Endress+Hauser PMP23 Specifications

TI01203P/00/EN/08.19 71440624 2019-03-29
Products Solutions Services
Technical Information
Cerabar PMP23
Process pressure measurement
Pressure transducer with hygienic, flush mount metal sensors
Application
The Cerabar is a pressure transducer for the measurement of absolute and gauge pressure in gases, vapors, liquids and dust for applications with hygienic requirements. The Cerabar can be used internationally thanks to a wide range of approvals and process connections.
Your benefits
• Reference accuracy: up to 0.3%
• Customized measuring ranges
• Turn down up to 5:1
• Sensor for measuring ranges up to 40 bar (600 psi)
• Housing and process isolating diaphragm made of 316L
• IP69 protection
• Fully-welded process connections
• Suitable for CIP/SIP cleaning
• Optionally available with IO-Link

Table of contents

Cerabar PMP23
About this document ........................ 4
Document function ............................ 4
Symbols used ................................ 4
Documentation ............................... 5
Terms and abbreviations ........................ 6
Turn down calculation .......................... 7
Function and system design ................... 8
Measuring principle - process pressure measurement ..... 8
Measuring system ............................. 8
Device features ............................... 8
Product design .............................. 10
System integration ........................... 10
Input .................................... 11
Measured variable ............................ 11
Measuring range ............................ 11
Output .................................. 12
Output signal ............................... 12
Switching capacity ............................ 12
Signal range 4 to 20 mA ........................ 12
Load (for 4 to 20 mA devices ) .................... 12
Signal on alarm 4 to 20 mA ...................... 13
Dead time, time constant ....................... 13
Dynamic behavior ............................ 13
Dynamic behavior of switch output ................. 13
Power supply ............................. 14
Terminal assignment .......................... 14
Supply voltage .............................. 14
Current consumption and alarm signal .............. 14
Power supply fault ............................ 14
Electrical connection .......................... 15
Cable specification ............................ 15
Residual ripple .............................. 15
Influence of power supply ....................... 15
Overvoltage protection ........................ 15
Performance characteristics of metal process
isolating diaphragm ........................ 16
Reference operating conditions ................... 16
Measuring uncertainty for small absolute pressure
measuring ranges ............................ 16
Influence of the installation position ................ 16
Resolution ................................. 16
Reference accuracy ........................... 16
Thermal change of the zero output and the output span ... 16
Long-term stability ........................... 16
Switch-on time .............................. 16
Installation ............................... 17
Installation conditions ......................... 17
Influence of the installation position ................ 17
Mounting location ............................ 17
Environment .............................. 19
Ambient temperature range ..................... 19
Storage temperature range ...................... 19
Climate class ............................... 19
Degree of protection .......................... 19
Vibration resistance ........................... 19
Electromagnetic compatibility .................... 19
Process .................................. 20
Process temperature range for devices with metallic
process isolating diaphragm ..................... 20
Pressure specifications ......................... 20
Mechanical construction .................... 21
Design, dimensions ........................... 21
Electrical connection .......................... 21
Housing ................................... 22
Process connections with flush mount, metal process
isolating diaphragm ........................... 23
Materials in contact with process .................. 28
Materials not in contact with process ............... 29
Cleaning .................................. 29
Operability ............................... 30
IO-Link (optional) ............................ 30
Switch output ............................... 31
Plug-on display PHX20 (optional) .................. 31
Device Search (IO-Link) ........................ 32
Certificates and approvals ................... 33
CE mark ................................... 33
RoHS ..................................... 33
RCM-Tick marking ............................ 33
EAC conformity .............................. 33
Approval .................................. 33
Safety Instructions (XA) ........................ 33
Suitability for hygienic processes .................. 33
Pressure Equipment Directive 2014/68/EU (PED) ....... 34
Manufacturer declarations ...................... 34
Other standards and guidelines ................... 34
CRN approval ............................... 35
Calibration unit .............................. 35
Calibration ................................. 35
Inspection certificates .......................... 35
Additional approval ........................... 36
Ordering information ....................... 36
Scope of delivery ............................. 36
Accessories ............................... 37
Weld-in adapter ............................. 37
Process adapter M24 .......................... 37
Plug-on display PHX20 ......................... 37
M12 plug connectors .......................... 38
Supplementary documentation ............... 39
Field of Activities ............................ 39
2 Endress+Hauser
Cerabar PMP23
Technical Information ......................... 39
Operating Instructions ......................... 39
Brief Operating Instructions ..................... 39
Safety Instructions (XA) ........................ 39
Registered trademarks ...................... 39
Endress+Hauser 3

About this document

DANGER
WARNING
CAUTION
NOTICE
A
,…,
1.
2.
3.
Cerabar PMP23

Document function

The document contains all the technical data on the device and provides an overview of the accessories and other products that can be ordered for the device.

