Emerson Process Management OXYMITTER 4000 IM-106-340 User Manual

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Page 1

Instruction Manual

IM-106-340, Rev 4.0 May 2006

Oxymitter 4000 Oxygen Transmitter

http://www.raihome.com

Page 2

Page 3

HIGHLIGHTS OF CHANGES

Effective May 31, 2006 Rev. 4.0

Page Summary

General Reformatted entire manual from a two column layout. Removed all references to JIS

specifications. Replaced SPS 4000 information with SPS 4001B information.

Cover Updated photo, revision number and date.

viii Removed Figure 3. Oxymitter 4000 with SPS 4000 Wiring Diagram from Quick Start

Guide.

1-2 Revised Figure 1-1 to show SPS 4001B and updated IMPS 4000.

1-5 Revised Figure 1-2 to show SPS 4001B.

1-8 Added step 11 and Figure 1-6.

1-10, 1-11 Revised Figure 1-8 and Figure 1-9 to show SPS 4001B.

1-12 Removed Components paragraph.

1-13 Removed Figure 1-9. SPS 4000.

1-15 Updated Figure 1-14. Abrasive Shield Assembly.

1-16, 1-17 Revised Specifications.

1-18, 1-19 Revised Product Matrix table.

2-1 Added two additional warnings.

2-5 Removed Figure 2-3. Oxymitter 4000 Installation (with SPS 4000).

2-12, 2-15 Revised Figure 2-9 and Figure 2-10 to show grounding locations.

2-16 Revised Install Interconnecting Cable paragraph. Removed Electrical Installation (For

Oxymitter 4000 with SPS 400).

2-18 Added SPS 4001B Connections.

3-1, 4-1 Revised Terminal Block Wiring text.

5-2 Added Reference Air information.

7-9 Added D/A Trim Procedure.

8-3 Revised Alarm Indications to include signal alarm levels.

8-23 Removed SPS 4000 Troubleshooting.

9-8, 9-9 Revised Figure 9-3 and Figure 9-4.

9-11, 9-13 Revised Figure 9-6 and Figure 9-7 with updated circuit board.

9-17 Revised Figure 9-10.

9-20 Removed SPS 4000 Maintenance and Component Replacement.

10-3, 10-4 Updated part numbers for the Cell Replacement Kit, ANSI 15’ and 18’.

10-4 Updated part numbers for the Contact and Thermocouple Replacement Assembly, 15’ and

18’.

Page 4

HIGHLIGHTS OF CHANGES (CONTINUED)

Effective May 31, 2006 Rev. 4.0 (Continued)

Page Summary

10-5 Removed Ceramic Diffuser Hub Assy. Changed part numbers 4851B89G04 and

4851B90G04 to 10 microns.

10-6 Revised Table 10-2. Removed Replacement Parts for SPS 4000 table.

11- 4 Revised Figure 11-4 to show the SPS 4001B.

11- 6 Added Figure 11-7 and explanation of the Oxybalance Display and Averaging System.

A-21 Added General Precautions for Handling and Storing High Pressure Gas Cylinders.

Page 5

Instruction Manual

IM-106-340, Rev 4.0 May 2006

Oxymitter 4000

Table of Contents

Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

SECTION i Introduction

SECTION 1 Description and Specifications

Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

What You Need To Know. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Can You Use the Quick Start Guide? . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Quick Start Guide for Oxymitter 4000 Systems . . . . . . . . . . . . . . . . . . viii

Quick Reference Guide Manual Calibration Instructions . . . . . . . . . . . . ix

HART Communicator Fast Key Sequences . . . . . . . . . . . . . . . . . . . . . . x

Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

System Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Handling the Oxymitter 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

IMPS 4000 (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Model 751 Remote Powered Loop LCD Display . . . . . . . . . . . . . . . . 1-13

Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

Diffusion Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

SECTION 2 Installation

SECTION 3 Configuration of Oxymitter 4000 with Membrane Keypad

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Selecting Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Probe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Remote Electronics Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Electrical Installation (with Integral Electronics) . . . . . . . . . . . . . . . . .2-10

Electrical Installation (with Remote Electronics) . . . . . . . . . . . . . . . . 2-13

Install Interconnecting Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Pneumatic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

IMPS 4000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

SPS 4001B Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Terminal Block Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Oxymitter 4000 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Logic I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Recommended Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev 4.0

May 2006

SECTION 4 Configuration of Oxymitter 4000 with LOI

SECTION 5 Startup and Operation of Oxymitter 4000 with Membrane Keypad

SECTION 6 Startup and Operation of Oxymitter 4000 with LOI

Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Oxymitter 4000 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Recommended Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Start Up Oxymitter 4000 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Navigating the Local Operator Interface . . . . . . . . . . . . . . . . . . . . . . . 6-3

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

LOI Key Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

LOI Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Oxymitter 4000 Setup at the LOI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

LOI Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Oxymitter 4000 Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Remote Powered Loop LCD Display (Optional) . . . . . . . . . . . . . . . . 6-10

SECTION 7 HART/AMS

SECTION 8 Troubleshooting

SECTION 9 Maintenance and Service

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

HART Communicator Signal Line Connections. . . . . . . . . . . . . . . . . . 7-2

HART Communicator PC Connections . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Off-Line and On-Line Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Logic I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

HART/AMS Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

HART Communicator O

Defining a Timed Calibration via HART . . . . . . . . . . . . . . . . . . . . . . . . 7-9

D/A Trim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Identifying and Correcting Alarm Indications . . . . . . . . . . . . . . . . . . . . 8-5

Calibration Passes, but Still Reads Incorrectly . . . . . . . . . . . . . . . . . 8-22

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Calibration with Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Semi-Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

Manual Calibration with Membrane Keypad. . . . . . . . . . . . . . . . . . 9-3

Calibration with LOI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

Oxymitter 4000 Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

Removal and Replacement of Probe . . . . . . . . . . . . . . . . . . . . . . . 9-7

Cal Method . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

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Instruction Manual

IM-106-340, Rev 4.0 May 2006

Oxymitter 4000

SECTION 10 Replacement Parts

SECTION 11 Optional Accessories

APPENDIX A Safety Data

APPENDIX B Return of Material

Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

Electronics Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-6

HART Handheld 375 Communicator . . . . . . . . . . . . . . . . . . . . . . . . .11-1

Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

By-Pass Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

IMPS 4000 Intelligent Multiprobe Test Gas Sequencer . . . . . . . . . . .11-3

SPS 4001B Single Probe Autocalibration Sequencer . . . . . . . . . . . . 11-4

Calibration Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5

Catalyst Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

OxyBalance Display and Averaging System . . . . . . . . . . . . . . . . . . . 11-6

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Safety Data Sheet for Ceramic Fiber Products . . . . . . . . . . . . . . . . A-15

Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev 4.0

May 2006

TOC-4

Page 9

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Oxymitter Oxygen Transmitters

READ THIS PAGE BEFORE PROCEEDING!

ESSENTIAL INSTRUCTIONS

Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions

product.

• If you do not understand any of the instructions, contact your Rosemount Analytical representative for clarification.

• Follow all warnings, cautions, and instructions supplied with the product.

• Inform and educate your personnel in the proper installation,

operation, and maintenance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and

pressure sources.

• To ensure proper performance, use qualified personnel operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount Analytical. Unauthorized parts and procedures can affect the product's performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers

are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

prior to installing, operating, and servicing the

marked on and

to install,

http://www.processanalytic.com

The information contained in this document is subject to change without notice.

If a Model 275/375 Universal HART® Communicator is used with this unit, the software within the Model 275/375 may require modification. If a software modification is required, please contact your local Rosemount Analytical Service Group or National Response Center at 1-800-433-6076 or 1-888-433-6829.

Page 10

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Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Section i Introduction

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv

What You Need To Know . . . . . . . . . . . . . . . . . . . . . . . . . . page v

Can You Use the Quick Start Guide? . . . . . . . . . . . . . . . . page vii

Quick Start Guide for Oxymitter 4000 Systems . . . . . . . . page viii

Quick Reference Guide Manual Calibration Instructions page ix

HART Communicator Fast Key Sequences . . . . . . . . . . . page x

Oxymitter 4000

http://www.processanalytic.com

Page 12

Instruction Manual

IM-106-340, Rev. 4.0

Oxymitter 4000

May 2006

PREFACE The purpose of this manual is to provide information concerning the

components, functions, installation and maintenance of the Oxymitter 4000 Oxygen Transmitter.

Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.

DEFINITIONS The following definitions apply to WARNINGS, CAUTIONS, and NOTES

found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

SYMBOLS

NOTE

Highlights an essential operating procedure, condition, or statement.

EARTH (GROUND) TERMINAL

PROTECTIVE CONDUCT OR TERMINAL

RISK OF ELECTRICAL SHOCK

WARNING: REFER TO INSTRUCTION MANUAL

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.

Page 13

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

WHAT YOU NEED TO KNOW

Figure 1. Installation Options Oxymitter 4000 with Integral Electronics

Oxymitter 4000

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL OXYMITTER 4000 OXYGEN TRANSMITTER

1. What type of installation does your system require?

Use the following drawings, Figure 1 and Figure 2, to identify which type of installation is required for your Oxymitter 4000 system.

LOGIC I/O

Cal. Gas

Ref. Air

OXYMITTER 4000

Line Voltage 4-20 mA

Cal. Gas Instr. Air (Ref. Air)

OXYMITTER 4000 WITH SPS 4001B

Line Voltage

4-20 mA

SPS

4001B

Line Voltage Cal. Gas 1 Cal. Gas 2

Instr. Air (Ref. Air)

OXYMITTER 4000 WITH REMOTE IMPS 4000 OPTION

Line Voltage

4-20 mA

LOGIC I/O

Cal. Gas

Ref. Air

IMPS

4000

Line Voltage Cal. Gas 1 Cal. Gas 2

Instr. Air (Ref. Air)

37260001

Page 14

Oxymitter 4000

Figure 2. Installation Options Oxymitter 4000 with Remote Electronics

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

OXYMITTER 4000

Line Voltage 4-20 mA

Cal. Gas Instr. Air (Ref. Air)

Calibration Gas

Reference Air

Cal. Gas 2 Cal. Gas 1

Instr. Air

Calibration Gas

Reference Air

Cal. Gas 2 Cal. Gas 1

Instr. Air

Logic I/O

SPS

4001B

Logic I/O

OXYMITTER 4000

WITH REMOTE ELECTRONICS AND SPS 4001B

Line Voltage

4-20 mA

OXYMITTER 4000

WITH REMOTE ELECTRONICS AND IMPS

Line Voltage

4-20 mA

IMPS

4000

37260049

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Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

CAN YOU USE THE QUICK START GUIDE?

Use this Quick Start Guide if...

1. Your system requires an Oxymitter 4000 with or without the SPS 4001B OPTION. Installation options for the Oxymitter 4000 are shown in Figure 1.

2. Your system does NOT require an IMPS 4000 OPTION installation.

3. Your system does NOT use a Remote Electronics as shown in Figure 2.

4. You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter. You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmitter with a SPS 4001B.

If you cannot use the Quick Start Guide, turn to Section 2: Installation, in this Instruction Manual.

vii

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Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS

Before using the Quick Start Guide, please read "WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL OXYMITTER 4000 OXYGEN TRANSMITTER" on the preceding page.

1. Install the Oxymitter 4000 in an appropriate location on the stack or duct. Refer to "Selecting Location" in Section 2: Installation, for information on selecting a location for the Oxymitter 4000.

2. If using an SPS 4001B, connect the calibration gasses to the appropriate fittings on the SPS 4001B manifold.

3. Connect reference air to the Oxymitter 4000 or SPS 4001B, as applicable.

4. If using an SPS 4001B, make the wiring connections as shown in the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual.

5. If NOT using an SPS 4001B, make the following wire connections as shown in Figure 3: line voltage, 4-20 mA, and logic I/O.

6. Verify the Oxymitter 4000 switch configuration is as desired. Refer to "Oxymitter 4000 Configuration", "SW1 Setting", and "SW2 Setting" all in Section 3: Configuration of Oxymitter 4000 with Membrane Keypad, or "Oxymitter 4000 Configuration", "SW1 Setting", and "SW2 Setting" all in Section 4: Configuration of Oxymitter 4000 with LOI.

7. Apply power to the Oxymitter 4000; the cell heater will turn on. Allow approximately one half hour for the cell to heat to operating temperature. Once the ramp cycle has completed and the Oxymitter 4000 is at normal operation, proceed with step 8 or 9.

8. If using an SPS 4001B, initiate a semi-automatic calibration.

9. If NOT using an SPS 4001B, perform a manual calibration. Refer to "Calibration with Keypad" or "Calibration with LOI" both in Section 9: Maintenance and Service, in this instruction manual.

viii

NOTE

If your system has a membrane keypad you can refer to the Quick Start Guide on the following pages.

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Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Figure 3. Oxymitter 4000 without SPS 4001B Wiring Diagram

AC Terminal

Cover

Terminal

Block

Oxymitter 4000

AC Line

Voltage Port

(85 to 264 VAC)

QUICK REFERENCE GUIDE MANUAL CALIBRATION INSTRUCTIONS

Line Voltage

Logic I/O

4-20 mA

Signal

Left Side of

Oxymitter 4000

AC L1

AC N

Ground Lugs

Signal

Port

29770003

4-20

Performing a Manual Calibration with a Membrane Keypad

1. Place the control loop in manual.

2. Press the CAL key. The CAL LED will light solid.

3. Apply the first calibration gas.

4. Press the CAL key. When the unit has taken the readings using the first calibration gas, the CAL LED will flash continuously.

5. Remove the first calibration gas and apply the second calibration gas.

6. Push the CAL key. The CAL LED will light solid. When the unit has taken the readings using the second calibration gas, the CAL LED will flash a two-pattern flash or a three-pattern flash. A two-pattern flash equals a valid calibration, three-pattern flash equals an invalid calibration.

7. Remove the second calibration gas and cap off the calibration gas port.

8. Press the CAL key. The CAL LED will be lit solid as the unit purges. When the purge is complete, the CAL LED will turn off.

9. If the calibration was valid, the DIAGNOSTIC ALARMS LEDs indicate normal operation. If the new calibration values are not within the parameters, the DIAGNOSTIC ALARMS LEDs will indicate an alarm.

10. Place the control loop in automatic.

Page 18

Oxymitter 4000

HART COMMUNICATOR FAST KEY SEQUENCES

Perform Calibration

2 3 1 1

Instruction Manual

IM-106-340, Rev. 4.0

O Upper Range Value

3 2 1

May 2006

Trim Analog Output

2 4

Toggle Analog Output Tracking

2 3 1 2

Analog Output Lower Range Value

2 2

View O Value

1 1 1

View Analog Output

1 2 1

Technical Support Hotline:

For assistance with technical problems, please call the Customer Support Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.

Phone: 1-800-433-6076 1-440-914-1261

In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Emerson Process Management’s field service throughout the U.S. and abroad.

Phone: 1-800-654-RSMT (1-800-654-7768)

Rosemount Analytical may also be reached via the Internet through e-mail and the World Wide Web:

e-mail: GAS.CSC@.emersonprocess.com

38330001

World Wide Web: www.raihome.com

Page 19

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Section 1 Description and Specifications

Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

IMPS 4000 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12

SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12

Model 751 Remote Powered Loop LCD Display . . . . . . . page 1-13

Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-13

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-16

COMPONENT CHECKLIST

A typical Rosemount Analytical Oxymitter 4000 Oxygen Transmitter should contain the items shown in Figure 1-1. Record the part number, serial number, and order number for each component of your system in the table located on the first page of this manual.

