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Profibus Proline Promag H 500
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Endress+Hauser Profibus Proline Promag H 500 Operating Instructions Manual

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BA01866D/06/EN/01.18 71402607 2018-06-01
Valid as of version
01.00.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Promag H 500 PROFIBUS DP
Electromagnetic flowmeter
Proline Promag H 500 PROFIBUS DP
• Make sure the document is stored in a safe place such that it is always available when working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these instructions.
2 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Table of contents

Table of contents

1 About this document ................ 6
1.1 Document function ..................... 6
1.2 Symbols used .......................... 6
1.2.1 Safety symbols .................. 6
1.2.2 Electrical symbols ................ 6
1.2.3 Communication symbols ........... 6
1.2.4 Tool symbols .................... 7
1.2.5 Symbols for
certain types of information ......... 7
1.2.6 Symbols in graphics ............... 7
1.3 Documentation ........................ 8
1.3.1 Standard documentation ........... 8
1.3.2 Supplementary device-dependent
documentation .................. 8
1.4 Registered trademarks ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements for the personnel ............ 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.6 IT security ........................... 11
2.7 Device-specific IT security ................ 11
2.7.1 Protecting access via hardware write
protection ..................... 11
2.7.2 Protecting access via a password .... 11
2.7.3 Access via Web server ............ 12
2.7.4 Access via service interface (CDI-
RJ45) ........................ 13
3 Product description ................ 14
3.1 Product design ........................ 14
3.1.1 Proline 500 – digital ............. 14
3.1.2 Proline 500 .................... 15
4 Incoming acceptance and product
identification ..................... 16
4.1 Incoming acceptance ................... 16
4.2 Product identification ................... 16
4.2.1 Transmitter nameplate ........... 17
4.2.2 Sensor nameplate ............... 19
4.2.3 Symbols on measuring device ...... 20
5 Storage and transport ............. 21
5.1 Storage conditions ..................... 21
5.2 Transporting the product ................ 21
5.2.1 Measuring devices without lifting
lugs ......................... 21
5.2.2 Measuring devices with lifting lugs .. 22
5.2.3 Transporting with a fork lift ........ 22
5.3 Packaging disposal ..................... 22
6 Installation ....................... 23
6.1 Installation conditions .................. 23
6.1.1 Mounting position ............... 23
6.1.2 Environment- and process-related
requirements .................. 25
6.1.3 Special mounting instructions ...... 27
6.2 Mounting the measuring device ........... 27
6.2.1 Required tools .................. 27
6.2.2 Preparing the measuring device ..... 28
6.2.3 Mounting the sensor ............. 28
6.2.4 Mounting the transmitter housing:
Proline 500 – digital ............. 30
6.2.5 Mounting the transmitter housing:
Proline 500 .................... 32
6.2.6 Turning the transmitter housing:
Proline 500 .................... 33
6.2.7 Turning the display module: Proline
500 ......................... 33
6.3 Post-installation check .................. 34
7 Electrical connection .............. 35
7.1 Connection conditions .................. 35
7.1.1 Required tools .................. 35
7.1.2 Requirements for connecting cable ... 35
7.1.3 Terminal assignment ............. 39
7.1.4 Shielding and grounding .......... 40
7.1.5 Preparing the measuring device ..... 41
7.1.6 Preparing the connecting cable:
Proline 500 – digital ............. 42
7.1.7 Preparing the connecting cable:
Proline 500 .................... 42
7.2 Connecting the measuring device: Proline
500 - digital ......................... 44
7.2.1 Connecting the connecting cable .... 44
7.2.2 Connecting the signal cable and the
supply voltage cable ............. 49
7.3 Connecting the measuring device: Proline
500 ................................ 51
7.3.1 Connecting the connecting cable .... 51
7.4 Ensuring potential equalization ........... 53
7.4.1 Requirements .................. 53
7.4.2 Connection example, standard
scenario ...................... 54
7.4.3 Connection example in special
situations ..................... 54
7.5 Special connection instructions ............ 55
7.5.1 Connection examples ............. 55
7.6 Hardware settings ..................... 58
7.6.1 Setting the device address ......... 58
7.6.2 Enabling the terminating resistor .... 60
7.6.3 Activating the default IP address .... 61
7.7 Ensuring the degree of protection .......... 63
7.8 Post-connection check .................. 63
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Table of contents Proline Promag H 500 PROFIBUS DP
8 Operation options ................. 64
8.1 Overview of operation options ............ 64
8.2 Structure and function of the operating
menu .............................. 65
8.2.1 Structure of the operating menu .... 65
8.2.2 Operating philosophy ............ 66
8.3 Access to the operating menu via the local
display ............................. 67
8.3.1 Operational display .............. 67
8.3.2 Navigation view ................ 69
8.3.3 Editing view ................... 71
8.3.4 Operating elements .............. 73
8.3.5 Opening the context menu ......... 73
8.3.6 Navigating and selecting from list ... 75
8.3.7 Calling the parameter directly ...... 75
8.3.8 Calling up help text .............. 76
8.3.9 Changing the parameters ......... 76
8.3.10 User roles and related access
authorization .................. 77
8.3.11 Disabling write protection via access
code ......................... 77
8.3.12 Enabling and disabling the keypad
lock ......................... 78
8.4 Access to the operating menu via the Web
browser ............................. 78
8.4.1 Function range ................. 78
8.4.2 Prerequisites ................... 79
8.4.3 Establishing a connection ......... 80
8.4.4 Logging on .................... 82
8.4.5 User interface .................. 83
8.4.6 Disabling the Web server .......... 84
8.4.7 Logging out .................... 84
8.5 Access to the operating menu via the
operating tool ........................ 85
8.5.1 Connecting the operating tool ...... 85
8.5.2 FieldCare ..................... 88
8.5.3 DeviceCare .................... 89
9 System integration ................ 91
9.1 Overview of device description files ......... 91
9.1.1 Current version data for the device ... 91
9.1.2 Operating tools ................. 91
9.2 Device master file (GSD) ................. 91
9.2.1 Manufacturer-specific GSD ........ 92
9.2.2 Profile GSD .................... 92
