Endress+Hauser PMD55, PMP55 Operating Manual

BA00384P/00/EN/08.16

Deltapilot M

Deltabar M

Cerabar M

71316874

Valid from software version:

01.00.zz

Products Solutions Services

Operating Instructions

Cerabar M Deltabar M Deltapilot M

Process pressure / Differential pressure, Flow / Hydrostatic

Cerabar M, Deltabar M, Deltapilot M

Order code:

Ext. ord. cd.:

Ser. no.:

www.endress.com/deviceviewer Endress+Hauser Operations App

XXXXXXXXXXXX

XXXXX-XXXXXX

XXX.XXXX.XX

Serial number

Make sure the document is stored in a safe place such that it is always available when working on or with the device. To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures. The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Instructions.

A0023555

2 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M

Table of contents

1 Document information . . . . . . . . . . . . . . 4

1.1 Document function . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Basic safety instructions . . . . . . . . . . . . . 6

2.1 Requirements concerning the staff . . . . . . . . . . . . . 6

2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Hazardous area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.6 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Identification . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4 CE mark, Declaration of Conformity . . . . . . . . . . 11

4 Installation . . . . . . . . . . . . . . . . . . . . . . . 12

4.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . 12

4.2 Storage and transport . . . . . . . . . . . . . . . . . . . . . . 12

4.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . 12

4.4 General installation instructions . . . . . . . . . . . . . 13

4.5 Installing Cerabar M . . . . . . . . . . . . . . . . . . . . . . . 14

4.6 Installing Deltabar M . . . . . . . . . . . . . . . . . . . . . . 24

4.7 Installing Deltapilot M . . . . . . . . . . . . . . . . . . . . . 32

4.8 Installing profile seal for universal process adapter 37

4.9 Closing the housing cover . . . . . . . . . . . . . . . . . . 37

4.10 Post-installation check . . . . . . . . . . . . . . . . . . . . . 37

5 Electrical connection . . . . . . . . . . . . . . . 38

5.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . 38

5.2 Connecting the measuring unit . . . . . . . . . . . . . . 39

5.3 Potential equalization . . . . . . . . . . . . . . . . . . . . . . 40

5.4 Overvoltage protection (optional) . . . . . . . . . . . . 41

5.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . 43

8 Commissioning with an operating menu

(onsite display/FieldCare) . . . . . . . . . . 71

8.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

8.3 Pos. zero adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

8.4 Level measurement (Cerabar M and Deltapilot M) 74

8.5 Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

8.6 Pressure measurement . . . . . . . . . . . . . . . . . . . . . 90

8.7 Differential pressure measurement (Deltabar M) . 91

8.8 Flow measurement (Deltabar M) . . . . . . . . . . . . . 93

8.9 Level measurement (Deltabar M) . . . . . . . . . . . . . 96

8.10 Overview of the onsite display operating menu . . . 108

8.11 Description of parameters . . . . . . . . . . . . . . . . . 116

9 Commissioning with the FF

configuration program . . . . . . . . . . . . 138

9.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . 138

9.2 Commissioning with FF application . . . . . . . . . 138

9.3 Scaling the OUT parameter . . . . . . . . . . . . . . . . 141

9.4 Commissioning with device application . . . . . . 142

9.5 Pos. Zero Adjust . . . . . . . . . . . . . . . . . . . . . . . . . 144

9.6 Pressure measurement . . . . . . . . . . . . . . . . . . . 145

9.7 Level measurement . . . . . . . . . . . . . . . . . . . . . . 146

9.8 Flow measurement (Deltabar M) . . . . . . . . . . . 155

9.9 Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

9.10 Electrical differential pressure measurement with gauge pressure sensors (Cerabar M or Deltapilot M) 161

9.11 Displaying external values on the onsite display via

FF bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

9.12 Description of parameters . . . . . . . . . . . . . . . . . 164

10 Maintenance . . . . . . . . . . . . . . . . . . . . 220

10.1 Cleaning instructions . . . . . . . . . . . . . . . . . . . . . 220

10.2 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 220

6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . 44

6.1 Operating options . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.2 Operation without an operating menu . . . . . . . 46

