ground disk for potential equalization.

8.2 Communication-specific accessories

Accessory Description

HART Communicator Field Xpert SFX 100

Fieldgate FXA320 Gateway for remote interrogation of HART sensors and actuators via Web

Fieldgate FXA520 Gateway for remote interrogation of HART sensors and actuators via Web

FXA195 The Commubox FXA195 connects intrinsically safe Smart transmitters with

Handheld terminal for remote configuration and for obtaining measured values via the HART current output (4 to 20 mA). Contact your Endress+Hauser representative for more information.

browser:

• 2-channel analog input (4 to 20 mA)

• 4 binary inputs with event counter function and frequency measurement

• Communication via modem, Ethernet or GSM

• Visualization via Internet/Intranet in Web browser and/or WAP cellular phone

• Limit value monitoring with alarm by e-mail or SMS

• Synchronized time stamping of all measured values.

browser:

• Web server for remote monitoring of up to 30 measuring points

• Intrinsically safe version [EEx ia]IIC for applications in hazardous areas

• Communication via modem, Ethernet or GSM

• Visualization via Internet/Intranet in Web browser and/or WAP cellular phone

• Limit value monitoring with alarm by e-mail or SMS

• Synchronized time stamping of all measured values

• Remote diagnosis and remote configuration of connected HART devices

HART protocol to the USB port of a personal computer. This makes the remote operation of the transmitters possible with the aid of configuration programs (e.g. FieldCare). Power is supplied to the Commubox by means of the USB port

8.3 Service-specific accessories

Accessory Description

Applicator Software for selecting and planning flowmeters. The Applicator software can be

Fieldcheck Tester/simulator for testing flowmeters in the field. When used in conjunction

FieldCare FieldCare is Endress+Hauser's FDT-based asset management tool. It can configure

Endress+Hauser 75

downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information.

with the "FieldCare" software package, test results can be imported into a database, printed out and used for official certification. Contact your Endress+Hauser representative for more information.

all intelligent field units in your system and helps you manage them. By using status information, it is also a simple but effective way of checking their status and condition.

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Accessories Promag 10

Accessory Description

Memograph M graphic display recorder

FXA193 Service interface from the device to the PC for operation via FieldCare.

The Memograph M graphic display recorder provides information on all the relevant process variables. Measured values are recorded correctly, limit values are monitored and measuring points analyzed. The data are stored in the 256 MB internal memory and also on a DSD card or USB stick. Memograph M boasts a modular design, intuitive operation and a comprehensive security concept. The ReadWin and is used for configuring, visualizing and archiving the data captured. The mathematics channels which are optionally available enable continuous monitoring of specific power consumption, boiler efficiency and other parameters which are important for efficient energy management.

2000 PC software is part of the standard package

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Promag 10 Troubleshooting

9 Troubleshooting

9.1 Troubleshooting instructions

Always start troubleshooting with the checklist below if faults occur after start-up or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.

Check the display

No display visible and no output signals present.

No display visible, but output signals are present.

Display texts are in a foreign language.

Measured value indicated, but no signal at the current or pulse output.



1. Check the supply voltage  terminals 1, 2

2. Check the power line fuse   85 85 to 250 V AC: TR5 1 A slow-blow / 250 V 11 to 40 V DC / 20 to 28 V AC: TR5 1.6A slow-blow / 250 V

3. Measuring electronics defective  order spare parts   82

1. Check whether the ribbon-cable connector of the display module is correctly plugged into the amplifier board   83

2. Display module defective  order spare parts   82

3. Measuring electronics defective  order spare parts   82

Switch off power supply. Press and hold down both the OS buttons and switch on the measuring device. The display text will appear in English (default) and is displayed at maximum contrast.

Electronics board defective  order spare parts   82

Error messages on display

Errors which occur during commissioning or measuring operation are displayed immediately. Error messages consist of a variety of icons: the meanings of these icons are as follows (example):

–Error type: S = system error, P = process error –Error message type: – EMPTY PIPE = Type of error, e.g. measuring tube is only partly filled or completely empty – 03:00:05 = duration of error occurrence (in hours, minutes and seconds) – #401 = error number

Caution!

• See the information on   62!

• The measuring system interprets simulations and positive zero return as system errors, but displays them as notice message only.

Error number: No. 001 – 399 No. 501 – 699

Error number: No. 401 - 499



Other error (without error message)

Some other error has occurred.

$ = fault message, ! = notice message

System error (device error) has occurred   78

Process error (application error) has occurred   79

Diagnosis and rectification   80

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Troubleshooting Promag 10

9.2 System error messages

Serious system errors are always recognized by the device as "Fault message", and are shown as a lightning flash ( Simulations and positive zero return, on the other hand, are only classed and displayed as notice messages.

Caution!

In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Necessary procedures must be carried out before you return the measuring device to Endress+Hauser   5. Always enclose a duly completed "Declaration of Contamination" form. You will find a master copy of this form at the back of this manual.

$) on the display. Fault messages immediately affect the outputs.

Note!

• The error types listed in the following correspond to the factory settings.

• Also observe the information on   62

Type Error message / No. Cause Remedy

(Replace electronics board →  83)

S = System error

$ = Fault message (with an effect on the outputs)

! = Notice message (without an effect on the outputs)

No. # 0xx→ Hardware error

$ CRITICAL FAIL.

# 001

$ AMP HW EEPROM

# 011

$ AMP SW EEPROM

# 012

No. # 1xx→ Soware error

$ GAIN ERROR AMP

# 101

$ CHECKSUM TOTAL.

# 111

No. # 3xx→ System limits exceeded

$ TOL. COIL CURR.

# 321

S ! CURRENT RANGE

# 351

Serious device error Replace electronics board.

Electronics board: Defective EEPROM

Amplifier: Error accessing EEPROM data. The EEPROM data blocks in which an error has

Impermissible gain deviation compared to reference.

Totalizer checksum error 1. Restart the measuring device

Sensor: Coil current is out of tolerance.

Current output: flow is out of range.

Replace electronics board.

occurred are displayed in the TROUBLESHOOTING function. Press Enter to acknowledge the errors in question; default values are automatically inserted instead of the errored parameter values.

The measuring device has to be restarted if an error has occurred in a totalizer block (see error No. 111 / CHECKSUM TOTAL).

Replace electronics board.

2. Replace electronics board if necessary.

Switch off power supply before manipulating the coil current cable, coil current cable connector or measuring electronics boards!