Also, use the product matrix in Table 1-1 at the end of this section to compare your order number against your unit. The first part of the matrix defines the model. The last part defines the various options and features of the Oxymitter

4000. Ensure the features and options specified by your order number are on or included with the unit.

SYSTEM OVERVIEW

Scope This Instruction Manual is designed to supply details needed to install, start

up, operate, and maintain the Oxymitter 4000. Signal conditioning electronics outputs a 4-20 mA signal representing an O keypad or fully functional Local Operator Interface (optional) for setup, calibration, and diagnostics. This same information, plus additional details, can be accessed with the HART Model 275/375 handheld communicator or Asset Management Solutions (AMS) software.

value and provides a membrane

http://www.processanalytic.com

Page 20

Oxymitter 4000

Analytical

Figure 1-1. Typical System Package

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

I n

s t r

u c

N S

I T

l y

i c

Analytical

MAN4275A00

English

HART

Communicator

1. Instruction Manual

2. IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional)

3. Oxymitter 4000 with Integral Electronics

4. SPS 4001B Single Probe Autocalibration Sequencer (Optional) (Shown with reference air option)

5. HART® 275/375 Communicator Package (Optional)

6. Adapter Plate with Mounting Hardware and Gasket

7. Remote Electronics and Cable (Optional)

8. Reference Air Set (used if SPS 4001B without reference air option or IMPS 4000 supplied)

Analytical

37260002

1-2

Page 21

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

System Description The Oxymitter 4000 is designed to measure the net concentration of oxygen

in an industrial combustion processes process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system.

The equipment measures oxygen percentage by reading the voltage developed across a heated electrochemical cell, which consists of a small yttria stabilized, zirconia disc. Both sides of the disc are coated with porous metal electrodes. When operated at the proper temperature, the millivolt output voltage of the cell is given by the following Nernst equation:

EMF = KT log10(P1/P2) + C

Where:

1. P2 is the partial pressure of the oxygen in the measured gas on one side of the cell.

2. P1 is the partial pressure of the oxygen in the reference air on the opposite side of the cell.

3. T is the absolute temperature.

4. C is the cell constant.

5. K is an arithmetic constant.

NOTE

For best results, use clean, dry, instrument air (20.95% oxygen) as the reference air.

When the cell is at operating temperature and there are unequal oxygen concentrations across the cell, oxygen ions will travel from the high oxygen partial pressure side to the low oxygen partial pressure side of the cell. The resulting logarithmic output voltage is approximately 50 mV per decade. The output is proportional to the inverse logarithm of the oxygen concentration. Therefore, the output signal increases as the oxygen concentration of the sample gas decreases. This characteristic enables the Oxymitter 4000 to provide exceptional sensitivity at low oxygen concentrations.

The Oxymitter 4000 measures net oxygen concentration in the presence of all the products of combustion, including water vapor. Therefore, it may be considered an analysis on a "wet" basis. In comparison with older methods, such as the portable apparatus, which provides an analysis on a "dry" gas basis, the "wet" analysis will, in general, indicate a lower percentage of oxygen. The difference will be proportional to the water content of the sampled gas stream.

1-3

Page 22

Instruction Manual

IM-106-340, Rev. 4.0

Oxymitter 4000

May 2006

System Configuration Oxymitter 4000 units are available in seven length options, giving the user the

flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0,91 m), 6 ft (1,83 m), 9 ft (2,7 m), 12 ft (3,66 m), 15 ft (4,57 m), and 18 ft (5,49 m).

The electronics control probe temperature and provide an isolated output, 4-20 mA, that is proportional to the measured oxygen concentration. The power supply can accept voltages of 90-250 VAC and 48/62 Hz; therefore, no setup procedures for power are required. The oxygen sensing cell is maintained at a constant temperature by modulating the duty cycle of the probe heater portion of the electronics. The electronics accepts millivolt signals generated by the sensing cell and produces the outputs to be used by remotely connected user devices. The output is an isolated 4-20 mA linearized current.

The Oxymitter 4000 transmitter is available with an integral or remote electronics package. Two calibration gas sequencers are available: the IMPS 4000 and the SPS 4001B (Figure 1-2).

Systems with multiprobe applications may employ an optional IMPS 4000 Intelligent Multiprobe Test Gas Sequencer. The IMPS 4000 provides automatic calibration gas sequencing for up to four Oxymitter 4000 units and accommodates autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 4000, a timed interval set up in HART or the IMPS 4000, or whenever a calibration request is initiated.

For systems with one or two Oxymitter 4000 units per combustion process, an optional SPS 4001B Single Probe Autocalibration Sequencer can be used with each Oxymitter 4000 to provide automatic calibration gas sequencing. The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting. The sequencer performs autocalibrations based on the CALIBRATION RECOMMENDED signal from the Oxymitter 4000, a timed interval set up in HART, or whenever a calibration request is initiated.

System Features 1. The CALIBRATION RECOMMENDED feature detects when the sensing

cell is likely out of limits. This may eliminate the need to calibrate on a "time since last cal" basis.

2. The cell output voltage and sensitivity increase as the oxygen concentration decreases.

1-4

Page 23

Instruction Manual

Analytical

IM-106-340, Rev. 4.0 May 2006

Figure 1-2. Oxymitter 4000 AutoCalibration System Options

Oxymitter 4000

OXYMITTER 4000

Analytical

IMPS 4000

(1 to 4 Probes)

Analytical

SPS 4001B

(1 Probe)

37260039

3. Membrane keypad, Figure 1-3, and HART communication are standard. To use the HART capability, you must have either:

a. HART Model 275/375 Communicator.

b. Asset Management Solutions (AMS) software for the PC.

1-5

Page 24

Oxymitter 4000

Figure 1-3. Membrane Keypad

HEATER T/C

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

HEATER

02 CELL

CALIBRATION

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Figure 1-4. Local Operator Interface (LOI)

INC INC

HIGH

LOW

GAS

DEC DEC

CAL

TEST GAS +

PROCESS -

%02

MEMBRANE

KEYPAD

37260003

4. An optional Local Operator Interface, Figure 1-4, allows continuous O display and full interface capability.

1-6

37260004

5. Field replaceable cell, heater, thermocouple, and diffusion element.

6. The Oxymitter 4000 is constructed of rugged 316 L stainless steel for all wetted parts.

7. The electronics are adaptable for line voltages from 90-250 VAC; therefore, no configuration is necessary.

Page 25

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

8. The Oxymitter 4000 membrane keypad is available in five languages:

English French German Italian Spanish

9. An operator can calibrate and diagnostically troubleshoot the Oxymitter 4000 in one of four ways:

a. Membrane Keypad. The membrane keypad, housed within the right

side of the electronics housing, provides fault indication by way of flashing LEDs. Calibration can be performed from the membrane keypad.

b. LOI. The optional LOI takes the place of the membrane keypad and

allows local communication with the electronics. Refer to Section 6 for more information.

c. Optional HART Interface. The Oxymitter 4000's 4-20 mA output line

transmits an analog signal proportional to the oxygen level. The HART output is superimposed on the 4-20 mA output line. This information can be accessed through the following:

i. Rosemount Analytical Model 275/375 Handheld

Communicator - The handheld communicator requires Device Description (DD) software specific to the Oxymitter 4000. The DD software will be supplied with many Model 275/375 units but can also be programmed into existing units at most Rosemount Analytical service offices. See Section 7, HART/ AMS, for additional information.

ii. Personal Computer (PC) - The use of a personal

computer requires AMS software available from Rosemount Analytical.

iii. Selected Distributed Control Systems - The use of

distributed control systems requires input/output (I/O) hardware and AMS software which permit HART communications.

d. Optional IMPS 4000. The Programmable Logic Controller (PLC) in

the IMPS 4000 provides fault indications using flashing LEDs and LCD display messages. Refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for more information.

1-7

Page 26

Oxymitter 4000

Figure 1-5. Model 751 LCD Display Panel

Figure 1-6. OxyBalance Display Displaying Outputs

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

22220059

10. The optional Rosemount Analytical 751 remote-mounted LCD display panel shown in Figure 1-5 is loop-driven by the 4-20 mA output signal representing the O

11. Optional OxyBalance Display and Averaging System. Reviews up to eight 4-20 mA signals from individual probes. Trends individual outputs, calculates four programmable averages as additional 4-20 mA outputs.

percentage.

Handling the Oxymitter 4000

Analytical

38370013

It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage.

The Oxymitter 4000 is designed for industrial applications. Treat each component of the system with care to avoid physical damage. Some probe components are made from ceramics, which are susceptible to shock when mishandled.

1-8

Page 27

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Figure 1-7. Oxymitter 4000 HART Communications and AMS Application

HART

Model 275/375

Handheld

Interface

Hazardous Area

Oxymitter 4000

with Integral Electronics

2 Calibration Gas Lines

by Customer

[ ( ) max]300 ft 90 m

Line Voltage

4-20 mA Output

(Twisted Pairs)

Termination in Control Room

Asset Management Solutions

System Considerations Prior to installing your Oxymitter 4000, make sure you have all the

components necessary to make the system installation. Ensure all the components are properly integrated to make the system functional.

37260005

After verifying that you have all the components, select mounting locations and determine how each component will be placed in terms of available line voltage, ambient temperatures, environmental considerations, convenience, and serviceability.

Figure 1-7 shows a typical system wiring.

A typical system installation for an Oxymitter 4000 with integral electronics is shown in Figure 1-8. A typical system installation for an Oxymitter 4000 with remote electronics is shown in Figure 1-9.

A source of instrument air is optional at the Oxymitter 4000 for reference air use. Since the unit is equipped with an in place calibration feature, provisions can be made to permanently connect calibration gas bottles to the Oxymitter 4000.

If the calibration gas bottles will be permanently connected, a check valve is required next to the calibration fittings on the integral electronics.

This check valve is to prevent breathing of the calibration gas line and subsequent flue gas condensation and corrosion. The check valve is in addition to the stop valve in the calibration gas kit or the solenoid valves in the IMPS 4000 or SPS 4001B.

NOTE:

The electronics is rated NEMA 4X (IP66) and is capable of operation at temperatures up to 185°F (85°C).

The optional LOI is also rated for operation at temperatures up to 185°F (85°C). The infrared keypad functionality will degrade at temperatures above 158°F (70°C).

Retain the packaging in which the Oxymitter 4000 arrived from the factory in case any components are to be shipped to another site. This packaging has been designed to protect the product.

1-9

Page 28

Oxymitter 4000

Figure 1-8. Typical System Installation - Oxymitter 4000 with Integral Electronics

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Gases

Stack

Oxymitter

4000

Line

Voltage

Logic I/O

4to20mA

Signal

STANDARD

Duct

Adapter Plate

Flowmeter

Calibration Gas

SPS 4001B* SINGLE PROBE

AUTOCALIBRATION OPTION

(WITH REFERENCE AIR OPTION)

Gases

Pressure

Regulator

Voltage

Instrument Air Supply (Reference Air)

Gases

Stack

Adapter

Plate

Oxymitter

4000

Line

IMPS 4000* MULTIPROBE

AUTOCALIBRATION

OPTION

Duct

Calibration Gas

Inst. Air Supply

Calibration Gas 2

Calibration Gas 1

1-10

Adapter Plate

Line Voltage

4to20mA

Oxymitter

4000

Signal

Stack

Calibration Gas

Logic I/O

Duct

Calibration Gas 2

Calibration Gas 1

Reference

Air

4to20mA

Signal

Inst. Air Supply

SPS 4001B

Logic I/O

Reference

Air

IMPS 4000

37260047

Page 29

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Figure 1-9. Typical System Installation - Oxymitter 4000 with Remote Electronics

Oxymitter 4000

Remote

Electronics

Logic I/O

4to20mA

Signal

Gases

Stack

Line Voltage

STANDARD

Duct

Adapter Plate

Flowmeter

Calibration Gas

Instrument Air Supply

(Reference Air)

Pressure

Regulator

Adapter Plate

Gases

Stack

IMPS 4000* MULTIPROBE

AUTOCALIBRATION

OPTION

Duct

SPS 4001B* SINGLE PROBE

AUTOCALIBRATION OPTION

(WITH REFERENCE AIR OPTION)

Gases

Duct

Stack

Adapter Plate

Oxymitter

Remote

Electronics

Line Voltage

4to20mA

Signal

4000

Calibration Gas

Reference Air

Calibration Gas 1

Logic I/O

Line Voltage

Inst. Air Supply

Calibration Gas 2

Electronics

SPS 4001B

Oxymitter 4000

Remote

Line Voltage

Calibration Gas

Reference Air

Inst. Air Supply

Calibration Gas 2

Calibration Gas 1

Logic I/O

4to20mA

Signal

Line Voltage

IMPS 4000

*Note: The IMPS 4000 or SPS 4001B must

be installed in a non-hazardous, explosive-free environment.

37260006

1-11

Page 30

Instruction Manual

IM-106-340, Rev. 4.0

Oxymitter 4000

May 2006

IMPS 4000 (OPTIONAL) Information on the IMPS 4000 is available in the IMPS 4000 Intelligent

Multiprobe Test Gas Sequencer Instruction Manual.

SPS 4001B (OPTIONAL) The SPS 4001B Single Probe Autocalibration Sequencer provides the

capability of performing automatic, timed or on demand, calibrations of a single Oxymitter 4000 without sending a technician to the installation site.

Mounting The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting.

This cabinet provides added protection against dust and minor impacts. The SPS 4001B consists of a manifold and a calibration gas flowmeter. The manifold provides electrical feedthroughs and calibration gas ports to route power and signal connections and calibration gases to and from the sequencer. In addition, the manifold houses two calibration gas solenoids that sequence the gases to the Oxymitter 4000, a pressure switch that detects low calibration gas pressure, and two PC boards. A terminal strip housed within the terminal cover provides convenient access for all user connections.

Components optional to the SPS 4001B include a reference air flowmeter and pressure regulator. The reference air flowmeter indicates the flow rate of reference air continuously flowing to the Oxymitter 4000. The reference air pressure regulator ensures the instrument air (reference air) flowing to the Oxymitter 4000 is at a constant pressure [20 psi (138 kPa)]. The regulator also has a filter to remove particulates in the reference air and a drain valve to bleed the moisture that collects in the filter bowl.

Brass fittings and Teflon tubing are standard. Stainless steel fittings and tubing are optional. Also, disposable calibration gas bottles are available as an option or can be purchased through a local supplier.

Operation The SPS 4001B works in conjunction with the Oxymitter 4000's CALIBRA-

TION RECOMMENDED feature to perform an autocalibration. This feature automatically performs a gasless calibration check every hour on the Oxymitter 4000. If a calibration is recommended and its contact output signal is set for "handshaking" with the sequencer, the Oxymitter 4000 sends a signal to the sequencer. The sequencer automatically performs a calibration upon receiving the signal. Thus, no human interface is required for the automatic calibration to take place. For further SPS 4001B information, refer to the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual.

1-12

Page 31

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

MODEL 751 REMOTE POWERED LOOP LCD DISPLAY

Figure 1-10. Model 751 Remote Powered Loop LCD Display

PROBE OPTIONS

The display (Figure 1-10) provides a simple, economical means to obtain accurate, reliable, and remote indication of important process variables. This display operates on the 4-20 mA line from the Oxymitter 4000. Refer to Model 751 remote powered loop LCD manual for calibration and wiring.

22220059A

Diffusion Elements Ceramic Diffusion Assembly

Figure 1-11. Ceramic Diffusion Assembly

The ceramic diffusion assembly, Figure 1-11, is the traditional design for the probe. Used for over 25 years, the ceramic diffusion assembly provides a greater filter surface area. This element is also available with a flame arrestor, and with a dust seal for use with an abrasive shield.

19280010

1-13

Page 32

Oxymitter 4000

Figure 1-12. Snubber Diffusion Assembly

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Snubber Diffusion Assembly

The snubber diffusion assembly, Figure 1-12, is satisfactory for most applications. This element is also available with a flame arrestor, and with a dust seal for use with an abrasive shield.

