Emerson Process Management MSP900SH User Manual

Installation, Operation & Maintenance Manual
IP2040/IM, Rev. AA May 2007
MSP900SH
Mobrey
MSP900SH Series Level Transmitter
Software version 2.1
www.mobrey.com
Page 1
MSP900SH
Installation, Operation & Maintenance Manual
IP2040/IM, Rev. AA
May 2007
CONTENTS
Page
1. Introduction 3
2. The MSP900SH ultrasonic level transmitter 3
2.1 Type numbering system 3
2.2 Safety data 4
2.3 Pressure Equipment Directive 4
2.4 Specifications 4
3. Installation 5
3.1 Location of the MSP900SH transmitter 5
3.1.1 General considerations 6
3.1.2 Liquid surface conditions 6
3.1.3 In-tank / well effects 6
3.1.4 Open Channel Flow installations 6
3.2 Mounting the transmitter above the liquid surface 8
3.3 Wiring 8
3.4 Additional components in the 2 wire loop 9
3.4.1 Safety Barriers 9
3.4.2 Lightning / surge protection and other loop devices 9
3.5 Wiring to allow HART communication 9
3.6 Use with Mobrey Measurement MSP90 Series controllers 9
3.6.1 Wiring 10
4. Maintenance 10
5. Commissioning / Programming 11
5.1 Current output 11
5.2 Hart programming of the MSP900SH transmitter 11
6. Accessories 12
6.1 Submersion sheild 12
6.2 Head Verification Device 12 Appendices Appendix 1 MSP900SH Programming parameters 13
Appendix 2 Use with Mobrey Measurement MSP90 Series controllers - Example 14 Appendix 3 71097/1131 FM Intrinsically Safe Control (Entity) Drawing 15
Footnote :- In this manual the following terms are used which refer to trademarks from other manufacturers:
HART: is the protocol adopted for the MSP900 SMART Communications. HART is a registered trademark of the HART Communications Foundation and is a mnemonic for Highway Addressable Remote Transducer.
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Installation, Operation & Maintenance Manual
IP2040/IM, Rev. AA May 2007
MSP900SH
1.0 Introduction
The MSP900 ultrasonic level transmitter is designed to be mounted above a liquid and will measure the distance to the liquid surface. When programmed with details of the vessel, sump or open channel, the MSP900 will compute level, contents or flow and give a 4-20mA signal proportional to the chosen variable. Full programming details are given in the Operating Manual IP2040/OM.
MSP900 is a two wire 24V dc loop powered transmitter and may be connected to any suitable dc power source using the factory fitted cable. The Mobrey Measurement MCU900 range of Control Units is designed to be use d with the MSP900 Transmitter in this way.
The MSP900 transmitter may be mounted in a hazardous area provided th at it is supplied from a protected power supply. When using the MSP900 transmitter with an MCU900 Control Unit, no external Intrinsically Safe Barriers are required as all protection is built-in to the MCU900 Control Unit. When using any other power supply, it is the responsibility of the user to ensure suitable Intrinsically Safe Barriers ar e installed. Full details are given in section 3.4.1
2.0 The MSP900SH ultrasonic level transmitter. The transmitter is a factory sealed unit with an operating range of 0.3m to 12m. When powered up the transmitter will give a
4-20mA signal on the two wire power cable over the factory default range : 4mA at 12m; 20mA at 0.3m. This range may be adjusted using a HART programmer. See section 5.0 (Note: full programming instructions are given in the Operating Manual IP2040/OM)
Fig (i) A Stainless Steel mounting bracket and 1” thread type – G1” (1” BSPP) (-A); 1” NPT (-U) Nylon locknut are supplied with the
transmitter to facilitate mounting.
