Endress+Hauser P 200 Operating Manual
BA01111D/06/EN/02.15
71281882
Valid as of version
01.01.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Promag P 200
HART
Electromagnetic flowmeter
Proline Promag P 200 HART
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these Instructions.
2 Endress+Hauser
Proline Promag P 200 HART Table of contents
Table of contents
1 Document information .............. 6
1.1 Document function ..................... 6
1.2 Symbols used .......................... 6
1.2.1 Safety symbols .................. 6
1.2.2 Electrical symbols ................ 6
1.2.3 Tool symbols .................... 6
1.2.4 Symbols for certain types of
information .................... 7
1.2.5 Symbols in graphics ............... 7
1.3 Documentation ........................ 7
1.3.1 Standard documentation ........... 8
1.3.2 Supplementary device-dependent
documentation .................. 8
1.4 Registered trademarks ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements for the personnel ............ 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.6 IT security ........................... 11
3 Product description ................ 12
3.1 Product design ........................ 12
4 Incoming acceptance and product
identification ..................... 13
4.1 Incoming acceptance ................... 13
4.2 Product identification ................... 13
4.2.1 Transmitter nameplate ........... 14
4.2.2 Sensor nameplate ............... 15
4.2.3 Symbols on measuring device ...... 16
5 Storage and transport ............. 17
5.1 Storage conditions ..................... 17
5.2 Transporting the product ................ 17
5.2.1 Measuring devices without lifting
lugs ......................... 17
5.2.2 Measuring devices with lifting lugs .. 18
5.2.3 Transporting with a fork lift ........ 18
5.3 Packaging disposal ..................... 18
6 Installation ....................... 19
6.1 Installation conditions .................. 19
6.1.1 Mounting position ............... 19
6.1.2 Requirements from environment and
process ....................... 21
6.1.3 Special mounting instructions ...... 23
6.2 Mounting the measuring device ........... 23
6.2.1 Required tools .................. 23
6.2.2 Preparing the measuring device ..... 23
6.2.3 Mounting the sensor ............. 24
6.2.4 Turning the transmitter housing .... 27
6.2.5 Turning the display module ........ 28
6.3 Post-installation check .................. 28
7 Electrical connection .............. 29
7.1 Connection conditions .................. 29
7.1.1 Required tools .................. 29
7.1.2 Requirements for connecting cable ... 29
7.1.3 Terminal assignment ............. 30
7.1.4 Requirements for the supply unit .... 30
7.1.5 Preparing the measuring device ..... 31
7.2 Connecting the measuring device .......... 31
7.2.1 Connecting the transmitter ........ 31
7.2.2 Ensuring potential equalization ..... 33
7.3 Special connection instructions ............ 35
7.3.1 Connection examples ............. 35
7.4 Ensuring the degree of protection .......... 36
7.5 Post-connection check .................. 37
8 Operation options ................. 38
8.1 Overview of operation options ............ 38
8.2 Structure and function of the operating
menu .............................. 39
8.2.1 Structure of the operating menu .... 39
8.2.2 Operating philosophy ............ 40
8.3 Access to the operating menu via the local
display ............................. 41
8.3.1 Operational display .............. 41
8.3.2 Navigation view ................ 42
8.3.3 Editing view ................... 44
8.3.4 Operating elements .............. 46
8.3.5 Opening the context menu ......... 46
8.3.6 Navigating and selecting from list ... 48
8.3.7 Calling the parameter directly ...... 48
8.3.8 Calling up help text .............. 49
8.3.9 Changing the parameters ......... 50
8.3.10 User roles and related access
authorization .................. 51
8.3.11 Disabling write protection via access
code ......................... 51
8.3.12 Enabling and disabling the keypad
lock ......................... 51
8.4 Access to the operating menu via the
operating tool ........................ 52
8.4.1 Connecting the operating tool ...... 53
8.4.2 Field Xpert SFX350, SFX370 ....... 54
8.4.3 FieldCare ..................... 54
8.4.4 AMS Device Manager ............ 55
8.4.5 SIMATIC PDM .................. 55
8.4.6 Field Communicator 475 .......... 56
Endress+Hauser 3
Table of contents Proline Promag P 200 HART
9 System integration ................ 57
9.1 Overview of device description files ......... 57
9.1.1 Current version data for the device ... 57
9.1.2 Operating tools ................. 57
9.2 Measured variables via HART protocol ...... 57
9.3 Other settings ........................ 58
9.3.1 Burst mode functionality in
accordance with HART 7
Specification ................... 58
10 Commissioning .................... 61
10.1 Function check ....................... 61
10.2 Switching on the measuring device ......... 61
10.3 Setting the operating language ............ 61