9.3 Compatibility with earlier model ........... 92
9.3.1 Automatic identification (factory
setting) ....................... 92
9.3.2 Manual setting ................. 93
9.3.3 Replacing the measuring devices
without changing the GSD file or
restarting the controller ........... 93
9.4 Using the GSD modules of the previous
model .............................. 94
9.4.1 Using the CONTROL_BLOCK module
in the previous model ............ 94
9.5 Cyclic data transmission ................ 96
9.5.1 Block model ................... 96
9.5.2 Description of the modules ........ 96
9.6 Address shifting configuration ........... 102
9.6.1 Function description ............ 102
9.6.2 Structure ..................... 102
9.6.3 Configuring address shifting ...... 103
9.6.4 Accessing data via PROFIBUS DP ... 103
10 Commissioning .................. 105
10.1 Function check ...................... 105
10.2 Switching on the measuring device ........ 105
10.3 Connecting via FieldCare ............... 105
10.4 Configuring the device address via software . 105
10.4.1 PROFIBUS network ............. 105
10.5 Setting the operating language ........... 105
10.6 Configuring the measuring device ........ 106
10.6.1 Defining the tag name ........... 107
10.6.2 Setting the system units ......... 108
10.6.3 Configuring communication
interface ..................... 109
10.6.4 Configuring the analog inputs ..... 111
10.6.5 Displaying the I/O configuration ... 111
10.6.6 Configuring the current input ..... 112
10.6.7 Configuring the status input ...... 113
10.6.8 Configuring the current output .... 114
10.6.9 Configuring the pulse/frequency/
switch output ................. 117
10.6.10 Configuring the relay output ...... 123
10.6.11 Configuring the local display ...... 125
10.6.12 Configuring the low flow cut off .... 127
10.6.13 Configuring empty pipe detection .. 129
10.7 Advanced settings .................... 130
10.7.1 Carrying out a sensor adjustment ... 131
10.7.2 Configuring the totalizer ......... 131
10.7.3 Carrying out additional display
configurations ................. 133
10.7.4 Performing electrode cleaning ..... 136
10.7.5 WLAN configuration ............ 137
10.7.6 Configuration management ....... 138
10.7.7 Using parameters for device
administration ................ 140
10.8 Simulation .......................... 141
10.9 Protecting settings from unauthorized
access ............................. 144
10.9.1 Write protection via access code ... 144
10.9.2 Write protection via write protection
switch ....................... 146
11 Operation ....................... 148
11.1 Reading the device locking status ......... 148
11.2 Adjusting the operating language ......... 148
11.3 Configuring the display ................ 148
11.4 Reading measured values ............... 148
11.4.1 "Process variables" submenu ....... 149
11.4.2 Totalizer ..................... 150
11.4.3 "Input values" submenu .......... 151
11.4.4 Output values ................. 152
11.5 Adapting the measuring device to the process
conditions .......................... 154
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Proline Promag H 500 PROFIBUS DP Table of contents
11.6 Performing a totalizer reset ............. 154
11.7 Showing data logging ................. 155
12 Diagnostics and troubleshooting .. 158
12.1 General troubleshooting ................ 158
12.2 Diagnostic information via light emitting
diodes ............................. 161
12.2.1 Transmitter ................... 161
12.2.2 Sensor connection housing ....... 162
12.3 Diagnostic information on local display ..... 164
12.3.1 Diagnostic message ............. 164
12.3.2 Calling up remedial measures ..... 166
12.4 Diagnostic information in the Web browser . 166
12.4.1 Diagnostic options .............. 166
12.4.2 Calling up remedy information .... 167
12.5 Diagnostic information in FieldCare or
DeviceCare ......................... 167
12.5.1 Diagnostic options .............. 167
12.5.2 Calling up remedy information .... 168
12.6 Adapting the diagnostic information ...... 169
12.6.1 Adapting the diagnostic behavior ... 169
12.7 Overview of diagnostic information ....... 172
12.7.1 Diagnostic of sensor ............ 172
12.7.2 Diagnostic of electronic .......... 174
12.7.3 Diagnostic of configuration ....... 182
12.7.4 Diagnostic of process ............ 191
12.8 Pending diagnostic events .............. 194
12.9 Diagnostic list ....................... 195
12.10 Event logbook ....................... 195
12.10.1 Reading out the event logbook ..... 195
12.10.2 Filtering the event logbook ....... 196
12.10.3 Overview of information events .... 196
12.11 Resetting the measuring device .......... 198
12.11.1 Function scope of the "Device reset"
parameter .................... 198
12.12 Device information ................... 198
12.13 Firmware history ..................... 200
15 Accessories ...................... 204
15.1 Device-specific accessories .............. 204
15.1.1 For the transmitter ............. 204
15.1.2 For the sensor ................. 205
15.2 Service-specific accessories .............. 206
15.3 System components ................... 206
16 Technical data ................... 207
16.1 Application ......................... 207
16.2 Function and system design ............. 207
16.3 Input .............................. 207
16.4 Output ............................ 211
16.5 Power supply ........................ 215
16.6 Performance characteristics ............. 216
16.7 Installation ......................... 217
16.8 Environment ........................ 217
16.9 Process ............................ 219
16.10 Mechanical construction ............... 221
16.11 Operability ......................... 225
16.12 Certificates and approvals .............. 229
16.13 Application packages .................. 231
16.14 Accessories ......................... 232
16.15 Supplementary documentation ........... 232
Index ................................. 234
13 Maintenance .................... 201
13.1 Maintenance tasks .................... 201
13.1.1 Exterior cleaning ............... 201
13.1.2 Interior cleaning ............... 201
13.1.3 Replacing seals ................ 201
13.2 Measuring and test equipment ........... 201
13.3 Endress+Hauser services ............... 201
14 Repairs .......................... 202
14.1 General notes ....................... 202
14.1.1 Repair and conversion concept ..... 202
14.1.2 Notes for repair and conversion .... 202
14.2 Spare parts ......................... 202
14.3 Endress+Hauser services ............... 202
14.4 Return ............................. 202
14.5 Disposal ........................... 203
14.5.1 Removing the measuring device .... 203
14.5.2 Disposing of the measuring device .. 203
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About this document Proline Promag H 500 PROFIBUS DP
DANGER
WARNING
CAUTION
NOTICE

