Endress+Hauser Proline Promag Operating Instructions Manual
Products Solutions Services
Brief Operating Instructions
Proline Promag
Part 1 of 2
Electromagnetic sensor
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
These Brief Operating Instructions contain all of the
information on the sensor. Please also follow the Brief
Operating Instructions for the transmitter during
commissioning → 3.
KA01216D/06/EN/03.17
71360077
Proline Promag
2 Endress+Hauser
1.
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer Endress+Hauser Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
2.
3.
A0023555
Proline Promag Brief Operating Instructions for the device
Endress+Hauser 3
Brief Operating Instructions for the device
The device consists of a transmitter and a sensor.
The process of commissioning these two components is described in two separate manuals:
• Sensor Brief Operating Instructions
• Transmitter Brief Operating Instructions
Please refer to both Brief Operating Instructions when commissioning the device as the
contents of the manuals complement one another:
Sensor Brief Operating Instructions
The Sensor Brief Operating Instructions are aimed at specialists with responsibility for
installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating Instructions
The Transmitter Brief Operating Instructions are aimed at specialists with responsibility for
commissioning, configuring and parameterizing the measuring device (until the first
measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
Additional device documentation
These Brief Operating Instructions are the Sensor Brief Operating Instructions.
The "Transmitter Brief Operating Instructions" are available via:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App
Detailed information about the device can be found in the Operating Instructions and the
other documentation:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App
Table of contents Proline Promag
4 Endress+Hauser
Table of contents
1 Document information ............................................................ 5
1.1 Symbols used ......................................................................... 5
2 Basic safety instructions .......................................................... 7
2.1 Requirements for the personnel ............................................................7
2.2 Designated use ........................................................................ 7
2.3 Workplace safety ...................................................................... 8
2.4 Operational safety ......................................................................8
2.5 Product safety .........................................................................8
2.6 IT security ............................................................................9
3 Incoming acceptance and product identification ...................................9
3.1 Incoming acceptance .................................................................... 9
3.2 Product identification .................................................................. 10
4 Storage and transport ........................................................... 11
4.1 Storage conditions .................................................................... 11
4.2 Transporting the product ................................................................11
5 Installation ...................................................................... 13
5.1 Installation conditions ..................................................................13
5.2 Mounting the measuring device ...........................................................20
5.3 Post-installation check ................................................................. 32
6 Disposal ......................................................................... 32
6.1 Removing the measuring device .......................................................... 32
6.2 Disposing of the measuring device ......................................................... 32
7 Appendix ........................................................................ 33
7.1 Screw tightening torques ................................................................ 33
Proline Promag Document information
Endress+Hauser 5
1 Document information
1.1 Symbols used
1.1.1 Safety symbols
Symbol Meaning
DANGER
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTICE
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.1.2 Symbols for certain types of information
Symbol Meaning Symbol Meaning
Permitted
Procedures, processes or actions that
are permitted.
Preferred
Procedures, processes or actions that
are preferred.
Forbidden
Procedures, processes or actions that
are forbidden.
Tip
Indicates additional information.
Reference to documentation
A
Reference to page
Reference to graphic
1.
, 2., 3.… Series of steps
Result of a step Visual inspection
1.1.3 Electrical symbols
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
A grounded terminal which, as far as
the operator is concerned, is grounded
via a grounding system.
Document information Proline Promag
6 Endress+Hauser
Symbol Meaning
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
Equipotential connection
A connection that has to be connected to the plant grounding system: This may be a potential
equalization line or a star grounding system depending on national or company codes of practice.
1.1.4 Communication symbols
Symbol Meaning Symbol Meaning
Wireless Local Area Network
(WLAN)
Communication via a wireless, local
network.
Bluetooth
Wireless data transmission between
devices over a short distance.
LED
Light emitting diode is off.
LED
Light emitting diode is on.
LED
Light emitting diode is flashing.