10.4 Configuring the measuring device .......... 61
10.4.1 Defining the tag name ............ 62
10.4.2 Setting the system units .......... 63
10.4.3 Configuring the current output ..... 65
10.4.4 Configuring the pulse/frequency/
switch output .................. 66
10.4.5 Configuring the local display ....... 73
10.4.6 Configuring the output
conditioning ................... 75
10.4.7 Configuring the low flow cut off ..... 76
10.4.8 Configuring empty pipe detection ... 78
10.5 Advanced settings ..................... 79
10.5.1 Carrying out a sensor adjustment .... 80
10.5.2 Configuring the totalizer .......... 80
10.5.3 Carrying out additional display
configurations .................. 82
10.5.4 Administration configuration ...... 84
10.6 Configuration management .............. 85
10.6.1 Function range of "Configuration
management" parameter .......... 86
10.7 Simulation ........................... 86
10.8 Protecting settings from unauthorized
access .............................. 88
10.8.1 Write protection via access code ..... 88
10.8.2 Write protection via write protection
switch ........................ 89
11 Operation ......................... 91
11.1 Reading the device locking status .......... 91
11.2 Adjusting the operating language .......... 91
11.3 Configuring the display ................. 91
11.4 Reading measured values ................ 91
11.4.1 Process variables ................ 91
11.4.2 Totalizer ...................... 92
11.4.3 Output values .................. 92
11.5 Adapting the measuring device to the process
conditions ........................... 93
11.6 Performing a totalizer reset .............. 93
11.7 Showing data logging ................... 94
12 Diagnostics and troubleshooting ... 97
12.1 General troubleshooting ................. 97
12.2 Diagnostic information on local display ...... 99
12.2.1 Diagnostic message .............. 99
12.2.2 Calling up remedial measures ..... 101
12.3 Diagnostic information in FieldCare ....... 101
12.3.1 Diagnostic options .............. 101
12.3.2 Calling up remedy information .... 102
12.4 Adapting the diagnostic information ...... 103
12.4.1 Adapting the diagnostic behavior ... 103
12.4.2 Adapting the status signal ........ 103
12.5 Overview of diagnostic information ....... 104
12.6 Pending diagnostic events .............. 106
12.7 Diagnostic list ....................... 107
12.8 Event logbook ....................... 107
12.8.1 Event history .................. 107
12.8.2 Filtering the event logbook ....... 108
12.8.3 Overview of information events .... 108
12.9 Resetting the measuring device .......... 109
12.9.1 Function scope of "Device reset"
parameter .................... 110
12.10 Device information ................... 110
12.11 Firmware history ..................... 112
13 Maintenance .................... 113
13.1 Maintenance tasks .................... 113
13.1.1 Exterior cleaning ............... 113
13.1.2 Interior cleaning ............... 113
13.1.3 Replacing seals ................ 113
13.2 Measuring and test equipment ........... 113
13.3 Endress+Hauser services ............... 113
14 Repair ........................... 114
14.1 General notes ....................... 114
14.2 Spare parts ......................... 114
14.3 Endress+Hauser services ............... 115
14.4 Return ............................. 115
14.5 Disposal ........................... 115
14.5.1 Removing the measuring device .... 115
14.5.2 Disposing of the measuring device .. 116
15 Accessories ...................... 117
15.1 Device-specific accessories .............. 117
15.1.1 For the transmitter ............. 117
15.1.2 For the sensor ................. 118
15.2 Communication-specific accessories ....... 118
15.3 Service-specific accessories .............. 118
15.4 System components ................... 119
16 Technical data ................... 120
16.1 Application ......................... 120
16.2 Function and system design ............. 120
16.3 Input .............................. 120
16.4 Output ............................ 121
16.5 Power supply ........................ 124
16.6 Performance characteristics ............. 125
16.7 Installation ......................... 126
16.8 Environment ........................ 127
4 Endress+Hauser
Proline Promag P 200 HART Table of contents
16.9 Process ............................ 127
16.10 Mechanical construction ............... 129
16.11 Operability ......................... 133
16.12 Certificates and approvals .............. 135
16.13 Application packages .................. 136
16.14 Accessories ......................... 137
16.15 Documentation ...................... 137
Index ................................. 139
Endress+Hauser 5
Document information Proline Promag P 200 HART
DANGER
WARNING
CAUTION
NOTICE
1 Document information
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in
serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in
minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
Protective ground connection
A terminal which must be connected
to ground prior to establishing any
other connections.
