Endress+Hauser PMP75 Operating Manual

BA00295P/00/EN/18.16 71335661

valid from Software version

04.01.zz

Products Solutions Services

Operating Instructions

Cerabar S PMC71, PMP71, PMP75

Process pressure measurement

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

Order code:

Ext. ord. cd.:

Ser. no.:

www.endress.com/deviceviewer

Endress+Hauser Operations App

XXXXXXXXXXXX

XXXXX-XXXXXX

XXX.XXXX.XX

Serial number

A0023555

Make sure the document is stored in a safe place such that it is always available when working on or with the device. To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures. The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these Instructions.

2 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

Table of contents

1 Document information . . . . . . . . . . . . . . 4

1.1 Document function . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . 6

1.5 Turn down calculation . . . . . . . . . . . . . . . . . . . . . . . 7

2 Basic safety instructions . . . . . . . . . . . . . 8

2.1 Requirements concerning the staff . . . . . . . . . . . . . 8

2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Hazardous area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Identification . . . . . . . . . . . . . . . . . . . . . 10

3.1 Product identification . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Device designation . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 Certificates and approvals . . . . . . . . . . . . . . . . . . 12

4 Installation . . . . . . . . . . . . . . . . . . . . . . . 13

7.8 Scaling the OUT value . . . . . . . . . . . . . . . . . . . . . . 72

7.9 System units (SET UNIT TO BUS) . . . . . . . . . . . . . 73

8 Maintenance . . . . . . . . . . . . . . . . . . . . . 74

8.1 Cleaning instructions . . . . . . . . . . . . . . . . . . . . . . . 74

8.2 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

9 Troubleshooting . . . . . . . . . . . . . . . . . . 75

9.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

9.2 Response of outputs to errors . . . . . . . . . . . . . . . . 83

9.3 Confirming messages . . . . . . . . . . . . . . . . . . . . . . . 85

9.4 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

9.5 Repair of Ex-certified devices . . . . . . . . . . . . . . . . 86

9.6 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

9.7 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

9.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

9.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

9.10 Hardware history . . . . . . . . . . . . . . . . . . . . . . . . . . 87

10 Technical data . . . . . . . . . . . . . . . . . . . . 88

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

4.1 Incoming acceptance, transport, storage . . . . . . 13

4.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . 13

4.3 General installation instructions . . . . . . . . . . . . . 14

4.4 Installation instructions . . . . . . . . . . . . . . . . . . . . 14

4.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . 25

5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . 26

5.2 Connecting the measuring unit . . . . . . . . . . . . . . 27

5.3 Overvoltage protection (optional) . . . . . . . . . . . . 28

5.4 Post-connection check . . . . . . . . . . . . . . . . . . . . . 28

6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . 29

6.1 Onsite display (optional) . . . . . . . . . . . . . . . . . . . 29

6.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . 30

6.3 PROFIBUS PA communication protocol . . . . . . . 33

6.4 Onsite operation – onsite display connected . . . 53

6.5 Endress+Hauser operating program . . . . . . . . . . 56

6.6 HistoROM®/M-DAT (optional) . . . . . . . . . . . . . . 56

6.7 Locking/unlocking operation . . . . . . . . . . . . . . . 59

6.8 Factory setting (reset) . . . . . . . . . . . . . . . . . . . . . 60

7 Commissioning. . . . . . . . . . . . . . . . . . . . 62

7.1 Configuring messages . . . . . . . . . . . . . . . . . . . . . 62

7.2 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

7.3 Commissioning via Class 2 master (FieldCare) . 63

7.4 Selecting language and measuring mode . . . . . 63

7.5 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . 65

7.6 Pressure measurement . . . . . . . . . . . . . . . . . . . . . 66

7.7 Level measurement . . . . . . . . . . . . . . . . . . . . . . . . 68

Endress+Hauser 3

Document information Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

DANGER

WARNING

CAUTION

NOTICE

)

1 Document information

1.1 Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2 Symbols used

1.2.1 Safety symbols

Symbol Meaning

DANGER!

A0011189-DE

A0011190-DE

A0011191-DE

A0011192-DE

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in seriousor fatal injury.

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in seriousor fatal injury.

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minoror medium injury.

NOTICE!

This symbol contains information on procedures and other facts which do not result in personalinjury.

