These instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Sensor Brief Operating Instructions
Contain information about the sensor.
Transmitter Brief Operating Instructions → 3.
Page 2
Proline Promag P
Order code:
Ext. ord. cd.:
Ser. no.:
www.endress.com/deviceviewer
Endress+Hauser
Operations App
XXXXXXXXXXXX
XXXXX-XXXXXX
XXX.XXXX.XX
Serial number
1.
3.
2.
2Endress+Hauser
A0023555
Page 3
Proline Promag PBrief Operating Instructions for the device
Brief Operating Instructions for the device
The device consists of a transmitter and a sensor.
The process of commissioning these two components is described in two separate manuals:
• Sensor Brief Operating Instructions
• Transmitter Brief Operating Instructions
Please refer to both Brief Operating Instructions when commissioning the device as the
contents of the manuals complement one another:
Sensor Brief Operating Instructions
The Sensor Brief Operating Instructions are aimed at specialists with responsibility for
installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating Instructions
The Transmitter Brief Operating Instructions are aimed at specialists with responsibility for
commissioning, configuring and parameterizing the measuring device (until the first
measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
Additional device documentation
These Brief Operating Instructions are the Sensor Brief Operating Instructions.
The "Transmitter Brief Operating Instructions" are available via:
• Internet: www.endress.com/deviceviewer
• Smart phone/tablet: Endress+Hauser Operations App
Detailed information about the device can be found in the Operating Instructions and the
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.1.2 Symbols for certain types of information
SymbolMeaningSymbolMeaning
Permitted
Procedures, processes or actions that
are permitted.
Forbidden
Procedures, processes or actions that
are forbidden.
Reference to documentation
Preferred
Procedures, processes or actions that
are preferred.
Tip
Indicates additional information.
Reference to page
Reference to graphic
Result of a stepVisual inspection
, 2., 3.…Series of steps
1.1.3 Electrical symbols
SymbolMeaningSymbolMeaning
Direct currentAlternating current
Direct current and alternating currentGround connection
Endress+Hauser5
A grounded terminal which, as far as
the operator is concerned, is grounded
via a grounding system.
Page 6
Document informationProline Promag P
1.
SymbolMeaning
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.1.4 Communication symbols
SymbolMeaningSymbolMeaning
Wireless Local Area Network
(WLAN)
Communication via a wireless, local
network.
LED
Light emitting diode is off.
LED
Light emitting diode is flashing.
SymbolMeaningSymbolMeaning
Wireless Local Area Network
(WLAN)
Communication via a wireless, local
network.
LED
Light emitting diode is on.
Bluetooth
Wireless data transmission between
devices over a short distance.
LED
Light emitting diode is on.
LED
Light emitting diode is off.
LED
Light emitting diode is flashing.
1.1.5 Tool symbols
SymbolMeaningSymbolMeaning
Torx screwdriverFlat blade screwdriver
Cross-head screwdriverAllen key
Open-ended wrench
1.1.6 Symbols in graphics
SymbolMeaningSymbolMeaning
1, 2, 3,...Item numbers
A, B, C, ...ViewsA-A, B-B, C-C, ...Sections
6Endress+Hauser
, 2., 3.…Series of steps
Page 7
Proline Promag PDocument information
-
.
SymbolMeaningSymbolMeaning
Hazardous area
Flow direction
Safe area (non-hazardous area)
Endress+Hauser7
Page 8
Basic safety instructionsProline Promag P
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel must fulfill the following requirements for its tasks:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task.
Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
‣
supplementary documentation as well as the certificates (depending on the application).
Follow instructions and comply with basic conditions.
‣
2.2 Designated use
Application and media
The measuring device is only suitable for flow measurement of liquids with a minimum
conductivity of 5 μS/cm(Promag 100, 300, 500) or 20 μS/cm (Promag 200).
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an
increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Keep within the specified pressure and temperature range.
‣
Only use the measuring device in full compliance with the data on the nameplate and the
‣
general conditions listed in the Operating Instructions and supplementary documentation.
Based on the nameplate, check whether the ordered device is permitted for the intended
‣
use in the hazardous area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media to which the process-wetted materials are
‣
sufficiently resistant.
If the measuring device is not operated at atmospheric temperature, compliance with the
‣
relevant basic conditions specified in the associated device documentation is absolutely
essential: "Documentation" section.
Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused
by improper or non-designated use.
WARNING
L
Danger of breakage due to corrosive or abrasive fluids!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
8Endress+Hauser
Page 9
Proline Promag PBasic safety instructions
NOTICE
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in
‣
verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a burn
hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.
‣
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
Due to the increased risk of electric shock, gloves must be worn.
‣
2.4 Operational safety
Risk of injury!
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Environmental requirements
If a plastic transmitter housing is permanently exposed to certain steam and air mixtures, this
can damage the housing.
