Emerson Process Management OXYMITTER 4000 User Manual

Download

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

OXYMITTER 4000

HAZARDOUS AREA OXYGEN TRANSMITTER

http://www.processanalytic.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Rosemount Analytical repre-

sentative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of

the product.

• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice.

If a Model 275/375 Universal HART® Communicator is used with this unit, the software within the Model 275/375 may require modification. If a software modification is required, please contact your local Fisher-Rosemount Service Group or National Response Center at 1-800433-6076 or 1-888-433-6829.

Emerson Process Management

Rosemount Analytical Inc. Process Analytic Division

1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess.com

http://www.processanalytic.com

HIGHLIGHTS OF CHANGES

Effective April, 2004 Rev. 4.0

Page Summary

Cover Updated revision number and date. Deleted certification data.

P-3 through P-14 Added foreign language versions of “Safety Instructions for the Wiring

and Installation of this Apparatus”.

1-1 Revised Warning. Revised para. 1-2a to include LOI and Model 375

communicator. All IB references to HART Model 275 changed to read “HART Model 275/375”.

1-2 Revised Figure 1-1 to include Oxymitter 4000 remote electronics.

1-3 Revised para. 1-2c to include reference to remote electronics version.

1-4, 1-5 Revised para. 1-2d to include differences between units with LOI versus

membrane keypad and to include new Figure 1-3 and Figure 1-4 views.

1-6 Revised NOTE to define LOI operating temperature range data.

1-8 Added Figure 1-7 to show remote electronics versions.

1-12 Revised para. 1-7, Specifications to include LOI data, update electronic

noise data, temperature range data. Added pollution degree, over voltage category, and relative humidity data to specifications.

1-13 Added new paragraph 1-8, Hazardous Area Certifications.

1-14, 1-16 Revised Table 1-1, Product Matrix to update Communication Options

and Calibration Accessories, and to include Probe-to-Electronics Cables.

2-1 Revised para. 2-1a to reference remote electronics version and LOI.

Added temperature note.

2-3 Added new Figure 2-2; installation data for unit with remote electronics.

2-8 Added para. 2-1c and Figure 2-8 to discuss mounting of remote elec-

tronics version.

2-8 Revised para. 2-2 to apply to a unit with integral electronics only. Added

warning.

2-10 Added new Figure 2-9; wiring for unit with integral electronics.

2-11 Added new para. 2-3 to apply to a unit with remote electronics only.

2-12 Added new Figure 2-10, sheets 1 and 2, to identify different wiring views

as applicable to discrete system configurations.

2-15 Revised Figure 2-11 to list SI units first followed by U.S. standards.

Added note.

3-1 Revised Section 3 heading to apply to equipment configuration instruc-

tions for instruments with a membrane keypad.

3-2 Revised para. 3-1c to correct mA signal level values. Revise para. 3-1e

to define new voltage selection parameters.

3-3 Revised Figure 3-2 to update default parameter settings.

HIGHLIGHTS OF CHANGES (Continued)

Effective April, 2004 Rev. 4.0

Page Summary

3-5 Revised para. 3-3a to correct mA signal level values. Moved power up

and remaining procedures to Section 5, Startup and Operation.

4-1 through 4-5 Added new Section 4 to discuss system configuration instructions for

instruments with an LOI.

5-1 through 5-4 Added new Section 5 to cover equipment Startup and Operation for

instruments with a membrane keypad.

6-1 through 6-6 Added new Section 6 to cover equipment Startup and Operation for

instruments with an LOI.

8-1 Added new Figure 8-1 to show mV readings of an O

sensor cell at nor-

mal operating temperature.

8-2 and 8-3 Revised para. 8-3 and 8-5 to include reference to LOI error indications.

8-4 Corrected mA signal level values in notes for Table 8-1. Added Table 8-2

to identify to LOI fault/alarm messages.

8-5 through 8-19 Revised Figure 8-3 through Figure 8-17 and related text to include LOI

fault/alarm messages and corrective actions.

8-20 Added new para. 8-6 to troubleshoot O

cell faults that do not show an

alarm indication.

9-0 Moved calibration record sheet to front of section for easy access.

9-3 Added new procedural step, para. 9-2b.2(b) for use with LOI. Revised

heading of para. 9-2b.3 to Manual Calibration with Membrane Keypad.

9-7 through 9-20 Added new para. 9-4 heading to identify equipment repair procedures.

All component replacement procedures revised/reformatted accordingly.

9-8, 9-9 Revised Figure 9-3 to show LOI and glass window cover. Added new

Figure 9-4 to show remote electronics components.

9-12 Revised Figure 9-7.

11-1 through 11-4 Updated replacement parts lists.

Effective July, 2004 Rev. 4.1

Page Summary

Cover Updated revision number and date.

2-12 and 2-13 Added new Figure 2-10, sheets 1 and 2, to identify corrections to wiring

color codes.

Hazardous Area Oxymitter 4000

TABLE OF CONTENTS

PREFACE............................................................................................................................1

Definitions ............................................................................................................................1

Safety Instructions ...............................................................................................................2

1-0 DESCRIPTION AND SPECIFICATIONS ........................................................................ 1-1

1-1 Component Checklist of Typical System (Package Contents) ........................................ 1-1

1-2 System Overview............................................................................................................. 1-1

1-3 IMPS 4000 (Optional) ...................................................................................................... 1-9

1-4 SPS 4000 (Optional)........................................................................................................ 1-9

1-5 Model 751 Remote Powdered Loop LCD Display ........................................................... 1-9

1-6 Probe Options................................................................................................................1-10

1-7 Specifications................................................................................................................. 1-12

1-8 Hazardous Area Certifications....................................................................................... 1-13

2-0 INSTALLATION .............................................................................................................. 2-1

2-1 Mechanical Installation .................................................................................................... 2-1

2-2 Electrical Installation

(for Hazardous Area Oxymitter 4000 with Integral Electronics) ...................................... 2-8

2-3 Electrical Installation

(for Hazardous Area Oxymitter 4000 with Remote Electronics)...................................... 2-9

2-4 Pneumatic Installation ................................................................................................... 2-14

2-5 IMPS 4000 Connections ................................................................................................ 2-15

2-6 SPS 4000 Connections ................................................................................................. 2-15

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

3-0 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000

WITH MEMBRANE KEYPAD ......................................................................................... 3-1

3-1 General ............................................................................................................................ 3-1

3-2 Logic I/O .......................................................................................................................... 3-4

3-3 Recommended Configuration.......................................................................................... 3-5

4-0 CONFIGURATION OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI ................ 4-1

4-1 General ............................................................................................................................ 4-1

4-2 Logic I/O .......................................................................................................................... 4-4

4-3 Recommended Configuration.......................................................................................... 4-5

5-0 STARTUP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000

WITH MEMBRANE KEYPAD ......................................................................................... 5-1

5-1 Power Up ......................................................................................................................... 5-1

5-2 Operation ......................................................................................................................... 5-2

Rosemount Analytical Inc. A Division of Emerson Process Management i

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

6-0 STARTUP AND OPERATION OF HAZARDOUS AREA OXYMITTER 4000

WITH LOI......................................................................................................................... 6-1

6-1 Power Up ......................................................................................................................... 6-1

6-2 Start Up Oxymitter 4000 Calibration................................................................................ 6-1

6-3 Navigating the Local Operator Interface.......................................................................... 6-2

6-4 LOI Key Designations ...................................................................................................... 6-2

6-5 LOI Menu Tree................................................................................................................. 6-3

6-6 Hazardous Area Oxymitter 4000 Setup at the LOI.......................................................... 6-4

6-7 LOI Installation................................................................................................................. 6-6

6-8 Oxymitter 4000 Test Points ............................................................................................. 6-7

6-9 Model 751 Remote Powered Loop LCD Display (Optional) ............................................ 6-7

7-0 HART/AMS...................................................................................................................... 7-1

7-1 Overview.......................................................................................................................... 7-1

7-2 HART Communicator Signal Line Connections .............................................................. 7-1

7-3 HART Communicator PC Connections ........................................................................... 7-3

7-4 Off-Line and On-Line Operations .................................................................................... 7-3

7-5 Logic I/O Configurations .................................................................................................. 7-4

7-6 HART/AMS Menu Tree for Hazardous Area Oxymitter 4000 Applications ..................... 7-4

7-7 HART Communicator O

7-8 Defining a Timed Calibration via HART........................................................................... 7-9

Hazardous Area Oxymitter 4000

CAL Method ............................................................................ 7-8

8-0 TROUBLESHOOTING .................................................................................................... 8-1

8-1 Overview.......................................................................................................................... 8-1

8-2 General ............................................................................................................................ 8-2

8-3 Alarm Indications ............................................................................................................. 8-2

8-4 Alarm Contacts ................................................................................................................ 8-3

8-5 Identifying and Correcting Alarm Indications................................................................... 8-3

8-6 Hazardous Area Oxymitter 4000 Passes Calibration,

But Still Reads Incorrectly ............................................................................................. 8-20

9-0 MAINTENANCE AND SERVICE .................................................................................... 9-1

9-1 Overview.......................................................................................................................... 9-1

9-2 Calibration – Hazardous Area Oxymitter 4000 with Keypad ........................................... 9-1

9-3 Calibration – Hazardous Area Oxymitter 4000 with LOI.................................................. 9-5

9-4 Hazardous Area Oxymitter 4000 Repair ......................................................................... 9-7

10-0 RETURN OF MATERIAL .............................................................................................. 10-1

11-0 REPLACEMENT PARTS .............................................................................................. 11-1

12-0 OPTIONAL ACCESSORIES......................................................................................... 12-1

INDEX ....................................................................................................................................... 13-1

ii Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

LIST OF ILLUSTRATIONS

Figure 1-1. Typical System Package ....................................................................................... 1-2

Figure 1-2. Hazardous Area Oxymitter 4000 Autocalibration System Options........................ 1-3

Figure 1-3. Membrane Keypad................................................................................................. 1-4

Figure 1-4. Local Operator Interface (LOI)............................................................................... 1-4

Figure 1-5. Hazardous Area Oxymitter 4000 HART Connections and AMS Application......... 1-6

Figure 1-6. Typical System Installation – Oxymitter 4000 with Integral Electronics ................ 1-7

Figure 1-7. Typical System Installation – Oxymitter 4000 with Remote Electronics................ 1-8

Figure 1-8. Model 751 Remote Powered Loop LCD Display .................................................. 1-9

Figure 1-9. Flame Arrestor Ceramic Diffusion Assembly........................................................ 1-10

Figure 1-10. Flame Arrestor Snubber Diffusion Assembly........................................................ 1-10

Figure 1-11. Abrasive Shield Assembly ................................................................................... 1-11

Figure 2-1. Hazardous Area Oxymitter 4000 Probe Installation .............................................. 2-2

Figure 2-2. Hazardous Area Oxymitter 4000 Remote Electronics Installation......................... 2-3

Figure 2-3. Hazardous Area Oxymitter 4000 Probe with Abrasive Shield ............................... 2-4

Figure 2-4. Hazardous Area Oxymitter 4000 Mounting Plate Dimensions .............................. 2-5

Figure 2-5. Hazardous Area Oxymitter 4000 Mounting Plate Installation ................................ 2-6

Figure 2-6. Orienting the Optional Vee Deflector..................................................................... 2-7

Figure 2-7. Installation with Drip Loop and Insulation Removal............................................... 2-8

Figure 2-8. Remote Electronics Mounting ................................................................................ 2-8

Figure 2-9. Electrical Installation – Hazardous Area Oxymitter 4000

with Integral Electronics ....................................................................................... 2-10

Figure 2-10. Electrical Installation – Hazardous Area Oxymitter 4000

with Remote Electronics ..................................................................................... 2-12

Figure 2-11. Air Set, Plant Air Connection ............................................................................... 2-15

Figure 2-12. Hazardous Area Oxymitter 4000 Gas Connections............................................ 2-15

Figure 3-1. Electronics Housing Terminals and Membrane Keypad........................................ 3-1

Figure 3-2. Defaults – Hazardous Area Oxymitter 4000 with Membrane Keypad ................... 3-3

Figure 4-1. Electronics Housing Terminals with LOI................................................................ 4-1

Figure 4-2. Defaults – Hazardous Area Oxymitter 4000 with LOI............................................ 4-3

Figure 5-1. Startup and Normal Operation............................................................................... 5-1

Figure 5-2. Calibration Keys..................................................................................................... 5-2

Figure 5-3. Normal Operation...................................................................................................5-3

Figure 6-1. Startup Display....................................................................................................... 6-1

Figure 6-2. Normal Display....................................................................................................... 6-1

Figure 6-3. LOI Features .......................................................................................................... 6-2

Figure 6-4. Local Operator Interface Menu Tree (Sheet 1 of 2)............................................... 6-3

Figure 6-5. LOI Module Connectors ......................................................................................... 6-6

Figure 6-6. Test Points ............................................................................................................. 6-7

Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance ...................................... 7-2

Figure 7-2. Signal Line Connections, < 250 Ohms Load Resistance ...................................... 7-3

Figure 7-3. HART/AMS Menu Tree (Sheet 1 of 3)................................................................... 7-5

Figure 8-1. O

Figure 8-2. Diagnostic LEDs ....................................................................................................8-2

Figure 8-3. Fault 1, Open Thermocouple ................................................................................. 8-5

Figure 8-4. Fault 2, Shorted Thermocouple ............................................................................. 8-6

Figure 8-5. Fault 3, Reversed Thermocouple .......................................................................... 8-7

Figure 8-6. Fault 4, A/D Comm Error ....................................................................................... 8-8

Figure 8-7. Fault 5, Open Heater ............................................................................................. 8-9

Figure 8-8. Fault 6, High High Heater Temp .......................................................................... 8-10

Figure 8-9. Fault 7, High Case Temp..................................................................................... 8-11

Sensor mV Reading vs. % O2 at 736°C (Reference Air, 20.9% O2) ................ 8-1

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

Rosemount Analytical Inc. A Division of Emerson Process Management iii

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Figure 8-10. Fault 8, Low Heater Temp ................................................................................... 8-12

Figure 8-11. Fault 9, High Heater Temp .................................................................................. 8-13

Figure 8-12. Fault 10, High Cell mV......................................................................................... 8-14

Figure 8-13. Fault 11, Bad Cell ................................................................................................8-15

Figure 8-14. Fault 12, EEprom Corrupt.................................................................................... 8-16

Figure 8-15. Fault 13, Invalid Slope ......................................................................................... 8-17

Figure 8-16. Fault 14, Invalid Constant .................................................................................... 8-18

Figure 8-17. Fault 15, Last Calibration Failed .......................................................................... 8-19

Figure 8-18. Probe Leakage Paths .......................................................................................... 8-20

Figure 9-1. Membrane Keypad................................................................................................. 9-2

Figure 9-2. Inside Right Cover .................................................................................................9-4

Figure 9-3. Hazardous Area Oxymitter 4000 with Integral Electronics – Exploded View ........ 9-8

Figure 9-4. Hazardous Area Oxymitter 4000 with Remote Electronics – Exploded View........ 9-9

Figure 9-5. Electronic Assembly............................................................................................. 9-10

Figure 9-6. J8 Connector........................................................................................................ 9-11

Figure 9-7. Fuse Location ......................................................................................................9-12

Figure 9-8. Heater Strut Assembly ......................................................................................... 9-14

Figure 9-9. Cell Replacement Kit ........................................................................................... 9-15

Figure 9-10. Ceramic Diffuser Element Replacement ............................................................. 9-16

Figure 9-11. Contact and Thermocouple Assembly Replacement .......................................... 9-18

Figure 11-1. Cell Replacement Kit ........................................................................................... 11-2

Figure 11-2. Probe Disassembly Kit......................................................................................... 11-3

Hazardous Area Oxymitter 4000

LIST OF TABLES

Table 1-1. Product Matrix......................................................................................................1-14

Table 1-2. Calibration Components ...................................................................................... 1-16

Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions .......................................... 1-16

Table 3-1. Logic I/O Configuration (as set at HART/AMS or LOI) .......................................... 3-4

Table 4-1. Logic I/O Configuration (as set at HART/AMS or LOI) .......................................... 4-4

Table 7-1. Logic I/O Configuration (as set at HART/AMS or LOI) .......................................... 7-4

Table 8-1. Diagnostic/Unit Alarm Fault Definitions – Membrane Keypad Only ...................... 8-4

Table 8-2. Diagnostic/Unit Alarm Fault Definitions – LOI ....................................................... 8-4

Table 11-1. Replacement Parts for Probe .............................................................................. 11-1

Table 11-2. Replacement Parts for Electronics ...................................................................... 11-4

iv Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

PREFACE

The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the Oxymitter 4000 Hazardous Area Oxygen Transmitter.

Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.

DEFINITIONS

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this publication.

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

NOTE

Highlights an essential operating procedure, condition, or statement.

: EARTH (GROUND) TERMINAL

: PROTECTIVE CONDUCTOR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION BULLETIN

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.

Rosemount Analytical Inc. A Division of Emerson Process Management P-1

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. NonEU states should also comply with the following unless superseded by local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and external, where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

Hazardous Area Oxymitter 4000

IMPORTANT

SAFETY INSTRUCTIONS

FOR THE WIRING AND INSTALLATION

OF THIS APPARATUS

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.

5. All cable glands used should be of such internal dimensions as to provide adequate cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation. The circuit breaker may also include a mechanically operated isolating switch. If not, then another means of disconnecting the equipment from the supply must be provided and clearly marked as such. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local standards.

7. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment — and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by trained service personnel when power is removed from the equipment. Certain surfaces may remain hot to the touch.

9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.

P-2 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

July 2004

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.

De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten, intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan 75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een stroomonderbreker gevoerd worden (min 10A) welke alle draden van de voeding moet onderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel.

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nog steeds heet aanvoelen.

9. Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devolgende standaards: EN61010-1, IEC417 en ISO3864.

Rosemount Analytical Inc. A Division of Emerson Process Management P-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.

Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75° C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflastning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring gennem afbryder (min. 10A), som vil afbryde alle kredsløb med elektriske ledere i fejlsitua-tion. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere eller kontakter skal overholde en kendt standard som IEC947.

7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændinger normalt forekom-mende bagved. Disse dæksler bør kun afmonteres, når forsyningsspændingen er frakoblet - og da kun af instrueret servicepersonale.

8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes meget varme overflader bagved. Disse dæksler bør kun afmonteres af instrueret servicepersonale, når forsyningsspænding er frakoblet. Visse overflader vil stadig være for varme at berøre i op til 45 minutter efter frakobling.

9. Hvor udstyr eller dæksler er mærket med dette symbol, se da i betjeningsmanual for instruktion.

10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:- EN61010-1, IEC417 & ISO3864.

P-4 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

July 2004

BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat.

Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te worden.

2. Na installatie,onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels /kappen en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering (min.10A) die alle spanningvoerende geleiders verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947.

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren. Deze beschermdeksels/kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder hete oppervlakken of onderdelen bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan te raken.

9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & ISO 3864.

Rosemount Analytical Inc. A Division of Emerson Process Management P-5

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

TÄRKEÄÄ

Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.

Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä.

1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.

2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.

3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.

4. Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.

5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kun-nolla kiinni.

6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min 10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myös sisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai kat-kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.

7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaa jänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vain alan asian-tuntija.

8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kun jännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumana jopa 45 mi-nuuttia.

9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita käyttöohjekirjasta

10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & ISO3864.

P-6 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

July 2004

IMPORTANT

Consignes de sécurité concernant le raccordement et l’installation de cet appareil.

Les consignes de sécurité ci-dessous s’adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension. Les états non membres de la communauté européenne doivent également appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux.

1. Un raccordement adéquat à la terre doit être effectuée à chaque borne de mise à la terre, interne et externe.

2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terre doivent être remis en place, toutes les prises de terre doivent être respectées en permanence.

3. Les câbles d’alimentation électrique doivent être conformes aux normes IEC227 ou IEC245

4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à 75°C.

5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câbles afin d’assurer un serrage correct sur ces derniers.

6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement à l’alimentation électrique doit être réalisé exclusivement au travers d’un disjoncteur (minimum 10A.) isolant tous les conducteurs en cas d’anomalie. Ce disjoncteur doit également pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire, un autre système doit être mis en place afin de pouvoir isoler l’appareil et doit être signalisé comme tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947.

7. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des tensions dangereuses sont présentes. Ces capots ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement par un personnel compétent.

8. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des surfaces dangereusement chaudes sont présentes. Ces capots ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement par un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu’à 45 mn.

9. Lorsque les équipements ou les capots affichent le symbole suivant, se reporter au manuel d’instructions.

10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des standards suivants: EN61010-1, IEC417 & ISO3864.

Rosemount Analytical Inc. A Division of Emerson Process Management P-7

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

Wichtig

Sicherheitshinweise für den Anschluß und die Installation dieser Geräte.

Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.

1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestört sein.

3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.

4. Alle Verdrahtungen sollten mindestens bis 75 °C ihre Funktion dauerhaft erfüllen.

5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.

6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung über mindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet sein, daß die Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischer Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung nicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.

7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.

8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw. unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teile noch über eine erhöhte Temperatur verfügen.

9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfältig durchgelesen werden müssen.

10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.

P-8 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

July 2004

IMPORTANTE

Norme di sicurezza per il cablaggio e l’installazione dello strumento.

Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all’Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali.

1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni, dove previsti.

2. Dopo l’installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate. L’integrità di ciscun morsetto di terra deve essere costantemente garantita.

3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245.

4. L’intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75°C.

5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cavo.

6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico (min.10A), in grado di disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell’alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti, quali IEC947.

7. Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento.

8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temperatura. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento. Alcune superfici possono mantenere temperature elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istruzioni del manuale Operatore.

10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti standard: EN610101, IEC417 e ISO3864.

Rosemount Analytical Inc. A Division of Emerson Process Management P-9

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

VIKTIG

Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret.

Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.

1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse forefinnes.

2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres. Jordingsforbindelsene må alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 750C.

5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppnåes.

6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekanisk operert bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det ikke er en mekanisk operert bryter installert, må det være en annen måte å isolere utstyret fra spenningsforsyningen, og denne måten må være tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell. Noen overflater kan være for varme til å berøres i opp til 45 minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instruksjonsmanualen for instrukser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864.

P-10 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

July 2004

IMPORTANTE

Instruções de segurança para ligação e instalação deste aparelho.

As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído.

1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.

2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurança e terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.

3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ou IEC245.

4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a uma temperatura ambiente até 75º C.

5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação dos cabos.

6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todos os condutores de circuitos durante uma avaria. O disjuntor poderá também conter um interruptor de isolamento accionado manualmente. Caso contrário, deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica, devendo ser assinalado convenientemente. Os disjuntores ou interruptores devem obedecer a uma norma reconhecida, tipo IEC947.

7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável a existência de tensões perigosas. Estas tampas só devem ser retiradas quando a energia eléctrica tiver sido desligada e por Pessoal da Assistência devidamente treinado.

8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo de existência de superfícies quentes. Estas tampas só devem ser retiradas por Pessoal da Assistência devidamente treinado e depois de a energia eléctrica ter sido desligada. Algumas superfícies permanecem quentes até 45 minutos depois.

9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de Funcionamento deve ser consultado para obtenção das necessárias instruções.

10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e ISO3864.

Rosemount Analytical Inc. A Division of Emerson Process Management P-11

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

IMPORTANTE

Instrucciones de seguridad para el montaje y cableado de este aparato.

Las siguientes instrucciones de seguridad , son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.

1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto.

2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra. Se debe comprobar la integridad de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.

4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.

5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.

6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de un interruptor magnetotermico ( min 10 A ), el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio.

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa, dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores.

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con alta temperatura, por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores, y al menos se esperara unos 45 minutos para enfriar las superficies calientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones.

10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas EN61010-1, IEC417 & ISO 3864.

P-12 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

July 2004

VIKTIGT

Säkerhetsföreskrifter för kablage och installation av denna apparat.

Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter.

1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så erfordras.

2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord återplaceras. Samtliga jordterminaler måste hållas obrutna hela tiden.

3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller IEC245.

4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC.

5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat kabelförankring.

6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när något fel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering. Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947.

7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmen ej är ansluten till utrustningen - och då endast av utbildad servicepersonal.

8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endast avlägsnas av utbildad servicepersonal, när strömmen kopplats från utrustningen. Vissa ytor kan vara mycket varma att vidröra även upp till 45 minuter efter avstängning av strömmen.

9. När utrustning eller hölje markerats med vidstående symbol bör instruktionsmanualen studeras för information.

Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera av följande

10.

föreskrifter:- EN61010-1, IEC417 & ISO3864.

Rosemount Analytical Inc. A Division of Emerson Process Management P-13

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

P-14 Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

CERAMIC FIBER PRODUCTS

MATERIAL SAFETY DATA SHEET

JULY 1, 1996

SECTION I. IDENTIFICATION

PRODUCT NAME

Ceramic Fiber Heaters, Molded Insulation Modules and Ceramic Fiber Radiant Heater Panels.

CHEMICAL FAMILY

Vitreous Aluminosilicate Fibers with Silicon Dioxide.

CHEMICAL NAME

N.A.

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

CHEMICAL FORMULA

N.A.

MANUFACTURER’S NAME AND ADDRESS

Watlow Columbia 573-474-9402 2101 Pennsylvania Drive 573-814-1300, ext. 5170 Columbia, MO 65202

HEALTH HAZARD SUMMARY

WARNING

• Possible cancer hazard based on tests with laboratory animals.

• May be irritating to skin, eyes and respiratory tract.

• May be harmful if inhaled.

• Cristobalite (crystalline silica) formed at high temperatures (above 1800ºF) can cause severe respiratory

disease.

Rosemount Analytical Inc. A Division of Emerson Process Management P-15

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

SECTION II. PHYSICAL DATA

APPEARANCE AND ODOR

Cream to white colored fiber shapes. With or without optional white to gray granular surface coating and/or

optional black surface coating.

SPECIFIC WEIGHT: 12-25 lb./cubic foot BOILING POINT: N.A.

VOLATILES (% BY WT.): N.A. WATER SOLUBILITY: N.A.

SECTION III. HAZARDOUS INGREDIENTS

MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES

Aluminosilicate (vitreous) 99+ % 1 fiber/cc TWA CAS. No. 142844-00-06 10 fibers/cc CL Zirconium Silicate 0-10% 5 mg/cubic meter (TLV) Black Surface Coating** 0 - 1% 5 mg/cubic meter (TLV) Armorphous Silica/Silicon Dioxide 0-10% 20 mppcf (6 mg/cubic meter)

PEL (OSHA 1978) 3 gm cubic meter (Respirable dust): 10 mg/cubic meter, Intended TLV (ACGIH 1984-85)

**Composition is a trade secret.

SECTION IV. FIRE AND EXPLOSION DATA

FLASH POINT: None FLAMMABILITY LIMITS: N.A.

EXTINGUISHING MEDIA

Use extinguishing agent suitable for type of surrounding fire.

UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE FIGHTING PROCEDURES

N.A.

P-16 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

SECTION V. HEALTH HAZARD DATA

THRESHOLD LIMIT VALUE

(See Section III)

EFFECTS OF OVER EXPOSURE

EYE

Avoid contact with eyes. Slightly to moderately irritating. Abrasive action may cause damage to outer surface of eye.

INHALATION

May cause respiratory tract irritation. Repeated or prolonged breathing of particles of respirable size may cause inflammation of the lung leading to chest pain, difficult breathing, coughing and possible fibrotic change in the lung (Pneumoconiosis). Pre-existing medical conditions may be aggravated by exposure: specifically, bronchial hyper-reactivity and chronic bronchial or lung disease.

INGESTION

May cause gastrointestinal disturbances. Symptoms may include irritation and nausea, vomiting and diarrhea.

July 2004

SKIN

Slightly to moderate irritating. May cause irritation and inflammation due to mechanical reaction to sharp, broken ends of fibers.

EXPOSURE TO USED CERAMIC FIBER PRODUCT

Product which has been in service at elevated temperatures (greater than 1800ºF/982ºC) may undergo partial conversion to cristobalite, a form of crystalline silica which can cause severe respiratory disease (Pneumoconiosis). The amount of cristobalite present will depend on the temperature and length of time in service. (See Section IX for permissible exposure levels).

SPECIAL TOXIC EFFECTS

The existing toxicology and epidemiology data bases for RCF’s are still preliminary. Information will be updated as studies are completed and reviewed. The following is a review of the results to date:

EPIDEMIOLOGY

At this time there are no known published reports demonstrating negative health outcomes of workers exposed to refractory ceramic fiber (RCF). Epidemiologic investigations of RCF production workers are ongoing.

1) There is no evidence of any fibrotic lung disease (interstitial fibrosis) whatsoever on x-ray.

2) There is no evidence of any lung disease among those employees exposed to RCF that had never smoked.

3) A statistical “trend” was observed in the exposed population between the duration of exposure to RCF and a

decrease in some measures of pulmonary function. These observations are clinically insignificant. In other words, if these observations were made on an individual employee, the results would be interpreted as being within the normal range.

4) Pleural plaques (thickening along the chest wall) have been observed in a small number of employees who had a

long duration of employment. There are several occupational and non-occupational causes for pleural plaque. It should be noted that plaques are not “pre-cancer” nor are they associated with any measurable effect on lung function.

Rosemount Analytical Inc. A Division of Emerson Process Management P-17

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

TOXICOLOGY

A number of studies on the health effects of inhalation exposure of rats and hamsters are available. Rats were exposed to RCF in a series of life-time nose-only inhalation studies. The animals were exposed to 30, 16, 9, and 3 mg/m

Animals exposed to 30 and 16 mg/m animals exposed to 9 mg/m were found to have the response typically observed any time a material is inhaled into the deep lung. While a statistically significant increase in lung tumors was observed following exposure to the highest dose, there was no excess lung cancers at the other doses. Two rats exposed to 30 mg/m veloped masotheliomas.

The International Agency for Research on Cancer (IARC) reviewed the carcinogenicity data on man-made vitreous fibers (including ceramic fiber, glasswool, rockwool, and slagwool) in 1987. IARC classified ceramic fiber, fibrous glasswool and mineral wool (rockwool and slagwool) as possible human carcinogens (Group 2B).

, which corresponds with approximately 200, 150, 75, and 25 fibers/cc.

had developed a mild parenchymal fibrosis; animals exposed to the lowest dose

were observed to have developed a pleural and parenchymal fibroses;

Hazardous Area Oxymitter 4000

and one rat exposed to 9 mg/m3 de-

EMERGENCY FIRST AID PROCEDURES

EYE CONTACT

Flush eyes immediately with large amounts of water for approximately 15 minutes. Eye lids should be held away from the eyeball to insure thorough rinsing. Do not rub eyes. Get medical attention if irritation persists.

INHALATION

Remove person from source of exposure and move to fresh air. Some people may be sensitive to fiber induced irritation of the respiratory tract. If symptoms such as shortness of breath, coughing, wheezing or chest pain develop, seek medical attention. If person experiences continued breathing difficulties, administer oxygen until medical assistance can be rendered.

INGESTION

Do not induce vomiting. Get medical attention if irritation persists.

SKIN CONTACT

Do not rub or scratch exposed skin. Wash area of contact thoroughly with soap and water. Using a skin cream or lotion after washing may be helpful. Get medical attention if irritation persists.

SECTION VI. REACTIVITY DATA

STABILITY/CONDITIONS TO AVOID

Stable under normal conditions of use.

HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID

N.A.

INCOMPATIBILITY/MATERIALS TO AVOID

Incompatible with hydrofluoric acid and concentrated alkali.

HAZARDOUS DECOMPOSITION PRODUCTS

N.A.

P-18 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

SECTION VII. SPILL OR LEAK PROCEDURES

STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED

Where possible, use vacuum suction with HEPA filters to clean up spilled material. Use dust suppressant where sweeping if necessary. Avoid clean up procedure which may result in water pollution. (Observe Special Protection Information Section VIII.)

WASTE DISPOSAL METHODS

The transportation, treatment, and disposal of this waste material must be conducted in compliance with all applicable Federal, State, and Local regulations.

SECTION VIII. SPECIAL PROTECTION INFORMATION

RESPIRATORY PROTECTION

July 2004

Use NIOSH or MSHA approved equipment when airborne exposure limits may be exceeded. NIOSH/MSHA

approved breathing equipment may be required for non-routine and emergency use. (See Section IX for suitable equipment).

Pending the results of long term health effects studies, engineering control of airborne fibers to the lowest levels attainable is advised.

VENTILATION

Ventilation should be used whenever possible to control or reduce airborne concentrations of fiber and dust. Carbon monoxide, carbon dioxide, oxides of nitrogen, reactive hydrocarbons and a small amount of formaldehyde may accompany binder burn-off during first heat. Use adequate ventilation or other precautions to eliminate vapors resulting from binder burn-off. Exposure to burn-off fumes may cause respiratory tract irritation, bronchial hyper-reactivity and asthmatic response.

SKIN PROTECTION

Wear gloves, hats and full body clothing to prevent skin contact. Use separate lockers for work clothes to prevent fiber transfer to street clothes. Wash work clothes separately from other clothing and rinse washing machine thoroughly after use.

EYE PROTECTION

Wear safety glasses or chemical worker’s goggles to prevent eye contact. Do not wear contact lenses when working with this substance. Have eye baths readily available where eye contact can occur.

Rosemount Analytical Inc. A Division of Emerson Process Management P-19

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

SECTION IX. SPECIAL PRECAUTIONS

PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING

General cleanliness should be followed.

The Toxicology data indicate that ceramic fiber should be handled with caution. The handling practices de-

scribed in this MSDS must be strictly followed. In particular, when handling refractory ceramic fiber in any application, special caution should be taken to avoid unnecessary cutting and tearing of the material to minimize generation of airborne dust.

It is recommended that full body clothing be worn to reduce the potential for skin irritation. Washable or disposable clothing may be used. Do not take unwashed work clothing home. Work clothes should be washed separately from other clothing. Rinse washing machine thoroughly after use. If clothing is to be laundered by someone else, inform launderer of proper procedure. Work clothes and street clothes should be kept separate to prevent contamination.

Product which has been in service at elevated temperatures (greater than 1800ºF/982ºC) may undergo partial conversion to cristobalite, a form of crystalline silica. This reaction occurs at the furnace lining hot face. As a consequence, this material becomes more friable; special caution must be taken to minimize generation of airborne dust. The amount of cristobalite present will depend on the temperature and length in service.

IARC has recently reviewed the animal, human, and other relevant experimental data on silica in order to critically evaluate and classify the cancer causing potential. Based on its review, IARC classified crystalline silica as a group 2A carcinogen (probable human carcinogen).

The OSHA permissible exposure limit (PEL for cristobalite is 0.05 mg/m threshold limit value (TLV) for cristobalite is 0.05 mg/m MSHA approved equipment when airborne exposure limits may be exceeded. The minimum respiratory protection recommended for given airborne fiber or cristobalite concentrations are:

(respirable dust) (ACGIH 1991-92). Use NIOSH or

(respirable dust). The ACGIH

CONCENTRATION

0-1 fiber/cc or 0-0.05 mg/m3 cristobalite Optional disposable dust respirator (e.g. 3M (the OSHA PEL) 9970 or equivalent).

Up to 5 fibers/cc or up to 10 times the Half face, air-purifying respirator equipped OSHA PEL for cristobalite with high efficiency particulate air (HEPA)

filter cartridges (e.g. 3M 6000 series with 2040 filter or equivalent).

Up to 25 fibers/cc or 50 times the OSHA Full face, air-purifying respirator with high PEL for cristobalite (2.5 mg/m

) efficiency particulate air (HEPA) filter cart-

ridges (e.g. 3M 7800S with 7255 filters or equivalent) or powered air-purifying respirator (PARR) equipped with HEPA filter cartridges (e.g. 3M W3265S with W3267 filters or equivalent).

Greater than 25 fibers/cc or 50 times the Full face, positive pressure supplied air respiraOSHA PEL for cristobalite (2.5 mg/m

If airborne fiber or cristobalite concentrations are not known, as minimum protection, use NIOSH/MSHA approved half face, air-purifying respirator with HEPA filter cartridges.

P-20 Rosemount Analytical Inc. A Division of Emerson Process Management

) tor (e.g. 3M 7800S with W9435 hose & W3196

low pressure regulator kit connected to clean air supply or equivalent).

Instruction Manual

IB-106-340C Rev. 4.1

Hazardous Area Oxymitter 4000

Insulation surface should be lightly sprayed with water before removal to suppress airborne dust. As water evaporates during removal, additional water should be sprayed on surfaces as needed. Only enough water should be sprayed to suppress dust so that water does not run onto the floor of the work area. To aid the wetting process, a surfactant can be used.

After RCF removal is completed, dust-suppressing cleaning methods, such as wet sweeping or vacuuming, should be used to clean the work area. If dry vacuuming is used, the vacuum must be equipped with HEPA filter. Air blowing or dry sweeping should not be used. Dust-suppressing components can be used to clean up light dust.

Product packaging may contain product residue. Do not reuse except to reship or return Ceramic Fiber products to the factory.

July 2004

Rosemount Analytical Inc. A Division of Emerson Process Management P-21

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

GENERAL PRECAUTIONS FOR HANDLING AND

STORING HIGH PRESSURE GAS CYLINDERS

Edited from selected paragraphs of the Compressed Gas Association’s “Handbook of Compressed Gases” published in 1981 Compressed Gas Association 1235 Jefferson Davis Highway Arlington, Virginia 22202 Used by Permission

1. Never drop cylinders or permit them to strike each other violently.

2. Cylinders may be stored in the open, but in such cases, should be protected against extremes of weather and, to prevent

rusting, from the dampness of the ground. Cylinders should be stored in the shade when located in areas where extreme temperatures are prevalent.

3. The valve protection cap should be left on each cylinder until it has been secured against a wall or bench, or placed in a

cylinder stand, and is ready to be used.

4. Avoid dragging, rolling, or sliding cylinders, even for short distance; they should be moved by using a suitable hand-

truck.