36210012

Figure 1-13. Hastelloy Cup-Type Diffusion Assembly

Cup-Type Diffusion Assembly

The cup-type diffusion assembly, Figure 1-13, is typically used in high temperature applications where frequent diffusion element plugging is a problem. It is available with either a 10 or 40 micron, sintered, Hastelloy element.

This element is also available with a dust seal for use with an abrasive shield.

36150001

Abrasive Shield Assembly

1-14

The abrasive shield assembly, Figure 1-14, is a stainless steel tube that surrounds the probe assembly. The shield protects against particle abrasion, provides a guide for ease of insertion, and acts as a position support, especially for longer probes. The abrasive shield assembly uses a modified diffuser and vee deflector assembly, fitted with dual dust seal packing.

Page 33

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Figure 1-14. Abrasive Shield Assembly

3.584

3.554

Oxymitter 4000

.45 min

VIEW A

0.75 thru 4 pls,

eq sp on 4.75 B.C.

6.00

VIEW B

22.5

16860033

.745

Dia on a 7.50 Dia B.C. (ref)

.755

NOTE

In highly abrasive applications, rotate the shield 90 degrees at normal service intervals to present a new wear surface to the abrasive flow stream.

1-15

Page 34

Oxymitter 4000

SPECIFICATIONS

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Oxymitter Specifications

Range

Standard 0 to 10% O2, 0 to 25% O2, 0 to 40% O2 (via HART) Accuracy ±0.75% of reading or 0.05% O System Response to Calibration

Gas

Temperature Limits

Process 32° to 1300°F (0° to 704°C) up to 2400°F (1300°C)

Electronics Housing -40° to 158°F (-40° to 70°C) ambient Electronics Package -40° to 185°F (-40° to 85°C) [Operating temperature

Local Operator Interface -40° to 158°F (-40° to 70°C), [above 158°F (70°C) the

Probe Lengths 18 in. (457 mm) 12 ft (3,66 m)

Mounting and Mounting Position Vertical or horizontal;

Materials

Probe Wetted or welded parts - 316L stainless steel (SS)

Electronics Enclosure Low-copper aluminum Calibration Manual, semi-automatic, or automatic Calibration Gas Mixtures

Recommended Calibration Gas Flow 2.5 l/m (5 scfh) Reference Air 2 scfh (1 l/m), clean, dry, instrument-quality air

Electronics NEMA 4X, IP66 with fitting and pipe on reference

Electric Noise EN 61326-1, Class A Certifications General Purpose

Initial – less than 3 seconds, T90 – less than 8 seconds

with optional accessories

of electronics inside of instrument housing, as measured by a HART communicator, Rosemount Analytical Asset Management Solutions software.]

infrared keypad will cease to function, but the Oxymitter 4000 will continue to operate properly.]

3 ft (0,91 m) 15 ft (4,57 m) 6 ft (1,83 m) 18 ft (5,49 m) 9 ft (2,74 m)

a spool piece, (P/N 3D39761G02), is available to offset transmitter housing from hot ductwork.

Non-wetted parts - 304 SS, low-copper aluminum

0.4% O2, Balance N 8% O2, Balance N

(20.95% O

exhaust port to clear dry atmosphere

), regulated to 34 kPa (5 psi)

, whichever is greater

1-16

APPROVED

Line Voltage 90-250 VAC, 48/62 Hz. No configuration necessary.

3/4 in. -14 NPT conduit port

Table continued on next page

Page 35

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Oxymitter Specifications

Signals

Analog Output/HART 4-20 mA isolated from power supply, 950 ohms

maximum load

Logic I/O Two-terminal logic contact configurable as either an

alarm output or as a bi-directional calibration handshake signal to IMPS 4000 or SPS 4001B, self-powered (+5 V) in series with 340 ohms Conduit ports — 3/4 in.-14 NPT (for analog output and logic I/O signal lines)

Power Requirements:

Probe Heater 175 W nominal

Electronics 10 W nominal

Maximum 500 W

1-17

Page 36

Oxymitter 4000

Table 1-1. Product Matrix

OXT4A Oxymitter 4000 In Situ Oxygen Transmitter

Oxygen Transmitter - Instruction Book

Code Sensing Probe Type

1 ANSI (N. American Std.) Probe with Ceramic Diffuser 2 ANSI Probe with Flame Arrestor and Ceramic Diffuser 3 ANSI Probe with Snubber Diffuser 4 DIN (European Std.) Probe with Ceramic Diffuser 5 DIN Probe with Flame Arrestor and Snubber Diffuser 6 DIN Probe with Snubber Diffuser

Code Probe Assembly

0 18 in. (457 mm) Probe 1 18 in. (457 mm) Probe with Abrasive Shield 2 3 ft (0,91 m) Probe 3 3 ft (0,91 m) Probe with Abrasive Shield 4 6 ft (1,83 m) Probe 5 6 ft (1,83 m) Probe with Abrasive Shield 6 9 ft (2,74 m) Probe 7 9 ft (2,74 m) Probe with Abrasive Shield 8 12 ft (3,66 m) Probe 9 12 ft (3,66 m) Probe with Abrasive Shield A 15 ft (4,57 m) Probe with Abrasive Shield B 18 ft (5,49 m) Probe with Abrasive Shield

Code Mounting Hardware- Stack Side

0 No Mounting Hardware ("0" must be chosen under "Mounting Hardware - Probe Side" below) 1 New Installation - Square weld plate with studs 2 Mounting to Model 218 Mounting Plate (with Model 218 Shield Removed) 3 Mounting to Existing Model 218 Support Shield 4 Mounting to Other Mounting 5 Mounting to Model 132 Adapter Plate

Code Mounting Hardware- Probe Side

0 No Mounting Hardware 1 Probe Only (ANSI) (N. American Std.) 2 New Bypass or New Abrasive Shield (ANSI) 4 Probe Only (DIN) 5 New Bypass or New Abrasive Shield (DIN)

Code Electronic Housing & Filtered Customer Termination - NEMA 4X, IP66

12 HART Integral Electronics, Transient Protected Filtered Termination, ATEX

Certification

14 Remote Electronics with Transient Protected Filtered Termination

(requires cable)

OXT4C331112 Example

(1)

(2)

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

1-18

Page 37

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Cont’d

Code Operator Interface

1 HART with Membrane Keypad - blind cover 2 HART with Membrane Keypad - window cover 3 HART with Local Operation Interface, window cover, English only

Code Language

1English 2German 3French 4 Spanish 5Italian

Oxymitter 4000

(3)

Code Termination Filtering

00 Specified as part of Electronic Housing

Code Calibration Accessories

00 No Hardware 01 Calibration Gas Flowmeter and Reference Air Set 02 Intelligent Multiprobe Sequencer (Refer to Table 1-3)

Code Electronics to Probe Cable

00 No Cable 10 20 ft (6 m) Cable 11 40 ft (12 m) Cable 12 60 ft (18 m) Cable 13 80 ft (24 m) Cable 14 100 ft (30 m) Cable 15 150 ft (45 m) Cable 16 200 ft (61 m) Cable

Cont’d 1 3 00 01 00 Example

NOTES:

(1)

Recommended uses: High velocity particulates in flue stream, installation within 11.5 ft (3,5 m) of soot blowers or heavy salt cake buildup. Applications: Pulverized coal, recovery boilers, lime kiln.

(2)

Where possible, specify ANSI or DIN designation; otherwise, provide details of the existing mounting plate as follows:

Plate with studs Bolt circle diameter, number, and arrangement of studs; stud thread; and stud height above mounting plate. Plate without studs Bolt circle diameter, number, and arrangement of holes; thread; and depth of stud mounting plate with accessories.

1-19

Page 38

Oxymitter 4000

Table 1-2. Calibration Components

Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Part Number Description

1A99119G01 Two disposable calibration gas bottles - 0.4% and 8% O

nitrogen - 550 liters each* 1A99119G02 Two flow regulators for calibration gas bottles 1A99119G03 Bottle rack

Notes:

*Calibration gas bottles cannot be shipped via airfreight.

When the bottles are used with CALIBRATION RECOMMENDED features, the bottles should provide 2 to 3 years of calibrations in normal service.

Part Number Description Number of Oxymitters

3D39695G01 IMPS 1 3D39695G02 IMPS 2 3D39695G03 IMPS 3 3D39695G04 IMPS 4 3D39695G05 IMPS w/115 V Heater 1 3D39695G06 IMPS w/115 V Heater 2 3D39695G07 IMPS w/115 V Heater 3 3D39695G08 IMPS w/115 V Heater 4 3D39695G09 IMPS w/220V Heater 1 3D39695G10 IMPS w/220V Heater 2

3D39695G11 IMPS w/220V Heater 3

3D39695G12 IMPS w/220V Heater 4

, balance

1-20

Page 39

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Section 2 Installation

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2

Electrical Installation (with Integral Electronics) . . . . . . . page 2-10

Electrical Installation (with Remote Electronics) . . . . . . . page 2-13

Pneumatic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-16

IMPS 4000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-18

SPS 4001B Connections . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-18

Before installing this equipment, read the "Safety instructions for the wiring and installation of this apparatus" at the front of this Instruction Manual. Failure to follow safety instructions could result in serious injury or death.

Oxymitter 4000

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

The Oxymitter 4000 (OXT4A) can be installed in general purpose areas only. Do not install the OXT4A in hazardous areas. For hazardous areas use the OXT4C.

http://www.processanalytic.com

Page 40

Instruction Manual

IM-106-340, Rev. 4.0

Oxymitter 4000

May 2006

MECHANICAL INSTALLATION

Selecting Location 1. The location of the Oxymitter 4000 in the stack or flue is most important

for maximum accuracy in the oxygen analyzing process. The Oxymitter 4000 must be positioned so the gas it measures is representative of the process. Best results are normally obtained if the Oxymitter 4000 is positioned near the center of the duct (40-60% insertion). Longer ducts may require several Oxymitter 4000 units since the O

stratification. A point too near the wall of the duct, or the inside radius of a bend, may not provide a representative sample because of the very low flow conditions. The sensing point should be selected so the process gas temperature falls within a range of 32° to 1300°F (0° to 704°C). Figure 2-1 through Figure 2-8 provide mechanical installation references. The ambient temperature of the integral electronics housing must not exceed 185°F (85°C). For higher ambient temperatures, we recommend the remote mounted electronics option.

2. Check the flue or stack for holes and air leakage. The presence of this condition will substantially affect the accuracy of the oxygen reading. Therefore, either make the necessary repairs or install the Oxymitter 4000 upstream of any leakage.

3. Ensure the area is clear of internal and external obstructions that will interfere with installation and maintenance access to the membrane keypad or LOI. Allow adequate clearance for removal of the Oxymitter

4000.

can vary due to

Do not allow the temperature of the Oxymitter 4000 electronics to exceed 185°F (85°C) or damage to the unit may result.

Probe Installation 1. Ensure all components are available to install the Oxymitter 4000. If

equipped with the optional ceramic diffusion element, ensure it is not damaged.

2. The Oxymitter 4000 may be installed intact as it is received.

NOTE

An abrasive shield is recommended for high velocity particulates in the flue stream (such as those in coal-fired boilers, kilns, and recovery boilers). Vertical and horizontal brace clamps are provided for 9 ft and 12 ft (2,75 m and 3,66 m) probes to provide mechanical support for the Oxymitter 4000. Refer to Figure 2-6.

3. Weld or bolt adapter plate (Figure 2-5) onto the duct.

4. If using the optional ceramic diffusion element, the vee deflector must be correctly oriented. Before inserting the Oxymitter 4000, check the direction of gas flow in the duct. Orient the vee deflector so the apex points upstream toward the flow (Figure 2-7). This may be done by loosening the setscrews and rotating the vee deflector to the desired position. Retighten the setscrews.

2-2

Page 41

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Figure 2-1. Oxymitter 4000 Probe Installation

Oxymitter 4000

85.8

49.8

31.8

(808)

(406)

18 in.

(1265)

(864)

3ft

REF.

GAS

I N

Elec Conn

3/4 NPT

DIM "B"

DIM "A"

Table 2. Installation/Removal

PROBE

(2179)

(1778)

6ft

121.8

(3094)

106

(2692)

9ft

157.8

(4008)

142

(3607)

12 ft

193.8

(4923)

178

(4521)

15 ft

229.8

(5837)

214

(5436)

18 ft

Dimensions are in

inches with millimeters

in parentheses.

Note:

3535B18H02

3535B45H01

0.062 THK Gasket

ANSI

DIN

Insulate if exposed to

Ambient weather conditions

2.27 (58)

Dia Max

500 VA

5 Amps

HART

SMART FAMILY

800-433-6076

Rosemount Analytical Inc.

Orrville, OH 44667-0901

4-20 mA

85-264 VAC 48-62 Hz

OXYMITTER 4000

SERIAL NO.

VOLTS: WATTS:

TAG NO.

OUTPUT: LINE FUSE:

I N

CAL.

GAS

Cal Gas

Ref Air

Dim "B”

ANSI 1/4 (6.35) Tube

DIN 6 mm Tube

(305)

6.52

(39)

1.55

(166)

2.89

(73)

Cover Removal and Access

(305)

12.50 (318) Removal Envelope

Bottom View

6.02 (153)

4.77 (121)

With

Dim "A"

Snubber

Standard

Diffuser

Process flow must be in

this direction with respect

to deflector 3534B48G01

for probe

3.80(96)

Add to Dim “A”

Diffuser

5.14(131)

with Ceramic

Add to Dim “A”

for probe with

and Flame

Ceramic Diffuser

Arrestor

DIN

4512C19H01

ANSI

Table 1. Mounting Flange

4512C17H01

7.28

(185)

6.00

(153)

Flange

Dia

0.71

0.75

Hole

(18)

(20)

Dia

5.71

(145)

4.75

(121)

Eq Sp

(4) Holes

on BC

36920001

2-3

Page 42

Oxymitter 4000

Figure 2-2. Oxymitter 4000 Remote Electronics Installation

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

REMOTE ELECTRONICS

WITH MEMBRANE KEYPAD AND BLIND COVER

2.44

(62,0)

DIA.

2.21

(56,0)

6.48

(164,6)

8.72 (221,5)

3.33

(84,6)

REMOTE ELECTRONICS

WITH LOI AND WINDOW COVER

7.47

(189,8)

5.52

(140,2)

2.62

(66,5)

2.68 (68,1)

PIPE MOUNT

CONFIGURATION

Note:

Dimensions are in inches with millimeters in parentheses.

WALL MOUNT

CONFIGURATION

37260046

2-4

Page 43

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Figure 2-3. Oxymitter 4000 with Abrasive Shield

12.50

(318)

Oxymitter 4000

CAL.

GAS

Connection

3/4 NPT Electrical

Cal Gas*

Ref Air

1/4 in. Tube

ANSI

6 mm Tube

DIN

*Add check valve in Cal Gas line

Dim "B"

Removal Envelope

7.00

Dim "A"

(178)

3.6 (91) Dia Nominal

6.02

(153)

4.77

(121)

Seal Assy

Diffuser/Dust

TABLE 4. Abrasive Shield -3D39003

32.5

Dim "B"

DIN

ANSI

Flange

50.5

(826)

9.25

(235)

9.00

(229)

Flange

Dia

86.5

(1283)

(24)

0.94

(19)

0.75

Hole

Dia

122.5

(2197)

7.48

7.50

(8) Holes

(3112)

(190)

Eq Sp

on BC

158.5

(4026)

194.5

(4940)

230.5

(5855)

1. These flat-faced flanges are manufactured to ANSI, DIN bolt patternsand

Notes:

and are not pressure rated.

2. Dimensions are in inches with millimeters in parentheses.

3.9

(99)

Snubber/Dust

Seal Assembly

(5)

0.2

Deflector Assy

TABLE 3.

Dim "A"

Installation/Removal Table

18 in.

