Endress+Hauser Deltabar S PMD70, Deltabar S PMD75, Deltabar S PMD76, Deltabar S PMD77, Deltabar S PMD78 Operating Instructions Manual

Brief Operating Instructions
Deltabar S
PMD70, PMD75, FMD76, FMD77, FMD78
Differential pressure measurement
These Instructions are Brief Operating Instructions; they do not replace the Operating Instructions included in the scope of supply. For detailed information, refer to the Operating Instructions and other documentation on the CD-ROM provided or visit "www.endress.com/deviceviewer".
KA01024P/00/EN/15.14 71254469
Table of contents Deltabar S FOUNDATION Fieldbus

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Operational safety and process safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 General installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Measuring arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Installation instructions for devices with diaphragm seals (FMD78) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Assembling and mounting the "separate housing" version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1 Onsite display (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3 Onsite operation via onsite display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4 Locking/unlocking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.1 Commissioning via an FF configuration program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2 Selecting the language and measuring mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.3 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4 Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.5 Level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.6 Differential pressure measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.7 Scaling the OUT parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2 Endress+Hauser
Deltabar S FOUNDATION Fieldbus Safety instructions

1 Safety instructions

1.1 Designated use

The Deltabar S is a differential pressure transmitter for measuring differential pressure, level and flow.
The manufacturer accepts no liability for damages resulting from incorrect use or use other than that designated.

1.2 Installation, commissioning and operation

• The device must only be installed, connected, commissioned and maintained by qualified and authorized specialists (e.g. electrical technicians) in full compliance with the instructions in this manual, the applicable norms, legal regulations and certificates (depending on the application).
• The specialist must have read and understood this manual and must follow the instructions it contains. If you are unclear on anything in these Brief Operating Instructions, you must read the Operating Instructions (on the CD-ROM). The Operating Instructions provide detailed information on the device/measuring system.
• The device may only be modified or repaired if such work is expressly permitted in the Operating Instructions (see CD-ROM).
• If faults cannot be rectified, the device must be taken out of service and secured against unintentional commissioning.
• Do not operate damaged devices. Mark them as defective.

1.3 Operational safety and process safety

• Alternative monitoring measures must be taken to ensure operational safety and process safety during configuration, testing and maintenance work on the device.
• The device is safely built and tested according to state-of-the-art technology and has left the factory in perfect condition as regards technical safety. The applicable regulations and European standards have been taken into account.
• Pay particular attention to the technical data on the nameplate.
• Devices for use in hazardous areas are fitted with an additional nameplate. If the device is to be installed in an explosion hazardous area, then the specifications in the certificate as well as all national and local regulations must be observed. The device is accompanied by separate "Ex documentation", which is an integral part of this Operating Instructions. The installation regulations, connection values and Safety Instructions listed in this Ex document must be observed. The documentation number of the related Safety Instructions is also indicated on the additional nameplate.

1.4 Return

Follow the instructions on returning the device as outlined in the Operating Instructions on the CD-ROM provided.
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Product identification Deltabar S FOUNDATION Fieldbus

1.5 Safety icons

Symbol Meaning
Warning!
#
!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal injury, a safety hazard or destruction of the instrument.
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury or
"
incorrect functioning of the instrument.
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation or may lead to an instrument response which is not planned.

2 Product identification

The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.
For an overview of the technical documentation provided, enter the serial number from the nameplates in the W@M Device Viewer (www.endress.com/deviceviewer).