6.3 Operation with an operating menu . . . . . . . . . . 48

6.4 FOUNDATION Fieldbus communication protocol . 56

7 Commissioning without an operating

menu . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

7.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

7.2 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . 69

11 Troubleshooting . . . . . . . . . . . . . . . . . 221

11.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

11.2 Response of outputs to errors . . . . . . . . . . . . . . 225

11.3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

11.4 Repair of Ex-certified devices . . . . . . . . . . . . . . 226

11.5 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

11.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

11.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

11.8 Software history . . . . . . . . . . . . . . . . . . . . . . . . . 227

12 Technical data . . . . . . . . . . . . . . . . . . . 228

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Endress+Hauser 3

Document information Cerabar M, Deltabar M, Deltapilot M

DANGER

WARNING

CAUTION

NOTICE

)

1 Document information

1.1 Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2 Symbols used

1.2.1 Safety symbols

Symbol Meaning

DANGER!

A0011189-DE

A0011190-DE

A0011191-DE

A0011192-DE

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in seriousor fatal injury.

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in seriousor fatal injury.

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minoror medium injury.

NOTICE!

This symbol contains information on procedures and other facts which do not result in personalinjury.

1.2.2 Electrical symbols

Symbol Meaning Symbol Meaning

Direct current Alternating current

Direct current and alternating current Ground connection

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

1.2.3 Tool symbols

Symbol Meaning

Allen key

A0011221

Hexagon wrench

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.

Equipotential connection

A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice.

A0011222

4 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Document information

t 85°C>

1.2.4 Symbols for certain types of information

Symbol Meaning

Permitted

Indicates procedures, processes or actions that are permitted.

A0011182

Forbidden

Indicates procedures, processes or actions that are forbidden.

A0011184

Tip

Indicates additional information.

A0011193

Reference to documentation

A0015482

Reference to page

A0015484

Reference to graphic

A0015487

, , ... Series of steps

Result of a sequence of actions

A0018343

Visual inspection

A0015502

1.2.5 Symbols in graphics

Symbol Meaning

1, 2, 3, 4, ... Item numbers

, , ... Series of steps

A, B, C, D, ... Views

1.2.6 Symbols at the device

Symbol Meaning

Safety instructions

Observe the safety instructions contained in the associated Operating Instructions.

A0019159

Connecting cable immunity to temperature change

Indicates that the connecting cables have to withstand a temperature of 85°C at least.

1.2.7 Registered trademarks

KALREZ®, VITON®, TEFLON Registered label of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP

Registered label of Ladish & Co., Inc., Kenosha, USA

FOUNDATION

Fieldbus

Registered trademark of the FieldComm Group, Austin, USA

GORE-TEX

Registered label of W.L. Gore & Associates, Inc., USA

Endress+Hauser 5

Basic safety instructions Cerabar M, Deltabar M, Deltapilot M

2 Basic safety instructions

2.1 Requirements concerning the staff

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:

• Trained, qualified specialists: must have a relevant qualification for this specific function and task

• Are authorized by the plant owner/operator

• Are familiar with federal/national regulations

• Before beginning work, the specialist staff must have read and understood the instructions in the Operating Instructions and supplementary documentation as well as in the certificates (depending on the application)

• Following instructions and basic conditions

The operating personnel must fulfill the following requirements:

• Being instructed and authorized according to the requirements of the task by the facility's owner-operator

• Following the instructions in these Operating Instructions

2.2 Designated use

The Cerabar M is a pressure transmitter for measuring level and pressure. The Deltabar M is a differential pressure transmitter for measuring differential pressure, flow and level. The Deltapilot M is a hydrostatic pressure sensor for measuring level and pressure.

2.2.1 Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use. Verification for borderline cases: For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability.

2.3 Workplace safety

For work on and with the device:

• Wear the required personal protective equipment according to federal/national regulations.

• Switch off the supply voltage before connecting the device.

2.4 Operational safety

Risk of injury!

‣ Operate the device in proper technical condition and fail-safe condition only. ‣ The operator is responsible for interference-free operation of the device. ‣ Only disassemble the device in pressurless condition!

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers:

‣ If, despite this, modifications are required, consult with Endress+Hauser.

Repair

To ensure continued operational safety and reliability,

6 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Basic safety instructions

‣ Carry out repairs on the device only if they are expressly permitted. ‣ Observe federal/national regulations pertaining to repair of an electrical device. ‣ Use original spare parts and accessories from Endress+Hauser only.