Probe

(330)

(787)

3ft

(1702)

6ft

103

9ft

139

(2616)

(3531)

12 ft

175

15 ft

211

(4445)

(5359)

18 ft

36920002

2-5

Page 44

Oxymitter 4000

Figure 2-4. Oxymitter 4000 Adapter Plate Dimensions

8 threaded holes

equally spaced on

Instruction Manual

IM-106-340, Rev. 4.0

D Dia B.C.

Abrasive Shield

Flange O.D.

May 2006

4000 WITH ABRASIVE SHIELD

TABLE 6. ADAPTER PLATE* DIMENSIONS FOR OXYMITTER

ADAPTOR PLATE OUTLINE

DIN

(P/N 3535B58G06)

ANSI

(P/N 3535B58G02)

in.

(mm)

Dimensions

DIN

(P/N 4512C36G01)

9.25

9.00

"A"

7.5

(235)

(229)

(191)

3.94

4.75

"B"

(M-16 x 2)

(100)

(121)

Dia

(M-16 x 2)

0.625-11

"C"

Thread

(145)

5.708

7.48

7.50

"D"

(190)

(191)

Dia

attaching hardware.

*Part numbers for adapter plates include

22.5

Crosshatched area in 4

corners may be used to

provide additional holes for

field bolting of plate to

outside wall surface.

Adapter plate for 3, 6, 9,

and 12 ft. Abrasive Shield

Installations. See figure 2-3.

4 studs,

lockwashers and

nuts equally

spaced on

C Dia B.C.

2-6

TABLE 5. ADAPTER PLATE* DIMENSIONS FOR OXYMITTER 4000

ANSI

(P/N 4512C34G01)

in.

(mm)

Dimensions

6.00

"A"

(153)

0.625-11

"B"

Thread

4.75

"C"

(121)

Dia

attaching hardware.

*Part numbers for adapter plates include

(63,5)

2.500 Dia

Adapter plate

for Oxymitter 4000

Installation. See

Figure 2-1.

35830004

Note: Dimensions are

in inches with

millimeters in

parentheses.

Page 45

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Figure 2-5. Oxymitter 4000 Adapter Plate Installation

Oxymitter 4000

INSTALLATION FOR METAL WALL

STACK OR DUCT CONSTRUCTION

0.50 13()

3.75 95()

Mounting holes shown rotated 45 out of true position

Weld or bolt mounting plate to metal wall of stack or duct; Joint must be air tight.

Minimum Dia hole in wall

Stack or duct metal wall

INSTALLATION FOR MASONRY

WALL STACK CONSTRUCTION

Bolt mounting plate to

outside wall surface

Field weld pipe

to adapter plate

Mounting Holes

shown rotated 45

out

of true position

Joint must

be air tight

Outside wall

surface

0.50 13()

4.50 114() O.D. Ref

Pipe 4.00 in. Sched 40 Pipe Sleeve (Not by Rosemount Analytical) length by Customer

Masonry stack wall

Weld or bolt adapter plate to metal wall of stack or duct. Joint must be air tight.

Notes:

1. Dimensions are in with millimeters

2. All masonry stack work and joints except adaptor

plate are not furnished by Rosemont Analytical.

2.50 (63,5)

Minimum Dia hole in wall

Stack or duct metal wall

inches

in parentheses.

Bolt adapter plate to

outside wall surface

Joint must

be air tight

Outside wall

surface

Field weld pipe to adapter plate

3.5 (89) O.D. Ref

Pipe 3.00 in. Sched 40 Pipe Sleeve (Not by Rosemount Analytical) length by Customer

Masonry stack wall

35830005

2-7

Page 46

Oxymitter 4000

Figure 2-6. Oxymitter 4000 Abrasive Shield Bracing Installation

60 Max

Min

4.12

(105)

Brace Bars (Not by Rosemount Analytical)

2.00 (51)

1.00 (25)

2 Holes - 0.625 (16) Dia for

0.50 (12) Dia Bolt

Note: Dimensions are in inches with

5.62

(143)

Instruction Manual

IM-106-340, Rev. 4.0

millimeters in parentheses.

Vertical brace clamp assy. Horizontal brace clamp assy.

(Both brace clamp assemblies are the same. Installation and location of clamp assemblies and brace bars to be done in field.)

Abrasive Shield

By Rosemount Analytical

}

May 2006

4.12

(105)

0.375 (10)

1.00 (25) Max

Note: Bracing is for vertical and horizontal Oxymitter 4000

Installation. External bracing required for 9 ft. through 18 ft. (2,75 m through 5,49 m) probes as shown above.

5.62

(143)

36.00 (914)

5. In vertical installations, ensure the system cable drops vertically from the Oxymitter 4000 and the conduit is routed below the level of the electronics housing. This drip loop minimizes the possibility that moisture will damage the electronics (Figure 2-8).

6. If the system has an abrasive shield, check the dust seal gaskets. The joints in the two gaskets must be staggered 180°. Also, make sure the gaskets are in the hub grooves as the Oxymitter 4000 slides into the 15° forcing cone in the abrasive shield.

7. Insert probe through the opening in the mounting flange and bolt the unit to the flange. When probe lengths selected are 9 to 18 ft (2.74 to

5.49 m), special brackets are supplied to provide additional support for the probe inside the flue or stack (Figure 2-6).

36920003

2-8

NOTE

If process temperatures will exceed 392°F (200°C), use anti-seize compound on stud threads to ease future removal of Oxymitter 4000. For ambient temperatures that will exceed 185°F (85°C), we recommend the remote mounted electronics option.

Page 47

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Figure 2-7. Orienting the Optional Vee Deflector

Gas Flow Direction

Vee

Deflector

Apex

Diffusion

Filter

Uninsulated stacks or ducts may cause ambient temperatures around the electronics to exceed 185°F (85°C), which may cause overheating damage to the electronics.

Element

Setscrew

Vee

Deflector

22220020

Remote Electronics Installation

8. If insulation is being removed to access the duct work for Oxymitter 4000 mounting, make sure the insulation is replaced afterward (Figure 2-8).

For an Oxymitter 4000 equipped with remote electronics, install the probe according to the instructions in "Probe Installation". Install the remote electronics unit on a stand pipe or similar structure, Figure 2-2.

2-9

Page 48

Oxymitter 4000

Figure 2-8. Installation with Drip Loop and Insulation Removal

Replace Insulation

after Installing

Oxymitter 4000

Insulation

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Line

Voltage

CAL.

GAS

Logic I/O, 4-20 mA Signal

Drip Loop

Adapter

Plate

ELECTRICAL INSTALLATION (WITH INTEGRAL ELECTRONICS)

Stack or Duct Metal Wall

29340005

For Oxymitter 4000 with Integral Electronics

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the power supply.

Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation of this equipment, connection to the main electrical power supply must be made through a circuit breaker (min 10 A) which will disconnect all current-carrying conductors during a fault situation. This circuit breaker should also include a mechanically operated isolating switch. If not, then another external means of disconnecting the supply from the equipment should be located close by. Circuit breakers or switches must comply with a recognized standard such as IEC 947.

2-10

Page 49

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

NOTE

To maintain proper earth grounding, ensure a positive connection exists between the sensor housing, the electronics housing, and earth. The connecting ground wire must be 14 AWG minimum. Refer to Figure 2-9.

NOTE

Line voltage, signal, and relay wiring must be rated for at least 221°F (105°C).

1. Remove cover (27).

2. Connect Line Voltage. a. Connect the line, or L1 wire to the L1 terminal and the neutral, or

L2 wire, to the N terminal (Figure 2-9). The Oxymitter 4000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz. The power supply requires no setup.

3. Connect 4-20 mA Signal and Calibration Handshake/Logic I/O Leads. Use individual shielded twisted wire pairs. Terminate the shield only at the electronics housing.

a. 4-20 mA Signal. The 4-20 mA signal represents the O

can also operate the Model 751 Remote Powered Loop LCD Display or any other loop powered display. Superimposed on the 4-20 mA signal is HART information that is accessible through a Model 275/375 Handheld Communicator or AMS software.

b. Calibration Handshake/Logic I/O. The output can either be an alarm

or provide the handshaking to interface with an IMPS 4000 or SPS 4001B. For more information, refer to "Logic I/O" in Section 4: Configuration of Oxymitter 4000 with LOI, and either the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual or the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual.

c. If autocalibration is not utilized, a common bi-directional logic contact

is provided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings listed in Table 3-1 and Ta bl e 4- 1 .

value and

The logic contact is self-powered, +5 VDC, 340 ohm series resistance. An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device, such as a light or horn, and may also be required for certain DCS input cards. A Potter & Brumfield R10S-E1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control/relay room.

d. Install cover (27, Figure 9-3).

2-11

Page 50

Oxymitter 4000

Figure 2-9. Electrical Installation - Oxymitter 4000 with Integral Electronics

INTEGRAL ELECTRONICS WITHOUT SPS 4001B

4-20 mA Signal

Logic I/O + Logic I/O –

4-20 mA 4-20 mA

90-250 VAC, 50-60 Hz Line Voltage Input

+ –

Ground

Line 1

Neutral

Ground

Lugs

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Calibration Handshake/ Logic I/O

Line Voltage

AC L1

AC N

Terminal Block

4-20 mA

Signal

Ground

90-250 VAC, 50-60 Hz Line Voltage Input

INTEGRAL ELECTRONICS WITH REMOTE SPS 4001B

Line 1 Neutral Ground

Calibration

Handshake

Line 1

Neutral

Ground

INTEGRAL ELECTRONICS WITH REMOTE IMPS 4000

Line 1 Neutral Ground

90-250 VAC, 50-60 Hz Line Voltage Input

Refer to SPS 4001B Instruction Manual

2-12

Calibration Handshake

Refer to IMPS 4000

Instruction Manual

4-20 mA

–

Ground

37260051

Page 51

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

ELECTRICAL INSTALLATION (WITH REMOTE ELECTRONICS)

For Oxymitter 4000 with Remote Electronics

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the power supply.

Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

NOTE

Line voltage, signal, and relay wiring must be rated for at least 221°F (105°C).

1. Remove cover (27) from remote electronics.

2. Connect Line Voltage. a. Connect the line, or L1 wire to the L1 terminal and the neutral, or

L2 wire, to the N terminal (Figure 2-10). The Oxymitter 4000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz. The power supply requires no setup.

3. Connect 4-20 mA Signal and Calibration Handshake/Logic I/O Leads (Figure 2-10). Use individual shielded twisted wire pairs. Terminate the shield only at the electronics housing.

a. 4-20 mA Signal. The 4-20 mA signal represents the O

value and

2-13

Page 52

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

b. Calibration Handshake/Logic I/O. The output can either be an alarm

c. If autocalibration is not utilized, a common bi-directional logic contact

is provided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings listed in Table 4-1.

4. Install cover (27, Figure 9-4).

5. Install Interconnecting Cable. a. Remove cover (3) from junction box (5). Connect the electronics end

of the interconnecting cable to the "FROM PROBE" side of the terminal block (Figure 2-10).

b. Remove housing cover (27).

c. Connect the heater power leads, the thermocouple leads and the

oxygen signal leads at the terminal block. The leads are tagged for polarity.

2-14

Page 53

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Figure 2-10. Electrical Installation - Oxymitter 4000 with Remote Electronics

Oxymitter 4000

ELECTRONICS

Interconnecting

Cable

PROBE

REMOTE

(BY FACTORY)

TO ELECTRONICS

GRN

ORN

YEL

RED

BLK

Oxygen

4-20 mA

BLK

Signal

BLU

4-20

ORN

RED

YEL

Ground

Lugs

Type K Thermocouple Signal

WHT

Heater Power

(Below Cover)

BLK

Calibration

Handshake/

Logic I/O

Line Voltage

AC L1

AC N

Terminal Block

1234 56

BLU

To IMPS 4000 or SPS 4001B

if used. Refer to IMPS 4000

SPS 4001B

Instruction Manual

90-250 VAC, 50-60 Hz

T/C

CELL

ORN

YEL

RED

FROM PROBE

GRN GRN

Logic I/O + Logic I/O -

4-20 mA + 4-20 mA -

Ground

Line Voltage Input

HTR

WHT

GRN

BLK

Neutral

Ground

Ground Lugs

Line 1

37260052

2-15

Page 54

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Install Interconnecting Cable

PNEUMATIC INSTALLATION

NOTE

If interconnect cable was not purchased with the Oxymitter 4000, consult the factory for the proper wire type and gauge.

1. Remove cover (27, Figure 9-4) from junction box (5). Connect the electronics end of the interconnecting cable (9) to the "FROM PROBE" side of terminal block (Figure 2-10).

2. Remove cover (27).

3. See (Figure 2-10). Connect the heater power leads, the thermocouple leads, and the oxygen signal leads of the interconnecting cable to the terminal block. The cable leads are tagged for polarity. To avoid a shock hazard, the heater power terminal cover must be installed.

4. Install covers (27, Figure 9-3 and Figure 9-4).

OXYMITTER 4000

Reference Air Package

After the Oxymitter 4000 is installed, connect the reference air set to the Oxymitter 4000. Refer to Figure 2-11.

Instrument Air (Reference Air): 10 psig (68.95 kPag) minimum, 225 psig (1551.38 kPag) maximum at 2 scfh (56.6 L/hr) maximum; less than 40 parts per million total hydrocarbons. Regulator outlet pressure should be set at 5 psi (35 kPa). Reference air can be supplied by the reference air set of the IMPS 4000 or SPS 4001B.

If using an IMPS 4000, refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for the proper reference air connections.

If using an SPS 4001B, refer to the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual for the proper reference air connections.

Do not use 100% nitrogen as a low gas (zero gas). It is suggested that gas for the low (zero) be between 0.4% and 2.0% O than 40 parts per million. Failure to use proper gases will result in erroneous readings.

Calibration Gas

Two calibration gas concentrations are used with the Oxymitter 4000, Low Gas - 0.4% O 4000 connections.

and High Gas - 8% O2. See Figure 2-12 for the Oxymitter

. Do not use gases with hydrocarbon concentrations of more

2-16

Page 55

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Figure 2-11. Air Set, Plant Air Connection

0.125-27 NPT Female Outlet Connection

Outlet

Oxymitter 4000

3.12 (79,25) Max

2.250 (57,15)

Note: Dimensions are in inches with

millimeters in parentheses.

4.81 (122,17)

Flow Set

Point Knob

0.25-18 NPT Female Inlet Connection

1.19 (30,22)

Drain Valve

(38,10)

1.50

2.0

(50,80)

2 Mounting Holes

3.19 (81,03) Lg

through Body for

0.312 (7,92) Dia Bolts

10.0

(254)

REF

Replacement Parts

1 Flowmeter 0.2-2.0 scfh 771B635H02

2 2" Pressure Gage 0-15 psig 275431-006

3 Combination Filter-Reg. 0-30 psig 4505C21G01

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264 VAC 48-62 Hz

4-20 mAR5 Amps

Rosemount Analytical Inc. Orrville, OH 44667-0901

800-433-6076

SMART FAMILY

To Electronics

HART

500 VA

WATTS:VOLTS:

FUSE:LINEOUTPUT:

Instrument Air Supply 10-225 psig Max Pressure

0.250 or 6 mm O.D. Tubing (Supplied by Customer)

Ref Air Set

263C152G01

Schematic Hookup for Reference Air Supply on Oxymitter 4000 Probe Head.

8.50

(215,90)

Max

26170035

Figure 2-12. Oxymitter 4000 Gas Connections Calibration Gas Connections

Calibration Gas

RosemountAnalyticalInc. Orrville,OH 44667-0901

800-433-6076

OXYMITTER4000 SERIALNO. TAGNO. VOLTS: WATTS:

85-264VAC 48-62 Hz

4-20 mA

OUTPUT: LINE FUSE:

SMARTFAMILY HART

500VA

5Amps

Reference Air

26170025

2-17

Page 56

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

IMPS 4000 CONNECTIONS

SPS 4001B CONNECTIONS

See the IMPS 4000 Intelligent Multiprobe Sequencer Instruction Manual for wiring and pneumatic connection.

