Emerson Process Management X-STREAM X2 User Manual
Short Form Manual
HASX2E-SFM-HS
02/2012
Gas Analyzers
X-STREAM X2 Series
Short Form Manual
www.EmersonProcess.com
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management (Rosemount Analytical) designs, manufactures and
tests its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal specications.
The following instructions MUST be adhered to and integrated into your safety program
when installing, using and maintaining Emerson Process Management (Rosemount
Analytical) products. Failure to follow the proper instructions may cause any one of the
following situations to occur: Loss of life; personal injury; property damage; damage to
this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarication.
• Follow all warnings, cautions, and instructions marked on and supplied with the
product.
• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
• Install your equipment as specied in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualied personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualied people use replacement
parts specied by Emerson Process Management (Rosemount Analytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in re, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualied persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
4th edition 02/2012
Rosemount Analytical
Process Gas Analyzer Center of Excellence
Emerson Process Management GmbH & Co. OHG
Industriestrasse 1
63594 Hasselroth
Germany
T +49 6055 884 0
F +49 6055 884 209
Short Form Manual
HASX2E-SFM-HS
02/2012
X-STREAM
Table of ConTenTs
Introduction S-1
Denitions S-1
Terms Used in This Manual .................................................. S-2
Symbols Used on and Inside the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3
Symbols Used in This Manual ................................................S-4
Safety Instructions S-5
Intended Use Statement..................................................... S-5
General Safety Notice / Residual Risk .......................................... S-5
Additional Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5
Authorized Personnel.......................................................S-6
Installing and Connecting This Analyzer.........................................S-7
Operating and Maintaining This Analyzer........................................S-7
General Operating Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-12
Chapter 1 Technical Description 1-1
1.1 Overview .............................................................1-2
1.1.1 Housings ............................................................1-2
1.1.2 The Front Panel / User Interface..........................................1-2
1.1.3 Interfaces............................................................1-3
1.2 Comparison of the Various X-STREAM Analyzer Models ........................1-4
1.3 X-STREAM X2GK: ½ 19 Inch Table-Top Unit .................................1-6
1.4 X-STREAM X2GP: 19 Inch Table-Top or Rackmount Design .....................1-8
1.5 X-STREAM X2XF: Field Housing With Single (XLF) or Dual (XXF) Compartment ....1-10
1.5.1 X2XF Field Housings for Installation in Hazardous Areas (Ex-Zones) ............1-13
1.6 Measurement Specications .............................................1-14
Table of contents
TOC
Chapter 2 Installation 2-1
2.1 Scope of Supply........................................................2-1
2.2 Introduction ...........................................................2-2
2.3 Technical Data .........................................................2-3
2.3.1 Common Technical Data ................................................2-3
2.3.2 Specic Technical Data .................................................2-4
2.4 Gas Conditioning .......................................................2-5
2.5 Electrical Connections ...................................................2-8
2.6 Detailed Instructions for Installation.........................................2-9
2.6.1 X-STREAM X2GK, X-STREAM X2GP ....................................2-10
2.6.2 X-STREAM XLF, X-STREAM XXF .......................................2-15
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X-STREAM
Table of Contents
2.7 Notes On Wiring Signal Inputs and Outputs .................................2-23
2.7.1 Electrical Shielding of Cables ...........................................2-23
2.7.2 Wiring Inductive Loads ................................................2-25
2.7.3 Driving High-Current Loads.............................................2-25
2.7.4 Driving Multiple Loads.................................................2-26
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Chapter 3 Startup 3-1
3.1 Performing a Leak Test ..................................................3-2
3.2 The User Interface......................................................3-3
3.2.1 Display..............................................................3-4
3.2.2 Status LED ..........................................................3-4
3.2.3 Keys ..............................................................3-5
3.3 Symbols Used .........................................................3-7
3.4 Software..............................................................3-8
3.4.1 Navigating and Editing .................................................3-8
3.4.2 Access Levels .......................................................3-10
3.4.3 Special Messages....................................................3-11
3.5 Powering Up .........................................................3-12
3.5.1 Boot Sequence ......................................................3-12
3.5.2 Measurement Display .................................................3-12
3.6 Selecting the Language.................................................3-13
3.7 Calibrating the Analyzer.................................................3-14