1.1.5 Tool symbols
Symbol Meaning Symbol Meaning
Torx screwdriver Flat blade screwdriver
Cross-head screwdriver Allen key
Open-ended wrench
1.1.6 Symbols in graphics
Symbol Meaning Symbol Meaning
1, 2, 3,... Item numbers
1.
, 2., 3.… Series of steps
A, B, C, ... Views A-A, B-B, C-C, ... Sections
-
Hazardous area
.
Safe area (non-hazardous area)
Flow direction
Proline Promag Basic safety instructions
Endress+Hauser 7
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel must fulfill the following requirements for its tasks:
‣
Trained, qualified specialists must have a relevant qualification for this specific function
and task.
‣
Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the application).
‣
Follow instructions and comply with basic conditions.
2.2 Designated use
Application and media
The measuring device is only suitable for flow measurement of liquids with a minimum
conductivity of 5 μS/cm(Promag 100, 300, 500) or 20 μS/cm (Promag 200).
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an
increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
‣
Only use the measuring device in full compliance with the data on the nameplate and the
general conditions listed in the Operating Instructions and supplementary documentation.
‣
Based on the nameplate, check whether the ordered device is permitted for the intended
use in the hazardous area (e.g. explosion protection, pressure vessel safety).
‣
Use the measuring device only for media to which the process-wetted materials are
sufficiently resistant.
‣
If the measuring device is not operated at atmospheric temperature, compliance with the
relevant basic conditions specified in the associated device documentation is absolutely
essential: "Documentation" section..
‣
Protect the measuring device permanently against corrosion from environmental
influences.
Promag 400
The measuring device is optionally tested in accordance with OIML R49: 2006 and has
an EC type-examination certificate according to Measuring Instruments Directive
2004/22/EC (MID) for service subject to legal metrological control ("custody transfer")
for cold water (Annex MI‐001).
The permitted fluid temperature in these applications is 0 to 50 °C (32 to 122 °F).
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused
by improper or non-designated use.
Basic safety instructions Proline Promag
8 Endress+Hauser
L
WARNING
Danger of breakage due to corrosive or abrasive fluids!
‣
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
NOTICE
Verification for borderline cases:
‣
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in
verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
L
WARNING
The electronics and the medium may cause the surfaces to heat up. This presents a burn
hazard!
‣
For elevated fluid temperatures, ensure protection against contact to prevent burns.
2.3 Workplace safety
For work on and with the device:
‣
Wear the required personal protective equipment according to federal/national
regulations.
For welding work on the piping:
‣
Do not ground the welding unit via the measuring device.
If working on and with the device with wet hands:
‣
Due to the increased risk of electric shock, gloves must be worn.
2.4 Operational safety
Risk of injury!
‣
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
Environmental requirements Promag 400
If a plastic transmitter housing is permanently exposed to certain steam and air mixtures, this
can damage the housing.
‣
If you are unsure, please contact your Endress+Hauser Sales Center for clarification.
‣
If used in an approval-related area, observe the information on the nameplate.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet stateof-the-art safety requirements, has been tested, and left the factory in a condition in which it
is safe to operate.
Proline Promag Incoming acceptance and product identification
Endress+Hauser 9
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms
this by affixing the CE mark to the device.
2.6 IT security
We only provide a warranty if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
3 Incoming acceptance and product identification
3.1 Incoming acceptance
A0028673
1
2
1
2
A0029314
Are the order codes on
the delivery note (1)
and the product sticker
(2) identical?
A0029315
A0028673
A0029316
Are the goods
undamaged?
Incoming acceptance and product identification Proline Promag
10 Endress+Hauser
A0028673
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
A0029317
Do the nameplate data
match the ordering
information on the
delivery note?
A0028673
A0029318
Is the CD-ROM with the
Technical
Documentation
(depends on device
version) and documents
present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery! The
Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App.
3.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App or
scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations
App: all the information for the measuring device is displayed.