Symbols used Safety symbols

Symbol Meaning
Electrical symbols
Symbol Meaning Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTICE!
This symbol contains information on procedures and other facts which do not result in personal injury.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.
Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Reference to page
Reference to graphic
Visual inspection
Symbols in graphics
Symbol Meaning
1, 2, 3 ... Item numbers
Series of steps
A, B, C, ... Views
4 Endress+Hauser
Cerabar PMP23

Documentation

The document types listed are available: In the Download Area of the Endress+Hauser Internet site: www.endress.com → Download
Brief Operating Instructions (KA): getting the 1st measured value quickly
These instructions contain all the essential information from incoming acceptance to initial commissioning (not for devices with IO-Link).
Operating Instructions (BA): your comprehensive reference
These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.
Safety Instructions (XA)
Depending on the approval, the following Safety Instructions (XA) are supplied with the device. They are an integral part of the Operating Instructions.
Device Directive Documentation Option
PMP23 ATEX II 1/2G Ex ia IIC T4 Ga/Gb XA01271P BA
PMP23 FM IS Cl. I, Div.1 Gr. A-D T4 XA01321P FA
PMP23 CSA C/US IS Cl. I Div. 1 Gr. A-D XA01322P CB
PMP23 EAC Ex ia IIC T4 Ga/Gb XA01540P GA
PMP23 IEC Ex ia IIC T4 Ga/Gb XA01271P IA
PMP23 NEPSI Ex ia IIC T4 XA01363P NA
PMP23 JPN Ex ia IIC T4 In preparation TA
1)
1) Product Configurator, order code for "Approval"
The nameplate indicates the Safety Instructions (XA) that are relevant to the device.
Endress+Hauser 5

Terms and abbreviations

URL OPLMWP
LRL
0
p
LRV
URV
1
2
3
4
Cerabar PMP23
A0029505
Item Term/
abbreviation
1 OPL The OPL (over pressure limit = sensor overload limit) for the measuring device
2 MWP The MWP (maximum working pressure) for the sensors depends on the lowest-
3 Maximum sensor
measuring range
4 Calibrated/
adjusted span
p - Pressure
- LRL Lower range limit
- URL Upper range limit
- LRV Lower range value
- URV Upper range value
- TD (turn down) Turn down
Explanation
depends on the lowest-rated element, with regard to pressure, of the selected components, i.e. the process connection has to be taken into consideration in addition to the measuring cell. Also observe pressure-temperature dependency. For the relevant standards and additional notes, see the "Pressure specifications" section →  20 . The OPL may only be applied for a limited period of time.
rated element, with regard to pressure, of the selected components, i.e. the process connection has to be taken into consideration in addition to the measuring cell. Also observe pressure-temperature dependency. For the relevant standards and additional notes, see the "Pressure specifications" section →  20 . The MWP may be applied at the device for an unlimited period. The MWP can also be found on the nameplate.
Span between LRL and URL This sensor measuring range is equivalent to the maximum calibratable/adjustable span.
Span between LRV and URV Factory setting: 0 to URL Other calibrated spans can be ordered as customized spans.
The turn down is preset at the factory and cannot be changed. Example - see the following section.
6 Endress+Hauser
Cerabar PMP23
LRV
URLURV
LRL
1 = 2
3

Turn down calculation

1 Calibrated/adjusted span 2 Zero point-based span 3 URL sensor
Example
• Sensor:10 bar (150 psi)
• Upper range value (URL) = 10 bar (150 psi)
Turn down (TD):
A0029545
• Calibrated/adjusted span: 0 to 5 bar (0 to 75 psi)
• Lower range value (LRV) = 0 bar (0 psi)
• Upper range value (URV) = 5 bar (75 psi)
TD =
URL
|URV - LRV|
10 bar (150 psi)
TD =
|5 bar (75 psi) - 0 bar (0 psi)|
In this example, the TD is 2:1. This span is based on the zero point.
= 2
Endress+Hauser 7

Function and system design

p
1
3
4
2
1
2
3
Cerabar PMP23
Measuring principle ­process pressure measurement
Devices with metallic process isolating diaphragm
The process pressure deflects the metal process isolating diaphragm of the sensor and a fill fluid transfers the pressure to a Wheatstone bridge (semiconductor technology). The pressure-dependent change in the bridge output voltage is measured and evaluated.
Advantages:
• Can be used for high process pressures
• Fully welded sensor
• Slim, flush-mounted process connections available
A0016448
1 Silicon measuring element, substrate 2 Wheatstone bridge 3 Channel with fill fluid 4 Metal process isolating diaphragm