3.7.1 Preparing Calibrations.................................................3-15
3.7.2 Manual Calibration ...................................................3-17
Chapter 4 Dismounting and Disposal 4-1
4.1 Dismounting and Diposal of the Analyzer ....................................4-1
Appendix A-1
A.1 Block Diagram ........................................................A-2
A.2 Assignment of Terminals and Sockets.....................................A-15
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X-STREAM
Index of fIgures
Fig. 1-1: X-STREAM Front Panel (here the X-STREAM X2GP)......................1-3
Fig. 1-2: X-STREAM X2GK .................................................1-7
Fig. 1-3: X-STREAM X2GP - Details ..........................................1-9
Fig. 1-4: X-STREAM XLF / XXF- Front Views ..................................1-11
Fig. 1-5: X-STREAM XLF - Side and Bottom View...............................1-12
Fig. 1-6: X-STREAM XLF - Power Supply and Signal Terminals ....................1-12
Fig. 2-1: X-STREAM X2 Analyzers - Scope of Supply .............................2-1
Fig. 2-2: Labelling of Gas Connectors (example).................................2-6
Fig. 2-3: Installation in Bypass Mode ..........................................2-7
Fig. 2-4: X-STREAM X2GK - Rear Panel......................................2-10
Fig. 2-5: X-STREAM X2GP - Rear Panel, Terminal Adapters, Side Brackets ..........2-11
Fig. 2-6: X-STREAM X2GK & X2GP - Dimensions...............................2-12
Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4 ........................2-13
Fig. 2-8: Power Supply Connectors ..........................................2-14
Fig. 2-9: X-STREAM XLF - Dimensions for Installation...........................2-15
Fig. 2-10: X-STREAM XXF - Dimensions for Installation...........................2-16
Fig. 2-11: X-STREAM X2XF Field Housing - Terminals, Cable Glands, Gas Connectors ..2-17
Fig. 2-12: Terminal Block X1 - Analog Outputs & Digital Outputs 1-4 (XSTA) ...........2-20
Fig. 2-13: Power Supply Connections .........................................2-21
Fig. 2-14: Shielded Signal Cable, Shielding Connected At Both Ends. ................2-23
Fig. 2-15: Shielded Signal Cable, Shielding Connected At One end...................2-23
Fig. 2-16: Signal Cable With Double Shielding, Shieldings Connected At Alternate Ends. .2-24
Fig. 2-17: Shield Connector Terminal With Cable .................................2-24
Fig. 2-18: Suppressor Diode for Inductive Loads. ................................2-25
Fig. 2-19: Driving High-Current Loads .........................................2-25
Fig. 2-20: Loads in Series...................................................2-26
Fig. 2-21: Loads in Parallel..................................................2-26
Table of contents
TOC
Fig. 3-1: Leak Testing With U-Turn Manometer ..................................3-2
Fig. 3-2: X-STREAM Front Panel .............................................3-3
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Index of Tables
Tab. 1-1: Gas Components and Measuring Ranges, Examples .....................1-14
Tab. 1-2: IR, UV, VIS, TCD - Measurement Performance Specifications
Tab. 1-3: Oxygen - Measurement Performance Specifications
Tab. 1-4: Trace Moisture - Measurement Performance Specifications
Tab. 1-5: Special Performance Specifications for Gas Purity Measurements
......................1-16
...............1-15
................1-17
...........1-17
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X-STREAM X2
INTRODUCTION
The instruction manual contains information about the installation and startup of the XSTREAM® X2 series gas analyzers.
The manual covers several X-STREAM X2 analyzer models and so many contain informa-
tion about congurations and/or options not appliccable to your analyzer.
The installation and operation of units for use in explosive environments is NOT COVERED
in this manual!
Analyzers intended to be used in such environments are supplied with further instruction
manuals, which must be consulted in addition to the X-STREAM X2 series instruction
manual.
DEFINITIONS
The following denitions explain the use of the terms WARNING, CAUTION and NOTE in
this manual.
Safety Instructions
S
Indicates an operational or maintenance procedure, a process, a condition,
an instruction, etc.
Failure to comply may result in injury, death or permanent health risk.
Indicates an operational or maintenance procedure, a process, a condition,
an instruction, etc.
Failure to comply may result in damage to or destruction of the instrument,
or impaired performance.
NOTE!
Indicates an imperative operational procedure,
or an important condition or instruction.
Emerson Process Management GmbH & Co. OHG S-1
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TERMS USED IN THIS MANUAL
Explosive Gas(es)
Flammable Gases and gas mixtures in a mixture with air within the explosive limits.
Flammable Gas(es)
Gases and gas mixtures are assigned to be
ammable if they might become ignitable
when in a mixture with air.
Infallible Containment
This term is derived from the standards of
explosion protection especially from the requirements for pressurized housings: thus an
infallible containment can be characterized
by no intended leakage into the gas paths
enabling gas to enter the inner compartment
of the analyzer housing.
Intrinsically Safe Cell (IS Cell)
Cells supplied with an intrinsically safe power
signal, approved by a Test Institute, to operate
with explosive gases.
The design ensures the IS cells remains safe
even in case of failure and explosive gases
are not ignited.
Protection Class IP66 / NEMA 4X
Both terms are used to specify conditions for
equipment to be installed outdoor.
IP stands for Ingress Protection, the rst num-
ber species protection against solid objects
(6. = dust tight) while the second number
species the degree of protection against
liquids (.6 = heavy seas).