Remote version:

1. Check wiring of terminals 4¹⁄2   46

2. Check coil current cable connector.

Compact and remote version: Replace measuring electronics boards if necessary

– Change the upper or lower limit setting, as

applicable.

– Increase or reduce flow, as applicable.

Note!

Warning!

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Promag 10 Troubleshooting

Type Error message / No. Cause Remedy

S ! RANGE PULSE

No. # 5xx→ Application error

S !

# 359

SW.-UPDATE ACT.

# 501

UP-/DOWNL. ACT.

# 502

Pulse output: the pulse output frequency is out of range.

Electronics board: New software version being loaded, no other commands are possible at present.

Data are being uploaded or downloaded via FieldCare.

Note!

Measuring device configuration is locked during the upload/download.

(Replace electronics board →  83)

1. Increase the setting for pulse weighting

2. When selecting the pulse width, choose a value

3. Reduce flow.

Wait until process is completed and restart device.

Wait until uploading/downloading process is finished.

that can still be processed by a connected counter (e.g. mechanical counter, PLC etc.).

Determine the pulse width:

– Variant 1: Enter the minimum duration that a

pulse must be present at the connected counter to ensure its registration.

– Variant 2: Enter the maximum (pulse)

frequency as the half "reciprocal value" that a pulse must be present at the connected counter to ensure its registration.

Example: The maximum input frequency of the connected counter is 10 Hz. The pulse width to be entered is: 1 / (2 · 10 Hz) = 50 ms

No. # 6xx→ Simulation mode active

S !

POS. ZERO-RET.

# 601

SIM. FAILSAFE

# 691

SIM. VOL. FLOW

# 692

Positive zero return active Switch off positive zero return.

Simulation of response to error (outputs) active. Switch off simulation.

Simulation of volume flow active. Switch off simulation.

9.3 Process error messages

Process errors are permanently defined as fault messages or notice messages.

Type Error message / No. Cause Remedy / spare part

P = Process error

$ = Fault message (with an effect on the outputs)

! = Notice message (without an effect on the outputs)

P ! EMPTY PIPE

# 401

P ! ADJ. NOT OK

$ FULL = EMPTY

# 461

# 463

Measuring tube partially filled or empty 1. Check the process conditions of the plant

2. Fill the measuring tube

EPD calibration not possible because the fluid's conductivity is either too low or too high.

The EPD calibration values for empty pipe and full pipe are identical, therefore incorrect.

The EPD function cannot be used with fluids of this nature.

Repeat calibration, making sure procedure is correct   72.

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Troubleshooting Promag 10

9.4 Process errors without messages

Symptoms Rectification

Remark: You may have to change or correct certain settings in functions in the function matrix in order to rectify the fault.

Flow values are negative, even though the fluid is flowing forwards through the pipe.

Measured-value reading fluctuates even though flow is steady.

Measured-value reading shown on display, even though the fluid is at a standstill and the measuring tube is full.

Measured-value reading on display, even though measuring tube is empty.

The current output signal is always 4 mA, irrespective of the flow signal at any given time.

The fault cannot be rectified or some other fault not described above has arisen.

In these instances, please contact your Endress+Hauser service organization.

1. Remote version: – Switch off the power supply and check the wiring   46 – If necessary, reverse the connections at terminals 41 and 42

2. Change the setting in the "INSTALLATION DIRECTION SENSOR" function accordingly

1. Check grounding and potential equalization   54

2. Check the fluid for presence of gas bubbles.

3. In the "SYSTEM DAMPING" function  increase the value

1. Check grounding and potential equalization   54

2. Check the fluid for presence of gas bubbles.

3. Activate the "LOW FLOW CUTOFF" function, i.e. enter or increase the value for the switching point.

1. Perform empty-pipe/full-pipe adjustment and then switch on Empty Pipe detection   72

2. Remote version: Check the terminals of the EPD cable   46

3. Fill the measuring tube.

1. Select the "BUS ADDRESS" function and change the setting to "0".

2. Value for creepage too high. Reduce the value in the "LOW FLOW CUTOFF" function.

The following options are available for tackling problems of this nature:

Request the services of an Endress+Hauser service technician

If you contact our service organization to have a service technician sent out, please be ready to quote the following information: – Brief description of the fault – Nameplate specifications (  6): order code, serial number

Returning devices to Endress+Hauser

The necessary procedures on   5 must be carried out before you return a flowmeter requiring repair or calibration to Endress+Hauser. Always enclose a duly completed "Declaration of Conformity" form with the flowmeter. You will find a master copy of this form at the back of this manual.

Replace transmitter electronics

Components in the measuring electronics defective order spare parts   82

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Promag 10 Troubleshooting

9.5 Response of outputs to errors

Note! The response of the totalizer, current output, pulse output and status output is defined in the FAILSAFE MODE function (  137).

You can use positive zero return to set the signals of the current, pulse and status outputs to their fallback value, for example when measuring has to be interrupted while a pipe is being cleaned. This function takes priority over all other device functions: simulations, for example, are suppressed.

Failsafe mode of outputs and totalizers

Process/system error is current Positive zero return is activated

Caution!

System or process errors defined as "Notice messages" have no effect whatsoever on the inputs and outputs. See the information on   62

Current output MINIMUM VALUE

4–20 mA (25 mA)  2 mA 4–20 mA NAMUR 3.5 mA 4–20 mA US  3.75 mA 4–20 mA (25 mA) HART  2 mA 4–20 mA HART NAMUR 3.5 mA 4–20 mA HART US  3.75 mA

MAXIMUM VALUE 4–20 mA (25 mA)  25 mA 4–20 mA NAMUR 22.6 mA 4–20 mA US  22.6 mA 4–20 mA (25 mA) HART  25 mA 4–20 mA HART NAMUR 22.6 mA 4–20 mA HART US  22.6 mA

HOLD VALUE Last valid value (preceding occurrence of the fault) is output.

ACTUAL VALUE Measured value display on the basis of the current flow measurement. The fault is ignored.

Pulse output MIN/MAX VALUE  FALLBACK VALUE

Signal output  no pulses

HOLD VALUE Last valid value (preceding occurrence of the fault) is output.

ACTUAL VALUE Fault is ignored, i.e. normal measured-value output on the basis of ongoing flow measurement.