1.2.2 Electrical symbols

Symbol Meaning Symbol Meaning

Direct current Alternating current

Direct current and alternating current Ground connection

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

1.2.3 Tool symbols

Symbol Meaning

Allen key

A0011221

Hexagon wrench

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.

Equipotential connection

A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice.

A0011222

4 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Document information

,…,

1.2.4 Symbols for certain types of information

Symbol Meaning

Permitted

Indicates procedures, processes or actions that are permitted.

A0011182

Forbidden

Indicates procedures, processes or actions that are forbidden.

A0011184

Tip

Indicates additional information.

A0011193

Reference to documentation

A0028658

Reference to page

A0028659

Reference to graphic

A0028660

Series of steps

A0031595

Result of a sequence of actions

A0018343

Visual inspection

A0028673

1.2.5 Symbols in graphics

Symbol Meaning

1, 2, 3, 4, ... Item numbers

Series of steps

A0031595

A, B, C, D, ... Views

1.2.6 Symbols at the device

Symbol Meaning

Safety instructions

Observe the safety instructions contained in the associated Operating Instructions.

A0019159

1.3 Registered trademarks

KALREZ, VITON, TEFLON Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP Registered trademark of Ladish & Co., Inc., Kenosha, USA

PROFIBUS PA Trademark of the PROFIBUS User Organization, Karlsruhe, Germany

GORE-TEX Registered trademarks of W.L. Gore & Associates, Inc., USA

Endress+Hauser 5

Document information Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

URL OPLMWP

LRL

LRV

URV

1.4 Terms and abbreviations

A0029505

Position Term/Abbreviation Explanation

1 OPL The OPL (over pressure limit = sensor overload limit) for the sensors

depends on the lowest-rated element, with regard to pressure, of the selected components, i.e. the process connection must be taken into consideration in addition to the measuring cell. Also observe pressuretemperature dependency. For the relevant standards and additional notes, see technical information. The OPL may be applied for a limited time period.

2 MWP The MWP (maximum working pressure) for the sensors depends on the

lowest-rated element, with regard to pressure, of the selected components, i.e. the process connection has to be taken into consideration in addition to the measuring cell. Also observe pressure-temperature dependency. For the relevant standards and additional notes, see technical information. The MWP may be applied for an unlimited time.

3Maximum sensor

measuring range

4 Calibrated/Adjusted

measuring span

p - Pressure

- LRL Lower range limit

-URL Upper range limit

- LRV Lower range value

-URV Upper range value

-TD Turn down

Range between LRL and URL This span is the maximum calibratable/adjustable measuring span.

Range between LRV and URV Factory setting: 0...URL Other calibrated spans can be ordered with customised settings.

6 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Document information

LRV

URLURV

LRL

1 = 2

1.5 Turn down calculation

A0029545

Fig. 1:

1Calibrated/Adjusted measuring span 2Zero-based span 3Upper range limit

Example

• Sensor: 10 bar (150 psi)

• Upper range limit (URL) = 10 bar (150 psi)

Turn down (TD):

TD =

|URV - LRV|

URL

• Calibrated/Adjusted measuring span: 0...5 bar (0...75 psi)

• Lower range value (LRV) = 0 bar

• Upper range value (URV) = 5 bar (75 psi)

TD =

In this example, the TD is thus 2:1. This span is based on the zero point.

|5 bar (75 psi) - 0 bar (0 psi)|

10 bar (150 psi)

Endress+Hauser 7

Basic safety instructions Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

2 Basic safety instructions

2.1 Requirements concerning the staff

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:

•Trained, qualified specialists: must have a relevant qualification for this specific function and task

•Are authorized by the plant owner/operator

•Are familiar with federal/national regulations

•Before beginning work, the specialist staff must have read and understood the instructions in the Operating Instructions and supplementary documentation as well as in the certificates (depending on the application)

•Following instructions and basic conditions

The operating personnel must fulfill the following requirements:

•Being instructed and authorized according to the requirements of the task by the facility's owner-operator

•Following the instructions in these Operating Instructions

2.2 Designated use

The Cerabar S is a pressure transmitter for measuring pressure and level.

2.2.1 Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use. Verification for borderline cases: For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability.

2.3 Workplace safety

For work on and with the device:

•Wear the required personal protective equipment according to federal/national regulations.

•Switch off the supply voltage before connecting the device.