NEMA stands for National Electrical Manuf-
acturers Association. 4X species a degree
of protection to personnel against incidental
contact with the enclosed equipment; to provide a degree of protection against falling dirt,
rain, sleet, snow, windblown dust, splashing
water, and hose-directed water; and that will
be undamaged by the external formation of
ice on the enclosure
Upper Explosion Limit (UEL)
Volume ratio of ammable gas in air above
which an explosive gas atmosphere will not
be formed: the mixture of gas and air is too
rich in fuel (decient in oxygen) to burn.
Lower Explosion Limit (LEL)
Volume ratio of ammable gas in air below
which an explosive gas atmosphere will not
be formed: the mixture of gas and air lacks
sufcient fuel (gas) to burn.
NAMUR
NAMUR is an international user association of
automation technology in process industries.
This organisation has issued experience reports and working documents, called recommendations (NE) and worksheets (NA).
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X-STREAM X2
SYMBOLS USED ON AND INSIDE THE EQUIPMENT
Wherever one or more of the following symbols appear on or inside the instrument, be careful
and read the instructions given in the accompanying manuals!
Strictly observe the given warnings, instructions and information to minimize hazards!
This symbol at the instrument ... ... means
dangerous voltages may be accessible. Remo-
ving covers is permitted only, if the instrument is
disconnected from power - and even in this case
by qualied personnel only!
hot surfaces may be accessible. Removing
covers by qualied personnel is permitted only,
if the instrument is disconnected from power.
Nevertheless several surfaces may remain hot
for a limited time.
more detailled information available: see in-
struction manual before proceeding!
more detailled information available: see in-
struction manual before proceeding!
Safety Instructions
S
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SYMBOLS USED IN THIS MANUAL
Where one or more of the following symbols appear within this manual, carefully read the rela-
ted information and instructions!
Strictly observe the given warnings, instructions and information to minimize hazards!
This symbol used in the manual ... ... means
dangerous voltages may be exposed
hot surfaces may be exposed
possible danger of explosion
toxic substances may be present
substances harmful to health may be present
indicates notes relating to heavy instruments
electrical components may be destroyed by
electrostatic discharges
units must be disconnected from the power
source
indicates special instructions or information for
operation at low temperatures.
indicates basic conditions or procedures are
being described.
This symbol may also indicate information impor-
tant for achieving accurate measurements.
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X-STREAM X2
SAFETY INSTRUCTIONS
INTENDED USE STATEMENT
X-STREAM series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications nor as
safety devices.
Using X-STREAM X2 analyzers as safety devices, requiring redundant design or SIL clas-
sication, is also not permitted.
No independent agency certications or approvals are to be implied as covering such
applications!
GENERAL SAFETY NOTICE / RESIDUAL RISK
If this equipment is used in a manner not specied in these instructions, protective sy-
stems may be impaired.
Despite of incoming goods inspections, production control, routine tests and application
of state-of-the-art measuring and test methods, an element of risk remains when operating
a gas analyzer!
Even when operated as intended and observing all applicable safety instructions some
residual risks remain, including, but not limited to, the following:
Safety Instructions
S
• An interruption of the protective earth line, e.g. in an extension cable, may result in risk
to the user.
• Live parts are accessible when operating the instrument with doors open or covers
removed.
• The emission of gases hazardous to health may even be possible when all gas connections have been correctly made.
Avoid exposure to the dangers of these residual risks by taking particular care when installing, operating, maintaining and servicing the analyzer.
ADDITIONAL LITERATURE
This manual deals with instructions on how to safely install and startup X-STREAM X2
series analyzers, intended to be operated in general purpose (safe) areas, only.
DO NOT use this manual for instruments to be installed in hazardous areas!
For comprehensive information on operating and maintain/service the instrument in a
safe manner it is MANDATORY to read all additional instruction manuals, if not provided
as printed version, see the accompanying USB stick for an electronic version (PDF)!
The following additional instruction manuals are available or referenced within this manual:
HASX2E-IM-HS X-STREAM X2 series instruction manual
HASICx-IM-H Infallible containment instruction manual
Contact your local service center or sales ofce when missing documents.
SAVE ALL INSTRUCTIONS FOR FUTURE USE!
Emerson Process Management GmbH & Co. OHG S-5
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Safety Instructions
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AUTHORIZED PERSONNEL
In-depth specialist knowledge is an absolutely necessary condition for working with and
on the analyzer.
Authorized personnel for installing, operating, servicing and maintaining the analyzer are
instructed and trained qualied personnel of the operating company and the manufacturer.
It is the responsibility of the operating company to
• train staff,
• observe safety regulations,
• follow the instruction manual.
Operators must
• have been trained,
• have read and understood all relevant sections of the instruction manual before
commencing work,
• know the safety mechanisms and regulations.
To avoid personal injury and loss of property, do not install, operate, maintain or service
this instrument before reading and understanding this instruction manual and receiving
appropriate training.
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Safety Instructions
X-STREAM X2
INST ALLING AND CONNECTING THIS ANAL YZER
The following notices should be carefollowed to ensure compliance with the low voltage directive
(Europe) and other applicable regulations.
