Endress+Hauser Picomag IO-Link Operating Manual

BA01697D/06/EN/04.19 71426511 2019-05-01
01.00.zz (Device firmware)
Products Solutions Services
Operating Instructions
Picomag IO-Link
Electromagnetic flowmeter
Picomag IO-Link
• Make sure the document is stored in a safe place such that it is always available when working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these instructions.
2 Endress+Hauser
Picomag IO-Link Table of contents

Table of contents

1 About this document ................ 5
1.1 Document function ..................... 5
1.2 Symbols used .......................... 5
1.2.1 Safety symbols .................. 5
1.2.2 Electrical symbols ................ 5
1.2.3 Communication symbols ........... 5
1.2.4 Symbols for certain types of
information .................... 5
1.2.5 Symbols in graphics ............... 6
1.3 Documentation ........................ 6
1.4 Registered trademarks ................... 6
2 Basic safety instructions ............ 7
2.1 Requirements for the personnel ............ 7
2.2 Designated use ........................ 7
2.3 Workplace safety ....................... 7
2.4 Operational safety ...................... 8
2.5 Product safety ......................... 8
2.6 IT security ............................ 8
2.7 Device-specific IT security ................. 8
2.7.1 Access via the SmartBlue App ....... 8
2.7.2 Protecting access via a password ..... 8
2.7.3 Access via Bluetooth® wireless
technology ..................... 9
8 System integration ................ 20
8.1 Overview of device description files ......... 20
8.2 Device master file ..................... 20
9 Commissioning .................... 21
9.1 Switching ON the measuring device ........ 21
9.2 Overview of the operating menu ........... 21
9.3 Configuring the measuring device .......... 21
9.3.1 Identification .................. 21
9.3.2 Configuring system units .......... 22
9.3.3 Setting the installation direction and
measurement .................. 22
9.3.4 Configuring the IO modules ........ 23
9.3.5 Totalizer ...................... 28
9.3.6 Configuring the display ........... 29
9.3.7 Security ...................... 30
9.3.8 Data management ............... 30
9.4 Pending diagnostic events ............... 31
9.4.1 Simulation .................... 31
9.5 System ............................. 31
10 Operational ....................... 33
10.1 Offline quick view of the configuration ...... 33
3 Incoming acceptance and product
identification ..................... 10
3.1 Incoming acceptance ................... 10
3.2 Product identification ................... 10
3.2.1 Symbols on measuring device ...... 11
4 Storage and transport ............. 12
4.1 Storage conditions ..................... 12
4.2 Transporting the product ................ 12
4.3 Packaging disposal ..................... 12
5 Installation ....................... 13
5.1 Installation conditions .................. 13
5.1.1 Mounting position ............... 13
5.2 Mounting the measuring device ........... 13
6 Electrical connection .............. 15
6.1 Connection conditions .................. 15
6.1.1 Requirements for connecting cables .. 15
6.1.2 Pin assignment, device plug ........ 15
6.2 Connecting the measuring device .......... 18
6.3 Post-connection check .................. 18
7 Operation options ................. 19
7.1 Access to the operating menu via the
SmartBlue app ........................ 19
11 Diagnostics and troubleshooting ... 35
11.1 General troubleshooting ................. 35
11.2 Diagnostic information on local display ...... 36
11.2.1 Diagnostic message .............. 36
11.3 Overview of diagnostic events ............. 37
11.4 Device information .................... 38
11.5 Firmware history ..................... 38
12 Accessories ....................... 39
13 Technical data .................... 41
13.1 Input ............................... 41
13.2 Output ............................. 41
13.3 Power supply ......................... 41
13.4 Performance characteristics .............. 41
13.5 Installation .......................... 41
13.6 Environment ......................... 42
13.7 Process ............................. 42
13.8 Mechanical construction ................ 42
13.9 Operability .......................... 43
13.10 Certificates and approvals ............... 44
14 Appendix ......................... 45
14.1 Radio approvals ....................... 45
14.1.1 Europe ....................... 45
14.1.2 Canada and USA ................ 45
14.1.3 India ......................... 45
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Table of contents Picomag IO-Link
14.1.4 Singapore ..................... 45
14.1.5 Thailand ...................... 46
14.1.6 Argentina ..................... 46
14.1.7 Taiwan ....................... 46
14.1.8 Brazil ........................ 46
14.1.9 South Korea ................... 47
14.1.10 Other countries ................. 47
14.2 IO-Link process data ................... 48
14.2.1 Data structure .................. 48
14.2.2 Diagnostic information ........... 48
14.3 IO-Link ISDU parameter list .............. 49
Index .................................. 57
4 Endress+Hauser
Picomag IO-Link About this document
DANGER
WARNING
CAUTION
NOTICE