3 Installation

3.1 General installation instructions

Warning!
#
The seal is not allowed to press on the process isolating diaphragm as this could affect the measurement result.
Note!
!
• Due to the orientation of the Deltabar S, there may be a shift in the measured value, i.e. when the container is empty, the measured value does not display zero. You can correct this zero point shift either via the "zero" key on the electronic insert, or on the outside of the device or via the onsite display. See Page 15, Section 5.2.1 "Position of operating elements", Page 16, Section 5.2.2 "Function of the operating elements – onsite display not connected" and Page 25, Section 6.3 "Position adjustment".
• For FMD77 and FMD78, please refer to Section 3.3 "Installation instructions for devices with diaphragm seals (FMD78)", Page 7.
• The FMD77 must only be insulated up to a certain height.
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Deltabar S FOUNDATION Fieldbus Installation
• General recommendations for routing the impulse piping can be found in DIN 19210 "Methods for measurement of fluid flow; differential piping for flow measurement devices" or the corresponding national or international standards.
• Using a three-valve or five-valve manifold allows for easy commissioning, installation and maintenance without interrupting the process.
• When routing the impulse piping outdoors, ensure that sufficient anti-freeze protection is used, e.g. by using pipe heat tracing.
• Do not clean or touch diaphragm seals with hard or pointed objects.
• Install the impulse piping with a monotonic gradient of at least 10%.
• To ensure optimal readability of the onsite display, it is possible to rotate the housing up to 380°.
• Endress+Hauser offers a mounting bracket for installing on pipes or walls.

3.2 Measuring arrangement

3.2.1 Pressure measurement

• The PMD70, PMD75 and FMD78 are best suited for differential pressure measurement.
• Measuring arrangement for gases: Mount device above the measuring point.
• Measuring arrangement for liquids and steams: Mount device below tapping point.
• For differential pressure measurement in vapor, mount the condensate traps at the same level as the same the tapping point and at the same distance from Deltabar S.

3.2.2 Level measurement

• All Deltabar S devices are best suited for level measurement in closed tanks.
• PMD70, PMD75, FMD76 and FMD77 are suitable to level measurement in open tanks.
Measuring arrangement level measurement in closed tanks and closed tanks with superimposed vapor
• PMD70, PMD75: Mount device below the lower measuring connection. Always connect the negative side above the maximum level via an impulse piping.
• FMD76, FMD77: Mount device direct on the tank. Always connect the negative side above the maximum level via an impulse piping.
• FMD78 ä 7, Section 3.3 and Section 3.4.
• In the case of level measurement in closed tanks with superimposed vapor, a condensate trap ensures pressure which remains constant on the minus side.
Measuring arrangement level measurement in open tanks
• PMD70, PMD75: Mount device below the lower measuring connection. The negative side is open to atmosphere pressure.
• FMD76, FMD77: Mount device direct on the tank. The negative side is open to atmosphere pressure.

3.2.3 Flow measurement

• The PMD70 and PMD75 are best suited for flow measurement.
• Measuring arrangement for gases: Mount device above the measuring point.
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Installation Deltabar S FOUNDATION Fieldbus
• Measuring arrangement for liquids and steams: Mount device below tapping point.
• For flow measurement in vapors, mount the condensate traps at the same level as the same the tapping point and at the same distance from Deltabar S.
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Deltabar S FOUNDATION Fieldbus Installation