1.2.3 Tool symbols
Symbol Meaning
Flat blade screwdriver
Allen key
A grounded terminal which, as far as
the operator is concerned, is
grounded via a grounding system.
Equipotential connection
A connection that has to be connected
to the plant grounding system: This
may be a potential equalization line
or a star grounding system depending
on national or company codes of
practice.
Open-ended wrench
6 Endress+Hauser
Proline Promag P 200 HART Document information
,…,
,…,
-
.
1.2.4 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation
Reference to page
Reference to graphic
Series of steps
Result of a sequence of actions
Help in the event of a problem
Visual inspection
1.2.5 Symbols in graphics
Symbol Meaning Symbol Meaning
1, 2, 3,... Item numbers
A, B, C, ... Views A-A, B-B, C-C, ... Sections
Hazardous area
Flow direction
Series of steps
Safe area (non-hazardous area)
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The CD-ROM provided for the device (depending on the device version, the CD-ROM
might not be part of the delivery!)
• The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate
or scan the 2-D matrix code (QR code) on the nameplate.
For a detailed list of the individual documents along with the documentation code
Endress+Hauser 7
Document information Proline Promag P 200 HART
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Brief Operating Instructions Guide that takes you quickly to the 1st measured value
The Brief Operating Instructions contain all the essential information
from incoming acceptance to initial commissioning.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.
1.4 Registered trademarks
®
HART
Registered trademark of the HART Communication Foundation, Austin, USA
Applicator®, FieldCare®, Field XpertTM, HistoROM®, Heartbeat Technology
Registered or registration-pending trademarks of the Endress+Hauser Group
TM
8 Endress+Hauser
Proline Promag P 200 HART Basic safety instructions
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task
Are authorized by the plant owner/operator
‣
Are familiar with federal/national regulations
‣
Before beginning work, the specialist staff must have read and understood the
‣
instructions in the Operating Instructions and supplementary documentation as well as
in the certificates (depending on the application)
Following instructions and basic conditions
‣
The operating personnel must fulfill the following requirements:
Being instructed and authorized according to the requirements of the task by the
‣
facility's owner-operator
Following the instructions in these Operating Instructions
‣
2.2 Designated use
Application and media
The measuring device is only suitable for flow measurement of liquids with a minimum
conductivity of 20 μS/cm.
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or in applications
where there is an increased risk due to process pressure, are labeled accordingly on the
nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary
documentation.
Check the nameplate to verify if the device ordered can be put to its intended use in the
‣
approval-related area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media against which the process-wetted materials
‣
are adequately resistant.
If the measuring device is not operated at atmospheric temperature, compliance with
‣
the relevant basic conditions specified in the associated device documentation is
absolutely essential: "Documentation" section → 7.
Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
WARNING
L
Danger of breakage of the sensor due to corrosive or abrasive fluids or from
environmental conditions!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
Endress+Hauser 9
Basic safety instructions Proline Promag P 200 HART
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
The external surface temperature of the housing can increase by max. 10 K due to the
power consumption of the electronic components. Hot process fluids passing through the
measuring device will further increase the surface temperature of the housing. The surface
of the sensor, in particular, can reach temperatures which are close to the fluid
temperature.
Possible burn hazard due to fluid temperatures!
For elevated fluid temperature, ensure protection against contact to prevent burns.
‣
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
It is recommended to wear gloves on account of the higher risk of electric shock.
‣
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EC
directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.
