Emerson Process Management MSP-ULOG1 User Manual

Quick-start Manual
IP2042/QS, Rev. AA January 2006
MSP-ULOG1/MSP-ULOG2
Quick-start: For MSP-ULOG1/MSP-ULOG2
www.mobrey.com
Introduction
What is this Quick-start?
This Quick-Start is for anyone who has to install and commission the MSP-ULOG1 or MSP-ULOG2 ultrasonic system, and does not need in-depth information.
For full installation instructions, you must refer to the installation (IM) manuals supplied with the equi pment.
What are these MSP-ULOG1 and MSP-ULOG2 systems?
They are level, contents, or flow measurement and control systems. Typical applications include wet well level (and pump) control, tank contents measurement, and open channel flow measurement.
The system comprises a mains or DC powered MCULOG control unit, an MSP900SH ultrasonic transmitter with a mounting kit, and manuals. MSP-ULOG1 has the wall-mounted version of the MCULOG; MSP-ULOG2 has the panel-mounted MCULOG.
Figure 1: MCULOGW – wall-mounted Figure 2: MSP900SH Figure 3: MCULOGP – panel-mounted
About the MCULOG Control Unit
The MCULOG unit is a member of the MCU900 family of control units. It has:
Full support for a single MSP900SH ultrasonic transmitter – measuring level by default
a 4-line LCD display with back light – displays both text and graphical information
a 6 button keypad
an LED indicator
an intuitive menu system – for setting up
2 digital inputs (voltage-free contacts) for triggering various activities (e.g. displaying a message)
5 relay outputs (e.g. for controlling pumps, indicating alarms, etc.)
a 4-20mA output
a 4,800 event logging capability.
All setting up is achieved from the front panel of the MCULOG control unit.
About the MSP900SH Ultrasonic Transmitter
This is a loop-powered transmitter, factory sealed and fitted with cable ready to install on aqueous applications. The transmitter is pre-configured to measure liquid level and communicates values to the MCULOG.
The other manuals
The following manuals are supplied along with this Quick-start manual:
MCULOG:
Installation manual (IP2030/IM) Safety instructions (IP2030/SI)
Full operation manuals IP2030/OM and IP2040/OM are available on request from Mobrey Measurement, and are av ailable on the web at www.mobrey.com
(IP2042/QS) January 2006 2
MSP900SH:
Installation manual (IP2040/IM) Safety instructions (IP2040/SI)
Installation
IMPORTANT - For hazardous area installations, you must refer to the installation (IM) manuals supplied with the system.
Location of MSP900SH
Install the transmitter above the liquid surface using the bracket provided. Important instructions for an open ch annel flow installation are given in IP2040/IM.
Do not mount the MSP900SH on a structure that is subject to vibration, or in a position where impact or thermal stress may cause damage.
The equipment is not intended for use in areas exposed to dust.
The equipment must not be installed directly in any process where the enclosure might be charged by the rapid flow of
non-conductive media.
Location of MCULOG
The MCULOG must not be located in a hazardous area. Do not mount the MCULOG where it is subject to vibration, or in a position where damage may be caused by impact, thermal stress or liquid ingress.
The MCULOGW is housed in a tough IP65 enclosure. If mounted outside, it is recommended that the unit be protected from direct heavy rain.
The MCULOGP is a standard DIN size designed for direct mounting in a control panel. It is designed for panel mounting in a weatherproof environment.
Allow sufficient space around the MCULOG for easy connection to the download socket.
Cabling (MCULOGW)
1. Cable the MSP900SH to the MCULOG using the gland provided. (Undo 2 screws and lift cover away to reveal terminals).
2. Check the voltage selector switch (230V or 115V) and adjust if necessary. (Mains unit only).
3. Cable the power lead to the MCULOG using the gland provided. Do not apply power yet.
4. Make connections to relay terminals and current output terminals, if required.
5. Seal unused cable entries with the blanking plugs provided.
6. Replace and secure the terminal cover.
Cabling (MCULOGP)
1. Cable the MSP900SH transmitter to terminals 1, 2 and 3 on the rear panel of the MCULOG.
(See figure inset, right)
2. Check the voltage selector switch (230V or 115V) and adjust if necessary. (Mains unit only).
3. Cable the AC power supply to terminals 28 (Live) and 29 (Neutral) on the rear panel of the
MCULOG. Note that mains Earth is not required. (Mains unit only).
4. Connect terminal 30 to an Intrinsically Safe Earth. This is essential only if the MSP900SH is in located in a hazardous area.
5. The download socket supplied with the MCULOG should be mounted on the panel to allow
easy connection of the download device.
January 2006 (IP2042/QS) 3
Getting started
After completing the installation of both MCULOG control unit and the MSP900SH transmitter, the next stage is to switch on.
1. Familiarise yourself with the front panel fascia.
Front Panel Fascia of MCULOGW
2. Switch on the MCULOG by applying the power.
Wait for the primary display (inset, right) to appear.
During this time, the MCULOG will read parameters from the MSP900SH transmitter.
If being used for the first time, it will prompt for the Bottom Reference of the MSP900SH transmitter and then automatically set-up the 4-20mA output span over this range. If you do not want to
commission the system now, simply switch off the power – the same prompt will then re-appear when switching on the next time.
If you are commissioning the system, edit the Bottom Reference with the arrow-keys and then press the yellow key to confirm the value. The Bottom Reference can be changed at a later stage but it is better to get it correct now. Should you press the red (ESC) key, the MCULOG will continue and the Bottom Reference prompt will re-appear when switching on the next time.
Once the start-up is completed, the primary display should appear, showing the measured depth of the liquid in the tank. The value on the primary display is the P.V. (Primary Variable).
Key to figure:
c 4-line LCD with backlight.
d Keypad with 6 function keys. e Status LED – flashes once per second if okay.
Note: The model type is shown on the LCD display in the bottom, right-hand corner.
3. Familiarise yourself with the primary display.
Primary Display
Key to figure:
1. Off-line/on-line status. (Locked padlock = on-line) (See page 10)
2. Digital input status. (o = de-energised, = energised)
3. Measured variable (P.V.) and units of measurement.
4. Bar graph of 4-20mA output of MCULOG.
5. Relay (RL) status. (o = de-energised, = energised)
6. Digital communication in progress. (Absent if idle)
7. Shows specific model type.
Note: If a “Find Instrument” screen appears and
remains, power off. Check the cabling and then try again. If the problem persists, follow the on-screen prompts until the primary display appears.
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