1 About this document

1.1 Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2 Symbols used

1.2.1 Safety symbols

Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in personal injury.

1.2.2 Electrical symbols

Symbol Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.

1.2.3 Communication symbols

Symbol Meaning
Wireless Local Area Network (WLAN)
Communication via a wireless, local network.
LED
Light emitting diode is off.
6 Endress+Hauser
Proline Promag H 500 PROFIBUS DP About this document
A
1.
1.
-
Symbol Meaning
LED
Light emitting diode is on.
LED
Light emitting diode is flashing.

1.2.4 Tool symbols

Symbol Meaning
Torx screwdriver
Phillips head screwdriver
Open-ended wrench

1.2.5 Symbols for certain types of information

Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation.
Reference to page.
Reference to graphic.
Notice or individual step to be observed.
, 2., 3.… Series of steps.
Result of a step.
Help in the event of a problem.
Visual inspection.

1.2.6 Symbols in graphics

Symbol Meaning
1, 2, 3, ... Item numbers
, 2., 3., … Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
Hazardous area
Endress+Hauser 7
About this document Proline Promag H 500 PROFIBUS DP
.
Symbol Meaning
Safe area (non-hazardous area)
Flow direction

1.3 Documentation

For an overview of the scope of the associated Technical Documentation, refer to the following:
• W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number from nameplate
• Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2D matrix code (QR code) on the nameplate
Detailed list of the individual documents along with the documentation code →  232

1.3.1 Standard documentation

Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides an overview of the accessories and other products that can be ordered for the device.
Sensor Brief Operating Instructions Guides you quickly to the 1st measured value - Part 1
The Sensor Brief Operating Instructions are aimed at specialists with responsibility for installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating Instructions
Description of Device Parameters Reference for your parameters
Guides you quickly to the 1st measured value - Part 2
The Transmitter Brief Operating Instructions are aimed at specialists with responsibility for commissioning, configuring and parameterizing the measuring device (until the first measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
The document provides a detailed explanation of each individual parameter in the Expert operating menu. The description is aimed at those who work with the device over the entire life cycle and perform specific configurations.