2.5 Hazardous area

To eliminate a danger for persons or for the facility when the device is used in the hazardous area (e.g. explosion protection, pressure vessel safety):

• Based on the nameplate, check whether the ordered device is permitted for the intended use in the hazardous area.

• Observe the specifications in the separate supplementary documentation that is an integral part of these Instructions.

2.6 Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the- art safety requirements, has been tested, and left the factory in a condition in which they are safe to operate. It fulfills general safety requirements and legal requirements. It also conforms to the EC directives listed in the device-specific EC declaration of conformity. Endress+Hauser confirms this fact by applying the CE mark.

Endress+Hauser 7

Identification Cerabar M, Deltabar M, Deltapilot M

3 Identification

3.1 Product identification

The following options are available for identification of the measuring device:

• Nameplate specifications

• Order code with breakdown of the device features on the delivery note

• Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.

For an overview of the technical documentation provided, enter the serial number from the nameplates in the W@M Device Viewer (www.endress.com/deviceviewer).

3.2 Device designation

3.2.1 Nameplate

• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a reference temperature of 20°C (68°F) or 100°F (38 °C) for ANSI flanges.

• The pressure values permitted at higher temperatures can be found in the following standards: – EN 1092-1: 2001 Tab. 18 – ASME B 16.5a – 1998 Tab. 2-2.2 F316 – ASME B 16.5a – 1998 Tab. 2.3.8 N10276 – JIS B 2220

• The test pressure corresponds to the over pressure limit (OPL) of the device = MWP x 1.5

• The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS". The abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring device.

1) With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together

under 13EO in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.

2) The equation does not apply for PMP51 and PMP55 with a 40 bar (600 psi) or a 100 bar (1500 psi) measuring

cell.

8 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Identification

ex works FW:

Dev.Rev.:

250002755-C

Ext. order code:

Ser. no.:

Span

MWP

Order code:

Made in Germany, D-79689 Maulburg

Mat.:

250002756-E

5 6 7

8 9 10

Pmax Tmax

for oxygen service

Bei Sauerstoffeinsatz/

Aluminum housing

A0030017

Fig. 1: Nameplate

1 Device name 2 Order code (for re-orders) 3 Serial number (for identification) 4 Extended order code (complete) 5 MWP (maximum working pressure) 6 Electronic version (output signal) 7Min./max. span 8 Nominal measuring range 9 Supply voltage 10 Unit of length 11 ID number of notified body with regard to ATEX (optional) 12 ID number of notified body with regard to Pressure Equipment Directive (optional) 13 Approvals 14 Device version 15 Software version 16 Degree of protection 17 Wetted materials 18 Approval-specific information

Devices suitable for oxygen applications are fitted with an additional nameplate.

Fig. 2: Additional nameplate for devices suitable for oxygen applications

1 Maximum pressure for oxygen applications 2 Maximum temperature for oxygen applications 3 Layout identification of the nameplate

A0030019

Endress+Hauser 9

Identification Cerabar M, Deltabar M, Deltapilot M

002757-A

Order code:

Ext. order code:

Ser. no.:

MWP

D-79689 Maulburg

Made in Germany,

ex works FW

Dev.Rev.:

Span Mat.:

002758-C

16 17

002759-B

Stainless steel housing, hygienic

A0030021

Fig. 3: Nameplate for Cerabar M and Deltapilot M

1 Device name 2 Order code (for re-orders) 3 Serial number (for identification) 4 Extended order code (complete) 5 Nominal measuring range 6 MWP (maximum working pressure) 7Length data 8 Electronic version (output signal) 9 Supply voltage 10 Min./max. span 11 Wetted materials 12 Approval-specific information 13 ID number of notified body with regard to ATEX (optional) 14 ID number of notified body with regard to Pressure Equipment Directive (optional) 15 Approvals 16 Software version 17 Device version 18 Degree of protection

Devices with certificates are fitted with an additional plate.

Fig. 4: Additional nameplate for devices with certificates

1 Approval-specific information

3.2.2 Identifying the sensor type

In the case of gauge pressure sensors, the "Pos. zero adjust" parameter appears in the operating menu ("Setup" -> "Pos. zero adjust"). In the case of absolute pressure sensors, the "Calib. offset" parameter appears in the operating menu ("Setup" -> "Calib. offset").