2.4 Operational safety

Risk of injury!

‣Operate the device in proper technical condition and fail-safe condition only. ‣The operator is responsible for interference-free operation of the device.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers:

‣If, despite this, modifications are required, consult with Endress+Hauser.

Repair

To ensure continued operational safety and reliability,

‣Carry out repairs on the device only if they are expressly permitted. ‣Observe federal/national regulations pertaining to repair of an electrical device. ‣Use original spare parts and accessories from Endress+Hauser only.

8 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Basic safety instructions

2.5 Hazardous area

To eliminate a danger for persons or for the facility when the device is used in the hazardous area (e.g. explosion protection, pressure vessel safety):

•Based on the nameplate, check whether the ordered device is permitted for the intended use in the hazardous area.

•Observe the specifications in the separate supplementary documentation that is an integral part of these Instructions.

2.6 Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the- art safety requirements, has been tested, and left the factory in a condition in which they are safe to operate. It fulfills general safety requirements and legal requirements. It also conforms to the EC directives listed in the device-specific EC declaration of conformity. Endress+Hauser confirms this fact by applying the CE mark.

Endress+Hauser 9

Identification Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

Ser. no.:

Order code: Ext. order code:

3 Identification

3.1 Product identification

The following options are available for identification of the measuring device:

•Nameplate specifications

•Order code with breakdown of the device features on the delivery note

•Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.

For an overview of the technical documentation provided, enter the serial number from the nameplates in the W@M Device Viewer (www.endress.com/deviceviewer).

3.2 Device designation

3.2.1 Nameplate

•The MWP (maximum working pressure) is specified on the nameplate. This value refers to a reference temperature of +20 °C (68°F) and may be applied to the device for an unlimited time. Observe temperature dependency of the MWP. The pressure values permitted at higher temperatures can be found in the standards EN 1092-1: 2001 Tab. 18 (With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together under 13EO in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.), ASME B 16.5a – 1998 Tab. 2-2.2 F316, ASME B 16.5a – 1998 Tab. 2.3.8 N10276, JIS B 2220.

•The test pressure corresponds to the over pressure limit (OPL) of the device = MWP x 1.5

•The Pressure Equipment Directive (2014/68/EU) uses the abbreviation "PS". The abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring device.

1) The equation does not apply for PMP71 and PMP75 with a 40 bar (600 psi) or a 100 bar (1500 psi) measuring

cell.

Aluminium and stainless steel housing (T14)

Fig. 2: Nameplate

1Device name 2Order code (for re-orders) 3Extended order code (complete) 4Technical data 5 Serial number (for identification) 6Address of manufacturer

Devices for use in hazardous areas are fitted with an additional nameplate.

10 Endress+Hauser

A0016056

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Identification

3 4

Ser. no.:

Order code: Ext. ord. cd.:

A0021222

Fig. 3: Additional nameplate

1Approval-specific information 2Document number for safety instructions or drawing number

Devices suitable for oxygen applications or with PVDF process connection are fitted with an additional nameplate.

Fig. 4: Additional nameplate

1Application limits

Hygenic stainless steel housing (T17)

Fig. 5: Nameplate

1Device name 2Address of manufacturer 3Order code (for re-orders) 4Extended order code (complete) 5 Serial number (for identification) 6Technical data 7Approval-specific information and document number for safety instructions or drawing number

A0022683

A0021552

Endress+Hauser 11

3.2.2 Identifying the sensor type

See parameter "Sensor Meas.Type" in Operating Instructions BA00296P.

Identification Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

3.3 Scope of delivery

The scope of delivery comprises:

•Cerabar S pressure transmitter

•For devices with the "HistoROM/M-DAT" option: CD-ROM with Endress+Hauser operating program

•Optional accessories

Documentation supplied:

•The Operating Instructions BA00295P and BA00296P are available via the Internet. See: www.endress.com Download.

•Brief Operating Instructions KA01022P

•Leporello KA00244P

•Final inspection report

•Also Safety Instructions with ATEX, IECEx and NEPSI devices

•Optional: factory calibration form, test certificates

3.4 Certificates and approvals

CE mark, declaration of conformity

The device is designed to meet state-of-the-art safety requirements, has been tested and left the factory in a condition in which it is safe to operate. The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.