Totalizer MINIMUM/MAXIMUM VALUE  STOP

The totalizers are paused until the error is rectified.

ACTUAL VALUE The fault is ignored. The totalizer continues to count in accordance with the current flow value.

Status output In the event of a fault or power supply failure:

Status output  non-conductive

Output signal corresponds to "zero flow"

Totalizer stops

No effect on status output

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Troubleshooting Promag 10

Esc

9.6 Spare parts

Detailed troubleshooting instructions are provided in the previous sections   77 The measuring device, moreover, provides additional support in the form of continuous selfdiagnosis and error messages.

Fault rectification can entail replacing defective components with tested spare parts. The illustration below shows the available scope of spare parts.

Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate   6.

Spare parts are shipped as sets comprising the following parts:

• Spare part

• Additional parts, small items (threaded fasteners, etc.)

• Mounting instructions

•Packaging

Fig. 49: Spare parts for Promag 10 transmitter

1Electronics board 2 Display module

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a0005386

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Promag 10 Troubleshooting

9.6.1 Removing and installing printed circuit boards

Field housing: removing and installing electronics boards →  50

Warning!

• Risk of electric shock! Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

• Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purpose-built for electrostatically sensitive devices!

• If you cannot guarantee that the dielectric strength of the device is maintained in the following steps, then an appropriate inspection must be carried out in accordance with the manufacturer’s specifications.

Caution! Use only original Endress+Hauser parts.

Note! Commissioning a new electronics board:   71

1. Switch off power supply.

2. Unscrew cover of the electronics compartment from the transmitter housing.

3. Remove the local display (a) from the connection compartment cover.

4. Press the side latches (b) and flip down the cover of the connection compartment.

5. Disconnect the connector of the electrode cable (c) and the coil current cable (d).

6. Disconnect the connector for the power supply (e) and the outputs (f).

7. Disconnect the connector of the local display (g).

8. Remove the cover from the connection compartment (h) by loosening the screws.

9. Plug out the ground cable (i) of the electronics board.

10. Pull entire module (plastic retainer and electronics board) out of the housing.

11. Press the side latches (j) slightly outwards and partly push out the electronics board

towards the rear from the front.

12. Remove the electronics board from the plastic retainer from the rear.

13. Installation is the reverse of the removal procedure.

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Troubleshooting Promag 10

Esc

Fig. 50: Field housing: removing and installing printed circuit boards

aLocal display bLatches c Connector of the electrode cable d Connector of the coil current cable e Connector for the power supply f Connector for current output and pulse/status output g Connector of local display h Screws of electronics compartment cover i Connector of the ground cable j Latches for the electronics board

a0005388

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Promag 10 Troubleshooting

9.6.2 Replacing the device fuse

Warning! Risk of electric shock! Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

The main fuse is located on the electronics board (  51). The procedure for replacing the fuse is as follows:

1. Switch off power supply.

2. Unscrew cover of the electronics compartment from the transmitter housing.

3. Press the side latches and flip down the cover of the connection compartment.

4. Remove the connector for the power supply (a).

5. Replace device fuse (b). Only use the following fuse type.

Use only fuses of the following type: – Power supply 11 to 40 V DC / 20 to 28 V AC  1.6 A slow-blow / 250 V TR5 – Power supply 85 to 250 V DC  1 A slow-blow / 250 V TR5

6. Installation is the reverse of the removal procedure.

Caution! Use only original Endress+Hauser parts.

A0005389

Fig. 51: Replacing the device fuse on the electronics board

a Connector for power supply b Device fuse

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Troubleshooting Promag 10

9.7 Return

Caution!

Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator.

The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration:

• Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device.

• Enclose special handling instructions if necessary, for example a safety data sheet as per EC REACH Regulation No. 1907/2006.

• Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc.

Note! You will find a preprinted "Declaration of contamination" form at the back of these Operating Instructions.

9.8 Disposal

Observe the regulations applicable in your country!

9.9 Software history

Date Software version Changes to software Operating Instructions

03.2016 V 1.04.00 Introduction of a new sensor Promag D with threaded connection

01.2012 V 1.04.00 Introduction of new nominal diameters; faster coil current control; calf-values to 2.5

11.2009 V 1.03.00 Introduction of Calf history 71106179/12.09

06.2009 V 1.02.00 Introduction of Promag L 71095705/06.09

03.2009 V 1.02.00 Introduction of Promag D; introduction of new nominal diameter.

10.2004 V 1.02.00 Software modification/extension Function: SELF CHECKING

09.2004 V 1.01.01 Software modification; extension of nominal diameter range

06.2004 V 1.01.00 Software extension; preparation for uploading/ downloading via ToF Tool - Fieldtool Package

08.2003 V 1.00.02 Production-related software modification 50104787/04.03

01.2003 V 1.00.00 Original software. Compatible with: ToF Tool - Fieldtool Package, HART Communicator DXR 275 (from OS 4.6) with Rev. 1, DD 1.

71315813/17.16

71249469/15.14

71105338/11.09

71088674/03.09

50104787/05.05

50104787/04.03

Note! Uploads or downloads between the individual software versions are only possible with a special service software.

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Promag 10 Technical data

10 Technical data

10.1 Application

  4

10.2 Function and system design

Measuring principle Electromagnetic flow measurement on the basis of Faraday’s Law.

Measuring system   6

10.3 Input

Measured variable Flow velocity (proportional to induced voltage)

Measuring range Typically v = 0.01 to 10 m/s (0.033 to 33 ft/s) with the specified accuracy

Standard version

Flow characteristic values (SI units)

Diameter Recommended flow Factory settings

Min./max. full scale value

[mm] [inch]

25 1" 9 to 300 dm

32 – 15 to 500 dm

40 1½" 25 to 700 dm

50 2" 35 to 1100 dm

65 – 60 to 2000 dm

80 3" 90 to 3000 dm

100 4" 145 to 4700 dm

125 – 220 to 7500 dm

(v ~ 0.3 or 10 m/s)