5. Never tamper with safety devices in valves or cylinders.

6. Do not store full and empty cylinders together. Serious suckback can occur when an empty cylinder is attached to a pres-

surized system.

7. No part of cylinder should be subjected to a temperature higher than 52°C (125°F). A flame should never be permitted to

come in contact with any part of a compressed gas cylinder.

8. Do not place cylinders where they may become part of an electric circuit. When electric arc welding, precautions must

be taken to prevent striking an arc against the cylinder.

P-22 Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

DESCRIPTION AND SPECIFICATIONS

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

SECTION 1

1-1 COMPONENT CHECKLIST OF TYPICAL

SYSTEM (PACKAGE CONTENTS)

A typical Rosemount Hazardous Area Oxymitter 4000 Oxygen Transmitter should contain the items shown in Figure 1-1. Record the part number, serial number, and order number for each component of your system in the table located on the first page of this manual.

The Oxymitter 4000 is offered in both hazardous area and general purpose configurations. The hazardous area version has special markings on the approval label. The general purpose version does not. If you received the general purpose version, ensure you do not install it in a potentially explosive atmosphere.

Also, use the product matrix in Table 1-1 at the end of this section to compare your order number against your unit. The first part of the matrix defines the model. The last part defines the various options and features of the Hazardous Area Oxymitter 4000. Ensure the features and options specified by your order number are on or included with the unit.

1-2 SYSTEM OVERVIEW

a. Scope

This Instruction Bulletin provides the information needed to install, start up, operate, and maintain the Hazardous Area Oxymitter

4000. Signal conditioning electronics outputs a 4-20 mA signal representing an O value and provides a membrane keypad or full function Local Operator Interface (LOI) for setup, calibration, and diagnostics. This same information, plus additional details, can be accessed with the

HART Model 275/375 handheld communicator or Asset Management Solutions (AMS) software.

b. System Description

The Hazardous Area Oxymitter 4000 is designed to measure the net concentration of oxygen in an industrial process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system.

The equipment measures oxygen percentage by reading the voltage developed across a heated electrochemical cell, which consists of a small yttria-stabilized, zirconia disc. Both sides of the disc are coated with porous metal electrodes. When operated at the proper temperature, the millivolt output voltage of the cell is given by the following Nernst equation:

EMF = KT log10(P1/P2) + C

Where:

1. P2 is the partial pressure of the oxygen in the measured gas on one side of the cell.

2. P1 is the partial pressure of the oxygen in the reference air on the opposite side of the cell.

3. T is the absolute temperature.

4. C is the cell constant.

5. K is an arithmetic constant.

NOTE

For best results, use clean, dry, instrument air (20.95% oxygen) as the reference air.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

MAN4275A00

English

October1994

HART Communicator

FISHER-ROSEMOUNT

1. Instruction Bulletin

37270007

2. IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional)

3. Hazardous Area Oxymitter 4000 with Integral Electronics

4. SPS 4000 Single Probe Autocalibration Sequencer (Optional) - (Shown with reference air option) (Safe area only)

5. HART

Communicator Package, Model 375 (Optional)

6. Mounting Plate with Mounting Hardware and Gasket

7. Hazardous Area Oxymitter 4000 with Remote Electronics (Optional)

8. Reference Air Set (used if SPS 4000 without reference air option or IMPS 4000 not supplied)

Figure 1-1. Typical System Package

1-2 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

When the cell is at operating temperature and there are unequal oxygen concentrations across the cell, oxygen ions will travel from the high oxygen partial pressure side to the low oxygen partial pressure side of the cell. The resulting logarithmic output voltage is approximately 50 mV per decade. The output is proportional to the inverse logarithm of the oxygen concentration. Therefore, the output signal increases as the oxygen concentration of the sample gas decreases. This characteristic enables the Hazardous Area Oxymitter 4000 to provide exceptional sensitivity at low oxygen concentrations.

The Hazardous Area Oxymitter 4000 measures net oxygen concentration in the presence of all the products of combustion, including water vapor. Therefore, it may be considered an analysis on a “wet” basis. In comparison with older methods, such as the portable apparatus, which provides an analysis on a “dry” gas basis, the “wet” analysis will, in general, indicate a lower percentage of oxygen. The difference will be proportional to the water content of the sampled gas stream.

c. System Configuration

Hazardous Area Oxymitter 4000 units are available in three length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 457 mm (18 in.), 0.91 m (3 ft), and 1.83 m (6 ft).

The electronics control probe temperatures and provide an isolated output, 4-20 mA, that is proportional to the measured oxygen concentration. The power supply can accept voltages of 90-250 VAC and 48/62 Hz; no setup procedures are required. The oxygen sensing cell is maintained at a constant temperature by modulating the duty cycle of the probe heater portion of the electronics. The electronics accepts millivolt signals generated by the sensing cell and produces the outputs to be used by remotely connected devices. The output is an isolated 4-20 mA linearized current.

HAZARDOUS AREA

OXYMITTER 4000

IMPS 4000

(1 TO 4 PROBES)

(MUST BE INSTALLED

IN A SAFE AREA

OR BE X- OR Z-PURGED

BY THE CUSTOMER)

REMOTE MOUNTED

SPS 4000

(1 PROBE)

(MUST BE INSTALLED

IN A SAFE AREA)

Figure 1-2. Hazardous Area Oxymitter 4000

Autocalibration System Options

The Oxymitter 4000 transmitter is available with an integral or remote electronics package. Two calibration gas sequencers are available to the Hazardous Area Oxymitter 4000, but they must be installed in a nonhazardous, explosive-free environment: the IMPS 4000 and the SPS 4000 (Figure 1-2).

Systems with multiprobe applications may employ an optional IMPS 4000 Intelligent Multiprobe Test Gas Sequencer. The IMPS 4000 provides automatic calibration gas sequencing for up to four Hazardous Area Oxymitter 4000 units and accommodates autocalibrations based on the CALIBRATION RECOMMENDED signal from the Hazardous Area Oxymitter 4000, a timed interval set up in HART or the IMPS 4000, or whenever a calibration request is initiated.

26310002

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

For systems with one or two Hazardous Area Oxymitter 4000 units per combustion process, an optional remote mounted SPS 4000 Single Probe Autocalibration Sequencer can be used with each Hazardous Area Oxymitter 4000 to provide automatic calibration gas sequencing. The sequencer performs autocalibrations based on the CALIBRATION RECOMMENDED signal from the Hazardous Area Oxymitter 4000, a timed interval set up in HART, or whenever a calibration request is initiated.

d. System Features

1. The CALIBRATION RECOMMENDED feature detects when the sensing cell is likely out of limits. This may eliminate the need to calibrate on a “time since last cal” basis.

2. The cell output voltage and sensitivity increase as the oxygen concentration decreases.

Hazardous Area Oxymitter 4000

HEATER T/C

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

LOW

GAS

DEC DEC

Figure 1-3. Membrane Keypad

HEATER 02 CELL

CALIBRATION

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

CAL

TEST GAS +

PROCESS -

% 02

MEMBRANE

KEYPAD

37260003

The HART option is not protected by energy limiting barriers. It must not be interfaced from within the hazardous area. The 4-20 mA cables should be routed and the connections made outside the hazardous area. Note that this is the case even when using the intrinsically safe version of the handheld communicator.

3. Membrane keypad Figure 1-3 and HART communication are standard. To use the HART capability, you must have either:

(a) HART Model 275/375 Communi-

cator.

(b) Asset Management Solutions

(AMS) software for the PC.

4. An optional Local Operator Interface Figure 1-4 allows continual O

display

and full interface capability.

37260004

Figure 1-4. Local Operator Interface (LOI)

1-4 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

5. Field replaceable cell, heater, thermocouple, diffuser, and PC boards.

6. The Hazardous Area Oxymitter 4000 is constructed of rugged 316L stainless steel for all wetted parts.

7. The electronics is adaptable for line voltages from 90-250 VAC; therefore, no configuration is necessary.

8. The Hazardous Area Oxymitter 4000 membrane keypad is available in five languages: English, French, German, Italian, and Spanish.

9. An operator can calibrate and communicate with the Hazardous Area Oxymitter 4000 in one of three ways:

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

Hazardous Area Oxymitter 4000’s 4-20 mA output line transmits an analog signal proportional to the oxygen level. The HART output is superimposed on the 4-20 mA output signal. This information can be accessed through the following:

Accessing the probe keypad requires opening the electronics housing. Opening the electronic housing will cause the loss of ALL hazardous permits. Opening the electronics housing in hazardous areas may cause an explosion resulting in loss of property, severe personal injury, or death. It may be required to get a hot work permit from your company safety officer before opening the electronic housing.

(a) Membrane Keypad. The mem-

brane keypad, housed within the right side of the electronics housing, provides fault indication by way of flashing LEDs. Calibration can be performed from the membrane keypad.

(b) LOI. The optional LOI takes the

place of the membrane keypad and allows local communication with the electronics. Refer to Section 4 for more information.

1 Rosemount Model 275/375

Handheld Communicator The handheld communicator requires Device Description (DD) software specific to the Hazardous Area Oxymitter

4000. The DD software will be supplied with many Model 275/375 units but can also be programmed into existing units at most FisherRosemount service offices. See Section 7, HART/AMS, for additional information.

2 Personal Computer (PC) -

The use of a personal computer requires AMS software available from Fisher Rosemount.

3 Selected Distributed Control

Systems - The use of distributed control systems requires input/output (I/O) hardware and AMS software which permit HART communications.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

(d) Optional IMPS 4000. The Pro-

grammable Logic Controller (PLC) in the IMPS 4000 provides fault indications using flashing LEDs and LCD display messages. Refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer manual for more information.

10. The optional Rosemount 751 remote mounted LCD display panel is loopdriven by the 4-20 mA output signal representing the O

percentage.

e. Handling the Hazardous Area

Oxymitter 4000

It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage.

The Hazardous Area Oxymitter 4000 is designed for industrial applications. Treat each component of the system with care to avoid physical damage. Some probe components are made from ceramics, which are susceptible to shock when mishandled.

f. System Considerations

Prior to installing your Hazardous Area Oxymitter 4000, make sure you have all the components necessary to make the system installation. Ensure all the components are properly integrated to make the system functional.

After verifying that you have all the components, select mounting locations and determine how each component will be placed in terms of available line voltage, ambient temperatures, environmental considerations, convenience, and serviceability. Figure 1-5 shows a typical system wiring.

A typical system installation with integral electronics is illustrated in Figure 1-6. A typical system installation with remote electronics is illustrated in Figure 1-7.

HART

MODEL 275/375

HAND HELD

INTERFACE

4-20 MA OUTPUT (TWISTED PAIR)

HAZARDOUS AREA

OXYMITTER 4000

WITH INTEGRAL ELECTRONICS

2 CALIBRATION GAS LINES

BY CUSTOMER

[300 FT (90 M) MAX]

LINE VOLTAGE

TERMINATION IN

CONTROL ROOM

ASSET MANAGEMENT SOLUTIONS

37270009

Figure 1-5. Hazardous Area Oxymitter 4000 HART Connections and AMS Application

1-6 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

GASES

STACK

OXYMITTER

4000

LINE

VOLTAGE

LOGIC I/O

4TO20mA

SIGNAL

STANDARD

DUCT

FLOWMETER

REMOTE MOUNTED SPS 4000*

SINGLE PROBE

AUTOCALIBRATION OPTION

(WITH REFERENCE AIR OPTION)

GASES

DUCT

STACK

ADAPTER

PLATE

OXYMITTER

LINE

VOLTAGE

4TO20mA

SIGNAL

4000

CALIBRATION

GAS 1

ADAPTER PLATE

PRESSURE

REGULATOR

CALIBRATION GAS

GAS

INSTRUMENT AIR SUPPLY (REFERENCE AIR)

ADAPTER

PLATE

OXYMITTER

LINE

VOLTAGE

4TO20mA

SIGNAL

REFERENCE

AIR

IMPS 4000*

MULTIPROBE

GASES

AUTOCALIBRATION

OPTION

DUCT

STACK

CALIBRATION GAS

4000

LOGIC I/O

*NOTE: THE IMPS 4000 OR SPS 4000 MUST

BE INSTALLED IN A NON-HAZARDOUS, EXPLOSIVE-FREE ENVIRONMENT.

CALIBRATION GAS 2

CALIBRATION GAS 1

REFERENCE

AIR

INST. AIR

SUPPLY

IMPS 4000

LOGIC I/O

INSTRUMENT AIR SUPPLY

CALIBRATION GAS 2

RELAY OUTPUTS AND REMOTE CONTACT INPUT

LINE VOLTAGE

37270014

Figure 1-6. Typical System Installation – Oxymitter 4000 with Integral Electronics

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-7

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

OXYMITTER 4000

REMOTE

ELECTRONICS

LOGIC I/O

4TO20mA

SIGNAL

REMOTE MOUNTED SPS 4000*

(WITH REFERENCE AIR OPTION)

GASES

STANDARD

DUCT

STACK

FLOWMETER

CALIBRATION GAS

LINE VOLTAGE

SINGLE PROBE

AUTOCALIBRATION OPTION

GASES

ADAPTER PLATE

(REFERENCE AIR)

PRESSURE

REGULATOR

ADAPTER PLATE

OXYMITTER 4000

REMOTE

ELECTRONICS

INSTRUMENT

AIR SUPPLY

GASES

STACK

IMPS 4000*

MULTIPROBE

AUTOCALIBRATION

OPTION

DUCT

CALIBRATION GAS

REFERENCE AIR

LIB

LOGIC I/O

4TO20mA

SIGNAL

LINE VOLTAGE

IMPS 4000

STACK

OXYMITTER 4000

REMOTE

ELECTRONICS

DUCT

LINE VOLTAGE

ADAPTER

PLATE

CALIBRATION GAS

REFERENCE AIR

INSTRUMENT AIR SUPPLY

(REFERENCE AIR)

CALIBRATION GAS 1 CALIBRATION GAS 2

LINE

VOLTAGE

SPS 4000

4-20 mA SIGNAL, RELAY OUTPUTS, AND REMOTE CONTACT INPUT

*NOTE: THE IMPS 4000 OR SPS 4000 MUST

BE INSTALLED IN A NON-HAZARDOUS, EXPLOSIVE-FREE ENVIRONMENT.

37270006

Figure 1-7. Typical System Installation – Oxymitter 4000 with Remote Electronics

1-8 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

A source of instrument air is optional at the Hazardous Area Oxymitter 4000 for reference air use. Since the unit can be equipped with an in-place calibration feature, provisions can be made to permanently connect calibration gas bottles to the Hazardous Area Oxymitter 4000.

If the calibration gas bottles will be permanently connected, a check valve is required next to the calibration fittings on the integral electronics.

This check valve is to prevent breathing of the calibration gas line and subsequent flue gas condensation and corrosion.

The check valve is in addition to the stop valve in the calibration gas kit and solenoid valves in the IMPS 4000 or SPS 4000.

NOTE

The integral electronics is rated NEMA 4X (IP66) and is capable of operation at temperatures up to 85°C (185°F).

The optional LOI is also rated for operation at temperatures up to 85°C (185°F). The infrared keypad functionality will degrade at temperatures above 70°C (158°F).

1-4 SPS 4000 (OPTIONAL)

If using an SPS 4000 with a Hazardous Area Oxymitter 4000, the SPS 4000 sequencer must be installed in a non-hazardous, explosive-free environment.

For further SPS 4000 information, refer to the SPS 4000 Single Probe Autocalibration Sequencer Instruction Bulletin.

1-5 MODEL 751 REMOTE POWDERED LOOP

LCD DISPLAY

The display, Figure 1-8, provides a simple, economical means to obtain accurate, reliable, and remote indication of important process variables. This display operates on the 4-20 mA line from the Hazardous Area Oxymitter 4000.

Refer to Model 751 remote powered loop LCD manual for calibration and wiring.

Retain the original packaging for the Hazardous Area Oxymitter 4000, in case the components are to be shipped to another site. This packag-

ing is designed to protect the product.

1-3 IMPS 4000 (OPTIONAL)

If using an IMPS 4000 with a Hazardous Area Oxymitter 4000, the IMPS 4000 sequencer must

Figure 1-8. Model 751 Remote Powered Loop

LCD Display

22220059

be installed in a non-hazardous, explosive-free environment.

For further IMPS 4000 information, refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Bulletin.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-9

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

1-6 PROBE OPTIONS

a. Flame Arrestor Ceramic Diffusion

Assembly

The flame arrestor ceramic diffusion assembly, Figure 1-9, includes a set of baffles between the cell and the stack gases. This keeps 816°C (1500°F) cell temperatures from igniting unburned fuel in the stack. The ceramic diffusion assembly is also available with a dust seal for use with the abrasive shield assembly.

Hazardous Area Oxymitter 4000

36220006

Figure 1-10. Flame Arrestor Snubber Diffusion

Assembly

b. Flame Arrestor Snubber Diffusion

Assembly

36220005

Figure 1-9. Flame Arrestor Ceramic Diffusion

Assembly

The flame arrestor snubber diffusion assembly, Figure 1-10, is satisfactory for most applications. This element is also available with a dust seal for use with an abrasive shield.

c. Abrasive Shield Assembly

The abrasive shield assembly, Figure 1-11, is a stainless-steel tube that surrounds the probe assembly. The shield protects against particle abrasion and condensations, provides a guide for ease of insertion, and acts as a position support, especially for longer probes. The abrasive shield assembly uses a modified diffusor and vee deflector assembly, fitted with dual dust seal packing.

1-10 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

.187 .187

3.584

3.554

.45 MIN

VIEW A

ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER

125

SKIN CUT FACE FOR 90

.187

6.00

VIEW B

22.5

0.75 THRU 4 PLS,

EQ SP ON 4.75 B.C.

NOTES:

1 WELD ON BOTH SIDES WITH EXPANDING

CHILL BLOCK.

2 BEFORE WELDING, BUTT ITEM 2 WITH

ITEM 1 AS SHOWN.

.745

DIA ON A 7.50 DIA B.C. (REF)

.755

37270015

Figure 1-11. Abrasive Shield Assembly

NOTE

In highly abrasive applications, rotate the shield 90 degrees at normal

service intervals to present a new wear surface to the abrasive flow stream.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-11

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

1-7 SPECIFICATIONS

Range:

Standard............................................. 0 to 10% O

Accuracy ............................................ ±0.75% of reading or 0.05% O

System Response to Calibration Gas Initial – less than 3 sec., T90 – less than 8 sec.

Temperature Limits:

Process .............................................. 0° to 704°C (32° to 1300°F) up to 1300°C (2400°F) with

Electronics Housing ........................... -40° to 70°C (-40° to 158°F), ambient

Electronics Package .......................... -40° to 85°C (-40° to 185°F) – operating temperature of

Local Operator Interface ................... -40° to 70°C (-40° to 158°F), ambient

Probe Lengths............................................ 18 in. (457 mm), 3 ft (0.91 m), 6 ft (1.83 m)

Mounting and Mounting Position ............... Vertical or horizontal;

Materials:

Probe.................................................. Wetted or welded parts - 316L stainless steel (SS)

Electronics Enclosure ........................ Low-copper aluminum

Calibration.................................................. Manual, semi-automatic, or automatic

Calibration Gas Mixtures Recommended .. 0.4% O

Calibration Gas Flow ................................. 5 scfh (2.5 l/m)

Reference Air ............................................. 0.5 scfh (0.25 l/hr), clean, dry, instrument-quality air

Electronics ................................................. NEMA 4X, IP66 with fitting and pipe on reference exhaust

Line Voltage ............................................... 90-250 VAC, 48/62 Hz; 3/4 in.-14 NPT conduit port.