3.3 Installation instructions for devices with diaphragm seals (FMD78)

Note!
!
• The diaphragm seal, together with the pressure transmitter, forms a closed, calibrated system, which is filled through openings in the diaphragm seal and in the measurement system of the pressure transmitter. These openings are sealed and must not be opened.
• Do not remove the protection of the process isolating diaphragm until shortly before installation.
• When using a mounting bracket, sufficient strain relief must be ensured for the capillaries in order to prevent the capillary bending down (bending radius 100 mm).
• Please note that the hydrostatic pressure of the liquid columns in the capillaries can cause zero point shift. You can correct this zero point shift either via the "zero" key on the electronic insert, or on the outside of the device or via the onsite display. See Page 15, Section 5.2.1 "Position of operating elements", Page 16, Section 5.2.2 "Function of the operating elements – onsite display not connected" and Page 25, Section 6.3 "Position adjustment".
• Please note the application limits of the diaphragm seal filling oil as detailed in the Technical Information for Deltabar S TI00382P, Section "Planning instructions for diaphragm seal systems" or at "www.endress.com/applicator".
In order to obtain more precise measurement results and to avoid a defect in the device, mount the capillaries as follows:
• vibration-free (in order to avoid additional pressure fluctuations)
• not in the vicinity of heating or cooling lines
• insulate if the ambient temperature is below ore above the reference temperature
• with a bending radius of 100 mm.
• The ambient temperature and length of both capillaries should be the same when using two-sided diaphragm seal systems.
• Two diaphragm seals which are the same (e.g. with regard to diameter, material, etc.) should always be used for the negative and positive side (standard delivery).
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Installation Deltabar S FOUNDATION Fieldbus
+ –
+
100 mm
+ –
+
H1
+
0.0
2.0
4.0
6.0
8.0
10.0
12.0
50 100 300 400 500 600 700 800 900 1000
200
Inert oil
High temperature oil
Vegetable oil
Silicone oil
Pressure, diaphragm seal positive side [mbar
abs
]
Height difference H1 [m]
Low temperature oil
Fig. 1: Mounting Deltabar S, FMD78 with diaphragm seals and capillary, recommended mounting for vacuum
applications: mount pressure transmitter below the lowest diaphragm seal!
P01-FMD78xxx-11-xx-xx-xx-005

3.3.1 Vacuum application (FMD78)

For applications under vacuum, Endress+Hauser recommends mounting the pressure transmitter underneath the lower diaphragm seal. A vacuum load of the diaphragm seal caused by the presence of filling oil in the capillaries is hereby prevented.
When the pressure transmitter is mounted above the lower diaphragm seal, the maximum height difference H1 in accordance with the illustration below on the left must not be exceeded. The maximum height difference is dependent on the density of the filling oil and the smallest ever pressure that is permitted to occur at the diaphragm seal on the positive side (empty container), see illustration below, on the right.
Fig. 2: Installation above the lower diaphragm
seal
P01-FMD7xxxx-11-xx-xx-xx-001
Fig. 3: Diagram of maximum installation height above the lower
diaphragm seal for vacuum applications dependent on the pressure at the diaphragm seal on the positive side
P01-FMD78xxx-05-xx-xx-xx-016
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Deltabar S FOUNDATION Fieldbus Installation
r ³ 120 mm
1
2
4
5
6
7

3.4 Assembling and mounting the "separate housing" version

Fig. 4: "Separate housing" version
1 In the "separate housing" version, the sensor is supplied with process connection and cable fitted. 2 Cable with connection jack 4Plug 5Locking screw 6 Housing fitted with housing adapter, included 7 Mounting bracket suitable for wall and pipe mounting, included
P01-xMD7xxxx-11-xx-xx-xx-011
Assembly and mounting
1. Connect plug (item 4) into the corresponding connection jack of the cable (item 2).
2. Plug the cable into the housing adapter (item 6).
3. Tighten the locking screw (item 5).
4. Mount the housing on a wall or pipe using the mounting bracket (item 7).
When mounting on a pipe, tighten the nuts on the bracket uniformly with a torque of at least 5 Nm. Mount the cable with a bending radius (r) 120 mm.
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Wiring Deltabar S FOUNDATION Fieldbus

4 Wiring

Warning!
#
• If the operating voltage is > 35 VDC: Dangerous contact voltage at terminals. Risk of electric shock! In a wet environment, do not open the cover if voltage is present.
• Risk of electric shock and/or explosion! Switch off the supply voltage before connecting the device.
• When using the measuring device in hazardous areas, installation must comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings.