/min 75 dm/min 0.50 dm



/min 125 dm/min 1.00 dm



/min 200 dm/min 1.50 dm



/min 300 dm/min 2.50 dm



/min 500 dm/min 5.00 dm



/min 750 dm/min 5.00 dm



/min 1200 dm/min 10.00 dm



/min 1850 dm/min 15.00 dm

150 6" 20 to 600 m/h 150 m/h 0.025 m

200 8" 35 to 1100 m

250 10" 55 to 1700 m



/h 300 m/h 0.05 m



/h 500 m/h 0.05 m

300 12" 80 to 2400 m/h 750 m/h 0.10 m

350 14" 110 to 3300 m

375 15" 140 to 4200 m

400 16" 140 to 4200 m

450 18" 180 to 5400 m

500 20" 220 to 6600 m

600 24" 310 to 9600 m

700 28" 420 to 13500 m

– 30" 480 to 15000 m



/h 1000 m/h 0.10 m



/h 1200 m/h 0.15 m



/h 1200 m/h 0.15 m



/h 1500 m/h 0.25 m



/h 2000 m/h 0.25 m



/h 2500 m/h 0.30 m



/h 3500 m/h 0.50 m



/h 4000 m/h 0.50 m

Full scale value

Current output

(v ~ 2.5 m/s)

Pulse value

(~ 2 pulses/s)



Low flow

(v ~ 0.04 m/s)

1dm/min

2dm/min

3dm/min

5dm/min

8dm/min

12 dm/min

20 dm/min

30 dm/min

2.5 m/h

5.0 m/h

7.5 m/h

10 m/h

15 m/h

20 m/h

25 m/h

30 m/h

40 m/h

50 m/h

60 m/h

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Technical data Promag 10

Flow characteristic values (SI units)

Diameter Recommended flow Factory settings

Min./max. full scale value

[mm] [inch]

(v ~ 0.3 or 10 m/s)

800 32" 550 to 18000 m/h 4500 m/h 0.75 m

900 36" 690 to 22500 m/h 6000 m/h 0.75 m

1000 40" 850 to 28000 m

– 42" 950 to 30000 m



/h 7000 m/h 1.00 m



/h 8000 m/h 1.00 m

1200 48" 1250 to 40000 m/h 10000 m/h 1.50 m

– 54" 1550 to 50000 m

1400 – 1700 to 55000 m

– 60" 1950 to 60000 m

1600 – 2200 to 70000 m

– 66" 2500 to 80000 m



/h 13000 m/h 1.50 m



/h 14000 m/h 2.00 m



/h 16000 m/h 2.00 m



/h 18000 m/h 2.50 m



/h 20500 m/h 2.50 m

1800 72" 2800 to 90000 m/h 23000 m/h 3.00 m

– 78" 3300 to 100000 m

2000 – 3400 to 110000 m



/h 28500 m/h 3.50 m



/h 28500 m/h 3.50 m

Full scale value

Current output

(v ~ 2.5 m/s)

Pulse value

(~ 2 pulses/s)



Low flow

(v ~ 0.04 m/s)

75 m/h

100 m/h

125 m/h

150 m/h

200 m/h

225 m/h

250 m/h

300 m/h

325 m/h

350 m/h

450 m/h

Flow characteristic values (US units)

Diameter Recommended flow rate Factory settings

[inch] [mm]

Min./max. full scale value

(v ~ 0.3 or 10 m/s)

Full scale value

Current output

(v ~ 2.5 m/s)

Pulse value

(~ 2 pulses/s)

Low flow

(v ~ 0.04 m/s)

1" 25 2.5 to 80 gal/min 18 gal/min 0.20 gal 0.25 gal/min

– 32 4 to 130 gal/min 30 gal/min 0.20 gal 0.50 gal/min

1½" 40 7 to 190 gal/min 50 gal/min 0.50 gal 0.75 gal/min

2" 50 10 to 300 gal/min 75 gal/min 0.50 gal 1.25 gal/min

– 65 16 to 500 gal/min 130 gal/min 1 gal 2.0 gal/min

3" 80 24 to 800 gal/min 200 gal/min 2 gal 2.5 gal/min

4" 100 40 to 1250 gal/min 300 gal/min 2 gal 4.0 gal/min

– 125 60 to 1950 gal/min 450 gal/min 5 gal 7.0 gal/min

6" 150 90 to 2650 gal/min 600 gal/min 5 gal 12 gal/min

8" 200 155 to 4850 gal/min 1200 gal/min 10 gal 15 gal/min

10" 250 250 to 7500 gal/min 1500 gal/min 15 gal 30 gal/min

12" 300 350 to 10600 gal/min 2400 gal/min 25 gal 45 gal/min

14" 350 500 to 15000 gal/min 3600 gal/min 30 gal 60 gal/min

15" 375 600 to 19000 gal/min 4800 gal/min 50 gal 60 gal/min

16" 400 600 to 19000 gal/min 4800 gal/min 50 gal 60 gal/min

18" 450 800 to 24000 gal/min 6000 gal/min 50 gal 90 gal/min

20" 500 1000 to 30000 gal/min 7500 gal/min 75 gal 120 gal/min

24" 600 1400 to 44000 gal/min 10500 gal/min 100 gal 180 gal/min

28" 700 1900 to 60000 gal/min 13500 gal/min 125 gal 210 gal/min

30" – 2150 to 67000 gal/min 16500 gal/min 150 gal 270 gal/min

32" 800 2450 to 80000 gal/min 19500 gal/min 200 gal 300 gal/min

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Promag 10 Technical data

Flow characteristic values (US units)

Diameter Recommended flow rate Factory settings

Min./max. full scale value

[inch] [mm]

(v ~ 0.3 or 10 m/s)

36" 900 3100 to 100000 gal/min 24000 gal/min 225 gal 360 gal/min

40" 1000 3800 to 125000 gal/min 30000 gal/min 250 gal 480 gal/min

42" – 4200 to 135000 gal/min 33000 gal/min 250 gal 600 gal/min

48" 1200 5500 to 175000 gal/min 42000 gal/min 400 gal 600 gal/min

54" – 9 to 300 Mgal/min 75 Mgal/min 0.0005 Mgal 1.3 Mgal/min

– 1400 10 to 340 Mgal/min 85 Mgal/min 0.0005 Mgal 1.3 Mgal/min

60" – 12 to 380 Mgal/min 95 Mgal/min 0.0005 Mgal 1.3 Mgal/min

– 1600 13 to 450 Mgal/min 110 Mgal/min 0.0008 Mgal 1.7 Mgal/min

66" – 14 to 500 Mgal/min 120 Mgal/min 0.0008 Mgal 2.2 Mgal/min

72" 1800 16 to 570 Mgal/min 140 Mgal/min 0.0008 Mgal 2.6 Mgal/min

78" – 18 to 650 Mgal/min 175 Mgal/min 0.001 Mgal 3.0 Mgal/min

– 2000 20 to 700 Mgal/min 175 Mgal/min 0.001 Mgal 3.0 Mgal/min

Full scale value

Current output

(v ~ 2.5 m/s)