See the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual for wiring and pneumatic connection.

NOTE:

Upon completing installation, make sure that the Oxymitter 4000 is turned on and operating prior to firing up the combustion process. Damage can result from having a cold Oxymitter 4000 exposed to the process gases.

During outages, and if possible, leave all Oxymitter 4000 units running to prevent condensation and premature aging from thermal cycling.

If the ducts will be washed down during outage, MAKE SURE to power down the Oxymitter 4000 units and remove them from the wash areas.

2-18

Page 57

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Section 3 Configuration of Oxymitter 4000

with Membrane Keypad

Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-5

VERIFY INSTALLATION

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

Mechanical Installation Ensure the Oxymitter 4000 is installed correctly. See Section 2: Installation.

Terminal Block Wiring 1. Remove cover (27) to expose terminal block (25).

2. Check the terminal block wiring (Figure 3-1). Be sure the power, 4-20 mA signal, and the logic outputs are properly connected and secure. To avoid a shock hazard, the power terminal cover must be installed. For units with remote electronics, check the terminal block wiring at the probe and at the remote electronics unit.

3. Install housing cover (27, Figure 9-3 or Figure 9-4) on terminal block (25).

http://www.processanalytic.com

Page 58

Oxymitter 4000

Figure 3-1. Electronics Housing Terminals and Membrane Keypad

4-20

4-20 mA Signal

Logic I/O

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Oxymitter 4000 Electronics Housing

Rosemount Analytical Inc. Orrville, OH 44667-0901

800-433-6076

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264 VAC 48-62 Hz

4-20 mA

OUTPUT:

AC L1

AC N

Terminal Block

SMART FAMILY

HART

500 VA

WATTS:VOLTS:

5 Amps

FUSE:LINE

HEATERT/C

SW2

HEATER

DIAGNOSTIC

ALARMS

CALIBRATION

CALIBRATIONRECOMMENDED

TEST

POINTS

INC INC

HIGH

LOW

GAS

DEC DEC

02 CELL

02 CELLmV + 02 CELLmv -

HEATERT/C +

HEATERT/C -

CAL

TESTGAS +

PROCESS -

%02

O N

TP1

TP2

TP3

TP4

N R

YEL

RED

TP5

TP6

Oxymitter 4000 Configuration

Ground Lugs

37260009

Located on the microprocessor board, the top board, are two switches that configure outputs for the Oxymitter 4000 (Figure 3-2). SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:

1. Oxymitter 4000 status, HART or LOCAL.

2. Oxygen range, 0 to 10% O

or 0 to 25% O2. (0 to 40% O2 is also

configurable only through HART/AMS.)

3. The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.

Remove power from the Oxymitter 4000 before changing defaults. If defaults are changed under power, damage to the electronics package may occur.

SW1 Setting

The two settings are internally or externally powering the 4-20 mA signal. The factory setting is for the 4-20 mA signal to be internally powered.

3-2

Page 59

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

SW2 Setting

The factory sets this switch as follows:

1. Position 1 is HART/LOCAL. This switch setting controls the configuration of the Oxymitter 4000. The defaults cannot be changed via HART/AMS unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces the O

position 2. The position 1 switch must be placed in the LOCAL position or changes in SW2, position 2 will have no effect.

2. Position 2 determines the O O

or 0 to 25% O2. The factory setting is 0 to 10% O2. If necessary, the

range can be configured from 0 to 40% O2. To select values within

range. This can be set to either 0 to 10%

this range, set SW2, position 1 to HART and then enter the range via HART/AMS. Do not change SW2, position 1 to LOCAL unless you want to operate in the range specified by SW2, position 2.

Typically, the probe's sensing cell, in direct contact with the process gases, is heated to approximately 1357°F (736°C). The external temperature of the probe body may exceed 842°F (450°C). If operating conditions also contain high oxygen levels and combustible gases, the Oxymitter 4000 may self-ignite.

range to the setting of

3. Position 3 determines the output at startup or at an alarm. The settings are 3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the current at the analog output is 3.5 mA or 21.6 mA.

4. Position 4 can be used to set the heater for 115 or 220 VAC operation. This switch is functional only when the software is set for manual voltage selection (Auto Tune = No). Otherwise, the internal electronics auto detect the input line voltage and sets the heater voltage accordingly (Auto Tune = Yes).

3-3

Page 60

Oxymitter 4000

Figure 3-2. Defaults - Oxymitter 4000 with Membrane Keypad

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

4-20 mA

is internally

powered (Default)

4-20 mA requires

external power

O Range set by HART/AMS

0to10%O/

0to25%O:

3.5 mA/21.6 mA:

SW1

DIAGNOSTIC

HART:

Local:

(From 0 to 40% O ) O Range set by Pos 2

O Range

When alarm exists, or on powerup, output current goes to this value

HEATER T/C

ALARMS

CALIBRATION

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

GAS

LOW

GAS

DEC DEC

HEATER O2 CELL

O2 CELL mV +

O2 CELL mV -

HEATER T/C +

HEATER T/C -

CAL

TEST GAS +

PROCESS -

% O2

0 to 10% O

SW2

1 2 3 4

TP1

TP2

TP3

TP4

TP5

TP6

OFF

HART

3.5 mA

220 V 115 V

position

(Ex-factory)

YEL

RED

GRN

ORG

Default

Note:

The 115 V option at switch SW2 position 4 is active only when the heater voltage option is set to manual in the software (auto tune = no).

Local

0 to 25% O

21.6 mA

3-4

Read O

Once the cell is up to operating temperature, the O

Concentration

percentage can be read:

1. Access TP5 and TP6 next to the membrane keypad. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monitored. Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas. Pressing INC or DEC a second time will increase or decrease the calibration gas parameter. If the keys have been inactive for one minute, the output reverts to the process gas. If the keys have been inactive for one minute, the output reverts to the process gas.

37260010

Page 61

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

When a calibration has been initiated, the value at TP5 and TP6 is the % O

seen by the cell.

Oxygen levels, as seen on the multimeter, are:

8.0% O

0.4% O

= 8.0 VDC

= 0.4 VDC

2. HART/AMS.

3. Model 751. The loop-driven LCD display.

LOGIC I/O This two-terminal logic contact can be configured either as a solid-state

relay-activated alarm or as a bi-directional calibration handshake signal to an IMPS 4000 or SPS 4001B. The configuration of this signal depends on the setting of the LOGIC I/O PIN MODE via HART/AMS or LOI. The ten different modes available are explained in Table 3-1.

Table 3-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Mode Configuration

0 The unit is not configured for any alarm condition. 1 The unit is configured for a Unit Alarm. 2 The unit is configured for Low O 3 The unit is configured for both a Unit Alarm and Low O2. 4 The unit is configured for a High AC Impedance/CALIBRATION

RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC

Impedance/CALIBRATION RECOMMENDED.

6 The unit is configured for both a Low O

RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC

Impedance/CALIBRATION RECOMMENDED.

8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.

CALIBRATION RECOMMENDED will initiate the calibration cycle.

9 The unit is configured for a calibration handshake. CALIBRATION

RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B.

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4001B.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B.

and High AC Impedance/CALIBRATION

Alarm

When configured as an alarm, this signal alerts you to an out-of-spec condition. The output is 5 V in series with a 340 ohm resistor. For optimum performance, Emerson Process Management recommends connecting the output to a Potter & Brumfield 3.2 mA DC relay (P/N R10S-E1Y1-J1.0K).

Of the ten modes in Table 3-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4001B. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.

3-5

Page 62

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Calibration Handshake Signal

If using an optional IMPS 4000 or SPS 4001B, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 3-1, only modes 8 and 9 are configured for calibration handshaking. For an Oxymitter 4000 with an IMPS 4000 or an SPS 4001B, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Oxymitter 4000 and sequencer and to signal the sequencer when a CALIBRATION RECOMMENDATION indication occurs.

Recommended Configuration

4-20 mA Signal Upon Critical Alarm

Rosemount Analytical recommends that the factory default be utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm which will cause the O the failure setting if normal operations cause O % O

(3.5 mA) level.

If the O

reading to be unusable. Customer can also select 21.6 mA as

measurement is being utilized as part of an automatic control loop,

readings to go below the zero

the loop should be placed into manual upon this failure event or other appropriate action should be taken.

Calibration

Rosemount Analytical recommends utilizing an autocalibration system, actuated by the "calibration recommended" diagnostic. New O

cells may

operate for more than a year, but older cells may require recalibration every few weeks as they near the end of their life. This strategy ensures that the O reading is always accurate, and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration. When utilizing the SPS 4001B or IMPS 4000, consider wiring some or all associated alarm contacts.

1. CALIBRATION INITIATE. Contact from the control room to an SPS 4001B or IMPS 4000 (one per probe) provides the ability to manually initiate a calibration at any time from the control room. Note that calibrations can also be initiated from a HART handheld communicator, from Asset Management Solutions software, or from the keypad on the Oxymitter 4000.

2. IN CALIBRATION. One contact per probe provides notification to the control room that the "calibration recommended" diagnostic has initiated an automatic calibration through the SPS 4001B or IMPS 4000. If the O signal is being utilized in an automatic control loop, this contact should be utilized to place the control loop into manual during calibration.

3. CALIBRATION FAILED. One contact per probe from an SPS 4001B or IMPS 4000 to the control room for notification that the calibration procedure failed. Grouped with this alarm is an output from a pressure switch which indicates when the calibration gas bottles are empty.

4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be configured to respond normally during any calibration, or it can be configured to hold the last O

value upon the initiation of calibration. The

factory default is for the 4-20 mA signal to operate normally throughout calibration. Holding the last O

value may be useful if several probes are

being averaged for the purpose of automatic control. Unless several probes are being averaged, always place control loops that are using the O

signal into the manual mode prior to starting the calibration.

3-6

Page 63

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Section 4 Configuration of Oxymitter 4000

with LOI

Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

VERIFY INSTALLATION

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

Mechanical Installation Ensure the Oxymitter 4000 is installed correctly. See Section 2: Installation.

Terminal Block Wiring 1. Remove cover (27) to expose terminal block (25).

2. Check the terminal block wiring, Figure 4-1. Be sure the power, 4-20 mA signal, and logic outputs are properly connected and secure.

3. Install housing cover (27, Figure 9-3 or Figure 9-4) on terminal block (25).

http://www.processanalytic.com

Page 64

Oxymitter 4000

Figure 4-1. Electronics Housing Terminals with LOI

4-20

4-20 mA Signal

Logic I/O

Ground Lugs

AC N

AC L1

Terminal Block

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264 VAC 48-62 Hz

4-20 mA

OUTPUT:

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Oxymitter 4000 Electronics Housing

Rosemount Analytical Inc. Orrville, OH 44667-0901

800-433-6076

SMART FAMILY

HART

500 VA

WATTS:VOLTS:

5 Amps

FUSE:LINE

LOI

37260011

Oxymitter 4000 Configuration

Located on the microprocessor board are two switches that configure outputs (Figure 4-2). To access these switches, the LOI module must be removed. SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:

1. Range control, HART or LOCAL.

2. Oxygen range, 0 to 10% O

or 0 to 25% O2. (0 to 40% O2 is also

configurable only through HART/AMS.)

3. The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.

Remove power before changing defaults. If defaults are changed under power, damage to the electronics package may occur.

SW1 Setting

The two settings are internally or externally powering the 4-20 mA signal. The factory setting is for the 4-20 mA signal to be internally powered.

4-2

Page 65

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

SW2 Setting

The factory sets this switch as follows:

1. Position 1 is HART/LOCAL. This switch setting controls the configuration of the Oxymitter 4000. The defaults cannot be changed via HART/AMS or the LOI unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces the O of position 2. The position 1 switch must be in the LOCAL position or changes in SW2, position 2 will have no effect.

2. Position 2 determines the O O

or 0 to 25% O2. The factory setting is 0 to 10% O2. If necessary, the

range can be configured from 0 to 40% O2. To select values within

range. This can be set to either 0 to 10%

this range, set SW2, position 1 to HART and then enter the range via HART/AMS or the LOI. Do not change SW2, position 1 to LOCAL unless you want to operate in the range specified by SW2, position 2.

range to the setting

3. Position 3 determines the output at startup or at an alarm. The settings are 3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the current at the analog output is 3.5 mA or 21.6 mA.

Read O

Once the cell is up to operating temperature, the O

Concentration

percentage can be read:

1. To access TP5 and TP6 under the LOI module (Figure 4-2), power down the Oxymitter 4000 and remove the LOI module. Attach alligator leads from a multimeter across TP5 and TP6. Install the LOI module and power up the Oxymitter 4000. Allow time for the cell to reach operating temperature. The calibration and process gases can now be monitored. When a calibration has been initiated, the value at TP5 and TP6 is the % O

seen by the cell. Oxygen levels, as seen on the

multimeter, are:

8.0% O

0.4% O

= 8.0 VDC

= 0.4 VDC

2. HART/AMS.

3. Model 751. The loop-driven LCD display.

4-3

Page 66

Oxymitter 4000

Figure 4-2. Defaults - Oxymitter 4000 with LOI

4-20 mA

is internally

powered (Default)

4-20 mA requires

external power

HART:

Local: 0to10%O/ 0to25%O:

3.5 mA/21.6 mA

O Range set by HART/AMS

(From 0 to 40% O ) O Range set by Pos 2

O Range

When alarm exists, or

on power up, current output goes to this value

OFF

HART

0 to 10% O

3.5 mA

220 V 115 V

Default

position

(Ex-factory)

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Local

0 to 25% O

21.6 mA

SW1

1 2 3 4

SW2

Note:

The 115 V option at switch SW2 position 4 is active only when the heater voltage option is set to manual in the software.

ORG

TP1

TP2

TP3

TP4

TP5

TP6

RED

YEL

GRN

LOGIC I/O This two-terminal logic contact can be configured either as a solid-state

37260012

4-4

Alarm

When configured as an alarm, this signal alerts you to an out-of-spec condition. The output is +5 Vdc in series with a 340 ohm resistor.

For optimum performance, Rosemount Analytical recommends connecting the output to a Potter & Brumfield 3.2 mA DC relay (P/N R10S-E1Y1-J1.0K).

Page 67

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Table 4-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Oxymitter 4000

Of the ten modes in Table 4-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4001B. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.

Calibration Handshake Signal

If using an optional IMPS 4000 or SPS 4001B, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 4-1, only modes 8 and 9 are configured for calibration handshaking. For an Oxymitter 4000 with an IMPS 4000 or an SPS 4001B, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Oxymitter 4000 and the sequencer and to signal the sequencer when a CALIBRATION RECOMMENDED indication occurs.

Mode Configuration

RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC

Impedance/CALIBRATION RECOMMENDED.

6 The unit is configured for both a Low O

RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC

Impedance/CALIBRATION RECOMMENDED.

8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.

CALIBRATION RECOMMENDED will initiate the calibration cycle.

9 The unit is configured for a calibration handshake. CALIBRATION

RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B.

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4001B.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B.

and High AC Impedance/CALIBRATION

4-5

Page 68

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

Recommended Configuration

4-20 mA Signal

The 4-20 mA signal is linear, and can be ranged by the user for O 0-40% O

. It should be noted that the 4-20 mA signal will go to one of several

range from

default values under certain conditions:

Condition Default Option

In calibration 4-20 mA signal responds

normally to cal gas

O2 over preset range

Critical alarm 4-20 mA signal defaults to

Dead Instrument 4-20 mA signal goes to

4-20 mA signal defaults to

20.5 mA

3.5 mA

zero mA

4-20 mA signal holds last value during cal. (recommended only if several O probes are being averaged together)

none

4-20 mA signal dfaults to 21.1 mA

none

It is very important that the control system be configured to recognize these various signal levels, and operators be briefed as to their meaning.