A0030024

10 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Identification

3.3 Scope of delivery

The scope of delivery comprises:

• Device

• Optional accessories

Documentation supplied:

• The Operating Instructions BA00384P is available on the Internet.

See: www.endress.com Download

• Brief Operating Instructions: KA01032P Cerabar M / KA01029P Deltabar M / KA01035P Deltapilot M

• Final inspection report

• Additional Safety Instructions for ATEX, IECEx and NEPSI devices

• Optional: factory calibration form, test certificates

3.4 CE mark, Declaration of Conformity

The devices are designed to meet state-of-the-art safety requirements, have been tested and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations as listed in the EC Declaration of Conformity and thus comply with the statutory requirements of the EC Directives. Endress+Hauser confirms the conformity of the device by affixing to it the CE mark.

Endress+Hauser 11

Installation Cerabar M, Deltabar M, Deltapilot M

WARNING

4Installation

4.1 Incoming acceptance

• Check the packaging and the contents for damage.

• Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

4.2 Storage and transport

4.2.1 Storage

The device must be stored in a dry, clean area and protected against damage from impact (EN 837-2). Storage temperature range: See Technical Information for Cerabar M TI00436P / Deltabar M TI00434P / Deltapilot M TI00437P.

4.2.2 Transport

Incorrect transportation

Housing, diaphragm and capillaries may become damaged, and there is a risk of injury!

‣ Transport the measuring device to the measuring point in its original packaging or by the

process connection.

‣ Follow the safety instructions and transport conditions for devices weighing more than

18 kg (39.6 lbs).

‣ Do not use capillaries as a carrying aid for the diaphragm seals.

4.3 Installation conditions

4.3.1 Dimensions

For dimensions, please refer to the Technical Information for Cerabar M TI00436P / Deltabar M TI00434P / Deltapilot M TI00437P, "Mechanical construction" section.

12 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Installation

WARNING

4.4 General installation instructions

• Devices with a G 1 1/2 thread: When screwing the device into the tank, the flat seal has to be positioned on the sealing surface of the process connection. To avoid additional strain on the process isolating diaphragm, the thread should never be sealed with hemp or similar materials.

• Devices with NPT threads: – Wrap Teflon tape around the thread to seal it. – Tighten the device at the hexagonal bolt only. Do not turn at the housing. – Do not overtighten the thread when screwing. Max. torque: 20 to 30 Nm (14.75 to

22.13 lbf ft)

4.4.1 Mounting sensor modules with PVDF thread

Risk of damage to process connection!

Risk of injury!

‣ Sensor modules with PVDF process connections with threaded connection must be

installed with the mounting bracket provided!

Material fatigue from pressure and temperature!

Risk of injury if parts burst! The thread can become loose if exposed to high pressure and temperatures.

‣ The integrity of the thread must be checked regularly and the thread may need to be re-

tightened with the maximum tightening torque of 7 Nm (5.16 lbf ft). Teflon tape is recommended for sealing the ½" NPT thread.

Endress+Hauser 13

Installation Cerabar M, Deltabar M, Deltapilot M

NOTICE

4.5 Installing Cerabar M

• Due to the orientation of the Cerabar M, there may be a shift in the zero point, i.e. when the container is empty or partially full, the measured value does not display zero. You can correct this zero point shift  ä 47, Section "Function of the operating elements" or  ä 73, Section 8.3 "Pos. zero adjust".

• For PMP55, please refer to Section 4.5.2 "Installation instructions for devices with diaphragm seals – PMP55",  ä 17.

• Endress+Hauser offers a mounting bracket for installing on pipes or walls.  ä 21, Section 4.5.5 "Wall and pipe mounting (optional)".

4.5.1 Installation instructions for devices without diaphragm seals –

PMP51, PMC51

Damage to the device!

If a heated Cerabar M is cooled during the cleaning process (e.g. by cold water), a vacuum develops for a short time, whereby moisture can penetrate the sensor through the pressure compensation (1).

‣ If this is the case, mount the Cerabar M with the pressure compensation (1) pointing

downwards.