Pulse value

(~ 2 pulses/s)

Low flow

(v ~ 0.04 m/s)

Optional version w/o inlet and outlet runs

Flow characteristic values (SI units)

Diameter Recommended flow Factory settings

Min./max. full scale value

[mm] [inch]

50 2" 15 to 600 dm

65 – 25 to 1000 dm

80 3" 35 to 1500 dm

100 4" 60 to 2400 dm

125 – 90 to 3700 dm

150 6" 145 to 5400 dm

200 8" 220 to 9400 dm

250 10" 20 to 850 m

300 12" 35 to 1300 m

(v ~ 0.12/5 m/s)



/min 300 dm/min 1.25 dm2.25 dm/min



/min 500 dm/min 2 dm



/min 750 dm/min 3 dm



/min 1200 dm/min 5 dm



/min 1850 dm/min 8 dm



/min 2500 dm/min 10 dm



/min 5000 dm/min 20 dm



/h 500 m/h 0.03 m



/h 750 m/h 0.05 m

Flow characteristic values (US units)

Diameter Recommended flow Factory settings

Min./max. full scale

[inch

]

[mm]

value

(v ~ 0.12/5 m/s)

2" 50 4 to 160 gal/min 75 gal/min 0.3 gal 0.7 gal/min

– 65 7 to 260 gal/min 130 gal/min 0.5 gal 1.1 gal/min

3" 80 10 to 400 gal/min 200 gal/min 0.8 gal 1.6 gal/min

4" 100 16 to 650 gal/min 300 gal/min 1.2 gal 2.5 gal/min

– 125 24 to 1000 gal/min 450 gal/min 1.8 gal 4 gal/min

6" 150 40 to 1400 gal/min 600 gal/min 2.5 gal 6 gal/min

Full scale value current

output

(v ~ 2.5 m/s)

Full scale value current

output

(v ~ 2.5 m/s)

Pulse value

(~ 4 pulses/s)



Pulse value

(~ 4 pulses/s)

(v ~ 0.02 m/s)



9.5 dm/min



3.5 m/h

(v ~ 0.02 m/s)

Low flow

4dm/min

6dm/min

15 dm/min

20 dm/min

35 dm/min

5m/h

Low flow

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Technical data Promag 10

Flow characteristic values (US units)

Diameter Recommended flow Factory settings

Min./max. full scale

[inch

]

[mm]

8" 200 60 to 2500 gal/min 1200 gal/min 5 gal 10 gal/min

10" 250 90 to 3700 gal/min 1500 gal/min 6 gal 16 gal/min

12" 300 155 to 5700 gal/min 2400 gal/min 9 gal 23 gal/min

value

(v ~ 0.12/5 m/s)

Full scale value current

output

(v ~ 2.5 m/s)

Pulse value

(~ 4 pulses/s)

Low flow

(v ~ 0.02 m/s)

Operable flow range Over 1000 : 1

10.4 Output

Output signal Current output

• Galvanically isolated

• Active: 4 to 20 mA, R

• Full scale value adjustable

• Temperature coefficient: typ. 2 A/°C, resolution: 1.5 A

<700  (for HART: RL  250 )

Pulse/status output:

• Galvanically isolated

• Passive: 30 V DC / 250 mA

•Open collector

• Can be configured as: – Pulse output

Pulse value and pulse polarity can be selected, max. pulse width adjustable (5 to 2000 ms), pulse frequency max. 100 Hz

– Status output

For example, can be configured for error messages, empty pipe detection, flow recognition, limit value

Signal on alarm Current output

Failsafe mode can be selected (e.g. in accordance with NAMUR Recommendation NE 43)   137

Pulse output

Failsafe mode can be selected   137

Status output

"Not conductive" in the event of fault or power supply failure

Load See "Output signal"

Low flow cut off Low flow cut off, switch-on point can be selected as required

Galvanic isolation All circuits for inputs, outputs, and power supply are galvanically isolated from each other.

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Promag 10 Technical data

10.5 Power supply

Terminal assignment   53

Supply voltage • 20 to 28 V AC, 45 to 65 Hz

• 85 to 250 V AC, 45 to 65 Hz

• 11 to 40 V DC

Power consumption Power consumption

• 20 to 28 V AC: <8 VA (incl. sensor)

• 85 to 250 V AC: <12 VA (incl. sensor)

• 11 to 40 V DC: <6 W (incl. sensor)

Switch-on current:

• Max. 3.3 A (<5 ms) for 24 V DC

• Max. 5.5 A (<5 ms) for 28 V DC

• Max. 16 A (<5 ms) for 250 V DC

Power supply failure Lasting min. ½ cycle frequency: EEPROM saves measuring system data

Electrical connections   46

Potential equalization   54

Cable entry Power supply and electrode cables (inputs/outputs):

• Cable entry M20 × 1.5 (8 to 12 mm/0.31 to 0.47 inch)

• Threads for cable entries ½" NPT, G ½"

Connecting cable for remote version:

• Cable entry M20 × 1.5 (8 to 12 mm/0.31 to 0.47 inch)

• Threads for cable entries ½" NPT, G ½"

Cable specifications   51

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Technical data Promag 10

2.5

[%]

2.0

1.5

1.0

0.5

0.5 %

2 4 6 8 10 [m/s]

5 10 15 20 25 30 32 [ft/s]0

10.6 Performance characteristics

Reference operating conditions

Maximum measured error • Current output: plus typically ± 5 A

• Error limits following DIN EN 29104, future ISO 20456

• Water, typically +4 to +35°C (+39 to +95 °F); 2 to 6 bar (29 to 87 psi)

• Specification as per calibration protocol ± 5°C (± 41 °F) and ± 2 bar (± 29 psi)

• Data on the measured error based on accredited calibration rigs traced back to ISO 17025

• Pulse output: ± 0.5% o.r. ± 2 mm/s (o.r. = of reading)

Fluctuations in the supply voltage do not have any effect within the specified range.

Fig. 52: Max. measured error in % of reading

A0003200

Repeatability Max. ± 0.2% o.r. ± 2 mm/s (o.r. = of reading)

10.7 Installation

"Mounting requirements" (  11)

10.8 Environment

Ambient temperature range

• Transmitter: –20 to +60 °C (–4 to +140 °F)

Note!