12 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Installation

WARNING

4Installation

4.1 Incoming acceptance, transport, storage

4.1.1 Incoming acceptance

•Check the packaging and the contents for damage.

•Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

4.1.2 Transport

Incorrect transportation

Housing, diaphragm and capillaries may become damaged, and there is a risk of injury!

‣Transport the measuring device to the measuring point in its original packaging or by the

process connection (with secure transport protection for the diaphragm).

‣Follow the safety instructions and transport conditions for devices weighing more than 18

kg (39.6 lbs).

‣Do not use capillaries as a carrying aid for the diaphragm seals.

4.1.3 Storage

The device must be stored in a dry, clean area and protected against impact (EN 837-2).

Storage temperature range:

•–40 °C to +90°C (–40 °F to +194°F)

•Onsite display: –40 °C to +85°C (–40 °F to +185°F)

•Separate housing: –40 °C to +60°C (–40 °F to +140°F)

4.2 Installation conditions

4.2.1 Dimensions

For dimensions, please refer to "Mechanical construction" section in TI00383P.

Endress+Hauser 13

Installation Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

WARNING

NOTICE

4.3 General installation instructions

•Devices with a G 1 1/2 thread: When screwing the device into the tank, the flat seal has to be positioned on the sealing surface of the process connection. To avoid additional strain on the process isolating diaphragm, the thread should never be sealed with hemp or similar materials.

•Devices with NPT threads: –Wrap Teflon tape around the thread to seal it. –Tighten the device at the hexagonal bolt only. Do not turn at the housing. –Do not overtighten the thread when screwing. Max. torque: 20 to 30 Nm (14.75 to 22.13

lbf ft)

•For the following process connections a tightening torque of max. 40 Nm (29.50 lbf ft) is required: –Thread ISO228 G1/2 (Order option "1A" or "1B") –Thread DIN13 M20 x 1.5 (Order option "1N" or "1P")

4.3.1 Mounting sensor modules with PVDF thread

Risk of damage to process connection!

Risk of injury!

‣Sensor modules with PVDF thread must be installed with the mounting bracket provided!

Material fatigue from pressure and temperature!

Risk of injury if parts burst! The thread can become loose if exposed to high pressure and temperatures.

‣The integrity of the thread must be checked regularly and the thread may need to be re-

tightened with the maximum tightening torque of 7 Nm (5.16 lbf ft). Teflon tape is recommended for sealing the ½" NPT thread.

4.4 Installation instructions

•Due to the orientation of the Cerabar S, there may be a shift in the measured value, i.e. when the container is empty, the measured value does not display zero. You can correct this zero point shift either via the "zero" key on the electronic insert, or on the outside of the device or via the onsite display. See  ä 30, "Position of operating elements",  ä 31, "Function of operating elements" and  ä 65, "Position adjustment".

•For PMP75, please refer to  ä 17 "Installation instructions for devices with diaphragm seals – PMP75".

•To ensure optimal readability of the onsite display, it is possible to rotate the housing up to 380°. See also  ä 24, "Rotating the housing".

•Endress+Hauser offers a mounting bracket for installing on pipes or walls. See also  ä 21, "Wall and pipe mounting (optional)".

4.4.1 Installation instructions for devices without diaphragm seals –

PMP71, PMC71

Damage to the device!

If a heated Cerabar S is cooled during the cleaning process (e.g. by cold water), a vacuum develops for a short time, whereby moisture can penetrate the sensor through the pressure compensation (1).

14 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Installation

FIELDTERMINALSFIELDTERMINALS

FIELDTERMINALS

F IE

D T E R

IN A L S

FIELDTERMINALS

➀

➁

‣If this is the case, mount the Cerabar S with the pressure compensation (1) pointing

downwards.

•Keep the pressure compensation and GORE-TEX

water.

•Cerabar S devices without a diaphragm seal are mounted as per the norms for a manometer

(DIN EN 837-2). We recommend the use of shutoff devices and siphons. The orientation depends on the measuring application.

•Do not clean or touch process isolating diaphragm seals with hard or pointed objects.

•The device must be installed as follows in order to comply with the cleanability

requirements of the ASME-BPE (Part SD Cleanability):

filter (1) free from contamination and

Pressure measurement in gases

P01-PMx7xxxx-11-xx-xx-xx-001

Fig. 6: Measuring arrangement for pressure measurement in gases

1Cerabar S 2Shutoff device

Mount Cerabar S with shutoff device above the tapping point so that the condensate can flow into the process.