10 Endress+Hauser
Proline Promag P 200 HART Basic safety instructions
2.6 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
Endress+Hauser 11
Product description Proline Promag P 200 HART
1 2
3
4
5 6
7
8
9
+
E
–
3 Product description
The device consists of a transmitter and a sensor.
One device version is available: compact version - transmitter and sensor form a
mechanical unit.
3.1 Product design
A0014056
1 Important components of a measuring device
1 Electronics compartment cover
2 Display module
3 Main electronics module
4 Cable glands
5 Transmitter housing (incl. integrated HistoROM)
6 I/O electronics module
7 Terminals (spring loaded terminals, pluggable)
8 Connection compartment cover
9 Sensor (incl. HistoROM S-DAT)
12 Endress+Hauser
Proline Promag P 200 HART Incoming acceptance and product identification
1
+
2
1
+
2
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Are the order codes on the
delivery note (1) and the
product sticker (2)
identical?
Are the goods undamaged?
Do the nameplate data
match the ordering
information on the delivery
note?
Is the CD-ROM with the
Technical Documentation
(depends on device
version) and documents
present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery!
The Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App, see the "Product identification" section → 14.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App
or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser
Operations App: all the information for the measuring device is displayed.
Endress+Hauser 13
Incoming acceptance and product identification Proline Promag P 200 HART
Ordercode:
Ext.ord.cd.:
Ser.no.:
Date:
i
i
Patents
322540-0001
1
2
3 4 5
6
7
8
9
10 11
12
14
15
16
17
13
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The chapters "Additional standard documentation on the device" → 8 and
"Supplementary device-dependent documentation" → 8
• The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Transmitter nameplate
A0013906
2 Example of a transmitter nameplate
1 Manufacturing location
2 Name of the transmitter
3 Order code
4 Serial number (Ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Electrical connection data, e.g. available inputs and outputs, supply voltage
7 Type of cable glands
8 Permitted ambient temperature (Ta)
9 Firmware version (FW) and device revision (Dev.Rev.) from the factory
10 CE mark, C-Tick
11 Additional information on version: certificates, approvals
12 Permitted temperature range for cable
13 Manufacturing date: year-month
14 Degree of protection
15 Approval information for explosion protection
16 Document number of safety-related supplementary documentation
17 2-D matrix code
14 Endress+Hauser
Proline Promag P 200 HART Incoming acceptance and product identification
i
Patents
i
Material:
Tm:
Ext. ord. cd.:
Order Code:
Ser.No.:
Date:
21
3
4
5
6 7
8
9
10
11
13
12
14
15
4.2.2 Sensor nameplate
3 Example of sensor nameplate
1 Name of the sensor
2 Manufacturing location
3 Order code
4 Serial number (ser. no.)
5 Extended order code (ext. ord. cd.)
6 Nominal diameter of sensor
7 Test pressure of the sensor
8 Fluid temperature range
9 Material of lining and electrodes
10 Degree of protection: e.g. IP, NEMA
11 Permitted ambient temperature (Ta)
12 2-D matrix code
13 CE mark, C-Tick
14 Flow direction
15 Manufacturing date: year-month
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are
always listed.
• Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also
ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE
+).
A0017186
Endress+Hauser 15
Incoming acceptance and product identification Proline Promag P 200 HART
4.2.3 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
16 Endress+Hauser
Proline Promag P 200 HART Storage and transport
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
• Store in the original packaging to ensure protection from shock.
• Do not remove protective covers or protective caps installed on process connections.
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
• Protect from direct sunlight to avoid unacceptably high surface temperatures.
• Select a storage location where moisture cannot collect in the measuring device as
fungus and bacteria infestation can damage the lining.
• Store in a dry and dust-free place.
• Do not store outdoors.
• Storage temperature→ 127
5.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
A0015604
Do not remove protective covers or caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
5.2.1 Measuring devices without lifting lugs
WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0015606
Endress+Hauser 17
Storage and transport Proline Promag P 200 HART
5.2.2 Measuring devices with lifting lugs
CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣
5.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise
or at both sides using a forklift.
CAUTION
L
Risk of damaging the magnetic coil
If transporting by forklift, do not lift the sensor by the metal casing.