Hazardous Area Oxymitter 4000

, 0 to 25% O2, 0 to 40% O2 (via HART)

, whichever is greater

optional accessories

electronics inside instrument housing, as measured by a HART communicator or Rosemount Asset Management Solutions software

-40° to 85°C (-40° to 185°F), internal [At temperatures above 70°C (158°F) inside instrument housing, the infrared keypad will cease to function, but the Oxymitter 4000 will continue to operate properly.]

a spool piece (P/N 3D39761G02) is available to offset transmitter housing from hot ductwork.

Non-wetted parts - 304 SS, low-copper aluminum

, Balance N

8% O2, Balance N

(20.95% O

), regulated to 5 psi (34 kPa)

port to clear dry atmosphere

Pollution Degree ........................................ 2

Over Voltage Category .............................. II

Relative Humidity ....................................... 5 to 95% (non-condensing)

Signals:

Analog Output/HART ......................... 4-20 mA isolated from power supply, 950 ohms

maximum load

Logic I/O............................................. Two-terminal logic contact configurable as either an alarm

output or as a bi-directional calibration handshake signal to IMPS 4000 or SPS 4000. Self-powered (+5 V), in series with 340 ohms Conduit port — 3/4 in.-14 NPT (for analog output and logic I/O signal lines)

1-12 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Power Requirements:

Probe Heater...................................... 175 W nominal

Electronics.......................................... 10 W nominal

Maximum ........................................... 500 W

Fisher-Rosemount has satisfied all obligations coming from the European legislation to harmonize the product requirements in Europe.

1-8 HAZARDOUS AREA CERTIFICATIONS

a. Hazardous Area Oxymitter 4000 with Integral Electronics

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

KEMA/ATEX II 2 G EEx d IIB+H

T6 (Elect Comp) / T2 (Probe)

CSA Class I, Division 1, Groups B, C, D T2

Class I, Zone 1, Ex d IIB+H Class I, Zone 1, AEx d IIB+H

FM Class I, Division 1, Groups B, C, D T2

Class I, Zone 1, AEx d IIB+H

b. Hazardous Area Oxymitter 4000 with Remote Electronics

KEMA/ATEX II 2 G EEx d IIB+H

II 2 G EEx de IIB+H

CSA Class I, Zone 1, Ex d IIB+H

Class I, Zone 1, Ex de IIB+H Class I, Zone 1, AEx d IIB+H Class I, Zone 1, AEx de IIB+H

FM Class I, Zone 1, AEx d IIB+H

Class I, Zone 1, AEx de IIB+H

(Remote Probe) (Remote Electronics)

(Remote Probe) (Remote Electronics) (Remote Probe) (Remote Electronics)

(Remote Probe) (Remote Electronics)

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-13

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Table 1-1. Product Matrix

OXT4C OXYMITTER 4000 - EXPLOSION PROOF - IN SITU OXYGEN TRANSMITTER

Explosion Proof Oxygen Transmitter - Instruction Book

Code Sensing Probe Type with Flame Arrestor

1 Ceramic Diffusion Element Probe (ANSI 3 in. 150 lbs) 2 Snubber Diffusion Element (ANSI 3 in. 150 lbs) 3 Ceramic Diffusion Element Probe (DIN 2527) - 1/4 in. Tube Fittings 4 Snubber Diffusion Element (DIN 2527) - 1/4 in. Tube Fittings 5 Ceramic Diffusion Element Probe (JIS) 6 Snubber Diffusion Element (JIS) 7 Ceramic Diffusion Element (ANSI 3 in. 300 lbs) 8 Ceramic Diffusion Element (ANSI 4 in. 300 lbs)

Code Probe Assembly

0 18 in. (457 mm) Probe 1 18 in. (457 mm) Probe with 3 ft (0.91 m) Bypass 2 18 in. (457 mm) Probe with Abrasive Shield 3 3 ft (0.91 m) Probe 4 3 ft (0.91 m) Probe with Abrasive Shield 5 6 ft (1.83 m) Probe 6 6 ft (1.83 m) Probe with Abrasive Shield

Hazardous Area Oxymitter 4000

(1)

Code Mounting Adapter - Stack Side

0 No Adapter Plate (“0” must be chosen under “Mounting Adapter - Probe Side” below) 1 New Installation - Square weld plate with studs 2 Model 218 Mounting Plate (with Model 218 Shield Removed) 3 Competitor’s Mount

(2)

Code Mounting Adapter - Probe Side

0 No Adapter Plate 1 Probe Only (ANSI) 2 New Bypass or New Abrasive Shield (ANSI) 4 Probe Only (DIN) 5 New Bypass or New Abrasive Shield (DIN) 7 Probe Only (JIS) 8 New Bypass or New Abrasive Shield (JIS)

Code Electronic Housing and Filtered Customer Termination - NEMA 4X, IP66

Integral Electronics, Standard Filtered Termination,

HART ATEX Certification

Integral Electronics, Transient Protected Filtered Termination,

HART ATEX Certification

13 HART® Remote Electronics (requires cable), Standard Filtered Termination,

ATEX Certification

14 HART® Remote Electronics (requires cable), Transient Protected Termination,

ATEX Certification

Integral Electronics, Standard Filtered Termination,

HART

CSA/FM Cer tification

Integral Electronics, Transient Protected Termination,

HART

CSA/FM Cer tification

23 HART® Remote Electronics (requires cable), Standard Filtered Termination,

CSA/FM Cer tification

24 HART® Remote Electronics (requires cable), Transient Protected Termination,

CSA/FM Cer tification

OXT4C331111 Example

1-14 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Table 1-1. Product Matrix (Continued)

Continued Code Operator Interface

1 Membrane Keypad - HART Capable 2 Membrane Keypad - HART Capable, Glass Window 3 LOI - HART Capable, Glass Window, English Only

Code Language

1 English 2German 3 French 4 Spanish 5 Italian

(3)

Code Termination Filtering

00 No Option - Specified as part of Electronic Housing

Code Calibration Accessories

00 No Hardware 01 Cal/Ref Flowmeters and Ref Pressure Regulator 02 IMPS 4000 (Safe Area Only) 03 SPS 4000 Remote Mounted (Safe Area Only)

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

Code Hazardous Area Approval

00 Specified as part of the electronics

Code Electronics to Probe Cable

00 No Cable 10 20 ft (6 m) Cable 11 40 ft (12 m) Cable 12 60 ft (18 m) Cable 13 80 ft (24 m) Cable 14 100 ft (30 m) Cable 15 150 ft (45 m) Cable 16 200 ft (61 m) Cable

Continued 1 3 00 03 00 10 Example

NOTES:

(1)

Recommended uses: High velocity particulates in flue stream, installation within 11.5 ft (3.5 m) of soot blowers or heavy salt cake buildup. Applications: Pulverized coal, recovery boilers, lime kiln.

(2)

Where possible, specify ANSI, DIN, or JIS designation; otherwise, provide details of the existing mounting plate as follows:

Plate with studs Bolt circle diameter, number, and arrangement of studs; stud thread; and stud height above mounting plate.

Plate without studs Bolt circle diameter, number, and arrangement of holes; thread; and depth of stud mounting plate with accessories.

(3)

Startup, calibration, and operation can be implemented using the standard membrane keypad. Remote access and additional functionality available via HART Communications [Model 275/375 Handheld Communicator with Hazardous Area Oxymitter 4000 device descriptor (DD)] required.

Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-15

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Part

Number Description

1A99119G01 Two disposable calibration gas bottles — 0.4% and 8% O2,

1A99119G02 Two pressure regulators for calibration gas bottles

1A99119G03 Bottle rack

*Calibration gas bottles cannot be shipped via airfreight.

When the bottles are used with “CALIBRATION RECOMMENDED” features, the bottles should provide 2 to 3 years of calibrations in normal service.

Hazardous Area Oxymitter 4000

Table 1-2. Calibration Components

balance nitrogen — 550 liters each*

Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions

Part

Number Description

3D39695G01 IMPS 1

3D39695G02 IMPS 2

3D39695G03 IMPS 3

3D39695G04 IMPS 4

3D39695G05 IMPS w/115 V Heater 1

3D39695G06 IMPS w/115 V Heater 2

3D39695G07 IMPS w/115 V Heater 3

3D39695G08 IMPS w/115 V Heater 4

3D39695G09 IMPS w/220 V Heater 1

3D39695G10 IMPS w/220 V Heater 2

3D39695G11 IMPS w/220 V Heater 3

3D39695G12 IMPS w/220 V Heater 4

Number of Hazardous Area

Oxymitter 4000 Units

1-16 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

INSTALLATION

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

SECTION 2

NOTE

The Hazardous Area Oxymitter 4000 and probe abrasive shield are heavy. Use proper lifting and carrying procedures to avoid personal injury.

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

2-1 MECHANICAL INSTALLATION

a. Selecting Location

1. The location of the Hazardous Area Oxymitter 4000 in the stack or flue is most important for maximum accuracy in the oxygen analyzing process. The Hazardous Area Oxymitter 4000 must be positioned so the gas it measures is representative of the process. Best results are normally obtained if the Hazardous Area Oxymitter 4000 is positioned near the center of the duct (40 to 60% insertion). Longer ducts may require several Hazardous Area Oxymitter 4000 units since the O vary due to stratification. A point too near the wall of the duct, or the inside radius of a bend, may not provide a representative sample because of the very low flow conditions. The sensing point should be selected so the process gas temperature falls within a range of 0° to 704°C (32° to 1300°F). Figure 2-1 through Figure 2-5 provide mechanical installation references.

The ambient temperature of the electronics housing must not exceed 70°C (150°F). For higher ambient temperatures, we recommend the remote mounted electronics option.

can

At temperatures up to 85°C (185°F) inside the housing, the infrared keypad will cease to function, but the transmitter will continue to operate properly.

2. Check the flue or stack for holes and air leakage. The presence of this condition will substantially affect the accuracy of the oxygen reading. Therefore, either make the necessary repairs or install the Hazardous Area Oxymitter 4000 upstream of any leakage.

3. Ensure the area is clear of internal and external obstructions that will interfere with probe installation and access to the membrane keypad or LOI. Allow adequate clearance for removal of the Hazardous Area Oxymitter 4000 (Figure 2-1 or Figure 2-3).

Do not allow the temperature of the Hazardous Area Oxymitter 4000 electronics to exceed 85°C (185°F) or damage to the unit may result.

b. Probe Installation

1. Ensure all components are available to install the Hazardous Area Oxymitter

4000. If equipped with a ceramic diffuser, make sure the diffuser is not damaged.

2. The Hazardous Area Oxymitter 4000 probe may be installed intact, as it is received.

NOTE

An abrasive shield is recommended for high velocity particulates in the flue stream (such as those in coalfired boilers, kilns, and recovery boilers).

3. Weld or bolt mounting plate (Figure 2-5) onto the duct.

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

EARTH

EXTERNAL

LABEL

APPROVED

CERTIFICATION

AMBIENT WEATHER CONDITIONS

INSULATE IF EXPOSED TO

803

DIM "B"

EARTH

REF.

GAS

500VA

5 Amps

HART

SMART FAMILY

800-433-6076

Orrville,OH 44667-0901

Rosemount Analytical Inc.

4-20 mA

85-264VAC 48-62 Hz

OXYMITTER 4000

VOLTS: WATTS:

TAG NO.

SERIAL NO.

OUTPUT: LINE FUSE:

EXTERNAL

EARTH

INTERNAL

3/4 NPT

ELEC CONN

TUBE

REF AIR

CAL GAS

ANSI ( ) TUBE6.35 1/4

DIN 6.35 (1/4)

6 mm TUBE

JIS

305

460

DIM "A"

PROBE

TABLE 2 INSTALLATION/REMOVAL

(12)

2174

(31.6)

(18.1)

18 IN.

1448

917

3 FT

(85.6)

(57.0)

1831

(36.1)

(72.1)

6 FT

THESE FLAT FACED FLANGES ARE

MANUFACTURED TO ANSI, DIN, & JIS BOLT

PATTERNS; AND ARE NOT PRESSURE RATED.

ALL DIMENSIONS ARE IN MILLIMETERS

WITH INCHES IN PARENTHESES UNLESS

OTHERWISE NOTED.

167

(6.58)

(1.55)

(2.89)

COVER REMOVAL & ACCESS

305

(12)

NOTES:

0.062 IN. THK GASKET

PROCESS FLOW MUST BE IN

THIS DIRECTION WITH RESPECT

TO DEFLECTOR 3534B48G01

CAL.

GAS

DIM "B"

343 (13.5)

REMOVAL ENVELOPE

BOTTOM VIEW

VENT

REF. AIR

(2.6)

WITH

DIM "A"

SNUBBER

(3.0)

DIFFUSER

210

DIN

(8.25)

18 (.71)

170

(6.69)

95 (3.8)

(GASKET INCLUDED)

ADD TO DIM “A”

FOR PROBE WITH

CERAMIC DIFFUSER

TABLE 1 MOUNTING FLANGE

ANSI

190

(7.5)

FLANGE

DIA

19 (.75)

HOLE DIA

(4) HOLES

152.4

EQ SP

(6.00)

ON BC

Figure 2-1. Hazardous Area Oxymitter 4000 Probe Installation

35910002

2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

REMOTE ELECTRONICS

WITH MEMBRANE KEYPAD AND BLIND COVER

62.0

(2.44)

DIA.

56.0

()

2.21

164.6

()

6.48

246.9 9.72()

84.6

3.33()

REMOTE ELECTRONICS

WITH LOI AND WINDOW COVER

NOTE: ALL DIMENSIONS ARE IN

MILLIMETERS WITH INCHES IN PARENTHESES.

189.8

7.47()

140.2

5.52()

66.5

2.62()

93.5 ( )3.68

PIPE MOUNT

CONFIGURATION

Figure 2-2. Hazardous Area Oxymitter 4000 Remote Electronics Installation

WALL MOUNT

CONFIGURATION

37270013

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

343

(13.50)

"B"

VAL ENVELOPE

DIM

REM

Hazardous Area Oxymitter 4000

3/4 NPT ELECTRICAL CONNECTION

1/4 IN. TUBE

6 mm TUBE

CAL.

GAS

CAL GAS*

*ADD CHECK VALVE IN CAL GAS LINE

ANSI

DIN

JIS

REF AIR

235

DIN

(0.94)

(9.25)

-3D39003

JIS

235

(0.75)

(9.25)

229

ANSI

(0.75)

TABLE 4 ABRASIVE SHIELD

FLANGE

(9.00)

DIA

HOLE

DIA

(8) HOLES

178

(7.00)

INAL

NOM

91 (3.6) DIA

VAL O

TABLE 3 INSTALLATION/REM

"B"

DIM

"A"

DIM

PROBE

912

387

18 IN

(35.9)

(15.3)

1367

(53.8)

843

(33.2)

3 FT

35910003

THESE FLAT FACED FLANGES ARE MANUFACTURED TO ANSI, DIN, & JIS BOLT

NOTES:

"A"

DIM

Y BL

PATTERNS AND NOT PRESSURE RATED.

ALL DIMENSIONS ARE IN MILLIMETERS WITH INCHES IN PARENTHESES.

(3.9)

ASSEM

SNUBBER/DUST SEAL

(0.2)

SEAL ASSY

DIFFUSER/DUST

DEFLECTOR ASSY

Figure 2-3. Hazardous Area Oxymitter 4000 Probe with Abrasive Shield

190

EQ SP

2287

1762

(7.48)

(7.50)

ON BC

(90.0)

(69.4)

6 FT

2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

OXYMITTER 4000 WITH ABRASIVE SHIELD

TABLE VI. MOUNTING PLATE DIMENSIONS FOR HAZARDOUS AREA

JIS

DIN

ANSI

(in.)

"A"

DIMENSIONS

235

229

(9.25)

(9.00)

125

100

121

"B"

(4.92)

(3.94)

(4.75)

DIA

M16x2

M20 x 2.5

0.625-11

"C"

THREAD

200

190

191

"D"

(7.89)

(7.48)

(7.50)

DIA B.C.

TO PROVIDE ADDITIONAL

CROSSHATCHED AREA IN

4 CORNERS MAY BE USED

HOLES FOR FIELD BOLTING

22.5

WALL SURFACE.

OF PLATE TO OUTSIDE

8 THREADED HOLES

EQUALLY SPACED ON

D DIA B.C.

ABRASIVE SHIELD

FLANGE O.D.

MOUNTING PLATE FOR

WITH ABRASIVE SHIELD

HAZARDOUS AREA OXYMITTER 4000

MOUNTING PLATE OUTLINE

HAZARDOUS AREA OXYMITTER 4000

TABLE V. MOUNTING PLATE DIMENSIONS FOR

DIN

ANSI

(in.)

DIMENSIONS

216

197

"A"

(8.50)

(7.75)

M16x2

0.625-11

"B"

STUD SIZE

170.0

(6.69)

152.4

(6.00)

“C"

DIA B.C.

WITH INCHES IN PARENTHESES.

NOTE: DIMENSIONS ARE IN MILLIMETERS

4 STUDS,

82.6

(3.25) DIA

Figure 2-4. Hazardous Area Oxymitter 4000 Mounting Plate Dimensions

LOCKWASHERS AND

NUTS EQUALLY

SPACED ON

C DIA B.C.

MOUNTING PLATE FOR

HAZARDOUS AREA OXYMITTER 4000

27540003

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

INSTALLATION FOR METAL

WALL STACK OR DUCT

CONSTRUCTION

Hazardous Area Oxymitter 4000

INSTALLATION FOR MASONRY

WALL STACK CONSTRUCTION

MTG HOLES SHOWN ROTATED

45 OUT OF TRUE POSITION

WELD OR BOLT MOUNTING PLATE TO METAL WALL OF STACK OR DUCT. JOINT MUST BE AIRTIGHT.

13 (0.50)

95 (3.75)

MIN DIA HOLE IN WALL

STACK OR DUCT METAL WALL

ABRASIVE SHIELD MOUNTING

BOLT MOUNTING

PLATE TO OUTSIDE

WALL SURFACE

FIELD WELD

PIPE TO

MOUNTING PLATE

MTG HOLES

SHOWN ROTATED

45 OUT OF

TRUE POSITION

JOINT MUST

BE AIRTIGHT

OUTSIDE WALL

SURFACE

NOTE: ALL MASONRY STACK WORK AND JOINTS EXCEPT

ADAPTOR PLATE NOT FURNISHED BY ROSEMOUNT.

13 (0.50)

114 (4.50)

O.D. REF

PIPE 4.00 IN. SCHED 40 PIPE SLEEVE (NOT BY ROSEMOUNT) LENGTH BY CUSTOMER

MASONRY STACK WALL

PROBE MOUNTING

82.5 (3.25)

WELD OR BOLT MOUNTING PLATE TO METAL WALL OF STACK OR DUCT. JOINT MUST BE AIRTIGHT.