• Keep the pressure compensation and GORE-TEX

• Cerabar M transmitters without diaphragm seals are mounted as per the norms for a manometer (DIN EN 837-2). We recommend the use of shutoff devices and siphons. The orientation depends on the measuring application.

• Do not clean or touch process isolating diaphragms with hard or pointed objects.

• The device must be installed as follows in order to comply with the cleanability requirements of the ASME-BPE (Part SD Cleanability):

filter (1) free from contamination.

14 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Installation

Pressure measurement in gases

A0028473

Fig. 5: Measuring arrangement for pressure measurement in gases

1 Cerabar M 2Shutoff device

Mount the Cerabar M with the shutoff device above the tapping point so that any condensate can flow into the process.

Pressure measurement in steams

Fig. 6: Measuring arrangement for pressure measurement in steams

1 Cerabar M 2Shutoff device 3 U-shaped siphon 4 Circular siphon

A0028474

• Mount Cerabar M with siphon above the tapping point.

• Fill the siphon with liquid before commissioning. The siphon reduces the temperature to almost the ambient temperature.

Endress+Hauser 15

Installation Cerabar M, Deltabar M, Deltapilot M

Pressure measurement in liquids

A0028491

Fig. 7: Measuring arrangement for pressure measurement in liquids

1 Cerabar M 2 Shutoff device

• Mount Cerabar M with shutoff device below or at the same level as the tapping point.

Level measurement

A0028492

Fig. 8: Measuring arrangement for level

• Always install the Cerabar M below the lowest measuring point.

• Do not mount the device in the filling curtain or at a point in the tank which could be affected by pressure pulses from an agitator.

• Do not mount the device in the suction area of a pump.

• The calibration and functional test can be carried out more easily if you mount the device downstream of a shutoff device.

16 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Installation

NOTICE

4.5.2 Installation instructions for devices with diaphragm seals – PMP55

• Cerabar M devices with diaphragm seals are screwed in, flanged or clamped, depending on

the type of diaphragm seal.

• Please note that the hydrostatic pressure of the liquid columns in the capillaries can cause

zero point shift. The zero point shift can be corrected.

• Do not clean or touch the process isolating diaphragm of the diaphragm seal with hard or

pointed objects.

• Do not remove process isolating diaphragm protection until shortly before installation.

Improper handling!

Damage to the device!

‣ A diaphragm seal and the pressure transmitter together form a closed, oil-filled

calibrated system. The fill fluid hole is sealed and may not be opened.

‣ When using a mounting bracket, sufficient strain relief must be ensured for the

capillaries in order to prevent the capillary bending down (bending radius 100 (3.94 in)).

‣ Please observe the application limits of the diaphragm seal filling oil as detailed in the

Technical Information for Cerabar M TI00436P, "Planning instructions for diaphragm seal systems" section.

In order to obtain more precise measurement results and to avoid a defect in the device, mount the capillaries as follows:

‣ Vibration-free (in order to avoid additional pressure fluctuations) ‣ Not in the vicinity of heating or cooling lines ‣ Insulate if the ambient temperature is below or above the reference temperature ‣ With a bending radius of  100 mm (3.94 in). ‣ Do not use the capillaries as a carrying aid for the diaphragm seals!

Endress+Hauser 17

Installation Cerabar M, Deltabar M, Deltapilot M

0.0

2.0

4.0

6.0

8.0

10.0

12.0

50 100 300 400 500 600 700 800 900 1000200

[mbar

abs

]

[m]

Vacuum application

For applications under vacuum, Endress+Hauser recommends mounting the pressure transmitter below the diaphragm seal. This prevents vacuum loading of the diaphragm seal caused by the presence of fill fluid in the capillary.

When the pressure transmitter is mounted above the diaphragm seal, the maximum height difference H1 in accordance with the illustrations below must not be exceeded.