Proline Promag Storage and transport
Endress+Hauser 11
Order code:
Ext. ord. cd.:
Ser. no.:
Order code:
Ext. ord. cd.:
Ser. no.:
1
2
3
4
A0030196
1 Example of a nameplate
1 Order code
2 Serial number (Ser. no.)
3 Extended order code (Ext. ord. cd.)
4 2-D matrix code (QR code)
For detailed information on the breakdown of the specifications on the nameplate, see
the Operating Instructions for the device .
4 Storage and transport
4.1 Storage conditions
Observe the following notes for storage:
‣
Store in the original packaging to ensure protection from shock.
‣
Do not remove protective covers or protective caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the measuring
tube.
‣
Protect from direct sunlight to avoid unacceptably high surface temperatures.
‣
Select a storage location where moisture cannot collect in the measuring device as fungus
and bacteria infestation can damage the lining.
‣
Store in a dry and dust-free place.
‣
Do not store outdoors.
4.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
Storage and transport Proline Promag
12 Endress+Hauser
A0029252
Do not remove protective covers or caps installed on process connections. They prevent
mechanical damage to the sealing surfaces and contamination in the measuring tube.
4.2.1 Measuring devices without lifting lugs
L
WARNING
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
‣
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
A0029214
4.2.2 Measuring devices with lifting lugs
L
CAUTION
Special transportation instructions for devices with lifting lugs
‣
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
4.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise or
at both sides using a forklift.
Proline Promag Installation
Endress+Hauser 13
L
CAUTION
Risk of damaging the magnetic coil
‣
If transporting by forklift, do not lift the sensor by the metal casing.
‣
This would buckle the casing and damage the internal magnetic coils.
A0029319
5 Installation
5.1 Installation conditions
5.1.1 Mounting position
Mounting location
h
A0029343
h ≥ 2 × DN
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h ≥
5 m (16,4 ft). This precaution is to avoid low pressure and the consequent risk of damage to
the measuring tube. This measure also prevents the system losing prime.
Installation Proline Promag
14 Endress+Hauser
h
2
1
A0028981
2 Installation in a down pipe
1 Vent valve
2 Pipe siphon
h Length of down pipe
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
2 x DN³
5 x DN³
A0029257
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor according
to the flow direction.
Proline Promag Installation
Endress+Hauser 15
An optimum orientation position helps avoid gas and air accumulations and deposits in the
measuring tube.
Horizontal orientation (transmitter at top)
A0015589
1 1
A0017195
3 Promag D
1 Measuring electrodes for signal detection
1
2
3
A0029344
4 Promag E, L, P, W
1 EPD electrode for empty pipe detection
2 Measuring electrodes for signal detection
3 Reference electrode for potential equalization
1
22
A0028998
5 Promag H
1 EPD electrode for empty pipe detection
2 Measuring electrodes for signal detection
The measuring electrode plane must be horizontal. This prevents brief insulation of the two measuring electrodes by
entrained air bubbles.
Empty pipe detection (Promag E, H, L, P, W) only works if the transmitter housing is pointing upwards as otherwise
there is no guarantee that the empty pipe detection function will actually respond to a partially filled or empty
measuring tube.
Vertical orientation
A0015591
Optimum for self-emptying pipe systems.
Optimum if using empty pipe detection (Promag E, H, L, P, W).
Installation Proline Promag
16 Endress+Hauser
Inlet and outlet runs
≥ 5 x DN
≥ 2 x DN
A0028997
Promag W 400
To keep within the in-service maximum permissible errors for custody transfer no
additional requirements apply with regard to the graphic illustrated above.
For the dimensions and installation lengths of the device, see the "Technical Information"
document, "Mechanical construction" section
5.1.2 Requirements from environment and process
Ambient temperature range
For detailed information on the ambient temperature range, see the Operating
Instructions for the device.
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
Temperature tables
For detailed information on the temperature tables, see the separate document entitled
"Safety Instructions" (XA) for the device.
System pressure
A0028777
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps are
used.
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