MIN DIA HOLE IN WALL

STACK OR DUCT METAL WALL

NOTE: DIMENSIONS IN MILLIMETERS WITH

BOLT MOUNTING

PLATE TO OUTSIDE

WALL SURFACE

JOINT MUST

BE AIRTIGHT

OUTSIDE WALL

SURFACE

INCHES IN PARENTHESES.

FIELD WELD PIPE TO MOUNTING PLATE

102 (4.0) O.D. REF

PIPE 3.5 IN. SCHED 40 PIPE SLEEVE (NOT BY ROSEMOUNT) LENGTH BY CUSTOMER

MASONRY STACK WALL

27540004

Figure 2-5. Hazardous Area Oxymitter 4000 Mounting Plate Installation

2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

4. If using the optional ceramic diffusion element, the vee deflector must be correctly oriented. Before inserting the Hazardous Area Oxymitter 4000, check the direction of flow of the gas in the duct. Orient the vee deflector so the apex points upstream toward the flow (Figure 2-6). This may be done by loosening the setscrews and rotating the vee deflector to the desired position. Retighten the setscrews.

5. In vertical installations, ensure the system cable drops vertically from the Hazardous Area Oxymitter 4000 and the conduit is routed below the level of the electronics housing. This drip loop minimizes the possibility that moisture will damage the electronics. See Figure 2-7.

6. If the system has an abrasive shield, check the dust seal gaskets. The joints in the two gaskets must be staggered 180 degrees. Make sure the gaskets are in the hub grooves as the Hazardous Area Oxymitter 4000 slides into the 15 degree forcing cone in the abrasive shield.

NOTE

If process temperatures will exceed 200°C (392°F), use anti-seize compound on the stud threads to ease future removal of the Hazardous Area Oxymitter 4000.

7. Insert probe through the opening in the mounting plate and bolt the unit to the plate.

NOTE

8. Ensure the Hazardous Area Oxymitter 4000 is properly earthed by way of both internal and external points.

Uninsulated stacks or ducts may cause ambient temperatures around the electronics to exceed 85°C (185°F), which may cause overheating damage to the electronics.

9. If duct work insulation is removed for Hazardous Area Oxymitter 4000 probe mounting, make sure the insulation is replaced afterward. See Figure 2-7.

NOTE

For probe temperatures that will exceed 85°C (185°F), we recommend the remote mounted electronics option.

10. Ensure the probe installation does not obscure the warnings on the housing covers.

GAS FLOW DIRECTION

VEE

DEFLECTOR

APEX

CERAMIC

DIFFUSION

FILTER

ELEMENT

SETSCREW

VEE

DEFLECTOR

To maintain CE compliance, ensure a good connection exists between the mounting plate studs or earthing screws on electronics housing and earth.

27540009

Figure 2-6. Orienting the Optional Vee Deflector

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

INSULATION

LINE

VOLTAGE

REPLACE INSULATION

AFTER INSTALLING HAZARDOUS AREA

OXYMITTER 4000

CAL.

GAS

MOUNTING

PLATE

STACK OR DUCT

METAL WALL

Figure 2-7. Installation with Drip Loop and Insulation Removal

LOGIC I/O, 4-20 mA SIGNAL

DRIP LOOP

26310010

c. Remote Electronics Installation

For a Hazardous Area Oxymitter 4000 with the remote electronics option, install the probe according to the instructions in paragraph 2-1.b. Install the remote electronics unit on a wall, stand pipe, or similar structure (Figure 2-2 and Figure 2-8).

37260016

Figure 2-8. Remote Electronics Mounting

2-2 ELECTRICAL INSTALLATION (FOR

HAZARDOUS AREA OXYMITTER 4000 WITH INTEGRAL ELECTRONICS)

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the unit to the power supply.

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

2-8 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

To meet the Safety Requirements of IEC 1010 (EC requirement), and ensure safe operation of this equipment, connection to the main electrical power supply must be made through a circuit breaker (min 10 A) which will disconnect all current-carrying conductors during a fault situation. This circuit breaker should also include a mechanically operated isolating switch. If not, then another external means of disconnecting the supply from the equipment should be located close by. Circuit breakers or switches must comply with a recognized standard such as IEC 947.

The probe and probe abrasive shield are heavy. Use proper lifting and carrying procedures to avoid personnel injury.

To maintain explosion-proof protection, all cable entry devices and blanking elements for unused apertures must be certified flameproof, suitable for the conditions of use and be properly installed.

a. Remove screw (18, Figure 9-3), cover lock

(19), and captive washer (20). Remove cover (17) from terminal block (15).

b. Connect Line Voltage. Connect the line, or

L1, wire to the L1 terminal and the neutral, or L2 wire, to the N terminal. See Figure 2-9. The Hazardous Area Oxymitter 4000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz. To avoid a shock hazard, the power terminal cover must be installed.

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

c. Connect 4-20 mA Signal and Calibration

Handshake/Logic I/O Leads (Figure 2-9).

1. 4-20 mA Signal. The 4-20 mA signal represents the O operate the Model 751 Loop LCD Display or any other loop powered display. Superimposed on the 4-20 mA signal is HART information that is accessible through a Model 275/375 Handheld Communicator or AMS software.

If using an IMPS 4000 or an SPS 4000, install it in a non-hazardous, explosivefree environment.

2. Calibration Handshake/Logic I/O. The output signal can be used to trigger an alarm or to provide a calibration handshake signal to an IMPS or SPS 4000.

If autocalibration is not utilized, a common bi-directional logic contact is provided for any of the equipment alarms listed in Table 8-1. The assignment of alarms that will actuate this contact is modified by one of seven additional configuration settings (mode 1 through mode 7) listed in Table 4-1.

The logic contact is self-powered, +5 VDC, with a 340 ohm series resistance. An interposing relay is required if the logic contact will annunciate a higher voltage device, such as a light or horn. An interposing relay may also be required for certain DCS input cards. A Potter & Brumfield model R10S-E1Y1-J1.0K 3.2 mA DC (or equal) interposing relay will be mounted where the contact wires terminate in the control/relay room.

d. Install cover (17, Figure 9-3) and secure

with captive washer (20), cover lock (19), and screw (18).

value and can also

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-9

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

CALIBRATION HANDSHAKE

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

LOGIC I/O + LOGIC I/O -

4-20 mA + 4-20 mA -

GROUND

NEUTRAL

GROUND

LINE 1

Hazardous Area Oxymitter 4000

INTEGRAL ELECTRONICS WITHOUT SPS 4000

4-20 mA

SIGNAL

4-20

INTEGRAL ELECTRONICS WITH REMOTE SPS 4000

GROUND

LUGS

CALIBRATION HANDSHAKE/ LOGIC I/O

LINE VOLTAGE

AC L1

AC N

TERMINAL BLOCK

4-20 mA + 4-20 mA -

GROUND

WALL-MOUNTED

SPS 4000

CALIBRATION

HANDSHAKE

LINE 1 NEUTRAL GROUND

CALIBRATION HANDSHAKE

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

REFER TO IMPS 4000

INSTRUCTION MANUAL

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

NEUTRAL

GROUND

INTEGRAL ELECTRONICS WITH REOMTE IMPS 4000

LINE 1 NEUTRAL GROUND

4 - 20mA + 4 - 20mA GROUND

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

LINE 1

37270012

Figure 2-9. Electrical Installation – Hazardous Area Oxymitter 4000 with Integral Electronics

2-10 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

2-3 ELECTRICAL INSTALLATION (FOR

HAZARDOUS AREA OXYMITTER 4000 WITH REMOTE ELECTRONICS)

All wiring must conform to local and national codes.

Disconnect and lock out power before connecting the unit to the power supply.

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

The probe and probe abrasive shield are heavy. Use proper lifting and carrying procedures to avoid personnel injury.

To maintain explosion-proof protection, all cable entry devices and blanking elements for unused apertures must be certified flameproof, suitable for the conditions of use and be properly installed.

a. Remove screw (18, Figure 9-4), cover lock

(19), captive washer (20), and left side blind cover (17) from the remote electronics.

b. Connect Line Voltage. Connect the line, or

L1, wire to the L1 terminal and the neutral, or L2 wire, to the N terminal (Figure 2-10).

The Hazardous Area Oxymitter 4000 will automatically configure itself for 90-250 VAC line voltage and 50/60 Hz. To avoid a shock hazard, the power terminal cover must be installed.

c. Connect 4-20 mA Signal and Calibration

Handshake/Logic I/O Leads (Figure 2-10).

value and can also

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-11

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

REMOTE

ELECTRONICS

INTERCONNECTING

CABLE

PROBE

GRN

WIRING DIAGRAM

TO ELECTRONICS

ORN

YEL

RED

BLK

OXYGEN

SIGNAL

4-20 mA SIGNAL

BLK

BRN

WHT

GROUND

4-20

GRN

LUGS

TYPE K THERMOCOUPLE SIGNAL

BLU

RED

BRN

GRN/YEL

or GRN

CALIBRATION HANDSHAKE/ LOGIC I/O

AC L1

AC N

HEATER POWER (BELOW COVER)

TERMINAL BLOCK

LINE VOLTAGE

TERMINAL BLOCK

GENERAL PURPOSE

OXYMITTER

HAZARDOUS AREA

OXYMITTER

Figure 2-10. Electrical Installation – Hazardous Area Oxymitter 4000

1234

BLU

CELL

(WHT)

ORN

(BRN)

YEL

(RED)

T/C

FROM PROBE

TO IMPS 4000 IF USED.

REFER TO IMPS 4000

INSTRUCTION MANUAL.

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

with Remote Electronics (Sheet 1 of 2)

5678

RED

(GRN)

LOGIC I/O + LOGIC I/O -

4-20 mA + 4-20 mA -

GROUND

G.P.

(HAZ.)

HTR

WHT

BLK

(BRN)

(BLU)

LINE 1

NEUTRAL

GROUND

GROUND LUGS

37270023

2-12 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

ELECTRONICS

INTERCONNECTING

CABLE

PROBE

REMOTE

GRN

WIRING DIAGRAM

TO ELECTRONICS

ORN

YEL

RED

BLK

OXYGEN

SIGNAL

4-20 mA

SIGNAL

BLK

BRN

WHT

GROUND

4-20

RED

GRN

LUGS

TYPE K THERMOCOUPLE SIGNAL

HEATER POWER (BELOW COVER)

BLU

BRN

GRN/YEL

or GRN

TERMINAL BLOCK

CALIBRATION HANDSHAKE/ LOGIC I/O

LINE VOLTAGE

AC L1

AC N

TERMINAL BLOCK

GENERAL PURPOSE

OXYMITTER

HAZARDOUS AREA

OXYMITTER

WALL-MOUNTED

SPS 4000

Figure 2-10. Electrical Installation – Hazardous Area Oxymitter 4000

RED

(GRN)

5678

HTR

G.P.

(HAZ.)

WHT

(BLU)

BLK

1234

BLU

CELL

(WHT)

ORN

(BRN)

T/C

YEL

(RED)

FROM PROBE

4-20 mA + 4-20 mA GROUND

CALIBRATION HANDSHAKE

LINE 1 NEUTRAL GROUND

90-250 VAC, 50-60 HZ LINE VOLTAGE INPUT

NEUTRAL

GROUND

with Remote Electronics (Sheet 2 of 2)

GROUND LUGS

(BRN)

LINE 1

37270024

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

If using an IMPS 4000 or an SPS 4000, install it in a non-hazardous, explosivefree environment.

2. Calibration Handshake/Logic I/O. The output signal can be used to trigger an alarm or to provide a calibration handshake signal to an IMPS or SPS 4000.

Hazardous Area Oxymitter 4000

1. Remove cover (17, Figure 9-4) from the junction box (24). Connect the electronics end of the interconnecting cable (30) to the “FROM PROBE” side of the terminal block (Figure 2-10).

If using an IMPS 4000 or an SPS 4000, install it in a non-hazardous, explosivefree environment.

2. Loosen screw (18, Figure 9-3), cover lock (19) and washer (20) at the probe head. Remove cover (17).

3. See (Figure 2-10). Connect the heater power leads, the thermocouple leads, and the oxygen signal leads of the interconnecting cable to the terminal block. The cable leads are tagged for polarity. To avoid a shock hazard, the heater power terminal cover must be installed.

4. Install covers (17, Figure 9-3 and Figure 9-4) and secure with captive washers (20), cover locks (19), and screws (18).

2-4 PNEUMATIC INSTALLATION

a. Reference Air Package

d. Install cover (17, Figure 9-4) and secure

with captive washer (20), cover lock (19), and screw (18).

e. Install Interconnecting Cable

NOTE

If interconnect cable was not purchased with the Hazardous Area Oxymitter 4000, consult the factory for the proper wire type and gauge.

2-14 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

After the Hazardous Area Oxymitter 4000 is

installed, connect the reference air set to the Hazardous Area Oxymitter 4000. Refer to Figure 2-11.

Instrument Air (Reference Air): 68.95 kPa

gage (10 psig) minimum, 1551.38 kPa gage (225 psig) maximum at 0.5 scfm (0.25 l/hr) maximum; less than 40 parts-per-million total hydrocarbons. Regulator outlet pressure should be set at 35 kPa (5 psi).

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

NOTE: DIMENSIONS ARE IN MILLIMETERS

FLOW SET

POINT KNOB

WITH INCHES IN PARENTHESES. ALL PIPING SPECIFIED IN U.S. STANDARDS.

0.125-27 NPT OUTLET

OUTLET

122.17 (4.81)

30.22 (1.19)

DRAIN

254

(10.0)

VALV E

REF

79.25 ( MAX3.12)

57.15 (2.250)

0.25-18 NPT

INLET

38.10 (1.50)

50.80 (2.0)

215.90 (8.50)

MAX

MOUNTING

HOLES

81.03

()LG

3.19 FOR

7.92 ( )

0.312

DIA.

THROUGH

BOLTS

1 FLOWMETER 0.006-0.057 SCMH (0.2-2.0 SCFH) 771B635H02

2 PRESSURE GAGE 0-103 KPA GAGE (0-15 PSIG) 275431-006

3 COMBINATION FILTER-REG. 0-207 KPA GAGE (0-30 PSIG) 4505C21G01

Figure 2-11. Air Set, Plant Air Connection

SCHEMATIC HOOKUP FOR REFERENCE

AIR SUPPLY TO HAZARDOUS AREA

OXYMITTER 4000 PROBE HEAD.

Rosemount Analytical Inc.

SMART FAMILY

Orrville,OH 44667-0901

HART

800-433-6076

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264VAC 48-62 Hz

500VA

WATTS:VOLTS:

4-20 mAR5 Amps

FUSE:LINEOUTPUT:

0.250 IN. OR 6 MM O.D. TUBING (SUPPLIED BY CUSTOMER)

REF AIR SET

263C152G01

INSTRUMENT AIR 69-1551 KPA GAGE (10-225 PSIG) MAX.

37270008

Rosemount Analytical Inc.

SMART FAMILY

Orrville,OH 44667-0901

HART

800-433-6076

OXYMITTER 4000 SERIAL NO. TAG NO. VOLTS: WATTS:

85-264VAC 48-62 Hz

4-20 mA

OUTPUT: LINE FUSE:

500VA

5 Amps

REFERENCE AIR

CALIBRATION GAS

26170025

Figure 2-12. Hazardous Area Oxymitter 4000

Gas Connections

Do not use 100% nitrogen as a low gas (zero gas). It is suggested that gas for the low (zero) be between 0.4% and

2.0% O2. Do not use gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

b. Calibration Gas

Two calibration gas concentrations are used

with the Hazardous Area Oxymitter 4000,

Low Gas - 0.4% O

and High Gas - 8% O2.

See Figure 2-12 for the Hazardous Area Oxymitter 4000 connections.

If using an IMPS 4000 or an SPS 4000, install it in a non-hazardous, explosivefree environment.

2-5 IMPS 4000 CONNECTIONS

Ensure the IMPS 4000 is installed in a safe (non-hazardous, explosive-free) area and verify the wiring and pneumatic connections per the IMPS 4000 Intelligent Multi-probe Test Gas Sequencer Instruction Bulletin.

2-6 SPS 4000 CONNECTIONS

Ensure the SPS 4000 is installed in a safe (nonhazardous, explosive-free) area and verify the wiring and pneumatic connections per the SPS 4000 Single Probe Autocalibration Sequencer Instruction Bulletin.

Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-15

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Upon completing installation, make sure that the Hazardous Area Oxymitter 4000 is turned on and operating prior to firing up the combustion process. Damage can result from having a cold Hazardous Area Oxymitter 4000 exposed to the process gases.

During outages, and if possible, leave all Hazardous Area Oxymitter 4000 units running to prevent condensation and premature aging from thermal cycling.

If the ducts will be washed down during outage, MAKE SURE to power down the Hazardous Area Oxymitter 4000 units and remove them from the wash area.

Hazardous Area Oxymitter 4000

NOTE

2-16 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

CONFIGURATION OF HAZARDOUS AREA

OXYMITTER 4000 WITH MEMBRANE KEYPAD

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

SECTION 3

b. Verify Terminal Block Wiring

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

3-1 GENERAL

a. Verify Mechanical Installation

Ensure the Hazardous Area Oxymitter 4000 is installed correctly. See Section 2, INSTALLATION.

Opening the electronics housing in hazardous areas may cause an explosion causing severe injury, or death. It may be required to get a hot work permit from your company safety officer before you open the housing.

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264VAC 48-62 Hz

4-20 mA

Rosemount Analytical Inc. Orrville,OH 44667-0901

800-433-6076

1. Remove screw (18, Figure 9-3 or Figure 9-4), cover lock (19), and captive washer (20) that secure cover (17) on left side of housing (11). Remove the cover.

2. Check the terminal block wiring (Figure 3-1). Be sure the power, the 4-20 mA signal, and the logic outputs are properly connected and secure. To avoid a shock hazard, the power terminal cover must be installed.

For units with remote electronics, check the terminal block wiring at the probe and at the remote electronics unit.

3. Install the cover (17, Figure 9-3 or Figure 9-4) over terminal block (15) and secure with captive washer (20), cover lock (19), and screw (18).

HAZARDOUS AREA OXYMITTER 4000 ELECTRONICS

SMART FAMILY

HART

500VA

WATTS:VOLTS:

5 Amps

FUSE:LINEOUTPUT:

HOUSING

4-20

4-20 mA SIGNAL

AC N

AC L1

TERMINAL BLOCK

HEATERT/C

HEATER

DIAGNOSTIC

02 CELL

ALARMS

CALIBRATION

CALIBRATION RECOMMENDED

02 CELL mV +

02 CELL mv -

TEST

HEATERT/C +

POINTS

HEATERT/C -

INC INC

CAL

HIGH

LOW

GAS

TEST GAS +

DEC DEC

PROCESS -

% 02

SW2

O N

TP1

TP2

TP3

TP4

YEL

TP5

TP6

LOGIC I/O

GROUND LUGS

37270002

Figure 3-1. Electronics Housing Terminals and Membrane Keypad

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad 3-1

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

c. Verify Hazardous Area Oxymitter 4000

Configuration

Located on the microprocessor board, the top board, are two switches that configure outputs for the Hazardous Area Oxymitter 4000 (Figure 3-2). SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:

1. Hazardous Area Oxymitter 4000 status, HART or LOCAL.

2. Oxygen range, 0 to 10% O 25% O

. (0 to 40% O2 is also configur-

or 0 to

able only through HART/AMS.)