1 About this document

1.1 Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2 Symbols used

1.2.1 Safety symbols

Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in personal injury.

1.2.2 Electrical symbols

Symbol Meaning
Direct current
Alternating current

1.2.3 Communication symbols

Symbol Meaning
Bluetooth®
Wireless data transmission between devices over a short distance.
® IO-Link
Communications system for connecting intelligent sensors and actuators to an automation system. The IO-Link technology is standardized under the description "Single-drop digital communication interface for small sensors and actuators (SDCI)" in the IEC 61131-9 standard.

1.2.4 Symbols for certain types of information

Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
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About this document Picomag IO-Link
A
1.
Symbol Meaning
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Reference to page
Reference to graphic
Notice or individual step to be observed
, 2., 3.… Series of steps
Result of a step

1.2.5 Symbols in graphics

Symbol Meaning
1, 2, 3, ... Item numbers
A, B, C, ... Views

1.3 Documentation

For an overview of the scope of the associated Technical Documentation, refer to the following:
• The W@M Device Viewer: Enter the serial number of the measuring device (www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number of the measuring device or scan the 2-D matrix code on the measuring device.

1.4 Registered trademarks

®
Is a registered trademark. It may only be used in conjunction with products and services by members of the IO-Link Community or by non-members who hold an appropriate license. For more detailed information on the use of IO-Link, please refer to the rules of the IO­Link Community at: www.io.link.com.
Bluetooth® wireless technology
® The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc. and any use of such marks by Endress+Hauser is under license.
Apple®
Apple, the Apple logo, iPhone, and iPod touch are trademarks of Apple Inc., registered in the U.S. and other countries. App Store is a service mark of Apple Inc.
Android®
Android, Google Play and the Google Play logo are trademarks of Google Inc.
6 Endress+Hauser
Picomag IO-Link Basic safety instructions

2 Basic safety instructions

2.1 Requirements for the personnel

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
and task. Are authorized by the plant owner/operator.
Are familiar with federal/national regulations.
Before starting work, read and understand the instructions in the manual and
supplementary documentation as well as the certificates (depending on the application). Follow instructions and comply with basic conditions.
The operating personnel must fulfill the following requirements:
Are instructed and authorized according to the requirements of the task by the facility's
owner-operator. Follow the instructions in this manual.

2.2 Designated use

Application and media
The measuring device described in these Brief Operating Instructions is intended only for flow measurement of liquids with a minimum conductivity of 20 µS/cm.
To ensure that the measuring device remains in proper condition for the operation time:
Use the measuring device only for media against which the process-wetted materials
are adequately resistant.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused by improper or non-designated use.
WARNING
L
Danger of breakage due to corrosive or abrasive fluids and ambient conditions!
Verify the compatibility of the process fluid with the sensor material.
Ensure the resistance of all fluid-wetted materials in the process.
Keep within the specified pressure and temperature range.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a burn hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.

2.3 Workplace safety

For work on and with the device:
Wear the required personal protective equipment according to federal/national
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
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Basic safety instructions Picomag IO-Link

2.4 Operational safety

Risk of injury!
Operate the device in proper technical condition and fail-safe condition only.
The operator is responsible for interference-free operation of the device.

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

2.6 IT security

Our warranty is valid only if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the settings.
IT security measures, which provide additional protection for the device and associated data transfer, must be implemented by the operators themselves in line with their security standards.