Calibration

Rosemount Analytical recommends utilizing an autocalibration system, actuated by the "calibration recommended" diagnostic. New O

cells may

4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be configured to respond normally during any calibration, or it can be configured to hold the last O

value upon the initiation of calibration. The

factory default is for the 4-20 mA signal to track (operate normally) throughout calibration. Holding the last O

value may be useful if

several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place control loops that are using the O

signal into the manual mode prior to starting the

calibration.

4-6

Page 69

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Section 5 Startup and Operation of

Oxymitter 4000 with Membrane Keypad

Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

POWER UP Startup Display

When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by the top four LEDs (DIAGNOSTIC ALARMS) on the membrane keypad (Figure 5-1). Starting with the CALIBRATION LED, the LEDs light in ascending order until all four LEDs are on. At this point, all four turn off and the cycle starts again. This ramp cycle continues until the cell is up to operating temperature.

Operating Display

The ramp cycle turns into a cycle where the diagnostic LEDs light in sequence from the top to the bottom, one at a time. After the bottom LED turns on, the sequence starts again at the top with the HEATER T/C LED (Figure 5-1).

Figure 5-1. Startup and Normal Operation

HEATER T/C

CALIBRATION

LOW GAS

HEATER O2 CELL

O2 CELL mV +

O2 CELL mv HEATER T/C + HEATER T/C -

CAL

TEST GAS +

PROCESS -

% O2

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

GAS

DEC DEC

TP1

TP2

TP3

TP4

TP5

TP6

SW2

HEATER T/C

HEATER

O CELL

CALIBRATION

1 2 3 4 1 2 3 4

Lighting sequence during warm-up

(Startup display)

YEL

RED

GRN

ORG

HEATER T/C

HEATER

O CELL

CALIBRATION

1 2 3 4 1 2 3 4

Lighting sequence during normal operation

(Operating display)

22220056

http://www.processanalytic.com

Page 70

Instruction Manual

IM-106-340, Rev. 4.0

Oxymitter 4000

Error

If there is an error condition at startup, one of the diagnostics LEDs will be blinking. Refer to Section 8: Troubleshooting, to determine the cause of the error. Clear the error, cycle power, and the operating display should return.

Keypad

The five membrane keys on the membrane keypad are only used during calibration to adjust the high and low gas and to initiate the calibration sequence (Figure 5-2).

Reference Air

Ensure reference air, if used, is set to 0.25 l/min (0.5 scfh)

May 2006

OPERATION

Overview Ensure the Oxymitter 4000 is at normal operation. The diagnostic LEDs will

display the operating cycle. All other LEDs should be off (Figure 5-1).

DIAGNOSTIC ALARM LEDs

If there is an error in the system, one of these LEDs will flash various blink codes (Section 8: Troubleshooting). In the case of multiple errors, only one will be displayed based on a priority system. Correct the problem and cycle power. The operating display will return or the next error will be displayed. The alarms are:

HEATER T/C HEATER O

CELL

CALIBRATION

CALIBRATION RECOMMENDED LED

Turns on when the system determines that a calibration is recommended. Further information is available in Section 9: Maintenance and Service.

TEST POINTS

Test points 1 through 6 will allow you to monitor with a multimeter: the heater thermocouple, O

1. TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxygen present.

2. TP3 and TP4 monitor the heater thermocouple.

3. TP5 and TP6 monitor the process gas or the calibration gas parameter.

CAL LED

cell millivolt, and the process O2.

5-2

The CAL LED is on steady or flashing during calibration. Further information is available in Section 9: Maintenance and Service.

Page 71

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Figure 5-2. Calibration Keys

Diagnostic

LEDs

Membrane

Keys

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

GAS

DEC DEC

Membrane

Keys

HEATER T/C

CALIBRATION

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

LOW GAS

HEATER

02 CELL

CAL

TEST GAS +

PROCESS -

% 02

Membrane

Key

22220023

Keys

INC and DEC. The INC and DEC keys are used to set the values of the calibration gases. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monitored. Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas. Pressing INC or DEC a second time will increase or decrease the calibration gas parameter. If the keys have been inactive for one minute, the output reverts to the process gas. When a calibration has been initiated, the value at TP5 and TP6 is the % O

seen by the cell.

Oxygen levels, as seen on the multimeter, are:

8.0% O

0.4% O

= 8.0 volts DC

= 0.4 volts DC

CAL

The CAL key can:

• Initiate a calibration.

• Sequence through calibration.

• Abort the calibration.

NOTE

Refer Section 9: Maintenance and Service, for calibration instructions.

Model 751 Remote Powered Loop LCD Display (Optional)

Refer to Remote Powered Loop LCD manual for calibration and operation.

5-3

Page 72

Oxymitter 4000

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

5-4

Page 73

Instruction Manual

IM-106-340, Rev. 4.0 May 2006

Oxymitter 4000

Section 6 Startup and Operation of

Oxymitter 4000 with LOI

Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1

Start Up Oxymitter 4000 Calibration . . . . . . . . . . . . . . . . . page 6-3

Navigating the Local Operator Interface . . . . . . . . . . . . . page 6-3

LOI Key Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-4

LOI Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-4

Oxymitter 4000 Setup at the LOI . . . . . . . . . . . . . . . . . . . . page 6-6

LOI Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-9

Oxymitter 4000 Test Points . . . . . . . . . . . . . . . . . . . . . . . . page 6-10

Remote Powered Loop LCD Display (Optional) . . . . . . . . page 6-10

POWER UP Startup Display

When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by a "warm up" display on the LOI (Figure 6-1). This message will continue to display until the cell is up to operating temperature.

Operating Display

The normal operating display is the % O is shown in Figure 6-2.

Error

If there is an error condition at startup, an alarm message will be displayed. Refer to Section 8: Troubleshooting, to determine the cause of the error. Clear the error, cycle power, and the % O

LOI

The Local Operator Interface can be used to change the software and alarm settings, to adjust the high and low gas settings, and to initiate the calibration sequence. Refer to the LOI menu (Figure 6-4).

concentration. The "normal" display

display should return.

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Figure 6-1. Startup Display

Figure 6-2. O2 Concentration Display

O2: Ø.ØØ% LK warm up 367dgC

37260035

6-2

O2: 2.59% LK normal

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Figure 6-3. LOI Features

Selection

Arrow

Touch

Confirmation

LED

Oxymitter 4000

Selection

Arrow

LCD

Display

Window

START UP OXYMITTER

Selection

Arrows

Refer to Section 9: Maintenance and Service, for calibration instructions.

37260054

4000 CALIBRATION

NAVIGATING THE LOCAL OPERATOR INTERFACE

Overview

The Local Operator Interface (LOI), shown in Figure 6-3, utilizes a bright blue gas-fluorescent display. Intensity is adjustable. There is an Infrared LED source and a detector for each key. The detectors can detect a finger placed above the button through the glass window. There is no need to open the instrument in bad weather in order to access the electronics.

It should be noted that the Oxymitter 4000 also utilizes HART communications, permitting access to all instrument functionality anywhere the 4-20 mA signal terminates via a HART model 275/375 handheld communicator.

Lockout The Local Operator Interface (LOI) has a lockout feature that prevents nui-

sance actuation by someone brushing against the glass window, raindrops, dirt, insects, etc. This lockout mode is automatically established when no buttons are pushed for 30 seconds (default). This countdown to lockout is configurable.

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In order to unlock the display, input a "Z" pattern. First, push the top left (gray) arrow, then the top right, followed by the bottom left and finally the bottom right. The "LK" notation in the upper right corner of the display will now disappear. Push the gray arrow at the top left hand corner once more to enter into the menu structure. Once one moves deeper into the menu structure, additional time is provided to the user so that the lockout initiation does not become a nuisance. This additional "revert" time is defaulted at one hour and is also user configurable.

May 2006

LOI KEY DESIGNATIONS The gray key (top left) will move one level higher in the menu structure. When

entering numbers, this key will move the cursor to the left. This key also doubles as an "Enter" key, once numbers are entered, and when the cursor is moved to it's left-most position. The new data entry value will appear in the top line of the LOI display once it is accepted.

The blue key (bottom left) acts as a selector when choosing from among a number of menu items. This key also will move the cursor to the right when entering numbers.

Up/Down keys (to the left side of the keypad) are used to increment up and down when selecting from a series of menu picks. They are also used for incrementing values up and down for data input.

LOI MENU TREE This LOI menu for the Oxymitter 4000 is shown in Figure 6-4. This menu tree

is specific to the Oxymitter 4000. The menu tree will assist in navigating the LOI.

Menu items in normal text display information, only. Menu Items in italics permit data entry. Menu items in bold text are procedures.

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Figure 6-4. Menu Tree for Local Operator Interface on the Oxymitter 4000 (Sheet 1 of 2)

Temperatures

Oxymitter 4000

O2 Temp _____dgC O2 Temp-MAX _____dgC Board Temp _____dgC Board Temp-MAX _____dgC

O2 2.59% LK

normal

NOTE Use Z pattern touch command to unlock menu.

SENSOR

DATA

CALIBRATION

(CONTINUED ON

SHEET 2)

Voltages

Output Values

Start Calib

Abort Calib

Cal Constants

Cal Status

Current Calib

Failed Calib

O2 Sensor _____mV O2 Sensor T/C _____mV Board Temp IC _____mV

O2 Analog % _____% O2 Analog mA ____mA

O2 Slope ____ mV/D O2 Constant ____ mV O2 Cell Imped ____ ohm

Pre O2 Slope _____mV/D Pre O2 Constant _______mV

Bad O2 Slope _____mV/D Bad O2 Constant _______mV

Calib Step _______

Calib Time Next O2 Cal

For this menu column, the selections in are user configurable. All other parameters are display only.

NOTE

Italics

___Sec.

___H

Idle Recommend Cal Apply Gas 1 Flow Gas 1 Read Gas 1 Done Gas 1 Apply Gas 2 Flow Gas 2 Read Gas 2 Done Gas 2 Cal Abort Stop Gas Purge

37260017

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Figure 6-4. Menu Tree for Local Operator Interface (LOI) on the Oxymitter 4000 (Sheet 2 of 2)

Instruction Manual

IM-106-340, Rev. 4.0

May 2006

(CONTINUED FROM

SHEET 1)

SYSTEM

Calib Setup

Input/Output

Parameters

Software

Analog

Digital

O2 Gas 1 O2 Gas 2 O2-Reset Vals O2

Out Tracks O2 Cal Intervl O2-

Next Cal Gas Time Purge Time Auto Calib?

O2 Type O2 Range O2 Alarm Leve

Do O2 Trim

Logic IO Mode Low O2 Alarm

Calibration” in Section 9.

Input State Force Output

O2 Slope O2 Constant O2 T90 Time Auto Tune? Lockout Time Revert Time Luminance

Version xxx Checksum xxx Build Number xxx Build Date xxxxxx Test Code xx SW Err File xx SW Err Line xx

_____% _____%

Yes/No Yes/No

____H

____H ___Sec. ___Sec.

Yes/No

_______

______%

l _____mA

See Table 4-1

See “Abort

____ mV/D

____ mV

0:00

Yes/No

0:00 0:00

______

In column four of this menu, the selections in are user configurable. text selections are procedures; related instructions are displayed on the LOI. All other parameters are display only.

OXYMITTER 4000 SETUP AT THE LOI

Status

NOTE

Italics Bold

Alarms __________ PID Parameters 115/220

Reset Device?

(Cal. required after reset)

Yes/No

37260018

In setting up the Oxymitter 4000 from the LOI, it is best to start at the SYSTEM/Calibration Setup menu, Figure 6-4.

SYSTEM/Calibration Setup

O2 Gas #1 - Enter the high or low cal gas value (the order is not important).

O2 Gas #2 - Enter the second cal gas value.

NOTE

Refer to Section 9: Maintenance and Service, for calibration instructions.

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NOTE

Rosemount Analytical recommends 0.4% O2 and 8% O2 for calibration gases.

O2 Reset Values - Resets factory default values.

O2 Output Tracks - 4 to 20 mA signal can be held at the last value during

calibration, or the signal can be left to track the cal gases.

O2 Cal Interval - If automatic calibration is selected, this selects the interval between calibrations.

O2 Next Cal - If automatic calibration is selected, this selects the time until the first initial calibration takes place.

Gas Time - How long should each cal gas flow. Factory default is 300 seconds, but the user may want to vary this depending upon the length of calibration gas tubing runs.

Purge Time - Used if the O

output is selected to hold the last value during

calibration. After the second cal gas is removed, how long until the sensor comes back to the normal process reading, and the 4-20 mA signal can be released.

Auto Calib? - Select "Yes" if an SPS or IMPS autocalibration system is part of the system.

SYSTEM/Input/Output

Analog

Pertaining to the analog 4-20 mA signal representing O

O2 Type - 4-20 mA signal may be configured to increase with increasing O

or the reverse.

O2 Range - Upper O

range is user selectable.

O2 Alarm Level - User can configure the digital output to alarm at a given O

level.

Do O2 Trim - Procedure for calibrating the 4-20 mA signal to a precision mA source. Procedure is intuitive.

Digital

A bi-directional logic signal may be configured as an alarm, or as a calibration handshake signal.

Logic I/O Mode - One of 9 different sets of conditions can be set for the digital signal. See Table 8-2.

Low O2 Alarm - If any of the conditions noted above include a low O

process alarm, set the value here.

Input State - Notes the current condition of the bi-directional digital signal.

Force Output - Forces the output state of the signal to either open or

closed. This is used primarily when diagnosing potential problems with this signal.

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SYSTEM/Parameters

O2 Slope - O

slope is data regarding the strength of the sensing cell output.

This information is automatically calculated after a calibration, and the user does not normally input this data.

O2 Constant - O

constant is the amount of voltage a cell generates with

ambient air as the calibration gas. Again, this is normally calculated as a result of calibration, and is not normally input by the user.

O2 T90 Time - Some users may feel that the O certain processes. This feature permits the user to dampen the O

reading is too active for

signal. The

default value is zero seconds dampening.

Auto Tune - The electronics detects the line voltage powering the instrument automatically, and picks proper algorithms for heater control. User can force a high voltage algorithm, or a low, but Auto Tune is the default, and is recommended.

Lockout Time - Keypad lockout time default is 30 sec., but it is user configurable. A "Z" keypad pattern will unlock the keypad.

Revert Time - Once a user goes one level deep into the menu structure, an additional "revert time" is provided to prevent nuisance lockouts. One hour is the default, and it is user configurable.

Luminance - Gas fluorescence brightness is user adjustable.

SYSTEM/Status

Alarms - Diagnostic alarms. Section 8: Troubleshooting.

PID Parameter - Displays the line voltage, powering the Oxymitter, and infers

the temperature control algorithm being used to control heater temperature.

Reset Device - Device can be reset here as opposed to re-powering. Calibration parameters will be lost.

SYSTEM/Software

This is data regarding the Oxymitter 4000 software version, and errors that may have occurred.

SENSOR DATA

Displays information about the O

cell and thermocouple.

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Temperatures

O2 Temp - Indicates the thermocouple temperature at the sensing cell; this should always be 1357°F (736°C).

O2 Temp Max - Maximum temperature the cell has seen. (Some process temperatures can exceed the 1357°F (736°C) setpoint temperature, and this will indicate this condition.)

Board Temp - The temperature inside the Oxymitter electronics housing 185°F (85°C), is the max.

Board Temp Max - This is the maximum temperature that the electronics has experienced over time.

Voltages

The raw mV signals feeding the temperature indications listed in the previous paragraph.

Output Values

Indication of the current readings for O

and mA.