Endress+Hauser 15

Installation Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

➂

➀

➁

➃

➀

➁

➀

➁

Pressure measurement in steams

P01-PMx7xxxx-11-xx-xx-xx-002

Fig. 7: Measuring arrangement for pressure measurement in steams

1Cerabar S 2Shutoff device 3U-shaped siphon 4Circular siphon

•Use siphons for pressure measurement in steam. The siphon reduces the temperature to almost ambient temperature. Preferably mount the Cerabar S with the siphon below the tapping point. Advantages: –defined water column only causes minimal/negligible measured errors –only minimal/negligible thermal effects on the device Mounting above the tapping point is also possible. Pay attention to the maximum permitted ambient temperature of the transmitter!

•Fill the siphon with liquid before commissioning.

Pressure measurement in liquids

Fig. 8: Measuring arrangement for pressure measurement in liquids

1Cerabar S 2Shutoff device

P01-PMx7xxxx-11-xx-xx-xx-003

Mount Cerabar S with shutoff device below or at the same level as the tapping point.

16 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Installation

NOTICE

Level measurement

P01-PMP75xxx-11-xx-xx-xx-000

Fig. 9: Measuring arrangement for level

•Mount Cerabar S below the lowest measuring point.

•Do not mount the device at the following positions: In the fill flow, in the tank outlet or at a point in the container which could be affected by pressure pulses from an agitator.

•Do not mount the device in the suction area of a pump.

•The calibration and functional test can be carried out more easily if you mount the device after a shutoff device.

4.4.2 Installation instructions for devices with diaphragm seals –

PMP75

•Cerabar S devices with diaphragm seals are screwed in, flanged or clamped, depending on the type of diaphragm seal.

•Please note that the hydrostatic pressure of the liquid columns in the capillaries can cause zero point shift. The zero point shift can be corrected.

•Do not clean or touch the process isolating diaphragm of the diaphragm seal with hard or pointed objects.

•Do not remove process isolating diaphragm protection until shortly before installation.

Improper handling!

Damage to the device!

‣A diaphragm seal and the pressure transmitter together form a closed, oil-filled calibrated

system. The fill fluid hole is sealed and may not be opened.

‣When using a mounting bracket, sufficient strain relief must be ensured for the capillaries

in order to prevent the capillary bending down (bending radius 100 (3.94 in)).

‣Please observe the application limits of the diaphragm seal filling oil as detailed in the

Technical Information for Cerabar S TI00383P, "Planning instructions for diaphragm seal systems" section.

In order to obtain more precise measurement results and to avoid a defect in the device, mount the capillaries as follows:

‣Vibration-free (in order to avoid additional pressure fluctuations) ‣Not in the vicinity of heating or cooling lines ‣Insulate if the ambient temperature is below or above the reference temperature ‣With a bending radius of  100 mm (3.94 in). ‣Do not use the capillaries as a carrying aid for the diaphragm seals!

Endress+Hauser 17

Installation Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

FIELDTERMINALS

0.0

2.0

4.0

6.0

8.0

10.0

12.0

50 100 300 400 500 600 700 800 900 1000200

[mbar ]

abs

[m]

Vacuum application

For applications under vacuum, Endress+Hauser recommends mounting the pressure transmitter below the diaphragm seal. This prevents vacuum loading of the diaphragm seal caused by the presence of fill fluid in the capillary.

When the pressure transmitter is mounted above the diaphragm seal, the maximum height difference H1 in accordance with the illustrations below must not be exceeded.

A0020472

Fig. 10: Installation above the lower diaphragm seal

The maximum height difference depends on the density of the filling oil and the smallest ever pressure that is permitted to occur at the diaphragm seal (empty vessel), see illustration below:

Fig. 11: Diagram of maximum installation height above the lower diaphragm seal for vacuum applications depending on the pressure

AHeight difference H1 BPressure at diaphragm seal 1Low temperature oil 2Vegetable oil 3Silicone oil 4High-temperature oil 5Inert oil

at the diaphragm seal

A0023986-en

18 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Installation

ABC

+212

+176+140+104+68+32-4-40-76

+400

+350

+300

+250

+200

+150

+100

+50

-50

-100

+752

+662

+572

+482

+392

+302

+212

+122

+32

-58

-148

[°C]