If you are unsure, please contact your Endress+Hauser Sales Center for clarification.
‣
If used in an approval-related area, observe the information on the nameplate.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet stateof-the-art safety requirements, has been tested, and left the factory in a condition in which it
is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms
this by affixing the CE mark to the device.
Endress+Hauser9
Page 10
Basic safety instructionsProline Promag P
2.6 IT security
We only provide a warranty if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
10Endress+Hauser
Page 11
Proline Promag PIncoming acceptance and product identification
1
2
1
2
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
3 Incoming acceptance and product identification
3.1 Incoming acceptance
Are the order codes on
the delivery note (1)
A0028673
A0028673
and the product sticker
(2) identical?
Are the goods
undamaged?
Do the nameplate data
match the ordering
A0028673
information on the
delivery note?
Is the CD-ROM with the
Technical
A0028673
Documentation
(depends on device
version) and documents
present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery! The
Technical Documentation is available via the Internet or via the Endress+HauserOperations App.
Endress+Hauser11
Page 12
Incoming acceptance and product identificationProline Promag P
Order code:
Ext. ord. cd.:
Ser. no.:
Order code:
Ext. ord. cd.:
Ser. no.:
1
2
3
4
3.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App or
scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser OperationsApp: all the information for the measuring device is displayed.
A0030196
1Example of a nameplate
1Order code
2Serial number (Ser. no.)
3Extended order code (Ext. ord. cd.)
42-D matrix code (QR code)
For detailed information on the breakdown of the specifications on the nameplate, see
the Operating Instructions for the device .
12Endress+Hauser
Page 13
Proline Promag PStorage and transport
4 Storage and transport
4.1 Storage conditions
Observe the following notes for storage:
Store in the original packaging to ensure protection from shock.
‣
Do not remove protective covers or protective caps installed on process connections. They
‣
prevent mechanical damage to the sealing surfaces and contamination in the measuring
tube.
Protect from direct sunlight to avoid unacceptably high surface temperatures.
‣
Select a storage location where moisture cannot collect in the measuring device as fungus
‣
and bacteria infestation can damage the lining.
Store in a dry and dust-free place.
‣
Store in a dry place.
‣
Do not store outdoors.
‣
4.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
A0029252
Do not remove protective covers or caps installed on process connections. They prevent
mechanical damage to the sealing surfaces and contamination in the measuring tube.
4.2.1 Measuring devices without lifting lugs
WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
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Page 14
Storage and transportProline Promag P
A0029214
4.2.2 Measuring devices with lifting lugs
CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣
4.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise or
at both sides using a forklift.
CAUTION
L
Risk of damaging the magnetic coil
If transporting by forklift, do not lift the sensor by the metal casing.
‣
This would buckle the casing and damage the internal magnetic coils.
‣
A0029319
14Endress+Hauser
Page 15
Proline Promag PInstallation
h
11
5 Installation
5.1 Installation conditions
5.1.1 Mounting position
Mounting location
A0029343
h ≥ 2 × DN
A0033017
2Installation of the sensor after a control valve is not recommended
1Control valve
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h ≥
5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to
the measuring tube. This measure also prevents the system losing prime.
Endress+Hauser15
Page 16
InstallationProline Promag P
h
2
1
2 x DN³
5 x DN³
A0028981
3Installation in a down pipe
1Vent valve
2Pipe siphon
hLength of down pipe
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
A0029257
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor according
to the flow direction.
An optimum orientation position helps avoid gas and air accumulations and deposits in the
measuring tube.
Vertical
A0015591
16Endress+Hauser
Page 17
Proline Promag PInstallation
1
2
3
2
≥ 5 × DN
≥ 2 × DN
Optimum for self-emptying pipe systems and for use in conjunction with empty pipe
detection.
Horizontal
• Ideally, the measuring electrode plane should be horizontal. This prevents brief insulation
of the two measuring electrodes by entrained air bubbles.
• Empty pipe detection only works if the transmitter housing is pointing upwards as
otherwise there is no guarantee that the empty pipe detection function will actually respond
to a partially filled or empty measuring tube.
A0029344
1EPD electrode for empty pipe detection
2Measuring electrodes for signal detection
3Reference electrode for potential equalization
Measuring devices with tantalum or platinum electrodes can be ordered without an EPD
electrode. In this case, empty pipe detection is performed via the measuring electrodes.
Inlet and outlet runs
A0028997
4Order code for "Design", option A "Insertion length short, ISO/DVGW until DN400, DN450-2000
1:1" and order code for "Design", option B "Insertion length long, ISO/DVGW until DN400,
DN450-2000 1:1.3"
Endress+Hauser17
Page 18
InstallationProline Promag P
≥ 0 × DN
A0032859
5Order code for "Design", option C "Insertion length short ISO/DVGW until DN300, w/o inlet and
outlet runs, constricted meas.tube"
For the dimensions and installation lengths of the device, see the "Technical Information"
document, "Mechanical construction" section.