LOI INSTALLATION The LOI module connects to the top of the electronic assembly in the

electronics housing. There are four matching connectors (Figure 6-5) on the back of the LOI module that allow the user to orient (rotate) the LOI as desired.

Figure 6-5. LOI Module Connectors

Connector

Receptacles

LOI Module

Rear View

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OXYMITTER 4000 TEST POINTS

REMOTE POWERED LOOP LCD DISPLAY (OPTIONAL)

Figure 6-6. Oxymitter 4000 Tes t P o i n ts

Refer to Figure 6-6. System test points are located on the board below the LOI module. Test points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple, the O

cell millivolt, and the process O2.

• TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxygen present.

• TP3 and TP4 monitor the heater thermocouple.

• TP5 and TP6 monitor the process gas or the calibration gas parameter.

Refer to Remote Powered Loop LCD manual for calibration and operation.

TP1

TP2

TP3

TP4

TP5

TP6

RED

YEL

GRN

ORG

37260037

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Section 7 HART/AMS

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1

HART Communicator Signal Line Connections . . . . . . . page 7-2

HART Communicator PC Connections . . . . . . . . . . . . . . . page 7-2

Off-Line and On-Line Operations . . . . . . . . . . . . . . . . . . . page 7-4

Logic I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-4

HART/AMS Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-4

HART Communicator O

Defining a Timed Calibration via HART . . . . . . . . . . . . . . page 7-9

D/A Trim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-9

OVERVIEW The HART Communicator is a handheld communications interface device. It

provides a common communications link to all microprocessor-based instruments that are HART compatible. The handheld communicator contains an 8 x 21 character liquid crystal display (LCD) and 25 keys. A pocket-sized manual, included with the HART Communicator, details the specific functions of all the keys.

Cal Method . . . . . . . . . . . . . . . . page 7-8

To interface with the Oxymitter 4000, the HART Communicator requires a termination point along the 4-20 mA current loop and a minimum load resistance of 250 ohms between the communicator and the power supply.

The HART Communicator accomplishes its task using a frequency shift keying (FSK) technique. With the use of FSK, high-frequency digital communication signals are superimposed on the Oxymitter 4000's 4-20 mA current loop. The HART communicator does not disturb the 4-20 mA signal, since no net energy is added to the loop.

The HART Communicator may be interfaced with a personal computer (PC), providing that special software has been installed. To connect the HART Communicator to a PC, an interface adapter is required. Refer to the proper HART Communicator documentation in regard to the PC interface option.

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HART COMMUNICATOR SIGNAL LINE CONNECTIONS

The HART Communicator can connect to the Oxymitter 4000's analog output signal line at any wiring termination in the 4-20 mA current loop. There are two methods of connecting the HART Communicator to the signal line. For applications in which the signal line has a load resistance of 250 ohms or more, refer to method 1. For applications in which the signal line load resistance is less than 250 ohms, refer to method 2.

Method 1, For Load Resistance

Refer to Figure 7-1 and the following steps to connect the HART Communicator to a signal line < 250 ohms or more of load resistance.

Explosions can result in death or serious injury. Do not make connections to the HART Communicator's serial port, 4-20 mV signal line, or NiCad recharger jack in an explosive atmosphere.

Using the supplied lead set, connect the HART Communicator in parallel with to the Oxymitter 4000. Use any wiring termination points in the analog output 4-20 mA signal line.

≥ 250 Ohms

Method 2, For Load Resistance < 250 ohms

Refer to Figure 7-2 and the following steps to connect the HART Communicator to a signal line with < 250 ohms load resistance.

HART COMMUNICATOR PC CONNECTIONS

Explosions can result in death or serious injury. Do not make connections to the HART Communicator's serial port, 4-20 mV signal line, or NiCad recharger jack in an explosive atmosphere.

1. At a convenient point, break the analog output 4-20 mA signal line and install the optional 250 ohm load resistor.

2. Plug the load resistor into the loop connectors (located on the rear panel of the HART Communicator).

There is an option to interface the HART Communicator with a personal computer. Load the designated AMS software into the PC. Then link the HART Communicator to the PC using the interface PC adapter that connects to the serial port (on the communicator rear panel).

Refer to the proper HART Communicator documentation in regard to the PC interface option.

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Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance

AC L1

AC N

4-20

4-20 mA Signal Line

Oxymitter 4000

RL ≥ 250Ω

Terminal Block

Loop Connectors

SERIAL PORT & BATTERY

CHARGER MUST

NOT BE USED IN

HAZARDOUS AREAS

LOOP CONNECTORS

USE INTERFACE 00275 0013 ONLY

SERIAL PORT

HART

Communicator

HART Communicator

Rear Panel

Figure 7-2. Signal Line Connections, < 250 Ohms Load Resistance

AC L1

AC N

4-20

4-20 mA Signal Line

Analog Output Device

Lead Set

23230001

RL < 250Ω

Terminal Block

Loop Connectors

SERIAL PORT & BATTERY

CHARGER MUST

NOT BE USED IN

HAZARDOUS AREAS

LOOP CONNECTORS

HART Communicator

Rear Panel

USE INTERFACE 00275 0013 ONLY

SERIAL PORT

HART

Communicator

Analog Output Device

250 Ohm Load

Resistor

(Note)

Note: The signal loop must be broken

to insert the optional 250 Ohm load resistor.

23230002

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OFF-LINE AND ON-LINE OPERATIONS

LOGIC I/O CONFIGURATIONS

The HART Communicator can be operated both off-line and on-line.

Off-line operations are those in which the communicator is not connected to the Oxymitter 4000. Off-line operations can include interfacing the HART Communicator with a PC (refer to applicable HART documentation regarding HART/PC applications.

In the on-line mode, the communicator is connected to the 4-20 mA analog output signal line. The communicator is connected in parallel to the Oxymitter 4000 or in parallel to the 250 ohm load resistor.

NOTE

If the HART Communicator is turned on while connected to the 4-20 mA analog output signal line, an undefined status indication appears while the communicator warms up. Wait until the warm-up period ends to continue.

The opening menu displayed on the LCD is different for on-line and off-line operations. When powering up a disconnected (off-line) communicator, the LCD will display the Main Menu. When powering up a connected (on-line) communicator, the LCD will display the On-line Menu. Refer to the HART Communicator manual for detailed menu information.

The Oxymitter 4000 logic I/O output can be configured for ten different modes through HART/AMS. The factory default condition is Mode 5. A list of possible configurations appear in Table 7-1.

The Unit Alarm configuration available for Modes 1, 3, 5, and 7 refers to the diagnostic alarm faults in Table 8-1.

HART/AMS MENU TREE This section consists of a menu tree for the HART Communicator. This menu

is specific to Oxymitter 4000 applications.

Table 7-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Mode Configuration

5* The unit is configured for both a Unit Alarm and a High AC

6 The unit is configured for both a Low O

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC

8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4001B.

9 The unit is configured for a calibration handshake. CALIBRATION

*The default condition for an Oxymitter 4000 without an IMPS 4000 or SPS 4001B.

**The default condition for an Oxymitter 4000 with an IMPS 4000 or SPS 4001B.

RECOMMENDED.

Impedance/CALIBRATION RECOMMENDED.

RECOMMENDED.

Impedance/CALIBRATION RECOMMENDED.

CALIBRATION RECOMMENDED will initiate the calibration cycle.

RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4001B.

and High AC Impedance/CALIBRATION

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Figure 7-3. HART/AMS Menu Tree (Sheet 1 of 3)

Oxymitter 4000

DEVICE SETUP PV PV AO PV LRV PV URV

PROCESS VARIABLES

DIAG/SERVICE

VIEW FLD DEV VARS

VIEW OUTPUT VARS

VIEW FLD DEV mV

STATUS

O2 value O2 cell temp CJ temp

VIEW PV-Aout

VIEW SV

VIEW TV

VIEW 4V

Cell mV Cell TC mV CJ mV

Status Group 1

Status Group 2

Status Group 3

Operate Model

AO Saturated

AO Fixed

Max Case Temp

PV is PV O2 value PV % rnge PV AO

SV is Cold Junct SV __ mV

TV is Cell TV __ mV

4V is Cell TC 4V __ mV

Open T/C Shorted T/C Reversed T/C Heater Open Cell Temp Very HI High Case Temp

Cell Temp Low Cell Temp High Cell Open High Cell Imp. CK.ER - EEPROM Cal.Error Slope Cal. Recommended

Cal. Error Const. Last Cal. Failed

AO1 Out Rnge lim

(CONTINUED ON

SHEET 2)

LOOP TEST

O2 CALIBRATE

D/A TRIM

Loop test method...

PERFORM O2 CAL

O2 CAL STATUS

LAST CALCONSTANTS

RESET CALCONSTANTS

D/A trim method

O2 Cal

Optrak TG?

CalState

CalState TimeRemain Present O2

Cal slope Cal const Cell Imp

Reset CalConstants method...

O2 Cal method...

Refer to “HART Communicator O2 Cal Method” for the complete O2 calibration method using the HART Communicator.

26170028

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Oxymitter 4000

Figure 7-3. HART/AMS Menu Tree (Sheet 2 of 3)

(CONTINUED FROM

SHEET 1)

Ta g

ASSIGN PV&SV

PV is Oxygen SV is Cold Junct TV is Cell 4V is Cell TC

Instruction Manual

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May 2006

DEVICE SETUP PV PV AO PV LRV PV URV

BASIC SETUP

DETAILED SETUP

SELECT O2 RANGE

DEVICE INFORMATION

S/W VERSION INFO

SENSORS

SIGNAL CONDITION

OUTPUT CONDITION

URV ____% LRV ____%

Dev id Descriptor Message Date Final asmbly num Snsr s/n

Ver Chk sum Bld num Bld date

O2 O2 CELLTEMP COLDJUNCTEMP O2 CELL MV O2 CELLTCMV COLD JUNC MV

PV URV PV LRV PV % rnge

ANALOG OUTPUT

HART OUTPUT

ALARM OUTPUT

SLOPE

LIMITS DISPLAYED

PV AO ____ mA PV AO Alrm typ

LOOP TEST

D/A TRIM

Poll addr Num req preams

Logic I/O Pin State Logic I/O Pin Mode

Loop test method...

D/A trim method...

No Alarm Unit Alarm Low O2 Alarm Low O2/Unit Alarm Cal Rec Cal Rec/Unit Alarm Low O2/Cal Rec Low O2/Unit/Cal Rec Cal Rec/Handshake Handshake

7-6

(CONTINUED ON

SHEET 3)

O2 CALIBRATION

O2 ALARMS

CONSTANT

HighTG LowTG OPtrak TG? TGtime PurgeTime Cal Mode Cal Intrvl h Next CalTime h

LoAlarmSP

OP locks OP tracks

Manual Auto

35830006

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Figure 7-3. HART/AMS Menu Tree (Sheet 3 of 3)

(CONTINUED FROM

SHEET 2)

REVIEW

DEVICE INFORMATION

CAL INFO

Oxymitter 4000

Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev

Optrak TG? Tgtime PurgeTime LowTG HighTG Cal slope Cal const CellImp Imp Delta

DEVICE SETUP PV PV AO PV LRV PV URV

DEVICE CONFIG

OUTPUTS CONFIG

Slope Constant

URV LRV LoAlarmSP I/O Pin Mode Poll addr Num req preams

26170030

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HART COMMUNICATOR O2 CAL METHOD

Use the following procedure to perform a calibration using the HART Communicator. If necessary, use the menu tree in Figure 7-3 (sheet 1 of 3) for reference.

NOTE

To select a menu item, either use the up and down arrow keys to scroll to the menu item and press the right arrow key or use the number keypad to select the menu item number. To return to a preceding menu, press the left arrow key.

1. From the PERFORM O access the O

Failure to remove the Oxymitter 4000 from automatic control loops prior to performing this procedure may result in a dangerous operating condition.

2. In the first O2 CAL screen, a "Loop should be removed from automatic control" warning appears. Remove the Oxymitter 4000 from any automatic control loops to avoid a potentially dangerous operating condition and press OK.

3. The next several screens indicate the calibration status. At each of the following status prompts, select menu item 2, NEXT CAL STEP: COMPLETE CAL RECOMMENDED APPLY GAS 1 GAS 1 FLOW

4. At this point, select menu item 4, EXIT, to leave the O2 CAL procedure.

5. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access the O2 CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view menu item 1, CALSTATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O2, as the calibration status updates.

6. When CALSTATE displays APPLY GAS 2, return to the O2 CAL procedure.

7. When the "Loop should be removed from automatic control" warning appears, return the Oxymitter 4000 to the automatic control loops previously removed and press OK.

8. At the STOP GAS status prompt, select menu item 2, NEXT CAL STEP. When the status displays PURGING, select menu item 4, EXIT, to leave the O2 CAL procedure.

9. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access the O2 CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view menu item 1, CALSTATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O2, as the calibration status updates.

10. When CALSTATE displays STOP GAS, return to the O2 CAL procedure.

calibration procedure.

CAL screen, select menu item 1, O2 CAL, to

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11. When the "Loop should be returned to automatic control" message appears, return the Hazardous Area Oxymitter 4000 to the automatic control loops previously removed and press OK.

12. At the STOP GAS status prompt, select menu item 2, NEXT CAL STEP When the status displays PURGING, select menu item 4, EXIT, to leave the O2 CAL procedure.

13. From the PERFORM O2 CAL screen, view menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access the O2 CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view menu item 1, CAL-STATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O2, as the calibration status updates.

14. When CALSTATE displays COMPLETE, the calibration is finished.

DEFINING A TIMED CALIBRATION VIA HART

Use the following procedure to specify a time interval (in hours) at which the Oxymitter 4000 will be automatically calibrated. If necessary, use the menu tree in Figure 7-3 (Sheet 2 of 3) for reference.

NOTE

1. From the DEVICE SETUP screen, select DETAILED SETUP.

2. From the DETAILED SETUP screen, select O2 CALIBRATION.

3. From the O2 CALIBRATION screen, select menu item 6, CAL MODE. Set the CAL MODE to AUTO.

4. Return to the O2 CALIBRATION screen and select menu item 7, CAL INTRVL.

5. At the prompt, input a time interval (in hours) at which an automatic calibration will occur; then press ENTER.

D/A TRIM PROCEDURE The D/A trim procedure is used to calibrate the 4-20 mA output signal to a

precision mA measurement device (calibrated digital ammeter, etc.). The procedure is interactive and stored in the Oxymitter software.

Use one of the following communication methods to access the D/A trim procedure:

LOI Menu

1. Use the "Z" pattern key entry to access the LOI menu.

2. Press the down key two times to access the SYSTEM menu.

3. Press the down key once to access the Input/Output menu.

4. From the Analog selection, press the right-pointing key to display the Analog submenu listing.

5. Press the down key as needed to access Trim O2 Out.

6. Press the Enter key to start the trim procedure. Follow the LOI display prompts to perform the trim procedure.

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Section 8 Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3

Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3

Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-4

Identifying and Correcting Alarm Indications . . . . . . . . . page 8-5

Calibration Passes, but Still Reads Incorrectly . . . . . . . . page 8-22

OVERVIEW While the Oxymitter 4000 electronics provides a significant number of

diagnostic alarms to assist in troubleshooting potential problems, it is good to place these alarms in perspective with respect to the instrument's operating principles:

When the Zirconium Oxide sensing cell is heated to its setpoint [1357°F (736°C)], the cell will generate a voltage that represents the difference between the process O O

ambient air).

Test points, Figure 8-1, are provided to read the raw millivolt value generated by the thermocouple that controls the cell temperature and also the raw cell signal.

% and the reference O2% inside the probe (20.95%

The cell temperature at test points 3 and 4 should always be stable at approximately 29 to 30 millivolts, which represents the [1357°F (736°C)] setpoint temperature.