1.3.2 Supplementary device-dependent documentation

Additional documents are supplied depending on the device version ordered: Always comply strictly with the instructions in the supplementary documentation. The supplementary documentation is an integral part of the device documentation.

1.4 Registered trademarks

PROFIBUS®
Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany
8 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Basic safety instructions

2 Basic safety instructions

2.1 Requirements for the personnel

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task. Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
‣
supplementary documentation as well as the certificates (depending on the application). Follow instructions and comply with basic conditions.
‣
The operating personnel must fulfill the following requirements:
Are instructed and authorized according to the requirements of the task by the facility's
‣
owner-operator. Follow the instructions in this manual.
‣

2.2 Designated use

Application and media
The measuring device described in these Brief Operating Instructions is intended only for flow measurement of liquids with a minimum conductivity of 5 µS/cm.
Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Keep within the specified pressure and temperature range.
‣
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary documentation. Based on the nameplate, check whether the ordered device is permitted for the
‣
intended use in the hazardous area (e.g. explosion protection, pressure vessel safety). Use the measuring device only for media to which the process-wetted materials are
‣
sufficiently resistant. If the ambient temperature of the measuring device is outside the atmospheric
‣
temperature, it is absolutely essential to comply with the relevant basic conditions as specified in the device documentation. →  8 Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused by improper or non-designated use.
WARNING
L
Danger of breakage due to corrosive or abrasive fluids and ambient conditions!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
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Basic safety instructions Proline Promag H 500 PROFIBUS DP
NOTICE
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a burn hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.
‣
WARNING
L
Danger from medium escaping!
For device versions with a rupture disk: medium escaping under pressure can cause injury or material damage.
Take precautions to prevent injury and material damage if the rupture disk is actuated.
‣

2.3 Workplace safety

For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
Due to the increased risk of electric shock, gloves must be worn.
‣

2.4 Operational safety

Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.
10 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Basic safety instructions
It meets general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

2.6 IT security

Our warranty is valid only if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the settings.
IT security measures, which provide additional protection for the device and associated data transfer, must be implemented by the operators themselves in line with their security standards.

2.7 Device-specific IT security

The device offers a range of specific functions to support protective measures on the operator's side. These functions can be configured by the user and guarantee greater in­operation safety if used correctly. An overview of the most important functions is provided in the following section.
Function/interface Factory setting Recommendation
Write protection via hardware write protection switch →  11
Access code (also applies for Web server login or FieldCare connection) →  12
WLAN (order option in display module)
WLAN security mode Enabled (WPA2-
WLAN passphrase (password) →  12
WLAN mode Access Point On an individual basis following risk
Web server→  12 Enabled. On an individual basis following risk
CDI-RJ45 service interface →  13 – On an individual basis following risk
Not enabled. On an individual basis following risk
assessment.
Not enabled (0000).
Enabled. On an individual basis following risk
PSK)
Serial number Assign a customized access code during
Assign a customized access code during commissioning.
assessment.
Do not change.
commissioning.
assessment.
assessment.
assessment.

2.7.1 Protecting access via hardware write protection

Write access to the device parameters via the local display, Web browser or operating tool (e.g. FieldCare, DeviceCare) can be disabled via a write protection switch (DIP switch on the motherboard). When hardware write protection is enabled, only read access to the parameters is possible.
Hardware write protection is disabled when the device is delivered →  146.

2.7.2 Protecting access via a password

Different passwords are available to protect write access to the device parameters or access to the device via the WLAN interface.
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Basic safety instructions Proline Promag H 500 PROFIBUS DP
• User-specific access code Protect write access to the device parameters via the local display, Web browser or operating tool (e.g. FieldCare, DeviceCare). Access authorization is clearly regulated through the use of a user-specific access code.
• WLAN passphrase The network key protects a connection between an operating unit (e.g. notebook or tablet) and the device via the WLAN interface which can be ordered as an option.
• Infrastructure mode When the device is operated in infrastructure mode, the WLAN passphrase corresponds to the WLAN passphrase configured on the operator side.
User-specific access code
Write access to the device parameters via the local display, Web browser or operating tool (e.g. FieldCare, DeviceCare) can be protected by the modifiable, user-specific access code (→  144).
When the device is delivered, the device does not have an access code and is equivalent to 0000 (open).
WLAN passphrase: Operation as WLAN access point
A connection between an operating unit (e.g. notebook or tablet) and the device via the WLAN interface (→  86), which can be ordered as an optional extra, is protected by the network key. The WLAN authentication of the network key complies with the IEEE 802.11 standard.
When the device is delivered, the network key is pre-defined depending on the device. It can be changed via the WLAN settings submenu in the WLAN passphrase parameter (→  138).
Infrastructure mode
A connection between the device and WLAN access point is protected by means of an SSID and passphrase on the system side. Please contact the relevant system administrator for access.
General notes on the use of passwords
• The access code and network key supplied with the device should be changed during commissioning.
• Follow the general rules for generating a secure password when defining and managing the access code or network key.
• The user is responsible for the management and careful handling of the access code and network key.
• For information on configuring the access code or on what to do if you lose the password, see the "Write protection via access code" section →  144