A0023994

Fig. 9: Installation above the lower diaphragm seal

The maximum height difference depends on the density of the filling oil and the smallest ever pressure that is permitted to occur at the diaphragm seal (empty vessel), see illustration below:

Fig. 10: Diagram of maximum installation height above the lower diaphragm seal for vacuum applications depending on the

A Height difference H1 B Pressure at diaphragm seal 1 Low temperature oil 2 Vegetable oil 3 Silicone oil 4 High-temperature oil 5Inert oil

pressure at the diaphragm seal on the positive side

18 Endress+Hauser

A0023986-en

Cerabar M, Deltabar M, Deltapilot M Installation

+212

+176+140+104+68+32-4-40-76

+400

+350

+300

+250

+200

+150

+100

+50

-50

-100

+752

+662

+572

+482

+392

+302

+212

+122

+32

-58

-148

[°C]

[°F]

[°C][°F]

+100+80+60+40+20

-20-40-60

1 2

DE FG

Mounting with temperature isolator

Endress+Hauser recommends the use of temperature isolators in the event of constant extreme medium temperatures which lead to the maximum permissible electronics temperature of +85 °C (+185°F) being exceeded. Depending on the filling oil used, diaphragm seal systems with temperature isolators can be used for maximum temperatures of up to 400 °C (+752 °F). For the temperature application limits, see technical Information, "Diaphragm seal filling oils" section. To minimize the influence of rising heat, Endress+Hauser recommends the device be mounted horizontally or with the housing pointing downwards. The additional installation height also brings about a maximum zero point shift of 21 mbar (0.315 psi) due to the hydrostatic column in the temperature isolator. You can correct this zero point shift at the device. The temperature restrictions are lowest with an insulation height of 30 mm (1.18 inch). Full insulation exhibits virtually the same behavior as no insulation! The temperature limits with an insulation height of 30 mm (1.18 inch) are illustrated in the following graphic.

Fig. 11:



A Ambient temperature: B Process temperature: max. 400 °C (752 °F), depending on the filling oil used C Device with temperature isolator, material 316L (1.4404) D Without isolation E Maximum isolation F 30 mm (1.18. inch) isolation G Without isolation, maximum isolation, 30 mm (1.18. inch) isolation 1 Isolation heigth 30 mm (1.18. inch) 2Isolation material

85 °C (185 °F)

Endress+Hauser 19

A0031354

Installation Cerabar M, Deltabar M, Deltapilot M

NOTICE

4.5.3 Seal for flange mounting

Corrupted measurement results.

The seal is not allowed to press against the process isolating diaphragm as this could affect the measurement result.

‣ Ensure that the seal is not touching the process isolating diaphragm.

A0017743

Fig. 12: 1 Process isolating diaphragm 2Seal

4.5.4 Thermal insulation – PMP55

The PMP55 may only be insulated up to a certain height. The maximum permitted insulation height is indicated on the devices and applies to an insulation material with a heat conductivity  0.04 W/(m x K) and to the maximum permitted ambient and process temperature. The data were determined under the most critical application "quiescent air".

A0020474

Fig. 13: Maximum permitted insulation height, here indicated on a PMP55 with a flange



A Ambient temperature: B Process temperature: max. 400 °C (752°F), depending on the diaphragm seal filling oil used 1 Maximum permitted insulation height 2 Insulation material

70 °C (158°F)

20 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Installation

122 (4.8)

52 (2.05)

86 (3.39)

70 (2.76)

140 (5.51)

158 (6.22)

175 (6.89)

ø6 (0.24)

ø42...60 (1.65...2.36)

4.5.5 Wall and pipe mounting (optional)

Endress+Hauser offers a mounting bracket for installation on pipes or walls (for pipe diameters from 1 ¼" to 2").

A0028493

Engineering unit mm (in)

Please note the following when mounting:

• Devices with capillary tubes: mount capillaries with a bending radius 100 mm (3.94 in).

• When mounting on a pipe, tighten the nuts on the bracket uniformly with a torque of at

least 5 Nm (3.69 lbs ft).

Endress+Hauser 21

Installation Cerabar M, Deltabar M, Deltapilot M

r ³120 (4.72)

4.5.6 Assembling and mounting the "separate housing" version

Fig. 14: "Separate housing" version

1 In the case of the "separate housing" version, the sensor is delivered with the process connection and cable ready mounted. 2 Cable with connection jack 3 Pressure compensation 4 Connector 5Locking screw 6 Housing mounted with housing adapter, included 7 Mounting bracket provided, suitable for pipe and wall mounting (for pipe diameters from 1 ¼" up to 2")

Engineering unit mm (in)

Assembly and mounting

1. Insert the connector (item 4) into the corresponding connection jack of the cable (item 2).

2. Plug the cable into the housing adapter (item 6).

3. Tighten the locking screw (item 5).

4. Mount the housing on a wall or pipe using the mounting bracket (item 7). When mounting on a pipe, tighten the nuts on the bracket uniformly with a torque of at least 5 Nm (3.69 lbs ft). Mount the cable with a bending radius (r) 120 mm (4.72 in).