4.1 Connecting the device

Note!
!
• Devices with integrated overvoltage protection must be grounded.
• Protective circuits against reverse polarity, HF influences and overvoltage peaks are installed.
• The supply voltage must match the supply voltage on the nameplate.
• Switch off the supply voltage before connecting the device.
• Remove housing cover of the terminal compartment.
• Guide cable through the gland. Preferably use twisted, shielded two-wire cable.
• Connect device in accordance with the following diagram.
• Screw down housing cover.
• Switch on supply voltage.
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Deltabar S FOUNDATION Fieldbus Wiring
FF FF
FF FF
Fig. 5: Electrical connection FOUNDATION Fieldbus, observe also the following section.
For devices with 7/8" plug see Operating Instructions.
1Housing 2 Internal ground terminal 3 External ground terminal 4 Supply voltage, for version in non-hazardous area = 9...32 V DC 5 Devices with integrated overvoltage protection are labeled OVP (overvoltage protection) here.

4.2 Connecting the measuring unit

Note!
!
For further information on the network structure and grounding and for further bus system components such as bus cables, see the relevant documentation, e.g. Operating Instructions BA00013S "FOUNDATION Fieldbus Overview" and the FOUNDATION Fieldbus Guideline.

4.2.1 Supply voltage

• Version for non-hazardous area: 9...32 V DC

4.2.2 Current consumption

15.5 mA ±1 mA, switch-on current corresponds to IEC 61158-2, Clause 21.

4.2.3 Cable specification

• Use a twisted, shielded two-wire cable, preferably cable type A.
• Terminals for wire cross-Sections: 0.5...2.5 mm
• Outer cable diameter: 5...9 mm
2
P01-xMx7xxxx-04-xx-xx-xx-009
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Wiring Deltabar S FOUNDATION Fieldbus
Note!
!
For further information on the cable specifications, see Operating Instructions BA00013S "FOUNDATION Fieldbus Overview", FOUNDATION Fieldbus Guideline and IEC 61158-2 (MBP).

4.2.4 Grounding and shielding

Deltabar S must be grounded, for example by means of the external ground terminal.
Different grounding and shielding installation methods are available for FOUNDATION Fieldbus networks such as:
• Isolated installation (see also IEC 61158-2)
• Installation with multiple grounding
• Capacitive installation
12 Endress+Hauser
Deltabar S FOUNDATION Fieldbus Operation
E
+
Bargraph
Operating keys
Symbol
Bargraph
ValueFunction name
Measured value display
Unit
Header line
Information line
Main line
Parameter
Identification
number
Editing modes
Selection options
Value that can be edited
Current measured value

5 Operation

5.1 Onsite display (optional)

A 4-line liquid crystal display (LCD) is used for display and operation. The onsite display shows measured values, dialog texts, fault messages and notice messages. The display of the device can be turned in 90° steps. Depending on the installation position of the device, this makes it easy to operate the device and read the measured values. The onsite display is available in English. The assignment of the English parameter names to the German parameter names is provided in the Operating Instructions. Needless to say, the device can also be operated in 6 languages (de, en, fr, es, jp, ch) via the DTM or EDD. The FieldCare program is an E+H DTM operating tool and can be acquired from endress.com.
P01-xxxxxxxx-07-xx-xx-xx-011
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Operation Deltabar S FOUNDATION Fieldbus
The following table illustrates the symbols that can appear on the onsite display. Four symbols can occur at one time.
Symbol Meaning
Alarm symbol
– Symbol flashing: warning, device continues measuring. – Symbol permanently lit: error, device does not continue measuring.
Note: The alarm symbol may overlie the tendency symbol.
Lock symbol
The operation of the device is locked. Unlock device, see Page 21, Section 5.4.
Communication symbol
Data transfer via communication
Simulation symbol
Simulation mode is activated. DIP switch 2 for simulation is set to "On". See Page 15, Section 5.2.1 "Position of operating elements".
Tendency symbol (increasing)
The primary value of the Transducer Block is increasing.
Tendency symbol (decreasing)
The primary value of the Transducer Block is decreasing.
Tendency symbol (constant)
The primary value of the Transducer Block has remained constant over the past few minutes.
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