3. The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.

Remove power from the Hazardous Area Oxymitter 4000 before changing defaults. If defaults are changed under power, damage to the electronics package may occur.

d. SW1

Hazardous Area Oxymitter 4000. The defaults cannot be changed via HART/AMS unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces the O

range to

the setting of position 2. The position 1 switch must be placed in the LOCAL position or changes in SW2, position 2 will have no effect.

2. Position 2 determines the O

range.

This can be set to either 0 to 10% O or 0 to 25% O2. The factory setting is 0 to 10% O

Typically, the probe’s sensing cell, in direct contact with the process gases, is heated to approximately 736°C (1357°F). The external temperature of the probe body may exceed 450°C (842°F). If operating conditions also contain high oxygen levels and combustible gases, the Hazardous Area Oxymitter 4000 may self-ignite.

If necessary, the O2 range can be configured from 0 to 40% O

. To select

values within this range, set SW2, position 1 to HART and then enter the range via HART/AMS. Do not change SW2, position 1 to LOCAL unless you want to operate in the range specified by SW2, position 2.

3. Position 3 determines the output at startup or at an alarm. The settings are

3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the current at the analog output is 3.5 mA or 21.6 mA.

The two settings are internally or externally powering the 4-20 mA signal. The factory setting is for the 4-20 mA signal to be internally powered.

e. SW2

4. Position 4 can be used to set the heater for 115 or 220 Vac operation. This switch is functional only when the software is set for manual voltage selection (Auto Tune = No). Otherwise, the internal electronics auto detect the input line voltage and sets the heater voltage accordingly (Auto Tune = Yes).

The factory sets this switch as follows:

f. Once the cell is up to operating tempera-

1. Position 1 is HART/LOCAL. This switch setting controls the configuration of the

3-2 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

ture, the O

percentage can be read:

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

1. Access TP5 and TP6 next to the membrane keypad. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monitored. Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas. Pressing INC or DEC a second time will increase or decrease the calibration gas parameter. If the keys have been inactive for one minute, the

4-20 mA IS

INTERNALLY

POWERED (DEFAULT)

4-20 mA REQUIRES EXTERNAL POWER

HART:

LOCAL:

0 TO 10% O /

0 TO 25% O :

3.5 mA/21.6 mA:

O RANGE SET BY HART/AMS

(FROM 0 TO 40% O ) O RANGE SET BY POS 2

O RANGE

WHEN ALARM EXISTS, OR ON POWER-UP, OUTPUT CURRENT GOES TO THIS VALUE

output reverts to the process gas. When a calibration has been initiated, the value at TP5 and TP6 is the %O seen by the cell. Oxygen levels, as seen on the multimeter, are:

8.0% O

0.4% O

= 8.0 VDC

= 0.4 VDC

2. HART/AMS.

3. Model 751. The loop-driven LCD display.

OFF

HART

0 TO 10% O

3.5 mA

220 V 115 V

DEFAULT

POSITION

(EX-FACTORY)

LOCAL

0 TO 25% O

21.6 mA

SW1

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

GAS

LOW GAS

DEC DEC

HEATER T/C

HEATER

O2 CELL

CALIBRATION

O2 CELL mV +

O2 CELL mV HEATER T/C +

HEATER T/C -

CAL

TEST GAS +

PROCESS -

TP1

TP2

TP3

TP4

TP5

TP6

1 2 3 4

SW2

YEL

RED

NOTE:

THE 115 V OPTION AT SWITCH SW2 POSITION 4 IS ACTIVE ONLY WHEN THE HEATER VOLTAGE OPTION IS SET TO MANUAL IN THE SOFTWARE (AUTO TUNE = NO).

GRN

ORG

% O2

Figure 3-2. Defaults – Hazardous Area Oxymitter 4000 with Membrane Keypad

37270001

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad 3-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

3-2 LOGIC I/O

This two-terminal logic contact can be configured either as a solid-state relay-activated alarm or as a bi-directional calibration handshake signal to an IMPS 4000 or SPS 4000. The configuration of this signal depends on the setting of the LOGIC I/O PIN MODE via HART/AMS or LOI. The ten different modes available are explained in Table 3-1.

a. Alarm

When configured as an alarm, this signal alerts you to an out-of-spec condition. The output is +5 Vdc in series with a 340 ohm resistor.

Hazardous Area Oxymitter 4000

For optimum performance, Rosemount rec-

ommends connecting the output to a Potter & Brumfield 3.2 mA DC relay (P/N R10SE1Y1-J1.0K).

Of the ten modes in Table 3-1, modes 0

through 7 are the alarm modes. The factory default is mode 5 for Hazardous Area Oxymitter 4000 units without an IMPS 4000 or SPS 4000. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.

b. Calibration Handshake Signal

If using an optional IMPS 4000 or SPS

4000, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 3-1, only modes 8 and 9 are configured for calibration handshaking. For a Hazardous Area Oxymitter 4000 with an IMPS 4000 or an SPS 4000, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Hazardous Area Oxymitter 4000 and the sequencer and to signal the sequencer when a CALIBRATION RECOMMENDED indication occurs.

Table 3-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Mode Configuration

0 The unit is not configured for any alarm condition. 1 The unit is configured for a Unit Alarm. 2 The unit is configured for Low O2. 3 The unit is configured for both a Unit Alarm and Low O2. 4 The unit is configured for a High AC Impedance/CALIBRATION

RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC Imped-

ance/CALIBRATION RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC Im-

8**

9 The unit is configured for a calibration handshake. CALIBRATION

* The default condition for a Hazardous Area Oxymitter 4000 without an IMPS 4000 or SPS 4000.

** The default condition for a Hazardous Area Oxymitter 4000 with an IMPS 4000 or SPS 4000.

The unit is configured for both a Low O ance/CALIBRATION RECOMMENDED.

pedance/CALIBRATION RECOMMENDED. The unit is configured for a calibration handshake with IMPS 4000 or

SPS 4000. CALIBRATION RECOMMENDED will initiate the calibration cycle.

RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4000.

and High AC Imped-

3-4 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

3-3 RECOMMENDED CONFIGURATION

a. 4-20 mA Signal Upon Critical Alarm

Rosemount recommends that the factory

default be utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm which will cause the O

reading to be

unusable. Customer can also select 21.6 mA as the failure setting if normal operations cause O zero % O

If the O

readings to go below the

(3.5 mA) level.

measurement is being utilized as part of an automatic control loop, the loop should be placed into manual upon this failure event or other appropriate action should be taken.

b. Calibration

Rosemount recommends utilizing an auto-

calibration system, actuated by the “calibration recommended” diagnostic. New O may operate for more than a year, but older cells may require recalibration every few weeks as they near the end of their life. This strategy ensures that the O

is always accurate, and eliminates many unnecessary calibrations based on calendar days or weeks since previous calibration. When utilizing the SPS 4000 or IMPS 4000, consider wiring some or all associated alarm contacts.

1. CALIBRATION INITIATE. Contact from the control room to an SPS 4000 or IMPS 4000 (one per probe) provides the ability to manually initiate a calibration at any time from the control room.

cells

reading

Note that calibrations can also be initiated from a HART handheld communicator, from Asset Management Solutions software, or from the keypad on the Hazardos Area Oxymitter 4000.

2. IN CALIBRATION. One contact per probe provides notification to the control room that the “calibration recommended” diagnostic has initiated an automatic calibration through the SPS 4000 or IMPS 4000. If the O

signal is

being utilized in an automatic control loop, this contact should be utilized to place the control loop into manual during calibration.

3. CALIBRATION FAILED. One contact per probe from an SPS 4000 or IMPS 4000 to the control room for notification that the calibration procedure failed. Grouped with this alarm is an output from a pressure switch which indicates when the calibration gas bottles are empty.

4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be configured to respond normally during any calibration, or it can be configured to hold the last O

value upon

the initiation of calibration. The factory default is for the 4-20 mA signal to track (operate normally) throughout calibration. Holding the last O

value

may be useful if several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place control loops that are using the O

signal into the manual mode prior to

starting the calibration.

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with Keypad 3-5

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

3-6 Configuration with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

CONFIGURATION OF HAZARDOUS AREA

OXYMITTER 4000 WITH LOI

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

SECTION 4

b. Verify Terminal Block Wiring

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

4-1 GENERAL

a. Verify Mechanical Installation

Ensure the Hazardous Area Oxymitter 4000 is installed correctly. See Section 2, INSTALLATION.

OXYMITTER 4000 SERIAL NO. TAG NO.

85-264VAC 48-62 Hz

4-20 mA

Rosemount Analytical Inc. Orrville,OH 44667-0901

800-433-6076

1. Remove screw (18, Figure 9-3 or Figure 9-4), cover lock (19), and captive washer (20) that secure cover (17) on left side of housing (11). Remove the cover to expose the terminal block (15).

For units with remote electronics, check the terminal block wiring at the probe and at the remote electronics unit.

3. Install the cover (17, Figure 9-3 or Figure 9-4) over terminal block (15) and secure with captive washer (20), cover lock (19), and screw (18).

HAZARDOUS AREA OXYMITTER 4000 ELECTRONICS

SMART FAMILY

HART

500VA

WATTS:VOLTS:

5 Amps

FUSE:LINEOUTPUT:

HOUSING

4-20

AC N

AC L1

4-20 mA SIGNAL

TERMINAL BLOCK

LOGIC I/O

GROUND LUGS

LOI

37270010

Figure 4-1. Electronics Housing Terminals with LOI

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI 4-1

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

c. Verify Hazardous Area Oxymitter 4000

Configuration

Located on the microprocessor board are two switches that configure Hazardous Area Oxymitter 4000 outputs (Figure 4-2). To access these switches, the LOI module must be removed. SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines:

1. Hazardous Area Oxymitter 4000 status, HART or LOCAL.

2. Oxygen range, 0 to 10% O 25% O

. (0 to 40% O2 is also configur-

or 0 to

able only through HART/AMS.)

3. The 4-20 mA signal, at fault or power up, 3.5 mA or 21.6 mA.

Remove power from the Hazardous Area Oxymitter 4000 before changing defaults. If defaults are changed under power, damage to the electronics package may occur.

d. SW1

The two settings are internally or externally powering the 4-20 mA signal. The factory setting is for the 4-20 mA signal to be internally powered.

e. SW2

The factory sets this switch as follows:

1. Position 1 is HART/LOCAL. This switch setting controls the configuration of the Hazardous Area Oxymitter 4000. The defaults cannot be changed via HART/AMS or the LOI unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces the O

range to the setting of

position 2. The position 1 switch must be in the LOCAL position or changes in SW2, position 2 will have no effect.

2. Position 2 determines the O

range.

This can be set to either 0 to 10% O or 0 to 25% O2. The factory setting is 0 to 10% O

If necessary, the O2 range can be configured from 0 to 40% O

. To select

values within this range, set SW2, position 1 to HART and then enter the range via HART/AMS or the LOI. Do not change SW2, position 1 to LOCAL unless you want to operate in the range specified by SW2, position 2.

3. Position 3 determines the output at startup or at an alarm. The settings are

3.5 mA or 21.6 mA. The factory setting is 3.5 mA. At startup, the current at the analog output is 3.5 mA or 21.6 mA.

4-2 Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

f. Once the cell is up to operating tempera-

ture, the O

percentage can be read:

1. To access TP5 and TP6 under the LOI module (Figure 4-2), power down the Oxymitter 4000 and remove the LOI module. Attach alligator leads from a multimeter across TP5 and TP6 (Figure 3-2). Install the LOI module and power up the Oxymitter 4000. Allow time for the cell to reach operating temperature. The calibration and proc-

4-20 mA

IS INTERNALLY

POWERED (DEFAULT)

3.5 mA/21.6 mA:

4-20 mA REQUIRES EXTERNAL POWER

HART:

LOCAL: 0 TO 10% O / 0 TO 25% O :

O RANGE SET BY HART/AMS

(FROM 0 TO 40% O ) O RANGE SET BY POS 2

O RANGE

WHEN ALARM EXISTS, OR ON POWER UP, CURRENT OUTPUT GOES TO THIS VALUE

ess gases can now be monitored. When a calibration has been initiated, the value at TP5 and TP6 is the % O

seen by the cell. Oxygen levels, as seen on the multimeter, are:

8.0% O

0.4% O

= 8.0 VDC

= 0.4 VDC

2. HART/AMS.

3. Model 751. The loop-driven LCD display.

OFF

HART

0 TO 10% O

3.5 mA

220 V 115 V

DEFAULT

POSITION

(EX-FACTORY)

LOCAL

0 TO 25% O

21.6 mA

SW1

TP1

TP2

TP3

TP4

TP5

TP6

1 2 3 4

SW2

RED

YEL

GRN

ORG

NOTE:

THE 115 V OPTION AT SWITCH SW2 POSITION 4 IS ACTIVE ONLY WHEN THE HEATER VOLTAGE OPTION IS SET TO MANUAL IN THE SOFTWARE.

Figure 4-2. Defaults – Hazardous Area Oxymitter 4000 with LOI

37270011

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI 4-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

4-2 LOGIC I/O

a. Alarm

When configured as an alarm, this signal alerts you to an out-of-spec condition. The output is +5 Vdc in series with a 340 ohm resistor.

Hazardous Area Oxymitter 4000

For optimum performance, Rosemount rec-

ommends connecting the output to a Potter & Brumfield 3.2 mA DC relay (P/N R10SE1Y1-J1.0K).

Of the ten modes in Table 4-1, mode 1

through mode 7 are the alarm modes. The factory default is mode 5 for Hazardous Area Oxymitter 4000 units without an IMPS 4000 or SPS 4000. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.

b. Calibration Handshake Signal

If using an optional IMPS 4000 or SPS

4000, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 4-1, only modes 8 and 9 are configured for calibration handshaking. For a Hazardous Area Oxymitter 4000 with an IMPS 4000 or an SPS 4000, the factory sets the default to mode 8. In this mode, the logic I/O will be used to communicate between the Hazardous Area Oxymitter 4000 and the sequencer and to signal the sequencer when a CALIBRATION RECOMMENDED indication occurs.

Table 4-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Mode Configuration

RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC Imped-

ance/CALIBRATION RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC Im-

8**

9 The unit is configured for a calibration handshake. CALIBRATION

* The default condition for a Hazardous Area Oxymitter 4000 without an IMPS 4000 or SPS 4000.

** The default condition for a Hazardous Area Oxymitter 4000 with an IMPS 4000 or SPS 4000.

The unit is configured for both a Low O ance/CALIBRATION RECOMMENDED.

pedance/CALIBRATION RECOMMENDED. The unit is configured for a calibration handshake with IMPS 4000 or

SPS 4000. CALIBRATION RECOMMENDED will initiate the calibration cycle.

RECOMMENDED will not initiate the calibration cycle with the IMPS 4000 or SPS 4000.

and High AC Imped-

4-4 Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

4-3 RECOMMENDED CONFIGURATION

a. 4-20 mA Signal Upon Critical Alarm

Rosemount recommends that the factory default be utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm which will cause the O

reading to be

unusable. Customer can also select 21.6 mA as the failure setting if normal operations cause O zero % O

If the O

readings to go below the

(3.5 mA) level.

measurement is being utilized as part of an automatic control loop, the loop should be placed into manual upon this failure event or other appropriate action should be taken.

b. Calibration

Rosemount recommends utilizing an autocalibration system, actuated by the “calibration recommended” diagnostic. New O may operate for more than a year, but older cells may require recalibration every few weeks as they near the end of their life. This strategy ensures that the O

1. CALIBRATION INITIATE. Contact from the control room to an SPS 4000 or IMPS 4000 (one per probe) provides the ability to manually initiate a calibration at any time from the control room.

cells

reading

Note that calibrations can also be initiated from a HART handheld communicator, from Asset Management Solutions software, or from the keypad on the Oxymitter 4000.

signal is

being utilized in an automatic control loop, this contact should be utilized to place the control loop into manual during calibration.

4. 4-20 mA SIGNAL DURING CALIBRATION. The 4-20 mA signal can be configured to respond normally during any calibration, or it can be configured to hold the last O

value upon

the initiation of calibration. The factory default is for the 4-20 mA signal to track (operate normally) throughout calibration. Holding the last O

value

may be useful if several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place control loops that are using the O

signal into the manual mode prior to

starting the calibration.

Rosemount Analytical Inc. A Division of Emerson Process Management Configuration with LOI 4-5

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

4-6 Configuration with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

STARTUP AND OPERATION

OF HAZARDOUS AREA OXYMITTER 4000

WITH MEMBRANE KEYPAD

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

SECTION 5

5-1 POWER UP

a. Startup Display

When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by the top four LEDs (DIAGNOSTIC ALARMS) on the membrane keypad (Figure 5-1). Starting with the CALIBRATION LED, the LEDs light in ascending order until all four LEDs are on. At this point, all four turn off and the cycle starts again. This ramp cycle continues until the cell is up to operating temperature.

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

POINTS

INC INC

HIGH

GAS

DEC DEC

TEST

CALIBRATION

LOW GAS

HEATER T/C

HEATER

O2 CELL

O2 CELL mV +

O2 CELL mv -

HEATER T/C +

HEATER T/C -

CAL

TEST GAS +

PROCESS -

% O2

TP1

TP2

TP3

TP4

TP5

TP6

SW2

b. Operating Display

The ramp cycle turns into a cycle where the

diagnostic LEDs light in sequence from the top to the bottom, one at a time. After the bottom LED turns on, the sequence starts again at the top with the HEATER T/C LED (Figure 5-1).

c. Error

If there is an error condition at startup, one

of the diagnostics LEDs will be blinking. Refer to Section 8 TROUBLESHOOTING, to determine the cause of the error. Clear the error, cycle power, and the operating display should return.

HEATER T/C

HEATER

O CELL

YEL

RED

GRN

ORG

CALIBRATION

HEATER T/C

HEATER

O CELL

CALIBRATION

2 3 4 1 2 3 4

LIGHTING SEQUENCE DURING WARM-UP

(STARTUP DISPLAY)

2 3 4 1 2 3 4

LIGHTING SEQUENCE DURING NORMAL OPERATION

(OPERATING DISPLAY)

22220056

Figure 5-1. Startup and Normal Operation

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with Keypad 5-1

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

d. Keypad

The five membrane keys on the membrane keypad are only used during calibration to adjust the high and low gas and to initiate the calibration sequence (Figure 5-2).

e. Reference Air

Ensure reference air, if used, is set to 56.6 l/hr (2 scfh).

5-2 OPERATION

a. Overview

Ensure the Hazardous Area Oxymitter 4000 is at normal operation. The diagnostic LEDs will display the operating cycle. All other LEDs should be off (See Figure 5-3).