‣
This would buckle the casing and damage the internal magnetic coils.
‣
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100% recyclable:
• Measuring device secondary packaging: polymer stretch film that conforms to EC
Directive 2002/95/EC (RoHS).
• Packaging:
– Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the
affixed IPPC logo.
or
– Carton in accordance with European Packaging Directive 94/62EC; recyclability is
confirmed by the affixed RESY symbol.
• Seaworthy packaging (optional): Wood crate, treated in accordance with ISPM 15
standard, which is confirmed by the affixed IPPC logo.
• Carrying and mounting hardware:
– Disposable plastic pallet
– Plastic straps
– Plastic adhesive strips
• Dunnage: Paper cushion
A0023726
18 Endress+Hauser
Proline Promag P 200 HART Installation
h
h
2
1
6 Installation
6.1 Installation conditions
6.1.1 Mounting position
Mounting location
A0023343
Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the
next pipe elbow: h ≥ 2 × DN
To prevent measuring errors arising from accumulation of gas bubbles in the measuring
tube, avoid the following mounting locations in the pipe:
• Highest point of a pipeline.
• Directly upstream of a free pipe outlet in a down pipe.
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h
≥ 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of
damage to the measuring tube. This measure also prevents the system losing prime.
For information on the liner's resistance to partial vacuum
A0017064
4 Installation in a down pipe
1 Vent valve
2 Pipe siphon
h Length of down pipe
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
Endress+Hauser 19
Installation Proline Promag P 200 HART
³ 5 × DN
³ 2 × DN
1
2
3
2
A0017063
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction (direction of medium flow through the piping).
An optimum orientation position helps avoid gas and air accumulations and deposits in
the measuring tube.
The measuring device also offers the empty pipe detection function to detect partially filled
measuring pipes in the event of outgassing fluids or variable process pressures.
Vertical
Optimum for self-emptying pipe systems and for use in conjunction with empty pipe
detection.
Horizontal
1 EPD electrode for empty pipe detection
2 Measuring electrodes for signal detection
3 Reference electrode for potential equalization
• The measuring electrode plane must be horizontal. This prevents brief insulation of
the two measuring electrodes by entrained air bubbles.
• Empty pipe detection only works if the transmitter housing is pointing upwards as
otherwise there is no guarantee that the empty pipe detection function will actually
respond to a partially filled or empty measuring tube.
A0015591
A0016260
Inlet and outlet runs
If possible, install the sensor upstream from fittings such as valves, T-pieces or elbows.
Observe the following inlet and outlet runs to comply with accuracy specifications:
20 Endress+Hauser
Proline Promag P 200 HART Installation
5 × DN≥
2 × DN≥
A0016275
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section
6.1.2 Requirements from environment and process
Ambient temperature range
Transmitter –40 to +60 °C (–40 to +140 °F)
Local display –20 to +60 °C (–4 to +140 °F), the readability of the display may be
impaired at temperatures outside the temperature range.
Sensor • Process connection material, carbon steel:
–10 to +60 °C (+14 to +140 °F)
• Process connection material, stainless steel:
–40 to +60 °C (–40 to +140 °F)
Liner Do not exceed or fall below the permitted temperature range of the liner .
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
Temperature tables
Observe the interdependencies between the permitted ambient and fluid
temperatures when operating the device in hazardous areas.
For detailed information on the temperature tables, see the separate document
entitled "Safety Instructions" (XA) for the device.
System pressure
A0015594
Endress+Hauser 21
Installation Proline Promag P 200 HART
L
Never install the sensor on the pump suction side in order to avoid the risk of low pressure,
and thus damage to the liner.
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps
are used.
• For information on the liner's resistance to partial vacuum → 128
• For information on the shock resistance of the measuring system → 127
• For information on the vibration resistance of the measuring system → 127
Vibrations
In the event of very strong vibrations, the pipe and sensor must be supported and fixed.
• For information on the shock resistance of the measuring system → 127
• For information on the vibration resistance of the measuring system → 127
A0016266
5 Measures to avoid device vibrations (L > 10 m (33 ft))
Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor
in larger-diameter pipes. The resultant increase in the rate of flow improves measuring
accuracy with very slow-moving fluids. The nomogram shown here can be used to
calculate the pressure loss caused by reducers and expanders.