At ambient temperatures below –20 (–4 °F) the readability of the display may be impaired.

• Sensor (flange material carbon steel): –10 to +60 °C (+14 to +140 °F)

Caution!

• The permitted temperature range of the measuring tube lining may not be undershot or overshot ( "Operating conditions: Process" "Medium temperature range").

• Install the device in a shady location. Avoid direct sunlight, particularly in warm climatic regions.

• The transmitter must be mounted separate from the sensor if both the ambient and fluid temperatures are high.

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Promag 10 Technical data

Storage temperature The storage temperature corresponds to the operating temperature range of the measuring

transmitter and the appropriate measuring sensors.

Caution!

• The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures.

• A storage location must be selected where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the liner.

Degree of protection • Standard: IP 67 (NEMA 4X) for transmitter and sensor.

• Optional: IP 68 (NEMA 6P) for sensor Promag E/L/P/W in remote version. Promag L is only available with stainless steel flanges.

Shock and vibration resistance

CIP cleaning

SIP cleaning

Electromagnetic compatibility (EMC)

Acceleration up to 2 g following IEC 600 68-2-6

Caution!

The maximum fluid temperature permitted for the device may not be exceeded.

CIP cleaning is possible:

Promag E (100 °C / 212 °F), Promag H/P

CIP cleaning is not possible:

Promag D/L/W

Caution!

The maximum fluid temperature permitted for the device may not be exceeded.

SIP cleaning is possible:

Promag H

SIP cleaning is not possible:

Promag D/E/L/P/W

• As per IEC/EN 61326 and NAMUR Recommendation NE 21

• Emission: to limit value for industry EN 55011

10.9 Process

Medium temperature range

Endress+Hauser 93

The permissible temperature depends on the lining of the measuring tube

Promag D

0 to +60 °C (+32 to +140 °F) for polyamide

Promag E

–10 to +110 °C (+14 to +230 °F) for PTFE, Restrictions  see the following diagram

Page 94

Technical data Promag 10

-20-40

-40

100

140

[°F] [°C]

40 60 80

100

120 140 160

200 300

180 [°C]

360 [°F]

-20

-40

PTFE

Esc

-20-40

-40

100

140

[°F] [°C]

40 60 80

100

120140 160

200 300

180 [°C]

360 [°F]

-20

-40

PTFE

A0029171-EN

Fig. 53: Compact and remote version Promag E (TA = ambient temperature; TF = fluid temperature)

Promag H

Sensor:

• DN 2 to 25 (¹⁄ to 1"): –20 to +150 °C (–4 to +302 °F)

• DN 40 to 150 (1 ½ to 6"): –20 to +150 °C (–4 to +302 °F)

Seals:

• EPDM/Viton (FKM)/Kalrez: –20 to +150 °C (–4 to +302 °F)

Promag L

• 0 to +80 °C (+32 to +176 °F) for hard rubber (DN 350 to 2400 / 14 to 90")

• –20 to +50 °C (–4 to +122 °F) for polyurethane (DN 25 to 1200 / 1 to 48")

• –20 to +90 °C (–4 to +194 °F) for PTFE (DN 25 to 300 / 1 to 12")

Promag P

–40 to +130 °C (–40 to +266 °F) for PTFE (DN 25 to 600 / 1 to 24"), Restrictions  see the following diagram

94 Endress+Hauser

Fig. 54: Compact version Promag P with PTFE-lining

T À = light gray area →temperature range from –10 to –40 °C (–14 to –40 °F) valid for stainless steel version only

= ambient temperature; TF = fluid temperature

a0003449

Page 95

Promag 10 Technical data

Promag W

• 0 to +80 °C (+32 to +176 °F) for hard rubber (DN 65 to 2000 / 2 ½ to 78")

• –20 to +50 °C (–4 to +122 °F) for polyurethane (DN 25 to 1000 / 1 to 48")

Conductivity The minimum conductivity is  50 S/cm

Note! Note that in the case of the remote version, the requisite minimum conductivity is also influenced by the length of the connecting cable   16

Pressure-temperature ratings

Medium pressure range (nominal pressure)

An overview of the pressure-temperature ratings for the process connections are to be found in the "Technical Information" documents of the device in question.

Promag D

• EN 1092-1 (DIN 2501) –PN 16

• ASME B 16.5 – Class 150

• JIS B2220 – 10 K

• DIN ISO 228 (G" external thread) –PN 16

• ANSI/ASME B1.20 (NPT" external thread) – Class 150

Promag E

• EN 1092-1 (DIN 2501) – PN 6 (DN 350 to 600 / 14 to 24") – PN 10 (DN 200 to 600 / 8 to 24") – PN 16 (DN 65 to 600 / 3 to 24") – PN 40 (DN 15 to 150 / ½ to 2")

• ASME B 16.5 – Class 150 (½ to 24")

• JIS B2220 – 10 K (DN 50 to 300 / 2 to 12") – 20 K (DN 15 to 40 / ½ to 1½")

Promag H

The permissible nominal pressure depends on the process connection, the seal and the nominal diameter. Details are provided in the separate documentation "Technical Information"   115.

Promag L

• EN 1092-1 (DIN 2501) – PN 6 (DN 350 to 2400 / 14 to 90") – PN 10 (DN 200 to 2400 / 8 to 90") – PN 16 (DN 25 to 300 / 1 to 12")

• EN 1092-1, lap joint flange, stampel plate – PN 10 (DN 25 to 300 / 1 to 12")

• ASME B16.5 – Class 150 (1 to 24")

• AWWA C207 – Class D (28 to 90")

• AS2129 – Table E (350 to 1200 / 14 to 48")

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Technical data Promag 10

• AS4087 – PN 16 (350 to 1200 / 14 to 48")

Promag P

• EN 1092-1 (DIN 2501) – PN 10 (DN 200 to 600 / 8 to 24") – PN 16 (DN 65 to 600 / 3 to 24") – PN 25 (DN 200 to 600 / 8 to 24") – PN 40 (DN 25 to 150 / 1 to 6")

• ASME B 16.5 – Class 150 (1 to 24") – Class 300 (1 to 6")

• JIS B2220 – 10 K (DN 50 to 600 / 2 to 24") – 20 K (DN 25 to 600 / 1 to 24")