When flowing calibration gasses, the raw cell millivolt value at test points 1 and 2 should represent the levels on the chart in Figure 8-1. Note that the raw cell millivolt value increases logarithmically as the O decreases.

concentration

http://www.processanalytic.com

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Oxymitter 4000

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May 2006

Figure 8-1. O Reading vs. % O

Sensor mV

at 1357°F

(736°C) (Reference Air, 20.9% O

)

200

150

100

EMF (mV)

O Sensor Performance at 1357

(736

Concentration O (%)

O2 % EMF(mV)

100 20 15 10 9 8 7 6 5 4

-34 1.0 7.25 16.1 18.4 21.1 23.8 27.2 31.2 36.0

3 2 1 0.8 0.6 0.5 0.4 0.2 0.1 0.01

42.3 51.1 66.1 71.0 77.5 81.5 86.3 101.4 116.6 166.8

1001010.01 0.10

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Install all protective equipment covers and safety ground leads after troubleshooting. Failure to install covers and ground leads could result in serious injury or death.

Oxymitter 4000

GENERAL The troubleshooting section describes how to identify and isolate faults that

may develop in the Oxymitter 4000. When troubleshooting, reference the following.

Grounding

It is essential that adequate grounding precautions are taken when installing the system. Thoroughly check both the probe and electronics to ensure the grounding quality has not degraded during fault finding. The system provides facilities for 100% effective grounding and the total elimination of ground loops.

Electrical Noise

The Oxymitter 4000 has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppression circuits are employed on all field terminations and main inputs. When fault finding, evaluate the electrical noise being generated in the immediate circuitry of a faulty system. Ensure all cable shields are connected to earth.

Loose Integrated Circuits

The Oxymitter 4000 uses a microprocessor and supporting integrated circuits (IC). If the electronics are handled roughly during installation or located where subjected to severe vibration, the ICs could work loose. Before troubleshooting the system, ensure all ICs are fully seated.

Electrostatic Discharge

Electrostatic discharge can damage the ICs used in the electronics. Before removing or handling the processor board or the ICs, ensure you are at ground potential.

ALARM INDICATIONS The first indication of a problem at the analyzer usually comes from the Oper-

ators running the process. Critical alarms that render the O unusable will force the 4-20 mA analog output signal representing O a default condition, as follows:

4-20 mA Signal Alarm Levels

4-20 mA signal Analyzer Condition

0 mA Analyzer unpowered, or completely failed

3.5 mA Critical Alarm - analyzer reading unusable (factory default)

3.8 mA

4 to 20 mA Normal Operation

20.5 mA Reading Over Range (Example - range is 0-10%. Current reading is 12%)

>21 mA

Reading Under Range (Example - user sets range to 2-10%. Current reading is 1.9%)

Critical Alarm - analyzer reading is unuasble (user can choose this alarm level instead of the factory default level of 3.5 to 3.6 mA)

measurement

to go to

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May 2006

NOTE

Make sure that the Control System is configured to interpret these signal levels correctly!

Once an alarm condition is indentified, the Oxymitter 4000 electronics offers a number of diagnostics to interpret the specific alarm.

If the Oxymitter 4000 has the simple keypad operator interface, the majority of fault conditions will be indicated by one of the four LEDs referred to as diagnostic, or unit alarms on the operator's keypad (Figure 8-2). An LED will flash a code that will correspond to an error message. Only one LED will blink at a time. An alarm code guide is provided inside the screw-on cover for the electronics.

Alarm indications will also be available via the optional LOI or the HART Model 275/375 hand-held communicator and Rosemount Analytical's Asset Management software. When the error is corrected and/or power is cycled, the diagnostic alarms will clear or the next error on the priority list will appear.

Figure 8-2. Diagnostic LEDs

Diagnostic

LEDs

HEATER T/C

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

LOW

GAS

DEC DEC

HEATER

02 CELL

CALIBRATION

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

CAL

TEST GAS +

PROCESS -

% 02

37260044

ALARM CONTACTS If autocalibration is not utilized, a common bidirectional logic contact is pro-

vided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings (mode 0 through mode 7) listed in Table 7-1.

8-4

The logic contact is self-powered, +5 VDC, with a 340 ohm series resistance. An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device, such as a light or horn. An interposing relay may also be required for certain DCS input cards.

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Oxymitter 4000

A Potter & Brumfield R10S-E1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control/relay room.

If autocalibration systems are utilized, the bidirectional logic contact is utilized as a "hand-shake" signal between the autocalibration system (SPS 4001B or IMPS 4000) and is unavailable for alarming purposes. Additional contacts are provided through the autocalibration systems, noted below.

SPS 4001B and IMPS 4000, 1-4 probes

• One contact closure per probe from the control room to the SPS 4001B or IMPS 4000 for "calibration initiate".

• One contact output per probe from the SPS 4001B or IMPS 4000 to the control room for "in calibration" notification.

• One contact output per probe from the SPS 4001B or IMPS 4000 to the control room for "calibration failed" notification. (Includes output from pressure switch indicating "cal gas bottles empty").

Additional IMPS 4000 Alarm Contacts

• One contact per IMPS 4000 for "low calibration gas flowing".

• One contact per IMPS 4000 for "high calibration gas flowing".

IDENTIFYING AND CORRECTING ALARM INDICATIONS

NOTE

The 4-20 mA signal can be configured to respond normally during any calibration, or can be configured to hold the last O calibration. Factory default is for the 4-20 mA signal to operate normally throughout calibration.

NOTE

Holding the last O for the purpose of automatic control. Unless several probes are being averaged, always place any control loops using the O prior to calibrating.

For an Oxymitter 4000 with a membrane keypad, faults are indicated by four diagnostic, or unit, alarm LEDs. A pattern of repeating blinks define the problem. A condensed table of the errors and the corresponding blink codes can be found on the inside right cover of the electronics housing. Table 8-1 also identifies the blink code and fault status of each LED as well as the output of the 4-20 mA signal line and a fault number that corresponds to the troubleshooting instructions provided in this section.

For an Oxymitter 4000 with the optional LOI, alarm messages are displayed on the LOI display window when the alarm status display is accessed via the LOI menu. A listing of the alarm/fault messages and the related fault status descriptions and fault numbers are shown in Table 8-2.

value may be useful if several probes are being averaged

value upon the initiation of

signal into manual

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Oxymitter 4000

Table 8-1. Diagnostic/Unit Alarm Fault Definitions Membrane Keypad Only

LED Flashes Status 4-20 mA Line Fault Recoverable

HEATER T/C 1

HEATER 1

CELL 1

CALIBRATION 1

*Critical alarm conditions will render the O2 measurement as unusable, and any of these events will cause the 4-20 mA signal to go to a

user-selectable limit of 3.5 mA or 21.6 mA (position 3 of SW2). Factory default value is 3.5 mA. Alarms which are not self-clearing (Self-Clearing = NO) will require a reset. Perform the Reset Procedure in Section 3: Configuration of Oxymitter 4000 with Membrane Keypad to continue operation.

**The CALIBRATION RECOMMENDED alarm flashes the Calibration Recommended LED on the operator's keypad.

Open Shorted

Reversed

A/D Comm Error

Open

High High Temp

High Case Temp

Low Temp

High Temp High mV

Bad

EEprom Corrupt

Invalid Slope

Invalid Constant

Last Calibration Failed

Calibration Recommended

3.5 mA (factory default)*

3.5 mA (factory default)* Track O

Track O

1 2 3 4

5 6 7 8 9

10 11 12

13 14 15

May 2006

No No No No

No Yes Yes Yes

Yes Yes

No Yes

Yes Yes Yes

Table 8-2. Diagnostic/Unit Alarm Fault Definitions - LOI

Message Status Fault Number Self Clearing

O2 T/C OPEN Heater T/C Open 1 No O2 T/C SHORTED Heater T/CShorted 2 No O2 T/C REVERSED Heater T/C Polarity Reversed 3 No ADC ERROR A/D Comm Error 4 No O2 HEATER OPEN O2 Heater Open 5 No VERY HI O2 TEMP Very High Process Temperature 6 No BOARD TEMP HI Electronics Overheated 7 Yes O2 TEMP LOW Low Process Temperature 8 Yes O2 TEMP HI High Process Temperature 9 Yes O2 CELL OPEN O2 Cell Open 10 Yes O2 CELL BAD O2 Cell Failed 11, 13, 14 Yes EEPROM CORRUPT EEprom Failed 12 No CALIB FAILED Last Calibration Failed 15 Yes LINE FREQ ERROR Incorrect Input Line Frequency Detected on Power Up No

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Oxymitter 4000

Figure 8-3. Fault 1, Open Thermocouple

HEATER T/C

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

LOW

GAS

DEC DEC

HEATER O2 CELL

CALIBRATION

O2 CELL mV +

O2 CELL mv -

HEATER T/C +

HEATER T/C -

CAL

TEST GAS +

PROCESS -

% O2

KEYPAD

TP1

TP2

TP3

TP4

TP5

TP6

SW2

Fault 1, Open Thermocouple

Figure 8-3 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and a Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the

microprocessor board, below the membrane keypad or the LOI module.

Membrane Keypad

When Fault 1 is detected, the HEATER T/C LED flashes once, pauses for three seconds, and repeats.

YEL

RED

GRN

ORG

1. Check connector J1. Ensure the connector is properly seated.

2. Using a multimeter, measure the voltage from TP3+ to TP4-. If the reading is 1.2 VDC ±0.1 VDC, the thermocouple is open.

3. Remove power. Disconnect J1. Measure the resistance across the red and yellow thermocouple leads. The resistance should be approximately 1 ohm.

4. If the thermocouple is open, see "Heater Strut Replacement" in Section 9: Maintenance and Service.

Alarms

O2 T/C Open

LOI

When Fault 1 is detected, the LOI displays the "O2 T/C Open" message.

1. Remove power. Unscrew and remove the LOI module from the electronic assembly.

2. Reconnect power to the Oxymitter 4000.

3. Perform the diagnostic steps 1 through 4 shown for the membrane keypad.

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Figure 8-4. Fault 2, Shorted Thermocouple

HEATER T/C

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

LOW

GAS

DEC DEC

HEATER

O2 CELL

CALIBRATION

O2 CELL mV +

O2 CELL mv -

HEATER T/C +

HEATER T/C -

CAL

TEST GAS +

PROCESS -

% O2

KEYPAD

TP1

TP2

TP3

TP4

TP5

TP6

SW2

Fault 2, Shorted Thermocouple

Figure 8-4 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the

microprocessor board, below the membrane keypad or the LOI module.

Membrane Keypad

When Fault 2 is detected, the HEATER T/C LED flashes twice, pauses for three seconds, and repeats.

YEL

RED

GRN

ORG

1. Using a multimeter, measure the voltage from TP3+ to TP4-. If the reading is 0 ±0.5 mV, then a shorted thermocouple is likely.

2. Remove power and disconnect J1.

3. Measure the resistance from TP3+ to TP4-. The reading should be approximately 20K ohms.

4. If so, the short is not on the PC board. The thermocouple wiring or the thermocouple is shorted. See "Heater Strut Replacement" in Section 9: Maintenance and Service.

Alarms

O2 T/C Shorted

LOI

When Fault 2 is detected, the LOI displays the "O2 T/C Shorted" message.

1. Remove power. Unscrew and remove the LOI module from the electronic assembly.

2. Reconnect power to the Oxymitter 4000.

3. Perform the diagnostic steps 1 through 4 shown for the membrane keypad.

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8-8

Emerson Process Management OXYMITTER 4000 IM-106-340 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

ESSENTIAL INSTRUCTIONS

Section i Introduction

PREFACE The purpose of this manual is to provide information concerning the

DEFINITIONS The following definitions apply to WARNINGS, CAUTIONS, and NOTES

SYMBOLS

WHAT YOU NEED TO KNOW

CAN YOU USE THE QUICK START GUIDE?

QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS

QUICK REFERENCE GUIDE MANUAL CALIBRATION INSTRUCTIONS

HART COMMUNICATOR FAST KEY SEQUENCES

Section 1 Description and Specifications

COMPONENT CHECKLIST

SYSTEM OVERVIEW

Scope This Instruction Manual is designed to supply details needed to install, start

System Description The Oxymitter 4000 is designed to measure the net concentration of oxygen

System Configuration Oxymitter 4000 units are available in seven length options, giving the user the

System Features 1. The CALIBRATION RECOMMENDED feature detects when the sensing

Handling the Oxymitter 4000

System Considerations Prior to installing your Oxymitter 4000, make sure you have all the

IMPS 4000 (OPTIONAL) Information on the IMPS 4000 is available in the IMPS 4000 Intelligent

SPS 4001B (OPTIONAL) The SPS 4001B Single Probe Autocalibration Sequencer provides the

Mounting The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting.

Operation The SPS 4001B works in conjunction with the Oxymitter 4000's CALIBRA-

MODEL 751 REMOTE POWERED LOOP LCD DISPLAY

PROBE OPTIONS

Diffusion Elements Ceramic Diffusion Assembly

SPECIFICATIONS

Section 2 Installation

MECHANICAL INSTALLATION

Selecting Location 1. The location of the Oxymitter 4000 in the stack or flue is most important

Probe Installation 1. Ensure all components are available to install the Oxymitter 4000. If

Remote Electronics Installation

ELECTRICAL INSTALLATION (WITH INTEGRAL ELECTRONICS)

ELECTRICAL INSTALLATION (WITH REMOTE ELECTRONICS)

Install Interconnecting Cable

PNEUMATIC INSTALLATION

IMPS 4000 CONNECTIONS

SPS 4001B CONNECTIONS

VERIFY INSTALLATION

Mechanical Installation Ensure the Oxymitter 4000 is installed correctly. See Section 2: Installation.

Terminal Block Wiring 1. Remove cover (27) to expose terminal block (25).

Oxymitter 4000 Configuration

LOGIC I/O This two-terminal logic contact can be configured either as a solid-state

Recommended Configuration

VERIFY INSTALLATION

Mechanical Installation Ensure the Oxymitter 4000 is installed correctly. See Section 2: Installation.

Terminal Block Wiring 1. Remove cover (27) to expose terminal block (25).

Oxymitter 4000 Configuration

LOGIC I/O This two-terminal logic contact can be configured either as a solid-state

Recommended Configuration

POWER UP Startup Display

OPERATION

Overview Ensure the Oxymitter 4000 is at normal operation. The diagnostic LEDs will

POWER UP Startup Display

NAVIGATING THE LOCAL OPERATOR INTERFACE

Overview

Lockout The Local Operator Interface (LOI) has a lockout feature that prevents nui-

LOI KEY DESIGNATIONS The gray key (top left) will move one level higher in the menu structure. When

LOI MENU TREE This LOI menu for the Oxymitter 4000 is shown in Figure 6-4. This menu tree

OXYMITTER 4000 SETUP AT THE LOI

LOI INSTALLATION The LOI module connects to the top of the electronic assembly in the

OXYMITTER 4000 TEST POINTS

REMOTE POWERED LOOP LCD DISPLAY (OPTIONAL)

Section 7 HART/AMS

OVERVIEW The HART Communicator is a handheld communications interface device. It

HART COMMUNICATOR SIGNAL LINE CONNECTIONS

HART COMMUNICATOR PC CONNECTIONS

OFF-LINE AND ON-LINE OPERATIONS

LOGIC I/O CONFIGURATIONS

HART/AMS MENU TREE This section consists of a menu tree for the HART Communicator. This menu

HART COMMUNICATOR O2 CAL METHOD

DEFINING A TIMED CALIBRATION VIA HART

D/A TRIM PROCEDURE The D/A trim procedure is used to calibrate the 4-20 mA output signal to a

Section 8 Troubleshooting

OVERVIEW While the Oxymitter 4000 electronics provides a significant number of

GENERAL The troubleshooting section describes how to identify and isolate faults that