[°F]

[°C][°F]

+100+80+60+40+20

-20-40-60

AC B

Mounting with temperature isolator

Endress+Hauser recommends the use of temperature isolators in the event of constant extreme medium temperatures which lead to the maximum permissible electronics temperature of +85 °C (+185°F) being exceeded. Depending on the filling oil used, diaphragm seal systems with temperature isolators can be used for maximum temperatures of up to +400 °C (+752 °F). For the temperature application limits, see technical Information, "Diaphragm seal filling oils" section. To minimize the influence of rising heat, Endress+Hauser recommends the device be mounted horizontally or with the housing pointing downwards. The additional installation height also brings about a maximum zero point shift of 21 mbar (0.315 psi) due to the hydrostatic column in the temperature isolator. You can correct this zero point shift at the device.

Fig. 12:

1Transmitter 2Insulation material

Position Insulation Ambient temperature (Ta) at transmitter Maximum process temperature (Tp)

A No insulation 60 °C (140 °F) 400 °C (752 °F)

B 30 mm (1.18 in) Insulation 80 °C (176 °F) 400 °C (752 °F)

C Maximum insulation 67 °C (153 °F) 400 °C (752 °F)

1) Process temperature: max. 400 °C (752 °F), depending on the diaphragm seal filling oil used

85 °C (185 °F) 200 °C (392 °F)

85 °C (185 °F) 300 °C (572 °F)

85 °C (185 °F) 200 °C (392 °F)

)

Endress+Hauser 19

A0032475

Installation Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

NOTICE

Insulation material

4.4.3 Seal for flange mounting

Corrupted measurement results.

The seal is not allowed to press against the process isolating diaphragm as this could affect the measurement result.

‣Ensure that the seal is not touching the process isolating diaphragm.

A0017743

Fig. 13: 1Process isolating diaphragm 2Seal

4.4.4 Installation with heat insulation – PMC71 high temperature version and PMP75

The devices must only be insulated up to a certain height. The maximum permitted insulation height is labeled on the devices and applies to an insulation material with a specific heat conductivity and to the maximum permitted ambient and process temperature (see the following table). The data were determined under the most critical application "quiescent air".

P01-PMx7xxxx-11-xx-xx-xx-010

Fig. 14: Maximum permitted insulation height, here e.g. PMC71 with flange

PMC71 PMP75

Ambient temperature (TA)  70 °C (158°F) 70 °C (158°F)

Process temperature (T

Heat conductivity insulation material

) 150 °C (302°F)  400 °C (752°F)1)

 0.04 W/(m x K)

1) Depending on the diaphragm seal filling oil used (see Technical Information TI00383P Cerabar S)

20 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Installation

122 (4.8)

52 (2.05)

86 (3.39)

70 (2.76)

140 (5.51)

158 (6.22)

175 (6.89)

ø6 (0.24)

ø42...60 (1.65...2.36)

4.4.5 Wall and pipe mounting (optional)

Endress+Hauser offers a mounting bracket for installation on pipes or walls (for pipe diameters from 1 ¼" to 2").

A0028493

Engineering unit mm (in)

Please note the following when mounting:

•Devices with capillary tubes: mount capillaries with a bending radius 100 mm (3.94 in).

•When mounting on a pipe, tighten the nuts on the bracket uniformly with a torque of at least 5 Nm (3.69 lbs ft).

Endress+Hauser 21

Installation Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

r ³ 120 (4.72)

mm (in)

4.4.6 Assembling and mounting the "separate housing" version

P01-PMx7xxxx-11-xx-xx-xx-011

Fig. 15: "Separate housing" version

1In the "separate housing" version, the sensor is supplied with process connection and cable fitted. 2Cable with connection jack 3Pressure compensation 4Plug 5Locking screw 6Housing fitted with housing adapter, included 7Mounting bracket suitable for wall and pipe mounting, included

Assembly and mounting

1.Connect plug (item 4) into the corresponding connection jack of the cable (item 2).

2.Plug the cable into the housing adapter (item 6).

3.Tighten the locking screw (item 5).

4.Mount the housing on a wall or pipe using the mounting bracket (item 7). When mounting on a pipe, tighten the nuts on the bracket uniformly with a torque of at least 5 Nm (3.69 lbf ft). Mount the cable with a bending radius (r) 120 mm (4.72 in).