• AS 2129 – Table E (DN 25 / 1"), 50 / 2")

• AS 4087 – PN 16 (DN 50 / 2")

Promag W

• EN 1092-1 (DIN 2501) – PN 6 (DN 350 to 2000 / 14 to 84") – PN 10 (DN 200 to 2000 / 8 to 84") – PN 16 (DN 65 to 2000 / 3 to 84") – PN 25 (DN 200 to 1000 / 8 to 40") – PN 40 (DN 25 to 150 / 1 to 6")

• ASME B 16.5 – Class 150 (1 to 24") – Class 300 (1 to 6")

• AWWA C207 – Class D (28 to 78")

• JIS B2220 – 10 K (DN 50 to 750 / 2 to 30") – 20 K (DN 25 to 600 / 1 to 24")

• AS 2129 – Table E (DN 80 / 3", 100 / 4", 150 to 1200 / 6 to 48")

• AS 4087 – PN 16 (DN 80 / 3", 100 / 4", 150 to 1200 / 6 to 48")

Pressure tightness Promag D

Measuring tube: 0 mbar abs (0 psi abs) with a fluid temperature of 60 °C (140 °F)

Promag E (Measuring tube lining: PTFE)

Nominal diameter Resistance of measuring tube lining to partial vacuum

[mm] [inch]

15½"0000001001.45

25 1" 0 0 0 0 0 0 100 1.45

32–0000001001.45

40 1 ½" 0 0 0 0 0 0 100 1.45

50 2" 0 0 0 0 0 0 100 1.45

Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures

25 °C 80 °C 100 °C 110 °C

77 °F 176 °F 212 °F 230 °F

[mbar] [psi] [mbar] [psi] [mbar] [psi]

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Promag 10 Technical data

Nominal diameter Resistance of measuring tube lining to partial vacuum

[mm] [inch]

65 – 0 0 * * 40 0.58 130 1.89

80 3" 0 0 * * 40 0.58 130 1.89

100 4" 0 0 * * 135 1.96 170 2.47

125 – 135 1.96 * * 240 3.48 385 5.58

150 6" 135 1.96 * * 240 3.48 385 5.58

200 8" 200 2.90 * * 290 4.21 410 5.95

250 10" 330 4.79 * * 400 5.80 530 7.69

300 12" 400 5.80 * * 500 7.25 630 9.14

350 14" 470 6.82 * * 600 8.70 730 10.59

400 16" 540 7.83 * * 670 9.72 800 11.60

450 18" Partial vacuum is impermissible!

500 20"

600 24"

* No value can be quoted.

Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures

25 °C 80 °C 100 °C 110 °C

77 °F 176 °F 212 °F 230 °F

[mbar] [psi] [mbar] [psi] [mbar] [psi]

Promag H (Measuring tube lining: PFA)

Nominal diameter Resistance of measuring tube lining to partial vacuum

Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures

25 °C 80 °C 100 °C 130 °C 150 °C 180 °C

[mm] [inch]

2 to 100 ¹⁄ to 6"000000

77 °F 176 °F 212 °F 266 °F 302 °F 356 °F

Promag L (Measuring tube lining: Polyurethane, Hard rubber)

Nominal diameter Measuring

tube lining

[mm] [inch]

25 to 1200 1 to 48" 25 to 1200 1 to 48" 0 –

350 to 2400 14 to 90" Hard rubber 0 0 0

Resistance of measuring tube lining to partial vacuum Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures

25 °C 50 °C 80 °C

77 °F 122 °F 176 °F

Promag L (Measuring tube lining: PTFE)

Nominal diameter Resistance of measuring tube lining to partial vacuum

Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures

25 °C 90 °C

77 °F 194 °F

[mm] [inch]

25 1" 0 0 0 0

32 – 0 0 0 0

40 1 ½" 0 0 0 0

50 2" 0 0 0 0

65 – 0 0 40 0.58

80 3" 0 0 40 0.58

100 4" 0 0 135 1.96

125 – 135 1.96 240 3.48

[mbar] [psi] [mbar] [psi]

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Technical data Promag 10

Nominal diameter Resistance of measuring tube lining to partial vacuum

[mm] [inch]

150 6" 135 1.96 240 3.48

200 8" 200 2.90 290 4.21

250 10" 330 4.79 400 5.80

300 12" 400 5.80 500 7.25

Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures

25 °C 90 °C

77 °F 194 °F

[mbar] [psi] [mbar] [psi]

Promag P (Measuring tube lining: PTFE)

Nominal diameter Resistance of measuring tube lining to partial vacuum

Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures

25 °C 80 °C 100 °C 130 °C 150 °C 180 °C

77 °F 176 °F 212 °F 266 °F 302 °F 356 °F

[mm] [inch]

25 1" 0 0 0 0 0 0 100 1.45 – –

32 – 0 0 0 0 0 0 100 1.45 – –

40 1 ½" 0 0 0 0 0 0 100 1.45 – –

50 2" 0 0 0 0 0 0 100 1.45 – –

65 – 0 0 * * 40 0.58 130 1.89 – –

80 3" 0 0 * * 40 0.58 130 1.89 – –

100 4" 0 0 * * 135 1.96 170 2.47 – –

125 – 135 1.96 * * 240 3.48 385 5.58 – –

150 6" 135 1.96 * * 240 3.48 385 5.58 – –

200 8" 200 2.90 * * 290 4.21 410 5.95 – –

250 10" 330 4.79 * * 400 5.80 530 7.69 – –

300 12" 400 5.80 * * 500 7.25 630 9.14 – –

350 14" 470 6.82 * * 600 8.70 730 10.59 – –

400 16" 540 7.83 * * 670 9.72 800 11.60 – –

450 18" Partial vacuum is impermissible!

500 20"

600 24"

* No value can be quoted.

[mbar] [psi] [mbar] [psi] [mbar] [psi]

Promag W

Nominal diameter Measuring tube

lining

[mm] [inch]

25 to 1200 1 to 40" Polyurethane 0 0 – – – – –

50 to 2000 2 to 78" Hard rubber 0 0 0 – – – –

Resistance of measuring tube lining to partial vacuum Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures

25 °C 50 °C 80 °C 100 °C 130 °C 150 °C 180 °C

77 °F 122 °F 176 °F 212 °F 266 °F 302 °F 356 °F

Limiting flow The diameter of the pipe and the flow rate determine the nominal diameter of the sensor.