2.1 Type numbering system MSP Mobrey Ultrasonic level trans mitter
900 UPVC construction, 12m operating range SH Factory sealed transmitter, HART communications
-A ATEX & CSA certified intrinsically safe for Zone 0
-U FM & CSA certified intrinsically safe for Zone 0 and FM for DIV 1
/3 Fitted with 3m two core shielded cable /20 Fitted with 20m two core shielded cable /50 Fitted with 50m two core shielded cable
Page 3
MSP900SH
Installation, Operation & Maintenance Manual
IP2040/IM, Rev. AA
May 2007
2.2 Safety Data
Type numbers MSP900SH-A/** MSP900SH-U/** Certificate numbers ATEX BAS01ATEX1061X FM 3021193 CSA 1352094X CSA 1352094X ATEX Coding (EU Directive 94/9/EC) II I G
Cenelec Coding EEx ia IIC T4 (-40°C< EEx ia IIC T6 (-40°C<
Ta<60°C) Ta<55°C)
CSA Coding Ex ia IIC T4 (-40°C<Ta<60°C) Ex ia IIC T4 (-40°C<Ta<60°C) Ex ia IIC T6 (-40°C<
Ta<55°C) Ex ia IIC T6 (-40°C<Ta<55°C)
FM Coding IS/I/1/ABCD T6 Ta = 55°C T4 Ta = 60°C IS/I/0/AEx ia IIC T6 Ta = 55°C T4 Ta = 60°C
Safety parameters Ui 30 V Ui (Vmax) 30 V Ii 120mA Ii (lmax) 120mA Pi 0.82W Pi 0.82W Li 27mH Li 27mH Ci 5nF Ci 5nF
2.3 Pressure Equi pment Directive
The MSP900SH transmitter does not enclose a pressurised volume and therefore is a component a nd outside the scope of the Pressure Equipment Directive 97/ 23/EC.
Accordingly, the Declaration of Conformity for the MSP900SH does not list the Pressure Equipment Directive.
2.4 Specifications
Materials of construction: Body Material UPVC (stabilised) Cable sealant Epoxy adhesive Locknut Nylon Bracket 316 Stainless Steel Cable PVC sheathed two core shielded cable Electrical Supply voltage Transmitter in Non Hazardous area: 12-40V dc Transmitter in Hazardous area: 12-30V dc Output 4-20mA Communications HART Digital communicatio ns (Rev. 5)
Earthing None required
Cable size Overall diameter 4mm, two cores each 0.22 mm
2
Cable length 3m, 20m or 50m. Cable resistan c e 0.1 Ohm per metre length.
Operating Range 0.3 to 12m Temperature Ambient -40°C to +60°C Wetside -40°C to +60°C Pressure 0 bar to 3.0 bar (restricted to 0 - 1.0 bar for use in Canada)
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Installation, Operation & Maintenance Manual
IP2040/IM, Rev. AA May 2007
MSP900SH
3.0 Installation
The MSP900SH may be mounted in a hazardous area provided it is supplied through or from a suitably protected power supply (such as the Mobrey Measurement MCU900 Series).
Refer to the safety parameters given in section 2.2 and safety instruction leaflet IP2040/SI (-A), 71097/1131 (-U).
3.1 Location of the MSP900SH transmitter
The transmitter must be installed in a location where it is protected from ultraviolet radiation, in order to prevent long term degradation of the plastics used in its construction e.g. shrouded from direct sunlight.
Correct location of the transmitter is essential for the reliable operation of any ultrasonic level measurement system. Whilst the transmitter may be site tuned to deal with most application conditions, it is strongly recommended that the following guidelines shoul d be adopted wherever relevant.
For maximum accuracy and stability of the level measurement reading the transmitter should
always be shrouded from direct sunlight and any radiated heat.
The transmitter should be mounted as near vertical as possible to ensure a good echo from the liquid surface and maximum echo size received. The beam angle (to the half power point) of the transmitter is 12 degrees inclusive.
If the transmitter is located near the side of the tank or well, there will be no false echo generated provided the wall is smooth and free of protrusions.
However, there will still be a reduction in the echo size. To avoid large echo size loss, it is recommended that the transmitter never be mounted closer than 300mm to the wall.
Fatty, dirty or viscous liquids can cause a “scum line” to build-up on the tank or well wall. Avoid false echoes from this by enabling “scum line prevention” software in the MCU control unit.
If the transmitter is mounted in an enclosed tank, avoid mounting the transmitter in the centre of the tank roof as this could act as a parabolic reflector and create unwanted echoes.
If the transmitter is mounted in a stand-off or nozzle, it is always preferable that the transmitter face be at least 5mm proud of the stand-off such that it protrudes beyond the stand-off and into the tank.
Remember that the minimum operating range of the transmitter is 300mm. The transmitter will not detect any liquid surface closer than 300mm to the transmitter face.
Obstructions in the tank or well may generate echoes which can be confused with the real liquid surface echo. Obstructions within the beam angle generate strong “false-echoes”; wherever possible, the transmitter should be positioned such that false echoes are avoided.
To avoid detecting unwanted objects in the tank or well, it is advisable to maintain a distance of at least 0.11m from the centre line of the transmitter for every metre range to the obstruction.
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