22 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Installation

ø7.95 (0.31)

ø2.5 (0.1)

5 (0.2)

12 3

s1 a0.8

4.4.7 PMP71, version prepared for diaphragm seal mount – welding recommendation

A0028495

Fig. 16: Version U1: prepared for diaphragm seal mount

1Setscrew 2Bearing 3 Hole for fill fluid A1 See the "Welding recommendation" table below

Engineering unit mm (in)

Consecutive seam no.

A1 for sensors  40 bar (600 psi)

Endress+Hauser recommends welding on the diaphragm seal as follows for the "XSJ Prepared for diaphragm seal mount" version in feature 110 "Process connections" in the order code up to, and including, 40 bar (600 psi) sensors: the total welding depth of the fillet weld is 1 mm (0.04 in) with an outer diameter of 16 mm (0.63 in). Welding is performed according to the WIG method.

Sketch/welding groove shape, dimension as per DIN 8551

Information on filling

The diaphragm seal must be filled as soon as it has been welded on.

•After welded into the process connection, the sensor assembly must be properly filled with

a filling oil and sealed gas-tight with a sealing ball and lock screw. Once the diaphragm seal has been filled, at the zero point the device display should not exceed 10% of the full scale value of the cell measuring range. The internal pressure of the diaphragm seal must be corrected accordingly.

•Adjustment / calibration:

–The device is operational once it has been fully assembled. –Perform a reset. The device must then be calibrated to the process measuring range as

described in the Operating Instructions.

Base material matching Welding method

Adapter made of AISI 316L (1.4435) to be welded to diaphragm seal made of AISI 316L (1.4435 or 1.4404)

A0024811

DIN EN ISO 24063

141 PB Inert gas

Welding position

Inert gas, additives

Ar/H 95/5

Additive: ER 316L Si (1.4430)

Endress+Hauser 23

Installation Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

NOTICE

T14

T15

T17

2 3

4.4.8 Rotating the housing

The housing can be rotated up to 380° by loosening the Allen screw.

A0019996

1.T14 housing: Loosen setscrew with a 2 mm (0.08 in) Allen key. T15 andT17 housing: Loosen setscrew with a 3 mm (0.12 in) Allen key.

2.Rotate housing (max. up to 380 °).

3.Retighten setscrew with 1 Nm (0,74 lbf ft.

4.4.9 Closing the housing cover

Devices with EPDM cover seal - transmitter leakiness!

Mineral-based, animal-based or vegetable-based lubricants cause the EPDM cover seal to swell and the transmitter to become leaky.

‣The thread is coated at the factory and therefore does not require any lubrication.

The housing cover can no longer be closed.

Damaged thread!

‣When closing the housing cover, please ensure that the thread of the cover and housing

are free from dirt, e.g. sand.If you feel any resistance when closing the cover, check the thread on both again to ensure that they are free from dirt.

Close cover on a hygenic stainless steel housing (T17)

P01-PMD75xxx-17-xx-xx-xx-000

Fig. 17: Close cover

The covers for the terminal and electronics compartment are hooked into the casing and closed with a screw. These screws should be finger-tightened (2 Nm (1.48 lbf ft)) to the stop to ensure that the covers sit tightly.

24 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Installation

4.5 Post-installation check

After installing the device, carry out the following checks:

•Are all screws firmly tightened?

•Are the housing covers screwed down tight?

Endress+Hauser 25

Wiring Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

WARNING

➀

➁

➂

➃

➄

PA PA

5 Wiring

5.1 Connecting the device

Risk of electric shock!

If the operating voltage is > 35 VDC: Dangerous contact voltage at terminals.

‣In a wet environment, do not open the cover if voltage is present.

Limitation of electrical safety due to incorrect connection!

•Risk of electric shock and/or explosion in hazardous areas! In a wet environment, do not

open the cover if voltage is present.

•When using the measuring device in hazardous areas, installation must comply with the

corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings.

•Devices with integrated overvoltage protection must be earthed.

•Protective circuits against reverse polarity, HF influences and overvoltage peaks are

installed.

•The supply voltage must match the supply voltage on the nameplate. (See also  ä 10,

"Nameplate".)