The nomogram only applies to liquids with a viscosity similar to that of water.
1. Calculate the ratio of the diameters d/D.
2. From the nomogram read off the pressure loss as a function of flow velocity
(downstream from the reduction) and the d/D ratio.
22 Endress+Hauser
Proline Promag P 200 HART Installation
100
10
0.5
d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
A0016359
6.1.3 Special mounting instructions
Display protection
To ensure that the optional display protection can be easily opened, maintain the
‣
following minimum head clearance: 350 mm (13.8 in)
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
• For turning the transmitter housing: Open-ended wrench8 mm
• For opening the securing clamps: Allen key3 mm
For sensor
For flanges and other process connections:
• Screws, nuts, seals etc. are not included in the scope of supply and must be provided by
the customer.
• Appropriate mounting tools
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
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Installation Proline Promag P 200 HART
6.2.3 Mounting the sensor
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the sensor matches the flow direction of
the medium.
2. To ensure compliance with device specifications, install the measuring device
between the pipe flanges in a way that it is centered in the measurement section.
3. If using ground disks, comply with the Installation Instructions provided.
4. Observe required screw tightening torques → 24.
5. Install the measuring device or turn the transmitter housing so that the cable entries
do not point upwards.
A0013964
Mounting the seals
CAUTION
L
An electrically conductive layer could form on the inside of the measuring tube!
Risk of measuring signal short circuit.
Do not use electrically conductive sealing compounds such as graphite.
‣
Comply with the following instructions when installing seals:
• Make sure that the seals do not protrude into the piping cross-section.
• For DIN flanges: only use seals according to DIN EN 1514-1.
• For "PFA" lining: generally additional seals are not required.
• For "PTFE" lining: generally additional seals are not required.
Mounting the ground cable/ground disks
Comply with the information on potential equalization and detailed mounting instructions
for the use of ground cables/ground disks → 33.
Screw tightening torques
Please note the following:
• The screw tightening torques listed below apply only to lubricated threads and to pipes
not subjected to tensile stress.
• Tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.
Screw tightening torques for EN 1092-1 (DIN 2501), PN 40/25
Nominal diameter Pressure rating Threaded fasteners Max. screw tightening torque [Nm]
[mm] [bar] [mm] PTFE PFA
15 PN 40 4 × M12 11 –
25 PN 40 4 × M12 26 20
24 Endress+Hauser
Proline Promag P 200 HART Installation
Nominal diameter Pressure rating Threaded fasteners Max. screw tightening torque [Nm]
[mm] [bar] [mm] PTFE PFA
32 PN 40 4 × M16 41 35
40 PN 40 4 × M16 52 47
50 PN 40 4 × M16 65 59
1)
65
65 PN 40 8 × M16 43 40
80 PN 16 8 × M16 53 48
80 PN 40 8 × M16 53 48
100 PN 16 8 × M16 57 51
100 PN 40 8 × M20 78 70
125 PN 16 8 × M16 75 67
125 PN 40 8 × M24 111 99
150 PN 16 8 × M20 99 85
150 PN 40 8 × M24 136 120
200 PN 10 8 × M20 141 101
200 PN 16 12 × M20 94 67
200 PN 25 12 × M24 138 105