Measuring system

A complete measuring system comprises:
1 PLC (programmable logic control) 2 e.g. RN221N / RMA42 (if required) 3 Pressure transducer

Device features Field of application

PMP23: Gauge and absolute pressure and hygienic applications
Process connections
PMP23:
• Thread ISO 228
• Clamp/Tri-Clamp
• DIN 11851
• Thread M24 x 1.5
• Universal adapter
• SMS
• Varivent
A0021926
Measuring ranges
PMP23: from –400 to +400 mbar (–6 to +6 psi) to –1 to +40 bar (–15 to +600 psi)
OPL (depends on the measuring range)
PMP23: max. 0 to +160 bar (0 to +2 400 psi)
8 Endress+Hauser
Cerabar PMP23
MWP
PMP23: max. 0 to +160 bar (0 to +2 400 psi)
Process temperature range (temperature at process connection)
PMP23: –10 to +100 °C (+14 to +212 °F) (+135 °C (+275 °F) for one hour maximum)
Ambient temperature range
PMP23:
• –40 to +85 °C (–40 to +185 °F)
• Devices for hazardous areas: –40 to +70 °C (–40 to +158 °F) Devices with IO-Link:
–40 to +70 °C (–40 to +158 °F)
Reference accuracy
PMP23: up to 0.3 %, TD 5:1
Supply voltage
PMP23: 10 to 30 V DC
Output
PMP23: 4 to 20 mA
Devices with IO-Link: c/Q output for communication (SIO mode (switch output))
Material
PMP23:
• Housing made from 316L (1.4404)
• Process connections made from 316L (1.4435)
• Process isolating diaphragm made from 316L (1.4435)
Options
PMP23:
• Ex approvals
• Min. alarm current setting
• 3.1 Material certificates
• EHEDG/3A approvals
• Certificate of calibration
• Weld-in adapter
• IP69
• IO-Link
Endress+Hauser 9
Cerabar PMP23
A
B
C - 1
C - 2
D
E

Product design

Overview Item Description
A Valve plug
B Cable
C- 1 M12 plug
Housing cap made of plastic
C- 2 M12 plug
For Ex ec and IP69: metal housing cap Metal housing cap can also be ordered as an option.
A0027231
A0027232
A0021987
A0027289
A0027227
D
Housing
E
Process connection (sample illustration)

System integration

The device can be given a tag name (max. 32 alphanumeric characters).
Designation Option
Measuring point (TAG), see additional specifications Z1
1) Product Configurator order code for "Marking"
1)
For devices with IO-Link, an IO-DD is available in the Downloads area of the Endress+Hauser website →  30.
10 Endress+Hauser
Cerabar PMP23