2.7 Device-specific IT security

2.7.1 Access via the SmartBlue App

Two access levels (user roles) are defined for the device: the Operator user role and the Maintenance user role. The Maintenance user role is the default setting.
If a user-specific access code is not defined (in the Set access code parameter), the default setting 0000 continues to apply and the Maintenance user role is automatically enabled. The device's configuration data are not write-protected and can be edited at all times.
If a user-specific access code has been defined (in the Set access code parameter), all the parameters are write-protected and the device is accessed with the Operator user role. The previously defined access code must first be entered again before the Maintenance user role is enabled and all the parameters can be write-accessed.

2.7.2 Protecting access via a password

Different passwords are available to protect write access to the device parameters or access to the device via the Bluetooth® interface.
• User-specific access code
Protect write access to the device parameters via the SmartBlue app
• Bluetooth key
The password protects a connection between an operating device (e.g. smartphone, tablet) and the device via the Bluetooth® interface.
8 Endress+Hauser
Picomag IO-Link Basic safety instructions
General notes on the use of passwords
• The access code and Bluetooth key supplied with the device should be changed during commissioning.
• Follow the general rules for generating a secure password when defining and managing the access code or Bluetooth key.
• The user is responsible for the management and careful handling of the access code and Bluetooth key.

2.7.3 Access via Bluetooth® wireless technology

Secure signal transmission via Bluetooth® wireless technology uses an encryption method tested by the Fraunhofer Institute.
• The device is not visible via Bluetooth® wireless technology without the SmartBlue app.
• Only one point-to-point connection is established between the device and a smartphone or tablet.
• The Bluetooth® wireless technology interface can be disabled via SmartBlue.
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Incoming acceptance and product identification Picomag IO-Link

1
2
Order code: Ser. no.: Ext. ord. cd.:
i
i
Date:
3 Incoming acceptance and product
identification

3.1 Incoming acceptance

Are the order codes on the delivery note (1) and the product sticker (2) identical?
Are the goods undamaged?
Do the nameplate data match the ordering information on the delivery note?
Is the accompanying safety data sheet present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App, see the "Product identification" section .

3.2 Product identification

The following options are available for identification of the measuring device:
• The device label
• Order code with breakdown of the device features on the delivery note
• Enter the serial number on the device label in W@M Device Viewer (www.endress.com/deviceviewer): all the information about the measuring device is displayed.
• Enter the serial number on the device label into the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the measuring device with the Endress+Hauser
10 Endress+Hauser
Operations App: all the information about the measuring device is displayed.
Picomag IO-Link Incoming acceptance and product identification

3.2.1 Symbols on measuring device

Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
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Storage and transport Picomag IO-Link

4 Storage and transport

4.1 Storage conditions

Observe the following notes for storage:
Store in the original packaging to ensure protection from shock.
Store in a dry place.
Do not store outdoors.
Storage temperature→  42

4.2 Transporting the product

Transport the device to the measuring point in the original packaging.
Do not remove protective covers or caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

4.3 Packaging disposal

All packaging materials are environmentally friendly and 100% recyclable: Carton in accordance with European Packaging Directive 94/62EC; recyclability is confirmed by the affixed RESY symbol.
12 Endress+Hauser
Picomag IO-Link Installation
h
≥ 0 × DN

5 Installation

5.1 Installation conditions

5.1.1 Mounting position

Mounting location
A0032998
Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the next pipe elbow: h ≥ 2 × DN
Inlet and outlet runs
No inlet and outlet runs need to be considered.
A0032859
Installation dimensions: information on the dimensions and installed lengths of the device →  42
The arrow points in the preferred direction of flow. Measurement in the other direction is also possible.→  22

5.2 Mounting the measuring device

WARNING
L
Burn hazard!
If medium temperatures or ambient temperatures exceed 50 °C, areas of the housing can heat to over 65 °C.
Safeguard the housing so that it cannot be touched accidentally.
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Installation Picomag IO-Link
1 12 34 45 53 2
A0033002
1 Pipe 2 Seal (not supplied) 3 Adapter: available adapters →  39 4 Seal (included in delivery) 5 Measuring device connection
14 Endress+Hauser
Picomag IO-Link Electrical connection
A
2 WH
1 BN
4 BK
3 BU
1
2
3
4
+
-
!
A
B
B
A
L+
L-
IO2
IO1