250 PN 10 12 × M20 110 –
250 PN 16 12 × M24 131 –
250 PN 25 12 × M27 200 –
300 PN 10 12 × M20 125 –
300 PN 16 12 × M24 179 –
300 PN 25 16 × M27 204 –
350 PN 10 16 × M20 188 –
350 PN 16 16 × M24 254 –
350 PN 25 16 × M30 380 –
400 PN 10 16 × M24 260 –
400 PN 16 16 × M27 330 –
400 PN 25 16 × M33 488 –
450 PN 10 20 × M24 235 –
450 PN 16 20 × M27 300 –
450 PN 25 20 × M33 385 –
500 PN 10 20 × M24 265 –
500 PN 16 20 × M30 448 –
500 PN 25 20 × M33 533 –
600 PN 10 20 × M27 345 –
1)
600
600 PN 25 20 × M36 731 –
PN 16 8 × M16 43 40
PN 16 20 × M33 658 –
1) Designed acc. to EN 1092-1 (not to DIN 2501)
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Installation Proline Promag P 200 HART
Screw tightening torques for ASME B16.5, Class 150/300
Nominal diameter Pressure rating Threaded fasteners Max. screw tightening torque [Nm]
([lbf · ft])
[mm] [in] [psi] [in] PTFE PFA
15 ½ Class 150 4 × ½ 6 (4) – (–)
15 ½ Class 300 4 × ½ 6 (4) – (–)
25 1 Class 150 4 × ½ 11 (8) 10 (7)
25 1 Class 300 4 × 5/8 14 (10) 12 (9)
40 1 ½ Class 150 4 × ½ 24 (18) 21 (15)
40 1 ½ Class 300 4 × ¾ 34 (25) 31 (23)
50 2 Class 150 4 × 5/8 47 (35) 44 (32)
50 2 Class 300 8 × 5/8 23 (17) 22 (16)
80 3 Class 150 4 × 5/8 79 (58) 67 (49)
80 3 Class 300 8 × ¾ 47 (35) 42 (31)
100 4 Class 150 8 × 5/8 56 (41) 50 (37)
100 4 Class 300 8 × ¾ 67 (49) 59 (44)
150 6 Class 150 8 × ¾ 106 (78) 86 (63)
150 6 Class 300 12 × ¾ 73 (54) 67 (49)
200 8 Class 150 8 × ¾ 143 (105) 109 (80)
250 10 Class 150 12 × 7/8 135 (100) – (–)
300 12 Class 150 12 × 7/8 178 (131) – (–)
350 14 Class 150 12 × 1 260 (192) – (–)
400 16 Class 150 16 × 1 246 (181) – (–)
450 18 Class 150 16 × 1 1/8 371 (274) – (–)
500 20 Class 150 20 × 1 1/8 341 (252) – (–)
600 24 Class 150 20 × 1 ¼ 477 (352) – (–)
Screw tightening torques for JIS B2220, 10/20K
Nominal diameter Pressure rating Threaded fasteners Max. screw tightening torque [Nm]
[mm] [bar] [mm] PTFE PFA
25 10K 4 × M16 32 27
25 20K 4 × M16 32 27
32 10K 4 × M16 38 –
32 20K 4 × M16 38 –
40 10K 4 × M16 41 37
40 20K 4 × M16 41 37
50 10K 4 × M16 54 46
50 20K 8 × M16 27 23
65 10K 4 × M16 74 63
65 20K 8 × M16 37 31
80 10K 8 × M16 38 32
80 20K 8 × M20 57 46
100 10K 8 × M16 47 38
100 20K 8 × M20 75 58
26 Endress+Hauser
Proline Promag P 200 HART Installation
max.350°
8mm
8mm
Nominal diameter Pressure rating Threaded fasteners Max. screw tightening torque [Nm]
[mm] [bar] [mm] PTFE PFA
125 10K 8 × M20 80 66
125 20K 8 × M22 121 103
150 10K 8 × M20 99 81
150 20K 12 × M22 108 72
200 10K 12 × M20 82 54
200 20K 12 × M22 121 88
250 10K 12 × M22 133 –
250 20K 12 × M24 212 –
300 10K 16 × M22 99 –
300 20K 16 × M24 183 –
Screw tightening torques for AS 2129, Table E
Nominal diameter Threaded fasteners Max. screw tightening torque
[Nm]
[mm] [mm] PTFE
25 4 × M12 21
50 4 × M16 42
Screw tightening torques for AS 4087, PN 16
Nominal diameter Threaded fasteners Max. screw tightening torque
[Nm]
[mm] [mm] PTFE
50 4 × M16 42
6.2.4 Turning the transmitter housing
To provide easier access to the connection compartment or display module, the transmitter
housing can be turned.
A0013713
1. Release the fixing screw.
2. Turn the housing to the desired position.
3. Firmly tighten the securing screw.
Endress+Hauser 27
Installation Proline Promag P 200 HART
+
E
–
1
3mm
6.2.5 Turning the display module
The display module can be turned to optimize display readability and operability.