Input

Measured variable Measured process variable

PMP23: Gauge pressure or absolute pressure
Calculated process variable
Pressure

Measuring range Metal process isolating diaphragm

Sensor Device Maximum
Sensor measuring range
lower (LRL) upper (URL)
[bar (psi)] [bar (psi)] [bar (psi)] [bar (psi)] [bar (psi)]
Devices for gauge pressure measurement
400 mbar (6 psi)
1 bar (15 psi)
2 bar (30 psi)
4 bar (60 psi)
6 bar (90 psi)
10 bar (150 psi)
16 bar (240 psi)
25 bar (375 psi)
40 bar (600 psi)
4)
PMP23 –0.4 (–6) +0.4 (+6) 0.4 (6) 1 (15) 1.6 (24) 0 to 400 mbar (0 to 6 psi) 1F
4)
4)
4)
4)
PMP23 –1 (–15) +1 (+15) 0.4 (6) 2.7 (40.5) 4 (60) 0 to 1 bar (0 to 15 psi) 1H
PMP23 –1 (–15) +2 (+30) 0.4 (6) 6.7 (100.5) 10 (150) 0 to 2 bar (0 to 30 psi) 1K
PMP23 –1 (–15) +4 (+60) 0.8 (12) 10.7 (160.5) 16 (240) 0 to 4 bar (0 to 60 psi) 1M
PMP23 –1 (–15) +6 (+90) 2.4 (36) 16 (240) 24 (360) 0 to 6 bar (0 to 90 psi) 1N
4)
PMP23 –1 (–15) +10 (+150) 2 (30) 25 (375) 40 (600) 0 to 10 bar (0 to 150 psi) 1P
4)
PMP23 –1 (–15) +16 (+240) 5 (75) 25 (375) 64 (960) 0 to 16 bar (0 to 240 psi) 1Q
4)
PMP23 –1 (–15) +25 (+375) 5 (75) 25 (375) 100 (1500) 0 to 25 bar (0 to 375 psi) 1R
4)
PMP23 –1 (–15) +40 (+600) 8 (120) 100 (1500) 160 (2400) 0 to 40 bar (0 to 600 psi) 1S
Devices for absolute pressure measurement
400 mbar (6 psi)
1 bar (15 psi)
2 bar (30 psi)
4 bar (60 psi)
10 bar (150 psi)
40 bar (600 psi)
4)
PMP23 0 (0) 0.4 (+6) 0.4 (6) 1 (15) 1.6 (24) 0 to 400 mbar (0 to 6 psi) 2F
4)
4)
4)
PMP23 0 (0) 1 (+15) 0.4 (6) 2.7 (40.5) 4 (60) 0 to 1 bar (0 to 15 psi) 2H
PMP23 0 (0) 2 (+30) 0.4 (6) 6.7 (100.5) 10 (150) 0 to 2 bar (0 to 30 psi) 2K
PMP23 0 (0) 4 (+60) 0.8 (12) 10.7 (160.5) 16 (240) 0 to 4 bar (0 to 60 psi) 2M
4)
PMP23 0 (0) 10 (+150) 2 (30) 25 (375) 40 (600) 0 to 10 bar (0 to 150 psi) 2P
4)
PMP23 0 (0) +40 (+600) 8 (120) 100 (1500) 160 (2400) 0 to 40 bar (0 to 600 psi) 2S
Lowest calibratable
1)
span
MWP OPL Factory settings
2)
Option
3)
1) Highest turn down that can be set at the factory: 5:1. The turn down is preset and cannot be changed.
2) Other measuring ranges (e.g. –1 to +5 bar (–15 to 75 psi)) can be ordered with customer-specific settings (see the Product Configurator, order code for "Calibration; Unit" option "J"). It is possible to invert the output signal (LRV = 20 mA; URV = 4 mA). Prerequisite: URV < LRV
3) Product Configurator, order code for "Sensor range"
4) Vacuum resistance: 0.01 bar (0.145 psi) abs
Maximum turn down which can be ordered for absolute pressure and gauge pressure sensors
Device Range 400 mbar (6 psi) 1 bar (15 psi)
6 bar (90 psi) 16 bar (240 psi)
PMP23 0.3% TD 1:1 TD 1:1 to TD 2.5:1 TD 1:1 to TD 5:1
2 bar (30 psi) 4 bar (60 psi) 10 bar (150 psi) 25 to 40 bar (375 to 600 psi)
Endress+Hauser 11

Output

[ ]W
30
20
10
1068
614
U [V]
1
R
L
max
B
2
R
L
max
£
-U 6.5V
22mA
B
Cerabar PMP23

Output signal

Switching capacity

Signal range 4 to 20 mA

Load (for 4 to 20 mA devices )

Designation Option
4 to 20 mA (2-wire) 1
IO-Link 4 to 20 mA (3-wire or 4-wire) 7
1) Product Configurator, order code for "Output"
• Devices with IO-Link: Switch status ON: Ia ≤ 200 mA
1) 2)
; switch status OFF: Ia ≤1 mA
1)
• Switch cycles: >10,000,000
• Voltage drop PNP: ≤2 V
• Overload protection: Automatic load testing of switching current;
• Max. capacitive load: 14 μF at max. supply voltage (without resistive load)
• Devices with IO-Link: Max. capacitive load: 1 μF at max. supply voltage (without resistive load)
• Max. cycle duration: 0.5 s; min. ton: 4 ms
• Max. cycle duration: 0.5 s; min. ton: 40 μs
• Periodic disconnection from protective circuit in the event of overcurrent (f = 2 Hz) and "F804" displayed
3.8 mA to 20.5 mA
In order to guarantee sufficient terminal voltage in two-wire devices, a maximum load resistance R (including line resistance) must not be exceeded depending on the supply voltage UB of the supply unit.
L
1 Power supply 10 to 30 V DC 2 R
UBSupply voltage
Maximum load resistance
Lmax
Devices with IO-Link
In order to guarantee sufficient terminal voltage, a maximum load resistance RL (including line resistance) must not be exceeded depending on the supply voltage UB of the supply unit.
1) 100 mA can be guaranteed over the entire temperature range for the switch output 1 x PNP + 4 to 20 mA output. For lower ambient temperatures, higher currents are possible but cannot be guaranteed. Typical value at 20 °C (68 °F) approx. 200 mA. 200 mA can be guaranteed over the entire temperature range for the "1 x PNP" switch output.
2) Larger currents are supported, thus deviating from the IO-Link standard.
A0029452
12 Endress+Hauser
Loading...
+ 28 hidden pages