•Switch off the supply voltage before connecting the device.

•Remove housing cover of the terminal compartment.

•Guide cable through the gland. For cable specification see  ä 28, "Cable specification".

•Connect device in accordance with the following diagram.

•Screw down housing cover.

•Switch on supply voltage.

P01-xMx7xxxx-04-xx-xx-xx-001

Fig. 18: Electrical connection of PROFIBUS PA

1Housing 2Internal earth terminal 3External earth terminal 4Supply voltage, for version in non-hazardous area = 9 to 32 V DC 5Devices with integrated overvoltage protection are labeled OVP (overvoltage protection) here.

Please refer also to

 ä

27, "Supply voltage".

26 Endress+Hauser

Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA Wiring

WARNING

–

bk gnye

4...20 mA

5.1.1 Connecting devices with an M12 connector

PIN assignment for M12 connector PIN Meaning

1Signal +

2Not assigned

3Signal –

4Earth

A0011175

5.1.2 Connecting devices with 7/8" plug

PIN assignment for 7/8" connector PIN Meaning

PIN Meaning

1Signal –

2Signal +

3Shield

4Not assigned

A0011176

5.1.3 Connecting the cable version

P01-PMx4xxxx-04-xx-xx-xx-010

Fig. 19: rd = red, bk = black, gnye = green-yellow

5.2 Connecting the measuring unit

For further information on the network structure and grounding and for further bus system components such as bus cables, see the relevant documentation, e.g. Operating Instructions BA00034S "Guidelines for planning and commissioning PROFIBUS DP/PA" and the PNO Guideline.

5.2.1 Supply voltage

Version for non-hazardous area: 9 to 32 V DC

Supply voltage might be connected!

Risk of electric shock and/or explosion!

‣When using the measuring device in hazardous areas, installation must comply with the

corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings.

‣All explosion protection data are given in separate documentation which is available upon

request. The Ex documentation is supplied as standard with all devices approved for use in explosion hazardous areas.

Endress+Hauser 27

Wiring Cerabar S PMC71, PMP71, PMP75 with PROFIBUS PA

NOTICE

5.2.2 Current consumption

Up to HW Version 1.10: 11 mA ±1 mA, switch-on current corresponds to IEC 61158-2, Clause 21. As of HW Version 02.00: 13 mA ±1 mA, switch-on current corresponds to IEC 61158-2, Clause 21.

As of Hardware Version 1.10, you will find a label in the device on the electronic insert.

5.2.3 Terminals

•Supply voltage and internal ground terminal: 0.5 to 2.5 mm2 (20 to 14 AWG)

•External ground terminal: 0.5 to 4 mm

(20 to 12 AWG)

5.2.4 Cable specification

•Use a twisted, shielded two-wire cable, preferably cable type A.

•Outer cable diameter: 5 to 9 mm (0.2 to 0.35 in)

For further information on the cable specifications, see Operating Instructions BA00034S "Guidelines for planning and commissioning PROFIBUS DP/PA", PNO Guideline 2.092 "PROFIBUS PA User and Installation Guideline" and IEC 61158-2 (MBP).

5.2.5 Grounding and shielding

Cerabar S must be earthed, for example by means of the external earth terminal.

Different grounding and shielding installation methods are available for PROFIBUS PA networks such as:

•Isolated installation (see also IEC 61158-2)

•Installation with multiple grounding

•Capacitive installation

5.3 Overvoltage protection (optional)

Device could be destroyed!

Devices with integrated overvoltage protection must be earthed.

Devices showing version "M" in feature 100 "Additional options 1" or feature 110 "Additional options 2" in the order code are equipped with overvoltage protection (see also Technical Information TI00383P "Ordering information".

•Overvoltage protection:

–Nominal functioning DC voltage: 600 V –Nominal discharge current: 10 kA

•Surge current check î = 20 kA as per DIN EN 60079-14: 8/20 s satisfied

•Arrester AC current check I = 10 A satisfied

5.4 Post-connection check

Perform the following checks after completing electrical installation of the device:

•Does the supply voltage match the specifications on the nameplate?

•Is the device properly connected?

•Are all screws firmly tightened?

•Are the housing covers screwed down tight?

As soon as voltage is applied to the device, the green LED on the electronic insert lights up for a few seconds or the connected onsite display lights up.

28 Endress+Hauser

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