A0013905
1. Loosen the securing clamp of the electronics compartment cover using an Allen key.
2. Unscrew cover of the electronics compartment from the transmitter housing.
3. Optional: pull out the display module with a gentle rotational movement.
4. Rotate the display module into the desired position: Max. 8 × 45° in each direction.
5. Without display module pulled out:
Allow display module to engage at desired position.
6. With display module pulled out:
Feed the cable into the gap between the housing and main electronics module and
plug the display module into the electronics compartment until it engages.
7. Reverse the removal procedure to reassemble the transmitter.
6.3 Post-installation check
Is the device undamaged (visual inspection)?
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical
Information" document)
• Ambient temperature
• Measuring range
Has the correct orientation for the sensor been selected ?
• According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
Does the arrow on the sensor nameplate match the direction of flow of the fluid through the
piping ?
Are the measuring point identification and labeling correct (visual inspection)?
Is the device adequately protected from precipitation and direct sunlight?
Have the fixing screws been tightened with the correct tightening torque?
28 Endress+Hauser
Proline Promag P 200 HART Electrical connection
7 Electrical connection
The measuring device does not have an internal circuit breaker. For this reason,
assign the measuring device a switch or power-circuit breaker so that the power
supply line can be easily disconnected from the mains.
7.1 Connection conditions
7.1.1 Required tools
• For cable entries: Use corresponding tools
• For securing clamp: Allen key 3 mm
• Wire stripper
• When using stranded cables: crimping tool for ferrule
• For removing cables from terminal: flat blade screwdriver ≤3 mm (0.12 in)
7.1.2 Requirements for connecting cable
The connecting cables provided by the customer must fulfill the following requirements.
Electrical safety
In accordance with applicable federal/national regulations.
Permitted temperature range
• –40 °C (–40 °F) to +80 °C (+176 °F)
• Minimum requirement: cable temperature range ≥ ambient temperature +20 K
Signal cable
Current output
For 4-20 mA HART: Shielded cable recommended. Observe grounding concept of the
plant.
Pulse/frequency/switch output
Standard installation cable is sufficient.
Cable diameter
• Cable glands supplied:
M20 × 1.5 with cable 6 to 12 mm (0.24 to 0.47 in)
• Plug-in spring terminals for device version without integrated overvoltage protection:
wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
• Screw terminals for device version with integrated overvoltage protection: wire crosssections 0.2 to 2.5 mm2 (24 to 14 AWG)
Endress+Hauser 29
Electrical connection Proline Promag P 200 HART
–
4
+
1
–
2
+
3
1
2
3
+
1
–
2
–
4
+
3
1
2
3
7.1.3 Terminal assignment
Transmitter
4-20 mA HART connection version with additional outputs
A0013570
Maximum number of terminals, without integrated
overvoltage protection
1
Output 1 (passive): supply voltage and signal transmission
2
Output 2 (passive): supply voltage and signal transmission
3
Ground terminal for cable shield
Order code for "Output" Terminal numbers
Output 1 Output 2
1 (+) 2 (-) 3 (+) 4 (-)
Option A 4-20 mA HART (passive) -
Option B
1) Output 1 must always be used; output 2 is optional.
1)
4-20 mA HART (passive)
Maximum number of terminals, with integrated
overvoltage protection
Pulse/frequency/switch output
(passive)
A0018161
7.1.4 Requirements for the supply unit
Supply voltage
Transmitter
An external power supply is required for each output. The following supply voltage values
apply for the 4-20 mA HART current output:
Order code for "Output"
Option A
Option B
switch output
1) External supply voltage of the power supply unit with load.
2) For device versions with SD03 local display: The terminal voltage must be increased by DC 2 V if
1) 2)
: 4-20 mA HART For 4 mA: ≥ DC 18 V
1) 2)
: 4-20 mA HART, pulse/frequency/
backlighting is used.
Minimum terminal
voltage
For 20 mA: ≥ DC 14 V
For 4 mA: ≥ DC 18 V
For 20 mA: ≥ DC 14 V
Maximum terminal
voltage
DC 35 V
DC 35 V
Load
Load for current output: 0 to 500 Ω, depending on the external supply voltage of the power
supply unit
30 Endress+Hauser
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