Routing the cable (e.g. through a pipe)

You require the cable shortening kit. Order number: 71093286 For details on mounting, see SD00553P/00/A6.

A0028494

22 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Installation

ø7.95 (0.31)

ø2.5 (0.1)

5 (0.2)

12 3

s1 a0.8

4.5.7 PMP51, version prepared for diaphragm seal mount – welding recommendation

A0028495

Fig. 15: Version XSJ: prepared for diaphragm seal mount

1 Hole for fill fluid 2Bearing 3Setscrew A1 See the "Welding recommendation" table below

Engineering unit mm (in)

Consecutive seam no.

A1 for sensors  40 bar (600 psi)

Endress+Hauser recommends welding on the diaphragm seal as follows for the "XSJ prepared for diaphragm seal mount" version in feature 110 "Process connection" in the order code up to, and including, 40 bar (600 psi) sensors: the total welding depth of the fillet weld is 1 mm (0.04 in) with an outer diameter of 16 mm (0.63 in). Welding is performed according to the WIG method.

Sketch/welding groove shape, dimension as per DIN 8551

Information on filling

The diaphragm seal must be filled as soon as it has been welded on.

• After welded into the process connection, the sensor asse mbly must be p rop erl y fil led wit h

a filling oil and sealed gas-tight with a sealing ball and lock screw. Once the diaphragm seal has been filled, at the zero point the device display should not exceed 10% of the full scale value of the cell measuring range. The internal pressure of the diaphragm seal must be corrected accordingly.

• Adjustment / calibration:

– The device is operational once it has been fully assembled. – Perform a reset. The device must then be calibrated to the process measuring range as

described in the Operating Instructions.

Base material matching Welding method

Adapter made of AISI 316L (1.4435) to be welded to diaphragm seal made of AISI 316L (1.4435 or 1.4404)

A0024811

DIN EN ISO 24063

141 PB Inert gas

Welding position

Inert gas, additives

Ar/H 95/5

Additive: ER 316L Si (1.4430)

Endress+Hauser 23

Installation Cerabar M, Deltabar M, Deltapilot M

NOTICE

4.6 Installing Deltabar M

Incorrect handling!

Damage of the device!

‣ Disassembly of the screws with item number (1) is not permissible under any

circumstances and will result in loss of warranty.

4.6.1 Installation position

• Due to the orientation of the Deltabar M, there may be a shift in the measured value, i.e. when the container is empty, the measured value does not display zero. You may correct this zero point shift by a position adjustment in one of the following ways: – via the operation keys on the electronics module ( ä 47, "Function of the operating

elements")

– via the operating menu ( ä 73, "Pos. zero adjust")

• General recommendations for routing the impulse piping can be found in DIN 19210 "Methods for measurement of fluid flow; differential piping for flow measurement devices" or the corresponding national or international standards.

• Using a three-valve or five-valve manifold allows for easy commissioning, installation and maintenance without interrupting the process.

• When routing the impulse piping outdoors, ensure that sufficient anti-freeze protection is used, e.g. by using pipe heat tracing.

• Install the impulse piping with a monotonic gradient of at least 10%.

• Endress+Hauser offers a mounting bracket for installing on pipes or walls ( ä 29, "Wall and pipe-mounting (option)").

Installation position for flow measurement

For more information about differential pressure flow measurement refer to following documents:

• Differential pressure flow measurements with orifices: Technical Information TI00422P

• Differential pressure flow measurement with Pitot tubes: Technical Information TI00425P

24 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Installation

–

Flow measurement in gases

A0029783

Measuring layout for flow measurement in gases

1 Orifice plate or pitot tube 2 Shut-off valves 3Deltabar M 4 Three-valve manifold

• Mount the Deltabar M above the measuring point so that the condensate which may be present, can run off into the process piping.