6 Electrical connection

6.1 Connection conditions

6.1.1 Requirements for connecting cables

National regulations and standards apply.
Connecting cable M12 × 1 A-coded
Conductor cross-section
Temperature range –10 to +90 °C (+14 to +194 °F)
Degree of protection IP65/67, pollution degree 3
Humidity and moisture Suitable for indoor environments with up to 100% rh (wet and damp locations)

6.1.2 Pin assignment, device plug

At least 0.12 mm2 (AWG26)
A0033004
A Connector (Picomag) B Socket (Customer side)
Pin Assignment Color Description
1 L+ Brown Supply voltage + (18 to 30 VDC/max. 3 W)
2 IO2 White Input/output 2, can be configured independently of IO1
3 L- Blue Supply voltage -
4 IO1 Black Input/output 1, can be configured independently of IO2
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Electrical connection Picomag IO-Link
1
2
3
4
B
A
L+
L-
1
2
3
4
B
A
L+
L-
1
2
3
4
B
A
L+
L-
1
2
3
4
B
A
L+
L-
Switch output configuration version
The switching behaviour of IO1 and IO2 can be configured independently of one another.
1)
pnp
A Connector (Picomag) B Socket (Customer side) L+ Supply voltage + L- Supply voltage -
The load is switched to high side L+. The maximum load current is 250 mA. The output is overload­resistant.
1) positive negative positive (high side switch)
2) negative positive negative (low side switch)
Pulse output configuration version
2)
npn
A0033005
A Connector (Picomag) B Socket (Customer side) L+ Supply voltage + L- Supply voltage -
The load is switched to low side L-. The maximum load current is 250 mA. The output is overload-resistant.
A0033006
A0033005
 1 Pulse output with pnp switching behaviour
A Connector (Picomag) B Socket (Customer side) L+ Supply voltage + L- Supply voltage -
The load is switched to high side L+. The maximum load current is 250 mA. The output is overload-resistant.
Current output configuration version
A0033007
 2 Current output, active, 4 to 20 mA
A Connector (Picomag) B Socket (Customer side) L+ Supply voltage +
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L- Supply voltage -
Picomag IO-Link Electrical connection
1
2
3
4
B
A
L+
L-
1
2
3
4
B
A
L+
L-
==
The current flows from the output to L-. The maximum load may not exceed 500 Ω. A bigger load distorts the output signal.
Voltage output configuration version
A0033007
 3 Voltage output, active, 2 to 10 V
A Connector (Picomag) B Socket (Customer side) L+ Supply voltage + L- Supply voltage -
The voltage from the output applies to L-. The load must be at least 500 Ω. The output is overload-resistant.
Status input configuration version
• 15 V (switch-on threshold)
• 5 V (switch-off threshold)
 4 Status input
A Connector (Picomag) B Socket (Customer side) L+ Supply voltage + L- Supply voltage -
Internal resistance: 7.5 kΩ
IO-Link configuration version
Option only available for output 1 in the Output 1→  23 submenu
A0033008
The measuring device features an IO-Link communication interface with a baud rate of 38,400 and with a second IO function on pin 2. This requires an IO-Link compatible module (IO-Link master) for operation. The IO-Link communication interface allows direct access to the process and diagnostics data.
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Electrical connection Picomag IO-Link
1

6.2 Connecting the measuring device

NOTICE
The measuring device may only be installed by properly trained technicians.
Comply with national and international regulations regarding the installation of
electrotechnical systems. Power supply according to EN 50178, SELV, PELV or Class 2.
1. De-energize the system.
2. Connect the measuring device via the connector.
3.
A0033003
In the case of non-grounded pipes: The device must be grounded using the ground terminal accessory.

6.3 Post-connection check

Are cables or the device undamaged (visual inspection)?
Do the cables have adequate strain relief?
Is the connector connected correctly?
Does the supply voltage match the specifications on the measuring device?
Is the pin assignment of the connector correct?
Is the potential equalization established correctly?
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