The optimum flow velocity is between 2 to 3 m/s (6.5 to 9.8 ft/s).

The velocity of flow (v), moreover, has to be matched to the physical properties of the fluid:

• v < 2 m/s (6.5 ft/s): for abrasive fluids

• v > 2 m/s (6.5 ft/s): for fluids producing buildup

98 Endress+Hauser

Page 99

Promag 10 Technical data

DN80

(3")

DN65 (2½")

DN50

(2")

500

450

400

350

300

250

200

150

100

0 10 20 30 40 50 60 70 80 90 100 110 120

[mbar]

[m /h]³

0 100 200 300 400 50050 150 250 350 450

[gal/min]

DN300

(12")

DN100

(4")

DN250

(10")

DN200

(8")

DN150

(6")

DN125

(5")

[mbar]

900

800

700

600

500

400

300

200

100

0 200 400 600 800 1000 1200 1400 1600 1800

[m /h]³

13 12

3 2

0 1000 2000 3000 4000 5000 6000 7000 8000

[gal/min]

Note!

• Flow velocity can be increased, if necessary, by reducing the nominal diameter of the sensor (  15).

• For Promag H the selection of a pipe with nominal diameter > DN 8 (³⁄") for ﬂuids with high levels of solids may be considered, to improve the stability of the signal and cleanability due to larger electrodes.

Pressure loss • No pressure loss if the sensor is installed in a pipe with the same nominal diameter.

• Pressure losses for configurations incorporating adapters according to DIN EN 545 (see "Adapters"   15)

A0032667-DE

Fig. 55: Pressure loss DN 50 to 80 (2 to 3") for optional version w/o inlet and outlet runs (Promag 10W)

Fig. 56: Pressure loss DN 100 to 300 (4 to 12") for optional version w/o inlet and outlet runs (Promag 10W)

A0032668-DE

Vibrations   14

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Technical data Promag 10

10.10 Mechanical construction

Design, dimensions The dimensions and installation lengths of the sensor and transmitter can be found in the

"Technical Information" for the device in question. This document can be downloaded as a PDF file from www.endress.com. A list of the "Technical Information" documents available is provided in the "Documentation" section on   115.

Weight (SI units) Promag D

Weight data in kg

Nominal diameter Compact version Remote version (without cable)

[mm] [inch] Sensor Transmitter

25 1" 2.9 2.5 3.1 40 1 ½" 3.5 3.1 3.1 50 2" 4.3 3.9 3.1 65 2 ½" 5.1 4.7 3.1 80 3" 6.1 5.7 3.1

100 4" 8.8 8.4 3.1

Transmitter Promag (compact version): 1.8 kg (Weight data valid without packaging material)

Promag E

Weight data in kg

Nominal

diameter

[mm] [inch] PN 6 PN 10 PN 16 PN 40 Class 150 10K

15 ½" – – – 6.5 6.5 6.5 25 1" – – – 7.3 7.3 7.3 32 – – – – 8.0 – 7.3 40 1½" – – – 9.4 9.4 8.3 50 2" – – – 10.6 10.6 9.3 65–– –12.0– –11.1

80 3" – – 14.0 – 14.0 12.5 100 4" – – 16.0 – 16.0 14.7 125 – – – 21.5 – – 21.0 150 6" – – 25.5 – 25.5 24.5 200 8" – 45.0 46.0 – 45.0 41.9 250 10" – 65.0 70.0 – 75.0 69.4 300 12" – 70.0 81.0 – 110.0 72.3 350 14" 77.4 88.4 104 – 137 – 400 16" 89.4 104 125 – 168 – 450 18" 103 118 149 – 193 – 500 20" 115 132 190 – 228 – 600 24" 156 181 300 – 329 –

• Transmitter (compact version): 1.8 kg

• Weight data without packaging material

EN (DIN) ASME JIS

Compact version

100 Endress+Hauser

Endress+Hauser Proline Promag 10W, Proline Promag 10L, Proline Promag 10P, Proline Promag 10H, Proline Promag 10D Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Safety instructions

1.1 Designated use

1.2 Installation, commissioning and operation

1.3 Operational safety

1.4 Return

1.5 Notes on safety conventions and icons

2 Identification

2.1 Device designation

2.1.1 Nameplate of the transmitter

2.1.2 Nameplate of the sensor

2.1.3 Nameplate, connections

2.2 Certificates and approvals

2.3 Registered trademarks

3Installation

3.1 Incoming acceptance, transport and storage

3.1.1 Incoming acceptance

3.1.2 Transport

Special notes on flanged devices

3.1.3 Storage

3.2 Mounting requirements

3.2.1 Dimensions

3.2.2 Mounting location

Installation of pumps

Partially filled pipes

Down pipes

3.2.3 Orientation

Vertical orientation

Horizontal orientation

Inlet and outlet run

3.2.4 Vibrations

3.2.5 Foundations, supports

3.2.6 Adapters

3.2.7 Length of connecting cable

3.2.8 Special mounting instructions

Temporary use in water for sensor Promag L

3.3 Installing the measuring device

3.3.1 Installing the Promag D sensor as wafer version

Seals

Arrangement of the mounting bolts and centering sleeves

Screw tightening torques (Promag D as wafer version)

3.3.2 Installing the Promag D sensor with threaded connection

Seals

Screw tightening torques (Promag D with threaded connection)

3.3.3 Installing the Promag E sensor

Seals

Ground cable

Tightening torques for threaded fasteners (Promag E)

3.3.4 Installing the Promag H sensor

Seals

Welding the transmitter into the piping (weld nipples)

Cleaning with pigs

3.3.5 Installing the Promag L sensor

Seals

Ground cable

Screw tightening torques (Promag L)

3.3.6 Installing the Promag P sensor

Seals

Ground cable

Tightening torques for threaded fasteners (Promag P)

3.3.7 Installing the Promag W sensor

Seals

Ground cable

Screw tightening torques (Promag W)

3.3.8 Turning the transmitter housing

3.3.9 Turning the onsite display

3.3.10 Mounting the transmitter (remote version)

3.4 Post-installation check

4 Wiring

4.1 Connecting the remote version

4.1.1 Connecting Promag D/E/H/L/P/W

Procedure

Promag D

Promag E/L/P/W

Promag H

4.1.2 Cable specifications

4.2 Connecting the measuring unit