2.7.3 Access via Web server

The device can be operated and configured via a Web browser with the integrated Web server (→  78). The connection is via the service interface (CDI-RJ45) or the WLAN interface.
The Web server is enabled when the device is delivered. The Web server can be disabled if necessary (e.g. after commissioning) via the Web server functionality parameter.
The device and status information can be hidden on the login page. This prevents unauthorized access to the information.
For detailed information on device parameters, see: The "Description of Device Parameters" document →  232.
12 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Basic safety instructions

2.7.4 Access via service interface (CDI-RJ45)

The device can be connected to a network via the service interface (CDI-RJ45). Device­specific functions guarantee the secure operation of the device in a network.
The use of relevant industrial standards and guidelines that have been defined by national and international safety committees, such as IEC/ISA62443 or the IEEE, is recommended. This includes organizational security measures such as the assignment of access authorization as well as technical measures such as network segmentation.
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Product description Proline Promag H 500 PROFIBUS DP
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3 Product description

The measuring system consists of a transmitter and a sensor. The transmitter and sensor are mounted in physically separate locations. They are interconnected by connecting cables.

3.1 Product design

Two versions of the transmitter are available.

3.1.1 Proline 500 – digital

Signal transmission: digital Order code for "Integrated ISEM electronics", option A "Sensor"
For use in applications not required to meet special requirements due to ambient or operating conditions.
As the electronics are located in the sensor, the device is ideal: For simple transmitter replacement.
• A standard cable can be used as the connecting cable.
• Not sensitive to external EMC interference.
 1 Important components of a measuring device
1 Electronics compartment cover 2 Display module 3 Transmitter housing 4 Sensor connection housing with integrated ISEM electronics: connecting cable connection 5 Sensor
A0029593
14 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Product description
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l
i
v
e
4
7
Nicht unter Spannung öffnen Do not open when energized Ne pas ouvrir sous tension
Power
I/O
N
i
c
h
t
u
n
t
e
r
a
r
e
ö f
f
n e
n
D
i
s
p
l
a
y
+
E
ESC
–
1
2
3
5
6

3.1.2 Proline 500

Signal transmission: analog Order code for "Integrated ISEM electronics", option B "Transmitter"
For use in applications required to meet special requirements due to ambient or operating conditions.
As the electronics are located in the transmitter, the device is ideal in the event of:
• Sensor operation in underground installations.
• Permanent sensor immersion in water.
 2 Important components of a measuring device
A0029589
1 Connection compartment cover 2 Display module 3 Transmitter housing with integrated ISEM electronics 4 Electronics compartment cover 5 Sensor 6 Sensor connection housing: connecting cable connection 7 Connection compartment cover: connecting cable connection
Endress+Hauser 15

Incoming acceptance and product identification Proline Promag H 500 PROFIBUS DP

1 2
1 2
Order code: Ser. no.: Ext. ord. cd.:
i
i
Date:
4 Incoming acceptance and product
identification

4.1 Incoming acceptance

Are the order codes on the delivery note (1) and the product sticker (2) identical?
Are the goods undamaged?
Do the nameplate data match the ordering information on the delivery note?
Is the document folder present with accompanying documents? Is the optional CD-ROM with the Technical Documentation present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App, see the "Product identification" section →  17.

4.2 Product identification

The following options are available for identification of the device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in the W@M Device Viewer (www.endress.com/deviceviewer): All information about the device is displayed.
• Enter the serial number from nameplates in the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate using the Endress+Hauser Operations App: All information about the device is displayed.
16 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Incoming acceptance and product identification
Order code: Ser. no.: Ext. ord. cd.:
i
i
Date:
1
4
5
6
7
891012
2
13
11
3
For an overview of the scope of the associated Technical Documentation, refer to the following:
• The "Additional standard documentation on the device"→  8 and "Supplementary device-dependent documentation"→  8 sections
• The W@M Device Viewer: enter the serial number from the nameplate (www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate.