Flow measurement in steam

Measuring layout for flow measurement in steam

1 Orifice plate or pitot tube 2 Condensate traps 3 Shut-off valves 4 Deltabar M 5 Three-valve manifold 6Separator 7 Drain valves

A0029784

• Mount the Deltabar M below the measuring point.

• Mount the condensate traps at the same level as the tapping points and at the same distance to the Deltabar M.

• Prior to commissioning, fill the impulse piping to the height of the condensate traps.

Endress+Hauser 25

Installation Cerabar M, Deltabar M, Deltapilot M

–

min.

atm

Flow measurement in liquids

A0029785

Measuring layout for flow measurement in liquids

1 Orifice plate or pitot tube 2 Shut-off valves 3Deltabar M 4 Three-valve manifold 5Separator 6 Drain valves

• Mount the Deltabar M below the measuring point so that the impulse piping is always filled with liquid and gas bubbles can run back into the process piping.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

Installation position for level measurement

Level measurement in an open container

A0029787

Measuring layout for level measurement in open containers

1 The low-pressure side is open to atmospheric pressure 2Deltabar M 3 Three-valve manifold 4Separator 5 Drain valve

• Mount the Deltabar M below the lower measuring connection so that the impulse piping is always filled with liquid.

• The low-pressure side is open to atmospheric pressure.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

26 Endress+Hauser

Cerabar M, Deltabar M, Deltapilot M Installation

–

min.

–

max.

–

min.

–

max.

Level measurement in a closed container

A0029790

Measuring layout for level measurement in a closed container

1 Shut-off valves 2 Deltabar M 3 Three-valve manifold 4Separator 5 Drain valves

• Mount the Deltabar M below the lower measuring connection so that the impulse piping is always filled with liquid.

• Always connect the low-pressure side above the maximum level.

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

Level measurement in a closed container with superimposed steam

A0029791

Measuring layout for level measurement in a container with superimposed steam

1 Condensate trap 2 Shut-off valves 3 Deltabar M 4 Three-valve manifold 5Separator 6 Drain valves

• Mount the Deltabar M below the lower measuring connection so that the impulse piping is always filled with liquid.

• Always connect the low-pressure side above the maximum level.

• A condensate trap ensures constant pressure on the low-pressure side.

Endress+Hauser 27

Installation Cerabar M, Deltabar M, Deltapilot M

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain valves is useful for capturing and removing sediment.

Installation position for differential pressure measurement

Differential pressure measurement in gases and steam

A0029792

Measuring layout for differential pressure measurement in gases and steam

1Deltabar M 2 Three-valve manifold 3 Shut-off valves 4 e.g. filter

• Mount the Deltabar M above the measuring point so that the condensate which may be present, can run off into the process piping.

Differential pressure measurement in liquids

A0029798

Measuring layout for differential pressure measurement in liquids

1 e.g. filter 2 Shut-off valves 3Deltabar M 4 Three-valve manifold 5Separator 6 Drain valves

• Mount the Deltabar M below the measuring point so that the impulse piping is always filled with liquid and gas bubbles can run back into the process piping.

• When measuring in media with solid parts, such as dirty liquids, installing separators and

28 Endress+Hauser

drain valves is useful for capturing and removing sediment.

Cerabar M, Deltabar M, Deltapilot M Installation

4.6.2 Wall and pipe-mounting (option)

Endress+Hauser offers the following mounting brackets for installing the device on pipes or walls:

Standard design Heavy duty design

A0031326 A0031327

When using a valve block, the block's dimensions must be taken into account. Bracket for wall and pipe mounting including retaining bracket for pipe mounting and two nuts. material of the screws used to secure the device depend on the order code. Technical data (e.g. dimensions or order numbers for screws) see accessory document SD01553P/00/EN.

Please note the following when mounting:

• To prevent the mounting screws from scoring, lubricate them with a multi-purpose grease prior to mounting.

• In the case of pipe mounting, the nuts on the bracket must be tightened uniformly with a torque of at least 30 Nm (22.13 lbf ft).

• For installation purposes, only use the screws with item number (2) (see the following diagram).

Endress+Hauser 29

Installation Cerabar M, Deltabar M, Deltapilot M

NOTICE

Incorrect handling!

Damage of the device!

‣ Disassembly of the screws with item number (1) is not permissible under any

circumstances and will result in loss of warranty.

A0024167.eps

30 Endress+Hauser

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