1.
Suitable grounding connections should be made at all connectors provided for this purpose.
2. All safety covers and grounding connections must be properly reinstated after maintenance
work or troubleshooting.
Safety Instructions
3. A fuse should be provided at the installation site which will completely disconnect the unit
in case of failure. Installing an isolating switch may also be benecial. In either case, these
components must be constructed to conform to recognised norms.
OPERA TING AND MAINT AINING THIS ANALYZER
On leaving our factory, this instrument confor-
med to all applicable safety directives.
In order to preserve this state of affairs, the
operator must take care to follow all the instructions and notes given in this manual and
on the unit.
Before switching on the unit, ensure that the
local nominal mains voltage corresponds to
the factory-set operational voltage of this unit.
Any interruption of the protective earth connections, whether inside or outside of the unit,
may result in exposure to the risk of electricity .
Deliberately disconnected the protective earth
is therefore strictly forbidden.
energized unit.
Fuses may only be replaced by fuses of an
identical type and with identical ratings. It is
forbidden to use repair fuses or to bypass
fuses.
Take note of all applicable regulations when
using this unit with an autotransformer or a
variable transformer.
Substances hazardous to health may escape
from the unit’s gas outlet. This may require
additional steps to be taken to guarantee the
safety of operating staff.
S
Removing covers may expose components
conducting electric current. Connectors may
also be energised. The unit should therefore
be disconnected from the power supply before
any kind of maintenance, repair or calibration
work requiring access to the inside of the unit.
Only trained personnel who are aware of
the risk involved may work on an open and
Emerson Process Management GmbH & Co. OHG S-7
X-STREAM X2
The units described in this manual may not be used in explosive atmospheres
without additional safety measures.
Do not operate without covers secure. Do not open while energized.
Installation requires access to live parts which can cause death or serious
injury.
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Safety Instructions
EXPLOSION HAZARD
ELECTRICAL SHOCK HAZARD
For safety and proper performace this instrument must be connected to a
properly grounded three-wire source of power.
TOXIC GASES
This unit’s exhaust may contain toxic gases such as (but not limited
to) e.g. sulfur dioxide. These gases can cause serious injuries.
Avoid inhaling exhaust gases.
Connect the exhaust pipe to a suitable ue and inspect the pipes regularly
for leaks.
All connections must be airtight to avoid leaks:
page 3-2 for
instructions on performing a leak test.
HIGH TEMPERATURES
Hot parts may be exposed when working on photometers and/or
heated components
in the unit.
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The eld housing variations intended for outside and wall mounted use
weigh between 26 kg (57 lb) and 63 kg (139 lb) depending on variation and
options installed.
X-STREAM X2
Safety Instructions
HEAVY INSTRUMENT
Safety Instructions
Two people and/or lifting equipment is required to lift and carry these
units.
Take care to use anchors and bolts specied to be used for the weight of
the units!
Take care the wall or stand the unit is intended to be installed at is solid
and stable to support the weight!
CRUSHING HAZARD
Take care of crushing hazard when closing the front door of analyzer eld
housings!
Keep out of the closing area between enclosure cover and base!
OPERATION AT LOW TEMPERATURES
When operating an instrument at temperatures below 0 °C (32 °F), do
NOT apply gas nor operate the internal pump before the warmup time has
elapsed!
S
Violation may result in condensation inside the gas paths or damaged pump
diaphragm!
HIGH TEMPERATURES
Hot parts may be exposed when working on photometers and/or heated
components in the unit.
Emerson Process Management GmbH & Co. OHG S-9
X-STREAM X2
Safety Instructions
GASES AND PREPARATION OF GASES
GASES HAZARDOUS TO HEALTH
Follow the safety precautions for all gases (sample and span gases) and
gas cylinders.
Before opening the gas lines, they must be purged with air or neutral gas
) to avoid danger from escaping toxic, ammable, exposive or hazardous
(N
2
gases.
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FLAMMABLE OR EXPLOSIVE GASES
When supplying ammable gases with concentrations of more than ¼ of
the lower explosion limit, we RECOMMEND implementing one or more
additional safety measures:
• purging the unit with inert gas
• stainless steel internal pipes
• ame arrestors on gas inlets and outlets
• inherently safe or failsafe measuring cells
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Power supply
CONNECTING UNITS FOR PERMANENT INSTALLATION
Only qualied personnel following all applicable and legal regulations
may install the unit and connect it to power and signal cables. Failure to
comply may invalidate the unit’s warranty and cause exposure to the risk
of damage, injury or death.
This unit may only be installed by qualied personnel familiar with the
possible risks.
Working on units equipped with screw-type terminals for electrical
connections may require the exposure of energized components.