4.2.1 Transmitter nameplate

Proline 500 – digital
 3 Example of a transmitter nameplate
1 Name of the transmitter 2 Manufacturing location 3 Space for approvals: use in hazardous areas 4 Degree of protection 5 Electrical connection data: available inputs and outputs 6 Permitted ambient temperature (Ta)
7 2-D matrix code 8 Space for approvals and certificates: e.g. CE mark, C-Tick 9 Permitted temperature range for cable 10 Manufacturing date: year-month 11 Firmware version (FW) and device revision (Dev.Rev.) from the factory 12 Document number of safety-related supplementary documentation 13 Space for additional information in the case of special products 14 Available inputs and outputs, supply voltage 15 Electrical connection data: supply voltage 16 Extended order code (ext. ord. cd.) 17 Serial number (ser. no.) 18 Order code
A0029194
Endress+Hauser 17
Incoming acceptance and product identification Proline Promag H 500 PROFIBUS DP
Order code: Ser. no.: Ext. ord. cd.:
i
i
Date:
1 2 3 4 5
6
7
8
9
13 12 1011
Proline 500
 4 Example of a transmitter nameplate
1 Manufacturing location 2 Name of the transmitter 3 Order code 4 Serial number (ser. no.) 5 Extended order code (ext. ord. cd.) 6 Degree of protection 7 Space for approvals: use in hazardous areas 8 Electrical connection data: available inputs and outputs 9 2-D matrix code 10 Manufacturing date: year-month 11 Document number of safety-related supplementary documentation 12 Space for approvals and certificates: e.g. CE mark, C-Tick 13 Space for degree of protection of connection and electronics compartment when used in hazardous areas 14 Firmware version (FW) and device revision (Dev.Rev.) from the factory 15 Space for additional information in the case of special products 16 Permitted temperature range for cable 17 Permitted ambient temperature (Ta)
18 Information on cable gland 19 Available inputs and outputs, supply voltage 20 Electrical connection data: supply voltage
A0029192
18 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Incoming acceptance and product identification
Order code: Ser. no.: Ext. ord. cd.:
i
i
Date:
1
3 4 5
6
2
7
8
9
1112 10

4.2.2 Sensor nameplate

A0029204
 5 Example of sensor nameplate
1 Name of the sensor 2 Manufacturing location 3 Order code 4 Serial number (ser. no.) 5 Extended order code (Ext. ord. cd.) 6 Flow; nominal diameter of the sensor; pressure rating; nominal pressure; system pressure; fluid temperature
range; material of liner and electrodes 7 Approval information for explosion protection, Pressure Equipment Directive and degree of protection 8 Flow direction 9 2-D matrix code 10 Manufacturing date: year-month 11 Document number of safety-related supplementary documentation →  232 12 CE mark, C-Tick 13 Permitted ambient temperature (Ta)
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are always listed.
• Of the optional specifications (optional features), only the safety and approval­related specifications are listed (e.g. LA). If other optional specifications are also ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE +).
Endress+Hauser 19
Incoming acceptance and product identification Proline Promag H 500 PROFIBUS DP

4.2.3 Symbols on measuring device

Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
20 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Storage and transport

5 Storage and transport

5.1 Storage conditions

Observe the following notes for storage:
Store in the original packaging to ensure protection from shock.
‣
Do not remove protective covers or protective caps installed on process connections.
‣
They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube. Protect from direct sunlight to avoid unacceptably high surface temperatures.
‣
Select a storage location where moisture cannot collect in the measuring device as
‣
fungus and bacteria infestation can damage the lining. Store in a dry and dust-free place.
‣
Do not store outdoors.
‣
Storage temperature→  218

5.2 Transporting the product

Transport the measuring device to the measuring point in the original packaging.
A0029252
Do not remove protective covers or caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

5.2.1 Measuring devices without lifting lugs

WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0029214
Endress+Hauser 21
Storage and transport Proline Promag H 500 PROFIBUS DP

5.2.2 Measuring devices with lifting lugs

CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣

5.2.3 Transporting with a fork lift

If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise or at both sides using a forklift.
CAUTION
L
Risk of damaging the magnetic coil
If transporting by forklift, do not lift the sensor by the metal casing.
‣
This would buckle the casing and damage the internal magnetic coils.
‣

5.3 Packaging disposal

All packaging materials are environmentally friendly and 100 % recyclable:
• Outer packaging of device Polymer stretch wrap that complies with EU Directive 2002/95/EC (RoHS)
• Packaging – Wooden crate treated in accordance with ISPM 15 standard, confirmed by IPPC logo – Cardboard box in accordance with European packaging guideline 94/62EC,
recyclability confirmed by Resy symbol
• Carrying and securing materials – Disposable plastic pallet – Plastic straps – Plastic adhesive strips
• Filler material Paper pads
A0029319
22 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Installation
h
h
2
1
2 x DN³
5 x DN³