1. DIAGNOSTIC ALARM LEDS. If there is an error in the system, one of these LEDs will flash various blink codes (see Section 8, TROUBLESHOOTING). In the case of multiple errors, only one will be displayed based on a priority system. Correct the problem and cycle power. The operating display will return or the next error will be displayed. The alarms are:

MEMBRANE

KEYS

3. TEST POINTS. Test points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple, the O millivolt value, and the process O

cell

(a) TP1 and TP2 monitor the oxygen

cell millivolt output, which equates to the percentage of oxygen present.

(b) TP3 and TP4 monitor the heater

thermocouple.

gas or the calibration gas parameter.

DIAGNOSTIC

LEDS

HEATER T/C

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

HEATER

02 CELL

CALIBRATION

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

HEATER T/C HEATER O

CELL

CALIBRATION

INC INC

HIGH

LOW

GAS

DEC DEC

CAL

TEST GAS +

PROCESS -

% 02

2. CALIBRATION RECOMMENDED LED. Turns on when the system determines that a calibration is recommended. Further information is avail-

MEMBRANE

KEYS

able in Section 9, MAINTENANCE AND SERVICE.

5-2 Startup and Operation with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

Figure 5-2. Calibration Keys

MEMBRANE

KEY

22220023

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

4. CAL LED. The CAL LED is on steady or flashing during calibration. Further information is available in Section 9, MAINTENANCE AND SERVICE.

5. Keys.

(a) INC and DEC. The INC and DEC

keys are used to set the values of the calibration gases. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monitored. Pressing the INC or DEC once will cause the output to switch from the process gas to the calibration gas. Pressing INC or DEC a second time will increase or decrease the calibration gas parameter. If the keys have been inactive for one minute, the output reverts to the process gas. When a calibration has been initiated, the value at TP5 and TP6 is the % O

seen by

the cell.

Oxygen levels, as seen on the

multimeter, are:

8.0% O

0.4% O

= 8.0 volts DC

= 0.4 volts DC

(b) CAL. The CAL key can:

1 Initiate a calibration.

2 Sequence through calibration.

3 Abort the calibration.

NOTE

Refer to Section 9, MAINTENANCE AND SERVICE, for calibration instructions.

b. Model 751 Remote Powered Loop

LCD Display (Optional)

Refer to Remote Powered Loop LCD manual for calibration and operation.

HEATER T/C

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

LOW

GAS

DEC DEC

HEATER

O2 CELL

CALIBRATION

O2 CELL mV +

O2 CELL mv -

HEATER T/C +

HEATER T/C -

CAL

TEST GAS +

PROCESS -

% O2

TP1

TP2

TP3

TP4

TP5

TP6

SW2

YEL

RED

GRN

ORG

CAL LED

HEATER

O CELL

CALIBRATION

2 3 4 1 2 3 4

LIGHTING SEQUENCE DURING NORMAL OPERATION

22220055

Figure 5-3. Normal Operation

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with Keypad 5-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

5-4 Startup and Operation with Keypad Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

STARTUP AND OPERATION

OF HAZARDOUS AREA OXYMITTER 4000 WITH LOI

6-1 POWER UP

a. Startup Display

When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by a “warm up” display on the LOI (Figure 6-1). This message will continue to display until the cell is up to operating temperature.

b. Operating Display

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

SECTION 6

O2: 0.00% LK warm up 367dgC

The normal operating display is the % O concentration. The “normal” display is shown in Figure 6-2.

c. Error

If there is an error condition at startup, an alarm message will be displayed. Refer to Section 8, TROUBLESHOOTING, to determine the cause of the error. Clear the error, cycle power, and the % O return.

d. LOI

The Local Operator Interface can be used to change the software and alarm settings, to adjust the high and low gas settings, and to initiate the calibration sequence. Refer to the LOI menu (Figure 6-4).

e. Reference Air

Ensure the reference air, if used, is set to

56.6 l/hr (2 scfh).

display should

37260035

Figure 6-1. Startup Display

O2: 2.59% LK normal

6-2 START UP OXYMITTER 4000

CALIBRATION

Refer to Section 9, MAINTENANCE AND SERVICE, for calibration instructions.

Figure 6-2. Normal Display

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-1

37260036

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

SELECTION

ARROW

TOUCH

CONFIRMATION

LED

SELECTION

ARROWS

SELECTION

ARROW

Figure 6-3. LOI Features

LCD

DISPLAY

WINDOW

37260054

b. Lockout

The Local Operator Interface (LOI) has

a lockout feature that prevents nuisance actuation by someone brushing against the glass window, raindrops, dirt, insects, etc. This lockout mode is automatically established when no buttons are pushed for 30 seconds (default). This countdown to lockout is configurable.

In order to unlock the display, input a "Z"

pattern. First, push the top left (gray) arrow, then the top right, followed by the bottom left and finally the bottom right. The "LK" notation in the upper right corner of the display will now disappear. Push the gray arrow at the top left hand corner once more to enter into the menu structure. Once one moves deeper into the menu structure, additional time is provided to the user so that the lockout initiation does not become a nuisance. This additional “revert” time is defaulted at one hour and is also user configurable.

6-3 NAVIGATING THE LOCAL OPERATOR

INTERFACE

a. Overview

The Local Operator Interface (LOI), shown in Figure 6-3, utilizes a bright blue gasflorescent display. Intensity is adjustable. There is an Infra-red LED source and a detector for each key. The detectors can detect a finger placed above the button through the glass window. There is no need to open the instrument in bad weather or in hazardous areas in order to access the electronics.

It should be noted that the Hazardous Area Oxymitter 4000 also utilizes HART communications, permitting access to all instrument functionality anywhere the 4-20 mA signal terminates via a HART model 275/375 handheld communicator.

6-4 LOI KEY DESIGNATIONS

The gray key (top left) key will move one level higher in the menu structure. When entering numbers, this key will move the cursor to the left. This key also doubles as an “Enter” key, once numbers are entered, and when the cursor is moved to it’s left-most position. The new data entry value will appear in the top line of the LOI display once it’s accepted.

The blue key (bottom left) acts as a selector when choosing from among a number of menu items. This key also will move the cursor to the right when entering numbers.

Up/Down keys (to the left side of the keypad) are used to increment up and down when selecting from a series of menu picks. They are also used for incrementing values up and down for data input.

6-2 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

6-5 LOI MENU TREE

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

This LOI menu for the Oxymitter 4000 is shown in Figure 6-4. This menu tree is specific to the Oxymitter 4000. The menu tree will assist in navigating the LOI.

Temperatures

O2 2.59% LK

normal

NOTE Use Z pattern touch command to unlock menu.

SENSOR

DATA

Voltages

Output Values

Start Calib

Abort Calib

Current Calib

Menu items in normal text display information, only. Menu Items in italics permit data entry. Menu items in bold text are procedures.

O2 Temp _____dgC O2 Temp-MAX _____dgC Board Temp _____dgC Board Temp-MAX _____dgC

O2 Sensor _____mV O2 Sensor T/C _____mV Board Temp IC _____mV

O2 Analog % _____% O2 Analog mA ____mA

O2 Slope ____ mV/D O2 Constant ____ mV O2 Cell Imped ____ ohm

CALIBRATION

(CONTINUED ON

SHEET 2)

Cal Constants

Failed Calib

Cal Status

Pre O2 Slope _____mV/D Pre O2 Constant _______mV

Bad O2 Slope _____mV/D Bad O2 Constant _______mV

Calib Step _______

Calib Time Next O2 Cal

For this menu column, the selections in are user configurable. All other parameters are display only.

NOTE

Italics

___Sec.

___H

Idle Recommend Cal Apply Gas 1 Flow Gas 1 Read Gas 1 Done Gas 1 Apply Gas 2 Flow Gas 2 Read Gas 2 Done Gas 2 Cal Abort Stop Gas Purge

37260017

Figure 6-4. Local Operator Interface Menu Tree (Sheet 1 of 2)

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

(CONTINUED FROM

SHEET 1)

SYSTEM

Calib Setup

Input/Output

Parameters

Software

Analog

Digital

O2 Gas 1 O2 Gas 2 O2-Reset Vals O2

Out Tracks O2 Cal Intervl O2-

Next Cal Gas Time Purge Time Auto Calib?

O2 Type O2 Range O2 Alarm Leve

Do O2 Trim

Logic IO Mode Low

O2 Alarm

Input State _______

Force Output

O2 Slope O2 Constant O2 T90 Time Auto Tune? Lockout Time Revert Time Luminance

Version xxx Checksum xxx Build Number xxx Build Date xxxxxx Test Code xx SW Err File xx SW Err Line xx

_____% _____%

Yes/No Yes/No

____H

____H ___Sec. ___Sec.

Yes/No

_______

______%

l _____mA

See Table 4-1

See para. 9-3b

_______

____ mV/D

____ mV

0:00

Yes/No

0:00 0:00

______

Status

In column four of this menu, the selections in are user configurable. text selections are procedures; related instructions are displayed on the LOI. All other parameters are display only.

Figure 6-4. Local Operator Interface Menu Tree (Sheet 2 of 2)

6-6 HAZARDOUS AREA OXYMITTER 4000

SETUP AT THE LOI

In setting up the Hazardous Area Oxymitter 4000 from the LOI, it’s best to start at the SYSTEM/Calibration Setup menu, Figure 6-4.

a. SYSTEM/Calibration Setup

1. O2 Gas #1 – Enter the high or low cal gas value (the order is not important).

2. O2 Gas #2 – Enter the second cal gas value.

NOTE

Refer to Section 9, MAINTENANCE AND SERVICE, for calibration instructions.

NOTE

Italics Bold

Rosemount Analytical recommends

0.4% O

and 8% O2 for calibration gases.

3. O2 - Reset Values – Resets factory

4. O2 Output Tracks – 4 to 20 mA signal

5. O2 Cal Interval – If automatic calibra-

6. O2-Next Cal – If automatic calibration

Alarms __________ PID Parameters 115/220

Reset Device?

(Cal. required after reset)

Yes/No

37260018

NOTE

default values.

can be held at the last value during calibration, or the signal can be left to track the cal gases.

tion is selected, this selects the interval between calibrations.

is selected, this selects the time until the first initial calibration takes place.

6-4 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

7. Gas Time – How long should each cal gas flow. Factory default is 300 seconds, but the user may want to vary this depending upon the length of calibration gas tubing runs.

8. Purge Time – Used if the O selected to hold the last value during calibration. After the second cal gas is removed, how long until the sensor comes back to the normal process reading, and the 4-20 mA signal can be released.

9. Auto Calib? – Select “Yes” if an SPS or IMPS autocalibration system is part of the system.

b. SYSTEM/Input/Output

1. Analog – Pertaining to the analog 4-20 mA signal representing O

(a) O2 Type – 4-20 mA signal may

be configured to increase with increasing O

(b) O2 Range – Upper O

user selectable.

ure the digital output to alarm at a given O

level.

(d) Do O2 Trim – Procedure for cali-

brating the 4-20 mA signal to a precision mA source. Procedure is intuitive.

2. Digital – A bi-directional logic signal may be configured as an alarm, or as a calibration handshake signal.

(a) Logic I/O Mode – One of 9 different

sets of conditions can be set for the digital signal. See Table 8-2.

(b) Low O2 Alarm – If any of the con-

ditions noted above include a low O

process alarm, set the value

here.

output is

or the reverse.

range is

condition of the bi-directional digital signal.

(d) Force Output – Forces the output

state of the signal to either open or closed. This is used primarily when diagnosing potential problems with this signal.

c. SYSTEM/Parameters

1. O2 Slope – O

slope is data regarding

the strength of the sensing cell output. This information is automatically calculated after a calibration, and the user does not normally input this data.

2. O2 Constant – O

constant is the

amount of voltage a cell generates

with ambient air as the calibration gas. Again, this is normally calculated as a result of calibration, and is not normally input by the user.

3. O2 T90 Time – Some users may feel that the O

reading is too active for

certain processes. This feature permits the user to dampen the O

signal. The

default value is zero seconds dampening.

4. Auto Tune – The electronics detects the line voltage powering the instrument automatically, and picks proper algorithms for heater control. User can force a high voltage algorithm, or a low, but Auto Tune is the default, and is recommended.

5. Lockout Time – Keypad lockout time default is 30 sec., but is user configurable. A “Z” keypad pattern will unlock the keypad.

6. Revert Time – Once a user goes one level deep into the menu structure, an additional “revert time” is provided to prevent nuisance lockouts. One hour is the default, and it is user configurable.

7. Luminance – Gas florescence brightness is user adjustable.

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-5

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

d. SYSTEM/Status

1. Alarms – Diagnostic alarms. See Section 8, TROUBLESHOOTING.

2. PID Parameter – Displays the line voltage, powering the Oxymitter, and infers the temperature control algorithm being used to control heater temperature.

3. Reset Device – Device can be reset here as opposed to re-powering. Calibration parameters will be lost.

e. SYSTEM/Software

This is data regarding the Oxymitter 4000 software version, and errors that may have occurred.

f. SENSOR DATA

Displays information about the O

thermocouple.

1. Temperatures

cell and

inside the Oxymitter electronics housing (85°C is the max.).

(d) Board Temp Max. – This is the

maximum temperature that the electronics has experienced over time.

6-7 LOI INSTALLATION

The LOI connects to the top of the electronic assembly in the electronics housing. There are four matching connectors on the back of the LOI module, Figure 6-5, that allow the LOI to be oriented as desired by the user.

CONNECTOR

RECEPTACLES

(a) O2 Temp – Indicates the thermo-

couple temperature at the sensing cell; this should always be 736°C.

(b) O2 Temp Max. – Maximum tem-

perature the cell has seen. (Some process temperatures can exceed the 736°C setpoint temperature, and this will indicate this condition.)

LOI MODULE

REAR VIEW

37260055

Figure 6-5. LOI Module Connectors

6-6 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

6-8 OXYMITTER 4000 TEST POINTS

Refer to Figure 6-6. System test points are located on the board below the LOI module. Test points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple, the O

cell millivolt, and the process O2.

a. TP1 and TP2 monitor the oxygen cell

millivolt output which equates to the percentage of oxygen present.

b. TP3 and TP4 monitor the heater thermo-

couple.

c. TP5 and TP6 monitor the process gas or

the calibration gas parameter.

6-9 MODEL 751 REMOTE POWERED LOOP

LCD DISPLAY (OPTIONAL)

Refer to Remote Powered Loop LCD manual for calibration and operation.

TP1

TP2

TP3

TP4

RED

YEL

GRN

ORG

TP5

TP6

37260037

Figure 6-6. Test Points

Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation with LOI 6-7

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

6-8 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

HART/AMS

7-1 OVERVIEW

The HART Communicator is a handheld communications interface device. It provides a common communications link to all microprocessor-based instruments that are HART compatible. The handheld communicator contains an 8 x 21 character liquid crystal display (LCD) and 25 keys. A pocket-sized manual, included with the HART Communicator, details the specific functions of all the keys.

To interface with the Hazardous Area Oxymitter 4000, the HART Communicator requires a termination point along the 4-20 mA current loop and a minimum load resistance of 250 ohms between the communicator and the power supply.

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

SECTION 7

The HART Communicator accomplishes its task using a frequency shift keying (FSK) technique. With the use of FSK, high-frequency digital communication signals are superimposed on the Hazardous Area Oxymitter 4000’s 4-20 mA current loop. The HART communicator does not disturb the 4-20 mA signal, since no net energy is added to the loop.

The HART Communicator may be interfaced with a personal computer (PC), providing that special software has been installed. To connect the HART Communicator to a PC, an interface adapter is required. Refer to the proper HART Communicator documentation in regard to the PC interface option.

7-2 HART COMMUNICATOR SIGNAL LINE

CONNECTIONS

The HART Communicator can connect to the Hazardous Area Oxymitter 4000’s analog output signal line at any wiring termination in the 4-20 mA current loop. There are two methods of connecting the HART Communicator to the signal line. For applications in which the signal line has a load resistance of 250 ohms or more, refer to method 1. For applications in which the signal line load resistance is less than 250 ohms, refer to method 2.

Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-1

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

a. Method 1, For Load Resistance ≥ 250

Ohms

Refer to Figure 7-1 and the following steps to connect the HART Communicator to a signal line 250 ohms or more of load resistance.

Explosions can result in death or serious injury. Do not make connections to the HART Communicator's serial port, 4-20 mV signal line, or NiCad recharger jack in an explosive atmosphere.

Using the supplied lead set, connect the HART Communicator in parallel with to the Hazardous Area Oxymitter 4000. Use any wiring termination points in the analog output 4-20 mA signal line.

b. Method 2, For Load Resistance < 250

Ohms

Refer to Figure 7-2 and the following steps to connect the HART Communicator to a signal line with less than 250 ohms load resistance.

Explosions can result in death or serious injury. Do not make connections to the HART Communicator's serial port, 4-20 mA signal line, or NiCad recharger jack in an explosive atmosphere.

1. At a convenient point, break the analog output 4-20 mA signal line and install the optional 250 ohm load resistor.

2. Plug the load resistor into the loop connectors (located on the rear panel of the HART Communicator).

AC L1

AC N

4-20

TERMINAL BLOCK

LOOP CONNECTORS

SERIALPORT & BATTERY

CHARGER MUST

NOT BE USED IN

HAZARDOUS AREAS

LOOP CONNECTORS

HART COMMUNICATOR

REAR PANEL

USE INTERFACE 00275 0013 ONLY

SERIAL PORT

4-20 mA SIGNAL LINE

ANALOG OUTPUT DEVICE

HART

COMMUNICATOR

RL 250≥Ω

LEAD SET

Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance

23230001

7-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

AC L1

AC N

4-20

4-20 mA SIGNAL LINE

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

RL < 250Ω

TERMINAL BLOCK

LOOP CONNECTORS

SERIALPORT & BATTERY

CHARGERMUST

NOTBE USED IN

HAZARDOUSAREAS

HART COMMUNICATOR

LOOPCONNECTORS

REAR PANEL

USEINTERFACE 002750013 ONLY

SERIAL PORT

COMMUNICATOR

Figure 7-2. Signal Line Connections, < 250 Ohms Load Resistance

7-3 HART COMMUNICATOR PC

CONNECTIONS

There is an option to interface the HART Communicator with a personal computer. Load the designated AMS software into the PC. Then link the HART Communicator to the PC using the interface PC adapter that connects to the serial port (on the communicator rear panel).

Refer to the proper HART Communicator documentation in regard to the PC interface option.

7-4 OFF-LINE AND ON-LINE OPERATIONS

HART

ANALOG OUTPUT DEVICE

250 OHM

LOAD

RESISTOR

(NOTE)

NOTE: THE SIGNAL LOOP MUST BE BROKEN

TO INSERT THE OPTIONAL 250 OHM LOAD RESISTOR.

23230002

b. In the on-line mode, the communicator is

connected to the 4-20 mA analog output signal line. The communicator is connected in parallel to the Hazardous Area Oxymitter 4000 or in parallel to the 250 ohm load resistor.

NOTE

If the HART Communicator is turned on while connected to the 4-20 mA analog output signal line, an undefined status indication appears while the communicator warms up. Wait until the warmup period ends to continue.