X-STREAM X2
Safety Instructions
Safety Instructions
S
Wall-mounted units have no power switch and are operational when
connected to a power supply . The operating company is therefore required
to have a power switch or circuit breaker (as per IEC 60947-1/-3) available
on the premises. This must be installed near the unit, easily accessible to
operators and labelled as a power cut-off for the analyzer.
HAZARD FROM WRONG SUPPLY VOLTAGE
Ensure that the local power voltage where the unit is to be installed,
corresponds to the unit’s nominal voltage as given on the name plate
label.
ADDITIONAL NOTES FOR UNITS WITH SCREW-TYPE TERMINALS
Cables for external data processing must be double-insulated against mains
power.
If this is not possible, cables must be laid in such a way as to guarantee
a clearance of at least 5 mm from power cables. This clearance must be
permanently secured (e.g. with cable ties)
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General operating notes
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GENERAL OPERATING NOTES
HAZARD TO LIFE AND EXPLOSION HAZARD BY EXHAUST GASES
Exhaust gases may contain hydrocarbons and other toxic gases such as
carbon monoxide. Carbon monoxide is toxic.
Faulty gas connections may lead to explosion and death.
Ensure that all gas connections are connected as labelled and airtight.
• The unit must be installed in a clean and dry area protected from strong vibrations and
frost
.
• The unit must not be exposed to direct sunlight and sources of heat. Admissable ambient
temperatures (see technical details) must be adhered to.
• Gas inlets and outlets must not be interchanged.All gases must be supplied to the unit already
processed. When using this unit with corrosive sample gases, ensure that these gases do
not contain components harmful to the gas lines.
• Admissable gas pressure for sample and test gases is 1500 hPa.
• Exhaust lines must be laid inclined downwards, depressurized, protected from frost and
according to applicable regulations.
• If it is necessary to disconnect the gas lines, the unit’s gas connectors must be sealed with
PVC caps to avoid polluting the internal gas lines with condensate, dust, etc.
• To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on re-
quest, or of equivalent standard) may be used. The customer must ensure that the shielding
is correctly tted. Shielding and terminal housing must be electrically connected; submin-D
plugs and sockets must be screwed to the unit.
• When using optional external adapters (submin-D to screw-type terminal), protection from
electromagnetic interference can no longer be guaranteed (CE compliance pursuant to EMC
guidelines). In this case the customer or operating company functions as a maker of a system
and must therefore ensure and declare compliance with EMC guidelines.
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X-STREAM X2
Chapter 1
Technical description
The following are the main features of the Emerson Process Management X-STREAM X2
gas analyzers in brief:
• compact design with easily accessible
internal components
• customizable for a wide range of applications: different housings are avail-
able while internal construction remains
largely identical
• multilingual microprocessor-controlled
user interface with liquid crystal (LCD)
or vacuum ourescent display (VFD) to
indicate measurement value and status
messages
• units for outdoor use are optionally supplied with an impact tested front panel
• widerange power supply unit for worldwi-
1
de use without modication (
⁄2 19in units
with internal or external PSUs)
X-STREAM X2 gas analyzers can measure up to four different gas components
using any combination of the following
analyzing techniques (restrictions apply to
1
⁄219in units):
IR = non-dispersive infrared analysis
UV = ultraviolet analysis
pO
=
paramagnetic oxygen analysis
2
eO
=
electrochemical oxygen analysis
2
tO
= trace oxygen analysis
2
TCD = thermal conductivity analysis
tH
O = trace moisture measurement
2
Modied resistant measuring cells are avai-
lable for use with corrosive gases and/or
gases containing solvents.
Special congurations (e.g. intrinsically safe
or infallible measuring cells) for the analysis
of combustible gases are also available.
Technical Description
1
EXPLOSION HAZARD
X-STREAM X2 analyzers MUST NOT be used in explosive environments
(hazardous areas) without additional safety features.
This instruction manual does NOT describe the special conditions necessary
to operate gas analyzers in hazardous areas.
Please refer to the separate instruction manual, supplied with units for use
in hazardous areas.
Emerson Process Management GmbH & Co. OHG 1-1
X-STREAM X2
1.1 Overview
1.1.1 Housings
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1.1 Overview
Different housings allow X-STREAM analyzers to be tailored to many different applications:
• Tabletop units in
1
⁄219in modular design,
with IP 20 protection class. Can be in-
stalled into a rack or used as a table top
instrument. Optionally featuring a handle
enabling mobile measurements at diffe-
rent sampling points.
• Tabletop and rack mountable units in 19in
modular design, with IP 20 protection
class.
1.1.2 The Front Panel / User Interface
All X-STREAM X2 gas analyzers feature an
easy-to-use LCD alphanumeric user interface, which displays measurement values,
status and error messages, and menus for
the input of parameters.
All analyzer types also feature three LEDs on
the front panel which display status information in addition to the plain text messages.
The colors of the LEDs are based on the
NAMUR NE 44 specifications. The LEDs
are activated in accordance with the NE 107
standards, and indicate “Failure”, “Function
check”, “Out of specication” and “Maintenance
request”. For further information, see
X-
STREAM X2 instruction manual, chapter 8.
• Stainless steel wall mountable field
housing with IP 66 / NEMA 4X protection
class enables outdoor use (operating
temperature -20°C to +50°C).
• Cast aluminium wall mountable eld hou-wall mountable eld hou- eld housing with IP 66 / NEMA 4X protection class
for outdoor use (operating temperature
-20 °C to +50 °C). Specially designed to
meet hazardous area certications, but
also suitable for non-hazardous locations
with requirements for robust designed
equipment.
The analyzer software is operated by means
of only six keys.
For ease of use, during operation the user can
select one of three languages for the display .
Beside the preselected languages English
and German, a third language can be selected
at time of ordering the instrument: French,
Italian, Portuguese or Spanish).
Wall-mounted units can alternatively, be tted
with a vacuum uorescent display, increasing
legibility in brighter environments.
Their display is protected with an impact tested glass
panel.
Emerson Process Management GmbH & Co. OHG1-2
Short Form Manual
HASX2E-SFM-HS
02/2012
1.1 Overview
1 4x20 character
alphanumeric display
2 LED (red)
3 LED (red)
4 LED (green)
5 “Measure“ key
6 “Enter” key
7 4 keys for settings and menu navigation
1 3 4 5 6 72
Fig. 1-1: X-STREAM front panel (here the X-STREAM X2GP)
X-STREAM X2
Technical Description
1
1.1.3 Interfaces
All analyzer variations are tted with one
analog electrical output for each channel and
four status relays as standard.
As an option, further interfaces can be added:
• additional analog outputs
• additional relay outputs
• digital inputs
• Modbus Ethernet
• Modbus serial
Depending on the unit conguration, the in-
terfaces are accessible via either SubminD
connectors or screw terminals
.
Emerson Process Management GmbH & Co. OHG 1-3
X-STREAM X2
1.2 Comparison of Analyzer Models
1.2 Comparison of the Various X-STREAM Analyzer Models
X-STREAM X2GK X-STREAM X2GP
Short Form Manual
HASX2E-SFM-HS
02/2012
1
⁄219 in housing, table-top or rackmountable,
optional with carrying handle
1
⁄119 in housing, table-top or rackmountable,
protection type: IP 20
protection type: IP 20
Internal wide range power supply, or
Internal wide range power supply unit Internal wide range power supply unit Internal wide range power supply unit
24V input with external power supply unit
Max. 3 channels in many combinations
max. 8 gas connections,
including 1 optional purge gas connection
Options for gas lines: Valve block, sample gas
pump, ow sensor, pressure sensor, infallible
gas lines
Max
. 4 channels in any combination
max. 8 gas connections,
1 optional extra connection for purge gas
Options for gas lines: Flow sensor, pressu-
re sensor, heating for physical components,
sample gas pump, 1 or 2 valve blocks, infallible gas lines
1–4 analog outputs, 4 relay outputs
optional:
1 interface card with 7 digital inputs and
9 digital outputs
1 Modbus interface (serial or Ethernet)
electrical interfaces accessible via sockets on
back of unit
)
1–4 analog outputs, 4 relay outputs
optional:
1 or 2 interface cards, each with 7 digital
inputs and 9 digital outputs
1 Modbus interface (serial or Ethernet)
electrical interfaces accessible via sockets on
back of unit, optionally: screw-type terminal
adapters
(except for Ethernet)
LCD LCD LCD, optionally: vacuum uorescent display,
Operational ambient temperature:
0 °C to +50 °C (32 °F to 122 °F)
Available w/o front plate controls as module
XCC
Size: (DxHxW): max. ca. 460x128.7x213 mm
Weight: ca. 8–12 kg (17.6–26.5 lb)
Operational ambient temperature:
0 °C to +50 °C (32 °F to 122 °F)
Available w/o front plate controls as module
XCA
Size: (DxHxW): max. ca. 411x133x482 mm
Weight: ca. 11–16 kg (24–35 lb)
Emerson Process Management GmbH & Co. OHG1-4
Short Form Manual
HASX2E-SFM-HS
02/2012
X-STREAM X2XF X-STREAM X2FD
X-STREAM X2
1.2 Comparison of Analyzer Models
Technical Description
Stainless steel wallmountable eld housing,
tection type: IP66 / NEMA 4X
ingle (XLF) or dual (XXF) compartment design
S
Max
. 4 channels in any combination
max. 8 gas connections,
1 optional extra connection for purge gas
Options for gas lines: Flow sensor, pressure
sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible
gas lines
1–4 analog outputs, 4 relay outputs
optional:
1 or 2 interface cards, each with 7 digital
inputs and 9 digital outputs
1 Modbus interface (serial or Ethernet)
electrical interfaces on internal screw-type terminal adapters
impact tested front panel
operational ambient temperature:
-20 °C to +50 °C (-4 °F to 122 °F)
Models available for use in explosive environ-
ments
Size: (DxHxW): ca. 265x400 (815)x550 mm
Weight: max. ca. 26/45 kg kg (57 lb)
(except for Ethernet)
pro-
Cast aluminium wallmountable eld housing,
protection type: IP66 / NEMA 4X
Max
. 4 channels in any combination
max. 8 gas connections,
including 1 optional purge gas connection
Options for gas lines: Flow sensor, pressure sensor, heating for physical components,
sample gas pump, 1 or 2 valve blocks, infallible gas lines
1–4 analog outputs, 4 relay outputs
optional:
1 or 2 interface cards, each with 7 digital
inputs and 9 digital outputs
1 Modbus interface (serial or Ethernet)
electrical interfaces on internal screw-type terminal adapters
LCD, impact tested front panel
optionally: vacuum uorescent display
operational ambient temperature:
-20 °C to +50 °C (-4 °F to 122 °F)
Flameproof enclosure: approved for use in
explosive areas
Size: (DxHxW): max. ca. 222x512x578 mm
Weight: max. ca. 63 kg (138.5 lb)
This model is not covered by this manual!
See the separate X-STREAM Ex d manual
for hazardous area applications!
(except for Ethernet)
1
Emerson Process Management GmbH & Co. OHG 1-5
X-STREAM X2
1.3 X-STREAM X2GK
1.3 X-STREAM X2GK: ½ 19 Inch Table-Top Unit
This compact model for general purposes
can be tted with up to three measurement
channels in various combinations. Power is
supplied by an internal wide range power sup-
ply or a separate external power supply unit.
By default the units are congured for tabletop
use. A carrying handle is optional available
which makes it easy to take the instrument to
varying sampling points. For rack mounting a
X2GK is xed by screws located at the front
panel.
Connection to power supply
AC is supplied by an IEC chassis plug with
power switch and fuse holders. The internal
wide range power supply unit enables the
analyzers to be used worldwide. Optionally
DC 24 V power is supplied via a 3-pin socket
at the rear of the unit.
Short Form Manual
HASX2E-SFM-HS
02/2012
Interfaces
Electrical connections for interface signals are
provided via submin-D and Ethernet connectors mounted on the rear panel of the device
(
Fig. 1-2 ).
Gas connections
Depending on the conguration of the unit
(number of measurement channels and serial
or parallel connection), sample and calibration
gases are fed into the unit via up to 8 tube
ttings mounted on the rear panel. Any free
tube ttings can be used for purging the de-
vice
to minimize interference from the ambient
atmosphere, or when measuring corrosive and/
or ammable gases.
Emerson Process Management GmbH & Co. OHG1-6
Short Form Manual
HASX2E-SFM-HS
02/2012
X-STREAM X2
1.3 X-STREAM X2GK
Technical Description
1
1 3 4 5 6 72
8 13 9
8 11 1410 12
1 4x20 character alphanumeric display
2 LED (red)
3 LED (red)
4 LED (green)
5 “Measure” key
6 “Enter” key
7 4 keys for adjustment and menu selection
Fig. 1-2: X-STREAM X2GK
Emerson Process Management GmbH & Co. OHG 1-7
Note!
Figures show optional components!
8 Signal connectors (some optional)
9 Gas ttings
10 DC power input fuse
11 DC power input
12 Valve block
13 AC power input
14 Carrying handle
X-STREAM X2
1.4 X-STREAM X2GP
1.4 X-STREAM X2GP: 19 Inch Table-Top or Rackmount Design
This model can be fitted with up to four
measurement channels in any combination.
The physical components can optionally be
encased in a cover. This area can be held at
a specic temperature of up to 60 °C to mi-
nimize interference from changes in external
temperature.
Units congured for rack mounting can be
converted for tabletop use by removing the
lateral mounting brackets and attaching the
four feet supplied as accessories.
Connection to power supply
Main power is supplied via the IEC chassis
plug mounted on the rear panel, with integrated power switch and fuse holders. The
internal wide range power supply unit enables
the analyzers to be used worldwide.
from the ambient atmosphere,
ring corrosive and/or ammable gases.
Short Form Manual
HASX2E-SFM-HS
02/2012
or
when measu-
Interfaces
Electrical connections for interface signals are
provided via submin-D connectors mounted
on the rear panel of the device ( Fig. 1-3).
For applications where screw-type terminals
are preferred, optional adapters are available,
which are mounted directly onto the submin-D
connectors.
Up to two digital I/O cards may be installed.
Gas connections
Depending on the conguration of the unit
(number of measurement channels and serial
or parallel connection), sample and calibra-
tion gases are fed into the unit via up to 8
threaded connectors mounted on the rear
panel. The conguration of the connectors is
indicated on an adhesive label located near
the connectors.
A further optional tube tting enables the
housing to be purged
to minimize interference
Emerson Process Management GmbH & Co. OHG1-8
Short Form Manual
HASX2E-SFM-HS
02/2012
1.4 X-STREAM X2GP
Front view
1 3 4 5 6 72 8
1 4x20 character alphanumeric display
2 LED (red)
3 LED (red)
4 LED (green)
X-STREAM X2
5 “Measure” key
6 “Enter” key
7 4 keys for adjustment and menu selection
8 Brackets for rack mounting
Technical Description
1
Rear view
15 2 6 4 3
1 Gas connectors
2 Space for additional tube ttings
3 Optional purge gas inlet
adapter
Optional
screw-type terminal
1
Fig. 1-3: X-STREAM X2GP - Details
4 Power inlet with lter, fuses & switch
5 Signal input/output connectors (some optional)
6 Cover for tO2 or eO
Strain-reliefs, top view details
1
2
1 Screw-type terminal adapters
2 Strain-reliefs
sensor
2
Emerson Process Management GmbH & Co. OHG 1-9
Short Form Manual
X-STREAM X2
HASX2E-SFM-HS
1.5 X-STREAM X2XF Field Housings
1.5 X-STREAM X2XF: Field Housing With Single (XLF) or Dual (XXF) Compartment
02/2012
The eld housing model is conceived for
outdoor use and wall-mounting. The coated stainless steel housing has a protection
class rated IP66 / NEMA Type 4X, offering
protection against water and dust entering
the device:
IPx6: In case of occasional ooding, e.g.
heavy seas, water shall not enter in harmful
quantities
IP6x: Protection against penetration by dust.
Live or internal moving parts are completely
protected.
An X-STREAM eld housing can be tted with
up to four measurement channels in any com-
bination. The physical components can op-
tionally be encased in a cover. This separate
volume can be held at a specic temperature
of up to 60 °C to minimize interference from
changes in external temperature.
Front panel
The analyzer’s display is
covered by an impact
tested glass for enhanced protection against
breakage in harsh environments.
Interface signals
Up to two digital I/O cards may be installed.
If so, on a label nearby, they are labeled
"X4.1" for the rst I/O board, and "X4.2" for
the second.
Gas connections
Sample and calibration gases are supplied via
up to eight ttings, located at the bottom side
of the enclosure. The assignment is given on
a lable nearby.
An additional ttings enables purging the
enclosure to minimize cross interference by
ambient air, or as a protective measure when
analyzing corrosive or ammable gases.
Electrical connections
Electrical connections are provided via inter-
nal tube ttings, the cables being fed through
cable glands at the right side of the unit
Fig. 1-5). The front cover of the housing
(
swings open to the left once the fasteners
have been released.
Connection to power supply
Mains power is supplied via screw-type terminals with integrated fuse holders at the
right side of the housing, near the front. The
internal wide range power supply unit allows
the analyzers to be used worldwide.
Emerson Process Management GmbH & Co. OHG1-10
Short Form Manual
HASX2E-SFM-HS
02/2012
1.5 X-STREAM X2XF Field Housings
Dual compartment version XXF
The dual compartment eld housing XXF not
only provides more space for additional internal components, such as signal converters,
etc, but also gives the option to separate the
physics from the electronics: Physics is installed into the lower compartment, electronics
into the upper. Also, the separation can be
gas tight, e. g. for measuring corrosive gases.
X-STREAM X2
Technical Description
1
Fig. 1-4: X-STREAM XLF / XXF- Front views
HEAVY INSTRUMENT
The X-STREAM eld housing, intended for outside and wall mounted use,
weighs approx. 26 kg/57 lb (XLF) or 45 kg/99 lb (XXF), depending on options
installed.
Two people and/or lifting equipment is required to lift and carry these units.
Take care to use anchors and bolts specied to be used for the weight of
the units!
Take care the wall or stand the unit is intended to be installed at is solid
and stable to support the weight!
Emerson Process Management GmbH & Co. OHG 1-11
X-STREAM X2
Short Form Manual
HASX2E-SFM-HS
02/2012
1.5 X-STREAM X2XF Field Housings
21 3
1 Cable gland for power cable
2 Cable glands for signal cables
3 4 brackets for wall-mounting
4 Gas in- & outlets (max. 8)
5 Cutouts, to combine 2 housings (here closed)
Fig. 1-5: X-STREAM XLF - Side and Bottom View
Note!
In case of XXF, the terminals and
connectors are located at the upper
compartment, while physical compo-
nents and gas ttings are in the lower
compartment.
1 Screw-type terminals for signal cables
2 Power line lter
3 Cable glands
4 Power supply terminals with integrated fuses
5 Ethernet connector (option)
5 4
Note!
In case of XXF, the cable glands are located
at the upper compartment, while the gas in& outlets are at the bottom side of the lower
compartment.
Also only 2 brackets are at each compartment.
1 32 45
(shown with front panel removed)
5
Fig. 1-6: X-STREAM XLF - Power Supply and signal terminals
Emerson Process Management GmbH & Co. OHG1-12
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