6 Installation

6.1 Installation conditions

6.1.1 Mounting position

Mounting location
A0029343
Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the next pipe elbow: h ≥ 2 × DN
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h ≥ 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to the measuring tube. This measure also prevents the system losing prime.
A0028981
 6 Installation in a down pipe
1 Vent valve 2 Pipe siphon h Length of down pipe
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
Endress+Hauser 23
A0029257
Installation Proline Promag H 500 PROFIBUS DP
1
22
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping).
Orientation Recommendation
A Vertical orientation
A0015591
B Horizontal orientation, transmitter at
top
C Horizontal orientation, transmitter at
bottom
D Horizontal orientation, transmitter at
side
A0015589
A0015590
A0015592
1)
2) 3)
1) Applications with low process temperatures may decrease the ambient temperature. To maintain the
minimum ambient temperature for the transmitter, this orientation is recommended.
2) Applications with high process temperatures may increase the ambient temperature. To maintain the
maximum ambient temperature for the transmitter, this orientation is recommended.
3) To prevent the electronics module from overheating in the case of a sharp rise in temperature (e.g. CIP or
SIP processes), install the device with the transmitter component pointing downwards.
Horizontal
• Ideally, the measuring electrode plane should be horizontal. This prevents brief insulation of the two measuring electrodes by entrained air bubbles.
• Empty pipe detection only works if the transmitter housing is pointing upwards as otherwise there is no guarantee that the empty pipe detection function will actually respond to a partially filled or empty measuring tube.
A0028998
1 EPD electrode for empty pipe detection (available from DN > 15 mm (¹⁄₂ in)) 2 Measuring electrodes for signal detection
Measuring devices with a nominal diameter < DN 15 mm (¹⁄₂ in) do not have an EPD electrode. In this case, empty pipe detection is performed via the measuring electrodes.
Inlet and outlet runs
If possible, install the sensor upstream from fittings such as valves, T-pieces or elbows.
Observe the following inlet and outlet runs to comply with accuracy specifications:
24 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Installation
≥ 5 × DN
≥ 2 × DN
A0028997
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical Information" document, "Mechanical construction" section.

6.1.2 Environment- and process-related requirements

Ambient temperature range
Transmitter • Standard: –40 to +60 °C (–40 to +140 °F)
• Optional: –50 to +60 °C (–58 to +140 °F) (order code for "Test, certificate", option JN "Ambient temperature of transmitter –50 °C (– 58 °F)")
Local display –20 to +60 °C (–4 to +140 °F), the readability of the display may be
impaired at temperatures outside the temperature range.
Sensor –20 to +60 °C (–4 to +140 °F)
Liner Do not exceed or fall below the permitted temperature range of the liner .
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
System pressure
A0028777
Never install the sensor on the pump suction side in order to avoid the risk of low pressure, and thus damage to the liner.
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps are used.
• Information on the liner's resistance to partial vacuum →  220
• Information on the shock resistance of the measuring system →  218
• Information on the vibration resistance of the measuring system →  218
Endress+Hauser 25
Installation Proline Promag H 500 PROFIBUS DP
L
100
10
0.5
d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
Vibrations
A0029004
 7 Measures to avoid device vibrations (L > 10 m (33 ft))
In the event of very strong vibrations, the pipe and sensor must be supported and fixed.
• Information on the shock resistance of the measuring system →  218
• Information on the vibration resistance of the measuring system →  218
Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger-diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders.
• The nomogram only applies to liquids with a viscosity similar to that of water.
• If the medium has a high viscosity, a larger measuring tube diameter can be considered in order to reduce pressure loss.
1. Calculate the ratio of the diameters d/D.
2. From the nomogram read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/D ratio.
A0029002
26 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Installation
213 (8.4)
39 (1.5)
243 (9.6)
203 (8.0)
146 (5.75)
48 (1.9)
12 (0.47)
280 (11.0) 255 (10.0)
134 (5.3)
30 (1.18)

6.1.3 Special mounting instructions

Protective cover
A0029552
 8 Weather protection cover for Proline 500 – digital
 9 Weather protection cover for Proline 500

6.2 Mounting the measuring device

6.2.1 Required tools

For transmitter
For mounting on a post:
• Proline 500 – digital transmitter – Open-ended wrench AF 10 – Torx screwdriver TX 25
• Proline 500 transmitter Open-ended wrench AF 13
For wall mounting: Drill with drill bit ⌀ 6.0 mm
For sensor
For flanges and other process connections: Corresponding mounting tools
A0029553
Endress+Hauser 27
Installation Proline Promag H 500 PROFIBUS DP

6.2.2 Preparing the measuring device

1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.

6.2.3 Mounting the sensor

WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping. Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the sensor matches the flow direction of the medium.
2. To ensure compliance with device specifications, install the measuring device between the pipe flanges in a way that it is centered in the measurement section.
3. Install the measuring device or turn the transmitter housing so that the cable entries do not point upwards.
A0029263
The sensor is supplied to order, with or without pre-installed process connections. Pre­installed process connections are firmly secured to the sensor by 4 or 6 hexagonal-headed bolts.
Depending on the application and pipe length:
‣
Support the sensor or secure it additionally.
If using plastic process connections:
‣
It is absolutely essential to secure the sensor.
An appropriate wall mounting kit can be ordered separately as an accessory from Endress+Hauser →  232.
Welding the sensor into the pipe (welding connections)
WARNING
L
Risk of destroying the electronics!
Make sure that the welding system is not grounded via the sensor or transmitter.
‣
1. Tack-weld the sensor to secure it in the pipe. A suitable welding aid can be ordered separately as an accessory →  232.
2. Release the screws on the process connection flange and remove the sensor, along with the seal, from the pipe.
3. Weld the process connection into the pipe.
28 Endress+Hauser
Proline Promag H 500 PROFIBUS DP Installation
4. Reinstall the sensor in the pipe, and in doing so make sure that the seal is clean and in the right position.
If thin-walled pipes carrying food are welded correctly:
‣
Disassemble the sensor and seal even if the seal is not damaged by the heat when mounted.
It must be possible to open the pipe by at least 8 mm (0.31 in) to permit disassembly.
Mounting the seals
Comply with the following instructions when installing seals:
1. In the case of metal process connections, the screws must be tightened securely. The process connection forms a metal connection with the sensor, which ensures a defined compression of the seal.
2. In the case of plastic process connections, observe the maximum torques for lubricated threads: 7 Nm (5.2 lbf ft); always insert a seal between the connection and the counterflange in the case of plastic flanges.
3. Depending on the application the seals should be replaced periodically, particularly if gasket seals are used (aseptic version)! The interval between changes depends on the frequency of the cleaning cycles, the cleaning temperature and the medium temperature. Replacement seals can be ordered as an accessory →  232.
Mounting grounding rings (DN 2 to 25 (1/12 to 1"))
Pay attention to the information on potential equalization .
In the case of plastic process connections (e.g. flange connections or adhesive fittings), additional ground rings must be used to ensure potential matching between the sensor and the medium. If grounding rings are not installed, this can affect the measuring accuracy or cause the destruction of the sensor as a result of the electrochemical decomposition of the electrodes.
• Depending on the option ordered, plastic disks are used instead of grounding rings on some process connections. These plastic disks only act as "spacers" and do not have any potential matching function. Furthermore, they also perform a significant sealing function at the sensor/process connection interface. Therefore, in the case of process connections without metal grounding rings, these plastic disks/seals should never be removed and should always be installed!
• Grounding rings can be ordered separately as an accessory from Endress+Hauser →  232. When ordering make sure that the grounding rings are compatible with the material used for the electrodes, as otherwise there is the danger that the electrodes could be destroyed by electrochemical corrosion! Material specifications →  224.
• Grounding rings, including seals, are mounted inside the process connections. Therefore the installation length is not affected.
Endress+Hauser 29
Installation Proline Promag H 500 PROFIBUS DP
1
3
2
4
2
A0028971
 10 Installing grounding rings
1 Hexagonal-headed bolts of process connection 2 O-ring seals 3 Grounding ring or plastic disk (spacer) 4 Sensor
1. Release the 4 or 6 hexagonal-headed bolts (1) and remove the process connection from the sensor (4).
2. Remove the plastic disk (3), along with the two O-ring seals (2), from the process connection.
3. Place the first O-ring seal (2) back into the groove of the process connection.
4. Fit the metal grounding ring (3) in the process connection as illustrated.
5. Place the second O-ring seal (2) into the groove of the grounding ring.
6. Mount the process connection back on the sensor. When doing so, make sure to observe the maximum screw tightening torques for lubricated threads: 7 Nm (5.2 lbf ft)

6.2.4 Mounting the transmitter housing: Proline 500 – digital

CAUTION
L
Ambient temperature too high!
Danger of electronics overheating and housing deformation.
Do not exceed the permitted maximum ambient temperature →  25.
‣
If operating outdoors: Avoid direct sunlight and exposure to weathering, particularly in
‣
warm climatic regions.
CAUTION
L
Excessive force can damage the housing!
Avoid excessive mechanical stress.
‣
The transmitter can be mounted in the following ways:
• Post mounting
• Wall mounting
Post mounting
WARNING
L
Excessive tightening torque applied to the fixing screws!
Risk of damaging the plastic transmitter.
Tighten the fixing screws as per the tightening torque: 2 Nm (1.5 lbf ft)
‣
30 Endress+Hauser
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