5.1.2 Requirements from environment and process
Ambient temperature range
For detailed information on the ambient temperature range, see the Operating
Instructions for the device.
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
Temperature tables
For detailed information on the temperature tables, see the separate document entitled
"Safety Instructions" (XA) for the device.
System pressure
A0028777
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps are
used.
Thermal insulation Promag 300/500
Pipes generally have to be insulated if they carry very hot fluids to avoid energy losses and
prevent accidental contact with pipes at temperatures that could cause injury. Guidelines
regulating the insulation of pipes have to be taken into account.
18Endress+Hauser
Page 19
Proline Promag PInstallation
max.
L
WARNING
L
Electronics overheating on account of thermal insulation!
The housing support dissipates heat and its entire surface area must remain uncovered.
‣
Make sure that the sensor insulation does not extend past the top of the two sensor halfshells.
A0031216
Vibrations
A0029004
6Measures to avoid device vibrations (L > 10 m (33 ft))
Endress+Hauser19
Page 20
InstallationProline Promag P
100
10
0.5
d / D
[mbar]
0.60.70.80.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
Adapters
A0029002
5.2 Mounting the measuring device
5.2.1 Required tools
For flanges and other process connections, use an appropriate mounting tool
5.2.2 Preparing the measuring device
1.Remove all remaining transport packaging.
2.Remove any protective covers or protective caps present from the sensor.
3.Remove stick-on label on the electronics compartment cover.
5.2.3 Mounting the sensor
WARNING
L
An electrically conductive layer could form on the inside of the measuring tube!
Risk of measuring signal short circuit.
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
Do not use electrically conductive sealing compounds such as graphite.
‣
20Endress+Hauser
Page 21
Proline Promag PInstallation
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1.Ensure that the direction of the arrow on the sensor matches the flow direction of the
medium.
2.To ensure compliance with device specifications, install the measuring device between
the pipe flanges in a way that it is centered in the measurement section.
3.If using ground disks, comply with the Installation Instructions provided.
4.Observe required screw tightening torques .
5.Install the measuring device or turn the transmitter housing so that the cable entries do
not point upwards.
A0029263
Mounting the seals
CAUTION
L
An electrically conductive layer could form on the inside of the measuring tube!
Risk of measuring signal short circuit.
Do not use electrically conductive sealing compounds such as graphite.
‣
Comply with the following instructions when installing seals:
• Make sure that the seals do not protrude into the piping cross-section.
• When mounting the process connections, make sure that the seals concerned are clean and
centered correctly.
• For DIN flanges: only use seals according to DIN EN 1514-1.
• For "PFA" lining: generally additional seals are not required.
• For "PTFE" lining: generally additional seals are not required.
Mounting the ground cable/ground disks
For information on potential equalization and detailed mounting instructions for the use of
ground cables/ground disks, see the Transmitter Brief Operating Instructions.
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InstallationProline Promag P
Screw tightening torques
→ 24
22Endress+Hauser
Page 23
Proline Promag PInstallation
5.3 Post-installation check
Is the device undamaged (visual inspection)?
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical Information"
document)
• Ambient temperature
• Measuring range
Has the correct orientation for the sensor been selected ?
• According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
Does the arrow on the sensor nameplate match the direction of flow of the fluid through the piping ?
Are the measuring point identification and labeling correct (visual inspection)?
Is the device adequately protected from precipitation and direct sunlight?
Have the fixing screws been tightened with the correct tightening torque?
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DisposalProline Promag P
6 Disposal
6.1 Removing the measuring device
1.Switch off the device.
WARNING
L
Danger to persons from process conditions.
Beware of hazardous process conditions such as pressure in the measuring device, high
‣
temperatures or aggressive fluids.
2.Carry out the mounting and connection steps from the "Mounting the measuring device"
and "Connecting the measuring device" sections in reverse order. Observe the safety
instructions.
6.2 Disposing of the measuring device
WARNING
L
Danger to personnel and environment from fluids that are hazardous to health.
Ensure that the measuring device and all cavities are free of fluid residues that are
‣
hazardous to health or the environment, e.g. substances that have permeated into crevices
or diffused through plastic.
Observe the following notes during disposal:
Observe valid federal/national regulations.
‣
Ensure proper separation and reuse of the device components.
‣
7 Appendix
7.1 Screw tightening torques
For detailed information on the screw tightening torques, see the "Mounting the sensor"
section of the Operating Instructions for the device
Please note the following:
• The torques listed only apply:
– For lubricated threads.
– For pipes that are free from tensile stress.
• Tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.