The HART Communicator can be operated both off-line and on-line.

c. The opening menu displayed on the LCD is

different for on-line and off-line operations. When powering up a disconnected (off-line)

a. Off-line operations are those in which the

communicator is not connected to the Hazardous Area Oxymitter 4000. Off-line operations can include interfacing the HART Communicator with a PC (refer to applicable HART documentation regarding

communicator, the LCD will display the Main Menu. When powering up a connected (on-line) communicator, the LCD will display the On-line Menu. Refer to the HART Communicator manual for detailed menu information.

HART/PC applications.

Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

7-5 LOGIC I/O CONFIGURATIONS

The Hazardous Area Oxymitter 4000 logic I/O output can be configured for ten different modes through HART/AMS. The factory default condition is Mode 5. A list of possible configurations appear in Table 7-1.

The Unit Alarm configuration available for Modes 1, 3, 5, and 7 refers to the diagnostic alarm faults in Table 8-1.

Table 7-1. Logic I/O Configuration (as set at HART/AMS or LOI)

Mode Configuration

0 The unit is not configured for any alarm condition.

1 The unit is configured for a Unit Alarm.

2 The unit is configured for Low O2.

3 The unit is configured for both a Unit Alarm and Low O2.

4 The unit is configured for a High AC Impedance/CALIBRATION

RECOMMENDED.

5* The unit is configured for both a Unit Alarm and a High AC Imped-

ance/CALIBRATION RECOMMENDED.

7-6 HART/AMS MENU TREE FOR HAZARDOUS

AREA OXYMITTER 4000 APPLICATIONS

This section consists of a menu tree for the HART Communicator. This menu is specific to Hazardous Area Oxymitter 4000 applications.

6 The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION

RECOMMENDED.

7 The unit is configured for a Unit Alarm, a Low O2, and a High AC

Impedance/CALIBRATION RECOMMENDED.

8** The unit is configured for a calibration handshake with an IMPS 4000 or SPS

4000. CALIBRATION RECOMMENDED will initiate the calibration cycle.

9 The unit is configured for a calibration handshake. CALIBRATION RECOM-

MENDED will not initiate the calibration cycle with an IMPS 4000 or SPS 4000.

*The default condition for a Hazardous Area Oxymitter 4000 without an IMPS 4000 or SPS 4000.

**The default condition for a Hazardous Area Oxymitter 4000 with an IMPS 4000 or SPS 4000.

7-4 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

DEVICE SETUP PV PV AO PV LRV PV URV

PROCESS VARIABLES

DIAG/SERVICE

VIEW FLD DEV VARS

VIEW OUTPUT VARS

VIEW FLD DEV mV

STATUS

O2 value O2 cell temp CJ temp

VIEW PV-Aout

VIEW SV

VIEW TV

VIEW 4V

Cell mV CellTCmV CJ mV

Status Group 1

Status Group 2

Status Group 3

Operate Model

AO Saturated

AO Fixed

Max Case Temp

PV is PV O2 value PV % rnge PV AO

SV is Cold Junct SV __ mV

TV is Cell TV __ mV

4V is Cell TC 4V __ mV

Open T/C Shorted T/C Reversed T/C Heater Open Cell Temp Very HI High Case Temp

Cell Temp Low Cell Temp High Cell Open High Cell Imp. CK.ER - EEPROM Cal.Error Slope Cal. Recommended

Cal. Error Const. Last Cal. Failed

AO1 Out Rnge lim

(CONTINUED ON

SHEET 2)

Figure 7-3. HART/AMS Menu Tree (Sheet 1 of 3)

LOOP TEST

O2 CALIBRATE

D/A TRIM

Loop test method...

PERFORM O2 CAL

O2 CAL STATUS

LAST CALCONSTANTS

RESET CALCONSTANTS

D/A trim method

O2 Cal

Optrak TG?

CalState

CalState TimeRemain Present O2

Cal slope Cal const Cell Imp

Reset CalConstants method...

O2 Cal method...

Refer to para. 7-7 for the complete O2 calibration method using the HART Communicator.

37270003

Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-5

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

(CONTINUED FROM

SHEET 1)

BASIC SETUP

Ta g

ASSIGN PV&SV

SELECT O2 RANGE

DEVICE INFORMATION

S/W VERSION INFO

SENSORS

PV is Oxygen SV is Cold Junct TV is Cell 4V is Cell TC

URV ____% LRV ____%

Dev id Descriptor Message Date Final asmbly num Snsr s/n

Ver Chk sum Bld num Bld date

O2 O2 CELLTEMP COLDJUNCTEMP O2 CELL MV O2 CELLTCMV COLD JUNC MV

LIMITS DISPLAYED

DEVICE SETUP PV PV AO PV LRV PV URV

DETAILED SETUP

(CONTINUED ON

SHEET 3)

SIGNAL CONDITION

OUTPUT CONDITION

O2 CALIBRATION

O2 ALARMS

PV URV PV LRV PV % rnge

ANALOG OUTPUT

HART OUTPUT

ALARM OUTPUT

SLOPE

CONSTANT

HighTG LowTG OPtrak TG? TGtime PurgeTime Cal Mode Cal Intrvl h Next CalTime h

LoAlarmSP

PV AO ____ mA PV AO Alrm typ

LOOP TEST

D/A TRIM

Poll addr Num req preams

Logic I/O Pin State Logic I/O Pin Mode

OP locks OP tracks

Manual Auto

Loop test method...

D/A trim method...

No Alarm Unit Alarm Low O2 Alarm Low O2/Unit Alarm Cal Rec Cal Rec/Unit Alarm Low O2/Cal Rec Low O2/Unit/Cal Rec Cal Rec/Handshake Handshake

35910004

Figure 7-3. HART/AMS Menu Tree (Sheet 2 of 3)

7-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

(CONTINUED FROM

SHEET 2)

REVIEW

DEVICE INFORMATION

CAL INFO

Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev

Optrak TG? Tgtime PurgeTime LowTG HighTG Cal slope Cal const CellImp Imp Delta

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

DEVICE SETUP PV PV AO PV LRV PV URV

Figure 7-3. HART/AMS Menu Tree (Sheet 3 of 3)

DEVICE CONFIG

OUTPUTS CONFIG

Slope Constant

URV LRV LoAlarmSP I/O Pin Mode Poll addr Num req preams

26170030

Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-7

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

7-7 HART COMMUNICATOR O2 CAL METHOD

Use the following procedure to perform a calibration using the HART Communicator. If necessary, use the menu tree in Figure 7-3 (sheet 1 of 3) for reference.

NOTE

To select a menu item, either use the up and down arrow keys to scroll to the menu item and press the right arrow key or use the number keypad to select the menu item number. To return to a preceding menu, press the left arrow key.

a. From the PERFORM O

select menu item 1, O

calibration procedure.

the O

CAL screen,

CAL, to access

Failure to remove the Hazardous Area Oxymitter 4000 from automatic control loops prior to performing this procedure may result in a dangerous operating condition.

b. In the first O

CAL screen, a “Loop should

be removed from automatic control” warning appears. Remove the Hazardous Area Oxymitter 4000 from any automatic control loops to avoid a potentially dangerous operating condition and press OK.

c. The next several screens indicate the cali-

bration status. At each of the following status prompts, select menu item 2, NEXT CAL STEP:

COMPLETE CAL RECOMMENDED APPLY GAS 1 GAS 1 FLOW

d. At this point, select menu item 4, EXIT, to

leave the O

e. From the PERFORM O

CAL procedure.

CAL screen, view

menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access

CALIBRATE screen and select menu

the O

item 2, O

CAL STATUS, to view menu item

1, CAL-STATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O

, as

the calibration status updates.

f. When CALSTATE displays APPLY GAS 2,

return to the O

CAL procedure.

g. When the “Loop should be removed from

automatic control” warning appears, press OK.

h. At the APPLY GAS 2 status prompt, select

menu item 2, NEXT CAL STEP. When the status displays GAS 2 FLOW, select menu item 4, EXIT, to leave the O

CAL

procedure.

i. From the PERFORM O

CAL screen, view

menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access the O

CALIBRATE screen and select menu

item 2, O

CAL STATUS, to view menu item

1, CAL-STATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O

, as

the calibration status updates.

j. When CALSTATE displays STOP GAS,

return to the O

CAL procedure.

k. When the “Loop should be returned to

automatic control” message appears, return the Hazardous Area Oxymitter 4000 to the automatic control loops previously removed and press OK.

l. At the STOP GAS status prompt, select

menu item 2, NEXT CAL STEP. When the status displays PURGING, select menu item 4, EXIT, to leave the O

CAL proce-

dure.

m. From the PERFORM O

CAL screen, view

menu item 3, CALSTATE, to monitor the calibration status as it updates. Or, access the O

CALIBRATE screen and select menu

item 2, O

CAL STATUS, to view menu item

1, CAL-STATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O

, as

the calibration status updates.

n. When CALSTATE displays COMPLETE,

the calibration is finished.

7-8 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

7-8 DEFINING A TIMED CALIBRATION VIA

HART

Use the following procedure to specify a time interval (in hours) at which the Hazardous Area Oxymitter 4000 will be automatically calibrated. If necessary, use the menu tree in Figure 7-3 (sheet 2 of 3) for reference.

NOTE

a. From the DEVICE SETUP screen, select

DETAILED SETUP.

b. From the DETAILED SETUP screen, select

CALIBRATION.

c. From the O

CALIBRATION screen, select

menu item 6, CAL MODE. Set the CAL MODE to AUTO.

d. Return to the O

CALIBRATION screen and

select menu item 7, CAL INTRVL.

e. At the prompt, input a time interval

(in hours) at which an automatic calibration will occur; then press ENTER.

Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 7-9

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

7-10 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management

Hazardous Area Oxymitter 4000

TROUBLESHOOTING

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

SECTION 8

8-1 OVERVIEW

While the Hazardous Area Oxymitter 4000 electronics provides a significant number of diagnostic alarms to assist in troubleshooting potential problems, it’s good to place these alarms in perspective with respect to the instrument’s operating principles:

a. When the Zirconium Oxide sensing cell is

heated to its setpoint [736°C (1357°F)], the cell will generate a voltage that represents

200

150

100

the difference between the process O and the reference O (20.95% O

b. Test points, Figure 8-1, are provided to read

the raw millivolt value generated by the ther-mocouple that controls both the cell temperature and the raw cell signal.

c. The cell temperature at test points 3 and 4

should always be stable at approximately 29 to 30 millivolts, which represents the 736°C setpoint temperature.

O Sensor Performance at 736 C

ambient air).

% inside the probe

EMF (mV)

Concentration O (%)

O2 %

EMF(mV)

O2 %

EMF(mV)

Figure 8-1. O2 Sensor mV Reading vs. % O2 at 736°C (Reference Air, 20.9% O2)

Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-1

100201510987654

-34 1.0 7.25 16.1 18.4 21.1 23.8 27.2 31.2 36.0

3 2 1 0.8 0.6 0.5 0.4 0.2 0.1 0.01

42.3 51.1 66.1 71.0 77.5 81.5 86.3 101.4 116.6 166.8

1001010.01 0.10

37260043

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Hazardous Area Oxymitter 4000

d. When flowing calibration gasses, the raw

cell millivolt value at test points 1 and 2 should represent the levels on the chart in Figure 8-1. Note that the raw cell millivolt value increases logarithmically as the O concentration decreases.

Install all protective equipment covers and safety ground leads after troubleshooting. Failure to install covers and ground leads could result in serious injury or death.

8-2 GENERAL

The troubleshooting section describes how to identify and isolate faults that may develop in the Hazardous Area Oxymitter 4000. When troubleshooting, reference the following.

a. Grounding

It is essential that adequate grounding precautions are taken when installing the system. Thoroughly check both the probe and electronics to ensure the grounding quality has not degraded during fault finding. The system provides facilities for 100% effective grounding and the total elimination of ground loops.

work loose. Before troubleshooting the system, ensure all ICs are fully seated.

d. Electrostatic Discharge

Electrostatic discharge can damage the ICs used in the electronics. Before removing or handling the processor board or the ICs, ensure you are at ground potential.

8-3 ALARM INDICATIONS

The majority of the fault conditions for the Hazardous Area Oxymitter 4000 will be indicated by one of the four LEDs referred to as diagnostic, or unit alarms on the operator’s keypad (Figure 8-2). An LED will flash a code that will correspond to an error message. Only one LED will blink at a time. An alarm code guide is provided inside the screw-on cover for the electronics.

Alarm indications will be also available via the optional LOI or the HART Model 275/375 handheld communicator and Rosemount’s Asset Management software. When the error is corrected and/or power is cycled, the diagnostic alarms will clear or the next error on the priority list will appear.

DIAGNOSTIC

LEDS

b. Electrical Noise

The Hazardous Area Oxymitter 4000 has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppression circuits are employed on all field terminations and main inputs. When fault finding, evaluate the electrical noise being generated in the immediate circuitry of a faulty system. Ensure all cable shields are connected to earth.

c. Loose Integrated Circuits

DIAGNOSTIC

ALARMS

CALIBRATION RECOMMENDED

TEST

POINTS

INC INC

HIGH

GAS

DEC DEC

CALIBRATION

02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C -

LOW GAS

HEATER T/C

HEATER 02 CELL

CAL

TEST GAS +

PROCESS -

% 02

The Hazardous Area Oxymitter 4000 uses a microprocessor and supporting integrated circuits (IC). If the electronics are handled

37260044

roughly during installation or located where subjected to severe vibration, the ICs could

8-2 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management

Figure 8-2. Diagnostic LEDs

Hazardous Area Oxymitter 4000

Instruction Manual

IB-106-340C Rev. 4.1

July 2004

8-4 ALARM CONTACTS

a. If autocalibration is not utilized, a common

bi-directional logic contact is provided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms which can actuate this contact can be modified to one of seven additional groupings (mode 0 through mode 7) listed in Table 7-1.

The logic contact is self-powered, +5 VDC, with a 340 ohm series resistance. An interposing relay will be required if this contact is to be utilized to annunciate a higher voltage device, such as a light or horn. An interposing relay may also be required for certain DCS input cards.

A Potter & Brumfield R10S-E1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control/relay room.

b. If autocalibration systems are utilized, the

bi-directional logic contact is utilized as a “hand-shake” signal between the autocalibration system (SPS 4000 or IMPS 4000) and is unavailable for alarming purposes. The following additional contacts are provided through the autocalibration systems:

1. SPS 4000 and IMPS 4000, 1-4 probes.

(a) One contact closure per probe

from the control room to the SPS 4000 or IMPS 4000 for “calibration initiate”.

(b) One contact output per probe from

the SPS 4000 or IMPS 4000 to the control room for “in calibration” notification.

the SPS 4000 or IMPS 4000 to the control room for “calibration failed” notification. (Includes output from pressure switch indicating “cal gas bottles empty”).

2. Additional IMPS 4000 Alarm Contacts.

(a) One contact per IMPS 4000 for

“low calibration gas flowing”.

(b) One contact per IMPS 4000 for

“high calibration gas flowing”.

NOTE

The 4-20 mA signal can be configured to respond normally during any calibration, or can be configured to hold the last O

value upon the initiation of

calibration. Factory default is for the 4-20 mA signal to operate normally throughout calibration.

NOTE

Holding the last O

value may be useful

if several probes are being averaged for the purpose of automatic control. Unless several probes are being averaged, always place any control loops using the O

signal into manual prior to

calibrating.

8-5 IDENTIFYING AND CORRECTING ALARM

INDICATIONS

For a Hazardous Area Oxymitter 4000 with a membrane keypad, faults are indicated by four diagnostic, or unit, alarm LEDs. A pattern of repeating blinks define the problem. A condensed table of the errors and the corresponding blink codes can be found on the inside right cover of the electronics housing. Table 8-1 also identifies the blink code and fault status of each LED as well as the output of the 4-20 mA signal line and a fault number that corresponds to the troubleshooting instructions provided in this section.

For a Hazardous Area Oxymitter 4000 with the optional LOI, alarm messages are displayed on the LOI display window when the alarm status display is accessed via the LOI menu. A listing of the alarm/fault messages and the related fault status descriptions and fault numbers are shown in Table 8-2.

Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 8-3

Instruction Manual

IB-106-340C Rev. 4.1 July 2004

Table 8-1. Diagnostic/Unit Alarm Fault Definitions – Membrane Keypad Only

LED Flashes Status 4-20 mA Line Fault

HEATER T/C 1 OPEN Dependent on position 3 of SW2* 1 NO

2 SHORTED Dependent on position 3 of SW2* 2 NO 3 REVERSED Dependent on position 3 of SW2* 3 NO 4 A/D COMM ERROR Dependent on position 3 of SW2* 4 NO

HEATER 1 OPEN Dependent on position 3 of SW2* 5 NO

2 HIGH HIGH TEMP Dependent on position 3 of SW2* 6 NO 3 HIGH CASE TEMP Dependent on position 3 of SW2* 7 YES 4 LOW TEMP Dependent on position 3 of SW2* 8 YES 5 HIGH TEMP Dependent on position 3 of SW2* 9 YES

O2 CELL 1 HIGH mV Dependent on position 3 of SW2* 10 YES

3 BAD Track O 4 EEPROM CORRUPT Dependent on position 3 of SW2* 12 NO

CALIBRATION 1 INVALID SLOPE Track O

2 INVALID CONSTANT Track O 3 LAST CALIBRATION

FAILED

** CALIBRATION

RECOMMENDED

* Critical alarm conditions will render the O2 measurement as unusable, and any of these events will cause the

4-20 mA signal to go to a user-selectable limit of 3.5 mA or 21.6 mA (position 3 of SW2). Factory default value is 3.5 mA. Alarms which are not “self-clearing” will require recycling of power to the electronics.

Hazardous Area Oxymitter 4000

Self-

Clearing

11 YES

13 YES 14 YES 15 YES

YES

Track O

** The CALIBRATION RECOMMENDED alarm flashes the Calibration Recommended alarm LED on the opera-

tor’s keypad.

Table 8-2. Diagnostic/Unit Alarm Fault Definitions – LOI

Message Status

Fault

Number

Self-

Clearing

O2 T/C OPEN HEATER T/C OPEN 1 NO O2 T/C SHORTED HEATER T/C SHORTED 2 NO O2 T/C REVERSED HEATER T/C POLARITY REVERSED 3 NO ADC ERROR A/D COMM ERROR 4 NO O2 HEATER OPEN O2 HEATER OPEN 5 NO VERY HI O2 TEMP VERY HIGH PROCESS TEMPERATURE 6 NO BOARD TEMP HI ELECTRONICS OVERHEATED 7 YES O2 TEMP LOW LOW PROCESS TEMPERATURE 8 YES O2 TEMP HI HIGH PROCESS TEMPERATURE 9 YES O2 CELL OPEN O2 CELL OPEN 10 YES O2 CELL BAD O2 CELL FAILED 11, 13, 14 YES EEPROM CORRUPT EEPROM FAILED 12 NO CALIB FAILED LAST CALIBRATION FAILED 15 YES LINE FREQ ERROR INCORRECT INPUT LINE FREQUENCY

DETECTED ON POWER UP

8-4 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management

Emerson Process Management OXYMITTER 4000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual