Emerson Process Management MON2000, 3-9000-522 User Manual

MON2000

Software for Gas Chromatographs

User Manual

Applies to Both:

Daniel Danalyzer On-Line Gas Chromatographs

Rosemount Analytical Process Gas Chromatographs

Part Number 3-9000-522

Revision R

JULY 2010

MON2000 Software for Gas Chromatographs

Manual

NOTICE

DANIEL MEASUREMENT AND CONTROL, INC. AND ROSEMOUNT ANALYTICAL
(COLLECTIVELY, “SELLER”) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN
THIS MANUAL OR OMISSIONS FROM THIS MANUAL. SELLER MAKES NO WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT,
SHALL SELLER BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING,
BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION
ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES
ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY
ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED,
REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR
APPLICABILITY. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR
SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

SELLER DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE
OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF
ANY SELLER PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL MEASUREMENT
AND CONTROL, INC. ROSEMOUNT AND THE ROSEMOUNT ANALYTICAL LOGO ARE
REGISTERED TRADEMARKS OF ROSEMOUNT ANALYTICAL. THE EMERSON LOGO IS A
TRADEMARK AND SERVICE MARK OF EMERSON ELECTRIC CO.

COPYRIGHT
U.S.A.

All rights reserved. No part of this work may be reproduced or copied in any form or by any
means - graphic, electronic, or mechanical — without first receiving the written permission of
Daniel Measurement and Control, Inc. Houston, Texas, U.S.A.

©

2010 BY DANIEL MEASUREMENT AND CONTROL, INC., HOUSTON, TEXAS,

WARRANTY

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and except as
otherwise expressly provided herein, Daniel Measurement and Control, Inc. and Rosemount
Analytical, (collectively“Seller”) warrants that the firmware will execute the programming
instructions provided by Seller, and that the Goods manufactured or Services provided by Seller
will be free from defects in materials or workmanship under normal use and care until the
expiration of the applicable warranty period. Goods are warranted for twelve (12) months from
the date of initial installation or eighteen (18) months from the date of shipment by Seller,
whichever period expires first. Consumables and Services are warranted for a period of 90 days
from the date of shipment or completion of the Services. Products purchased by Seller from a
third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the
original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making
a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If
Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable
warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in
the firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the
Goods or firmware found by Seller to be defective, or refund the purchase price of the defective
portion of the Goods/Services. All replacements or repairs necessitated by inadequate
maintenance, normal wear and usage, unsuitable power sources, unsuitable environmental
conditions, accident, misuse, improper installation, modification, repair, storage or handling, or
any other cause not the fault of Seller are not covered by this limited warranty, and shall be at
Buyer's expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or
any other party except as may be agreed upon in writing in advance by an authorized Seller rep­resentative. All costs of dismantling, reinstallation and freight and the time and expenses of
Seller's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer
unless accepted in writing by Seller. Goods repaired and parts replaced during the warranty
period shall be in warranty for the remainder of the original warranty period or ninety (90) days,
whichever is longer. This limited warranty is the only warranty made by Seller and can be
amended only in a writing signed by an authorized representative of Seller. Except as otherwise
expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF
ANY KIND, EXPRESSED OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR
PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It

is understood that corrosion or erosion of materials is not covered by our guarantee.

2.

LIMITATION OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR DAMAGES
CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF
WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION, REPLACEMENT OR
REFUND OF PURCHASE PRICE UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 1
HEREIN. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION
(WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER
TORT OR OTHERWISE), SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS
EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES
PROVIDED BY SELLER GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES
THAT IN NO EVENT SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND
TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM
"CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF
ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE AND COST OF CAPITAL.

IMPORTANT INSTRUCTIONS

• Read all instructions prior to installing, operating, and servicing this product.

• Follow all warnings, cautions, and instructions marked on and supplied with this product.

• Inspect the equipment packing case and if damage exists, notify your local carrier for
liability.

• Open the packing list and carefully remove equipment and spare or replacement parts

from the case. Inspect all equipment for damage and missing parts.

• If items are damaged or missing, contact the manufacturer at 1 [phone] for

instructions about receiving replacement parts.

• Install equipment as specified per the installation instructions and per applicable local and

national codes. All connections shall be made to proper electrical and pressure sources.

• Ensure that all equipment doors are closed and protective covers are in place, except

when maintenance is being performed by qualified persons, to prevent personal injury.

• Use of this product for any purpose other than its intended purpose may result in property

damage and/or serious injury or death.

• Before opening the flameproof enclosure in a flammable atmosphere, the electrical

circuits must be interrupted.

• Repairs must be performed using only authorized replacement parts as specified by the

manufacturer. Use of unauthorized parts can affect the product's performance and place
the safe operation of the product at risk.

• When installing or servicing ATEX-certified units, the ATEX approval applies only to

equipment without cable glands. When mounting the flameproof enclosures in a
hazardous area, only flameproof cable glands certified to IEC 60079-1 must be used.

• Technical assistance is available 24 hours a day, 7 days a week

6314.

by calling 1 (713) 827-

This page is intentionally left blank.

TABLE OF CONTENTS

INTRODUCTION 1.1 Description of Manual ....................................1-1

Section 1 – Introduction ................................1-1

Section 2 – Installation and Startup.................1-2

Section 3 – Getting Started............................1-2

Section 4 – Control Functions.........................1-2

Section 5 – Application Functions ...................1-3

Section 6 – Chromatogram Viewer..................1-3

Section 7 – Reports.......................................1-3

Section 8 – Logs...........................................1-3

Section 9 – Data Collection ............................1-4

Section 10 – Modbus Test .............................1-4

Appendix A, PC Config Report ........................1-5

Appendix B, Component Data Table ................1-5

Appendix C, Data Computations .....................1-5

Appendix D, Analog Output

Cal. 2350A GC .............................................1-5

Appendix E, Upgrade 2350A GC

S/W and 2350 EPROMS.................................1-5

Appendix F, Modbus Reg. List for 2350A GC ...1-5

INSTALLATION AND

SETUP

1.2 Description of Online Help ..............................1-6

1.3 Description of MON2000 ...............................1-6

2.1 System Requirements ....................................2-1

2.2 Installing MON2000 ......................................2-3

2.3 Installing the CrypKey License Service for

MON2000 PLUS ...........................................2-4

2.4 Copying MON2000 to Disks ...........................2-4

2.5 Transferring a MON2000 PLUS License ...........2-6

2.6 Uninstalling MON2000................................. 2-15

2.7 Starting MON2000......................................2-17

2.8 Performing Your First Logon ......................... 2-18

ii TABLE OF CONTENTS

MON2000

2.8.1 The Initial Logon ......................................... 2-18

2.8.2 Registering MON2000 ................................. 2-19

2.8.3 Update MON2000....................................... 2-21

2.9 Checklist for Setting Up MON2000 ............... 2-22

2.10 Communications ......................................... 2-22

2.10.1 Connect to the GC Unit ............................... 2-22

2.10.2 Disconnect from GC Unit ............................. 2-23

2.11 Customizing MON2000................................ 2-24

2.11.1 Configure Users .......................................... 2-24

2.11.2 Set Up GC Directory.................................... 2-27

2.11.3 Dial-up Connection ...................................... 2-30

2.11.4 Modem Initialization Strings/Setup................. 2-36

Black Box - Modem 325............................... 2-37

U.S. Robotics Sportster ............................... 2-38

GVC/MaxTech 28.8 Kbps Modem ................. 2-40

2.12 2350 to 2350A Retrofit Instructions .............2-41

2.13 Conversion Process ..................................... 2-43

2.14 BASIC 2350A CONFIGURATION................... 2-49

2.15 2350A Options........................................... 2-52

2.15.1 The COM4A Board ...................................... 2-52

2.15.2 2350A Modem Installation ........................... 2-55

2.15.3 2350A Ethernet Installation.......................... 2-58

2.15.4 Ethernet TCP/IP Settings .............................. 2-62

2.15.5 MON2000 TCP/IP Settings........................... 2-64

2.16 CONNECT VIA GC EXTERNAL MODEM ......... 2-66

2.16.1 Hardware Setup.......................................... 2-66

2.16.2 Select Program Settings............................... 2-68

2.16.3 Generate PC Config Report........................... 2-70

Installation and Setup JULY 2010

TABLE OF CONTENTS iii

MON2000

2.17 Downloading an Application .........................2-72

2.18 Upgrading Flash .......................................... 2-75

2.19 Offline Edit of GC Application .......................2-76

2.19.1 File Selection ..............................................2-77

2.19.2 Upload Application ......................................2-78

2.19.3 Upload BOS................................................2-81

GETTING STARTED 3.1 Logging On...................................................3-1

3.2 Logging Off ..................................................3-3

3.3 MON2000 User Interface ...............................3-3

3.3.1 Main Window ...............................................3-4

3.3.2 GC Status Bar...............................................3-5

3.3.3 View Menu...................................................3-8

3.3.4 ToolTips.......................................................3-8

3.3.5 Data Entry and Function Features....................3-8

3.3.6 Shortcut to Save or Print Data ........................3-9

3.4 Keyboard Shortcuts.......................................3-9

3.5 Procedures Guide ........................................3-11

3.6 Keylock Switch Control................................ 3-15

3.7 Configuring Your Printer............................... 3-16

3.8 Using Online Help........................................ 3-18

3.9 Operating Modes for Model 700.................... 3-19

3.10 About MON2000 ........................................ 3-19

CONTROL FUNCTIONS 4.1 Auto Sequence .............................................4-1

4.2 Single Stream ...............................................4-2

4.3 Halt .............................................................4-3

JULY 2010 Getting Started

iv TABLE OF CONTENTS

MON2000

4.4 Calibration....................................................4-4

4.5 Baseline Run.................................................4-5

4.6 Auto BTU Start Up and Valve Timing............... 4-7

4.6.1 Initiating an Auto BTU Start Up Run ................ 4-7

4.6.2 Starting a Valve Timing Run ......................... 4-12

4.7 GC Time .................................................... 4-13

4.7.1 View GC Time ............................................ 4-13

4.7.2 Set GC Time............................................... 4-14

4.8 Stop Now .................................................. 4-15

APPLICATION

FUNCTIONS

5.1 System ........................................................5-1

5.2 Component Data........................................... 5-6

5.2.1 Select Standard Component(s)...................... 5-10

5.2.2 Select Standard Values ................................ 5-11

5.2.3 Update Standard Component(s) .................... 5-11

5.2.4 View Raw Data........................................... 5-12

5.2.5 Sort Retention Time .................................... 5-14

5.3 Timed Events .............................................5-14

Timed Events Description............................. 5-14

Valve Events .............................................. 5-15

Integration Events ....................................... 5-15

Spectrum Gain Events ................................. 5-16

5.4 User Defined .............................................. 5-19

5.4.1 Numeric ..................................................... 5-19

5.4.2 Selection.................................................... 5-20

5.4.3 Text Strings ...............................................5-20

5.5 Calculations ............................................... 5-21

5.5.1 Control ...................................................... 5-21

5.5.2 Averages ................................................... 5-23

Application Functions JULY 2010

MON2000

TABLE OF CONTENTS v

5.5.3 User Defined ..............................................5-25

5.6 Limit Alarms ...............................................5-27

Limit Alarms Description ..............................5-30

5.7 Discrete Alarms ..........................................5-31

5.7.1 Delayed Discrete Alarms .............................. 5-33

5.8 Streams .....................................................5-38

5.9 Analog Inputs .............................................5-44

5.10 Analog Outputs...........................................5-48

5.10.1 Analog Output Dialog Description.................. 5-48

5.10.2 Changing a Variable.....................................5-52

5.10.3 Changing the Bargraph.................................5-52

5.10.4 Performing a Manual Calibration.................... 5-53

5.10.5 Performing an Automated Calibration............. 5-54

5.11 Discrete Inputs ...........................................5-56

5.12 Discrete Outputs .........................................5-57

5.13 Valves .......................................................5-58

5.14 Temperature Control....................................5-61

5.15 FID Configuration ........................................ 5-62

5.16 LOI Status Variables .................................... 5-66

5.17 Serial Ports................................................. 5-68

5.17.1 Serial Ports Configuration .............................5-71

5.18 GC Serial Port and Cable Configurations......... 5-74

5.18.1 GC DB-9 Serial to External Modem DB-25 ...... 5-76

5.18.2 GC Phoenix Plug to External Modem DB-25 .... 5-77

5.18.3 Com ID ......................................................5-78

5.18.4 Registers....................................................5-80

JULY 2010 Application Functions

vi TABLE OF CONTENTS

MON2000

5.18.5 Setting Optional Base Pressures.................... 5-86

5.18.6 Setting Optional Base Results ....................... 5-90

5.19 TCP/IP, Subnet, and Gateway Menu.............. 5-94

CHROMATOGRAM

VIEWER

6.1 Chromatogram Viewer Function ......................6-1

6.2 Viewing a Live Chromatogram ........................ 6-2

6.2.1 From Online GC ............................................6-2

6.2.2 From GC Archive ..........................................6-3

6.2.3 From File on Disk ..........................................6-4

6.3 Removing a Chromatogram from View............. 6-8

6.4 Saving a Chromatogram to Disk...................... 6-8

6.5 Graph Functions............................................6-9

6.5.1 Editing the Chromatogram Graph ....................6-9

6.5.2 Changing Cursor Size .................................. 6-10

6.5.3 Printing the Chromatogram........................... 6-11

6.6 Chromatogram Functions ............................. 6-11

6.6.1 Editing the Chromatogram............................ 6-12

6.6.2 Editing TEVs from CGM Viewer .................... 6-13

6.6.3 Editing Retention Times from CGM Viewer ..... 6-15

6.6.4 Editing TEVs from Cursor ............................. 6-15

6.6.5 Viewing the Chromatogram Results............... 6-16

6.6.6 Entering a Description.................................. 6-18

6.6.7 Forcing a Calibration.................................... 6-19

6.6.8 Toggling TEVs and CGM Components ........... 6-19

6.7 Viewing Baseline Data ................................. 6-20

6.8 Viewing RAW Data .....................................6-21

6.9 Display Options ..........................................6-21

Chromatogram Viewer JULY 2010

MON2000

TABLE OF CONTENTS vii

REPORTS 7.1 Report Display ..............................................7-1

7.1.1 View Report from Live Data............................7-1

7.1.2 View Report from File ....................................7-4

7.1.3 Print Report ..................................................7-6

7.1.4 Save Report to Disk.......................................7-6

7.1.5 Report Contents............................................7-8

Analysis Report.............................................7-9

Raw Data Report......................................... 7-11

Calibration Report .......................................7-12

Final Calibration Report ................................7-13

Average Reports .........................................7-14

Sample 24-Hour Average Report ...................7-14

7.2 GC Report Request......................................7-15

7.3 GC Printer Control .......................................7-16

7.4 MON2000 Printer Control.............................7-18

7.5 Archive Data ..............................................7-20

7.5.1 View Data Model 500/Model 700..................7-21

7.5.2 Archive Export Data ....................................7-24

7.5.3 Reset.........................................................7-27

7.6 Trend Data .................................................7-28

7.6.1 Trend Data Model 700/2350A GCs .............. 7-28

7.6.2 View Live Trend Online Model 700/2350A ..... 7-29

7.6.3 View Trend from File on Disk........................ 7-32

7.6.4 Edit Graph Display.......................................7-34

7.6.5 Changing Cursor Size...................................7-34

7.6.6 Describe Trend ...........................................7-35

7.6.7 Print Trend .................................................7-35

7.6.8 Save Trend................................................. 7-36

7.6.9 Read Trend Archive .....................................7-36

7.6.10 Display Options...........................................7-37

JULY 2010 Reports

viii TABLE OF CONTENTS

LOGS 8.1 Maintenance Log...........................................8-1

MON2000

8.2 Parameter List ..............................................8-3

8.3 Alarm Log .................................................... 8-6

8.4 Clear or Acknowledge Active Alarms ...............8-9

8.5 Event Log .................................................... 8-9

MON2000 PLUS DATA

COLLECTION/AUTO-

POLLING

9.1 Overview .....................................................9-1

9.2 Data Collection Configuration ......................... 9-3

9.2.1 Create a New Polling Control File .................... 9-6

9.2.2 Open an Existing Polling Control File................ 9-7

9.2.3 Await Command ...........................................9-9

9.2.4 Connect/Logon Command ............................ 9-10

9.2.5 Connect/No Logon Command ....................... 9-11

9.2.6 Delay (Seconds) Command........................... 9-11

9.2.7 Delay (Hours) Command .............................. 9-12

9.2.8 Disconnect Command.................................. 9-13

9.2.9 End Command ............................................9-13

9.2.10 Poll Command: Alarms................................. 9-14

9.2.11 Poll Command: Averages ............................. 9-16

9.2.12 Poll Command: CGM Archive........................ 9-19

9.2.13 Poll Command: CGM on Alarm...................... 9-21

9.2.14 Poll Command: Condition Start ..................... 9-21

9.2.15 Poll Command: Condition End....................... 9-23

9.2.16 Poll Command: Event Log ............................9-24

9.2.17 Poll Command: Maintenance Log .................. 9-26

9.2.18 Poll Command: Registers.............................. 9-28

9.2.19 Poll Command: Reports................................ 9-32

9.2.20 Repeat Command........................................ 9-34

9.2.21 Run Command............................................ 9-35

Logs JULY 2010

MON2000

TABLE OF CONTENTS ix

9.3 Data Collection ...........................................9-35

9.3.1 Start Auto-Sequencing.................................9-36

9.3.2 Transaction Log ..........................................9-38

9.3.3 Auto-Sequencing Status............................... 9-38

9.3.4 Status Log .................................................9-39

MODBUS TEST 10.1 Starting WinMB ..........................................10-1

10.2 Establishing Communications........................ 10-2

10.2.1 Comparison of Modbus Protocols .................. 10-3

10.2.2 Set GC Com Parameters via MON2000.......... 10-4

10.2.3 Set Up Port via WinMB ................................10-5

10.3 Getting Modbus Data................................... 10-7

10.3.1 Use Single Data Type ..................................10-9

APPENDIX A, PC CONFIG

REPORT

APPENDIX B:

COMPONENT DATA

TABLE

10.3.2 Use Template (Mixed Data Types) ............... 10-10

10.4 Using Modbus Data ................................... 10-13

10.4.1 Set Log Parameters ................................... 10-14

10.4.2 Save Modbus Data .................................... 10-16

10.4.3 Assign Scale Ranges for User_Modbus......... 10-17

10.4.4 Print Modbus Data ....................................10-17

10.5 Troubleshooting Communication Errors ........ 10-18

10.6 Using Modbus Test Online Help .................. 10-19

10.6.1 How to Access .........................................10-19

10.6.2 How to Navigate ....................................... 10-20

A.1 How to Print................................................ A-1

A.2 Example Report............................................ A-2

APPENDIX C, DATA

COMPUTATIONS

JULY 2010 Modbus Test

C.1 Data Acquisition ...........................................C-1

x TABLE OF CONTENTS

MON2000

C.2 Peak Detection .............................................C-2

C.3 Analysis Computations ..................................C-5

C.3.1 Conc. Analysis with Response Factor ..............C-5

Calibration....................................................C-5

Calc. in Mole Percent w/o Normalization ..........C-7

C.4 Post Analysis Computations ...........................C-9

C.4.1 Liquid Equivalent Computations ......................C-9

C.4.2 Heating Value Calculations .............................C-9

C.4.3 Multi-Level Calibration .................................C-17

C.4.4 Indirect Calibration .....................................C-18

APPENDIX D, ANALOG

OUTPUT CAL. FOR 2350A

APPENDIX E, UPGRADE

2350A GC S/W AND

2350 EPROMS

D.1 Calibrating by Volts .......................................D-1

D.2 Calibrating by Percentages .............................D-5

E.1 Connect to GC and Halt Analysis .................... E-1

E.2 Offline Edit to Upload App. & Rename ............. E-1

E.3 Upgrade User-Defined Applications.................. E-3

E.4 Upgrade from Disk ........................................ E-3

E.4.1 Upgrade from GC Controller ........................... E-6

E.4.2 Configure GC Connection ............................... E-9

E.5 Disconnect Power and Disassemble ............... E-10

E.6 Replace EPROMS/Reset CPU ........................ E-12

E.7 Reassembly Procedures ............................... E-13

E.8 Set-Up and Programming ............................. E-14

E.8.1 Procedure .................................................. E-14

E.8.2 Reprogramming the DiskOnChip .................... E-16

E.8.3 GC Reassembly........................................... E-17

Appendix D, Analog Output Cal. For 2350A JULY 2010

MON2000

TABLE OF CONTENTS xi

E.9 Connect to GC for Upgraded App. ................. E-18

E.10 Guide to Standard Application Files ............... E-19

E.10.1 Importance of Standard Application Files........ E-19

E.10.2 Standard Applications v1.50 and Later .......... E-20

E.10.3 Standard Applications Prior to v1.50 ............. E-22

APPENDIX F, MODBUS

REG. LIST FOR 2350A GC

F.1 Introduction – SIM_2251 & User_Modbus ........ F-1

F.1.1 Notes on User_Modbus .................................. F-1

F.1.2 Notes on SIM_2251 Modbus .......................... F-2

F.2 User_Modbus Register List ............................. F-3

F.2.1 SIM_2251 Modbus Register List...................... F-6

JULY 2010 Appendix F, Modbus Reg. List for 2350A GC

xii TABLE OF CONTENTS

MON2000

This page is intentionally left blank.

Appendix F, Modbus Reg. List for 2350A GC JULY 2010

MON2000

INTRODUCTION 1-1

INTRODUCTION

Welcome to the MON2000 User Manual
(P/N 3-9000-522), a user guide that
accompanies the MON2000 software produced
by Daniel Measurement and Control, Inc., a
Division of Emerson Process Management.

Use this manual for installing the MON2000
and Modbus Test (WinMB) software programs,
getting started, checking various gas
chromatograph (GC) application settings, and
configuring and monitoring your GC system.

1.1 DESCRIPTION OF MANUAL

See the following section summaries or the
Table of Contents for more information.

Section 1 – Introduction

This section includes:

• summary listing of the manual sections

• description of the MON2000 User Guide

online help file

• description of the MON2000 software

program

_________________________________________________________________________________________

JULY 2010 Description of Manual

1-2 INTRODUCTION

Section 2 – Installation and Startup

This section includes:

• short description of the MON2000 software

• minimum system requirements for
installing MON2000 on a 32-bit Microsoft®

Windows® platform

• installation and Startup instructions

• establishing communications and Logon
procedures

• instructions for customizing MON2000 and
setting up security

• instructions for downloading an application
and using the Offline Edit function to
change an application’s configuration

MON2000

Section 3 – Getting Started

This section includes:

• instructions on how to log on and log off

• navigation instructions for MON2000

• listing of available procedures and keyboard
shortcuts

• access and navigation instructions for the
MON2000 User Guide online help file

Section 4 – Control Functions

This section includes:

• description of available Control functions
and detailed step procedures

Description of Manual JULY 2010

MON2000

INTRODUCTION 1-3

Section 5 – Application Functions

This section includes:

• description of available GC Application
functions and detailed step procedures

Section 6 – Chromatogram Viewer

This section includes:

• description of available Chromatogram
Viewer functions and detailed step
procedures to view, save, and print
chromatograms

Section 7 – Reports

This section includes:

• descriptions of available reports and sample
outputs

• instructions on how to generate and print a
given report

Section 8 – Logs

This section includes:

• description of Maintenance, Alarm, and
Event logs

• description of the Parameter List

• step procedures for viewing, editing, and
clearing logs

_________________________________________________________________________________________

JULY 2010 Description of Manual

1-4 INTRODUCTION

Section 9 – Data Collection

This section includes:

• descriptions of Data Collection and Auto­Sequencing

• instructions on how to configure, generate
and run the Data Collection and Auto­Sequencing function using MON2000 PLUS

Section 10 – Modbus Test

This section includes:

• short description of the WinMB software

• minimum system requirements for
installing WinMB on a 32-bit Microsoft®

Windows® platform

MON2000

• installation and start up instructions

• description of available Modbus Test
functions and detailed step procedures

• description of the WinMB online help file
and navigation instructions

Description of Manual JULY 2010

MON2000

INTRODUCTION 1-5

Appendix A, PC Config Report

This appendix provides a sample PC Config
Report for reference only.

Appendix B, Component Data Table

This appendix provides two sample Component
Data Tables for reference only.

Appendix C, Data Computations

This appendix discusses the various equations
and computations involved with acquisition
and analysis tasks.

Appendix D, Analog Output Cal. 2350A GC

This appendix demonstrates how to calibrate
an analog output for a 2350A GC Controller,
using the MON2000 software.

Appendix E, Upgrade 2350A GC S/W and 2350 EPROMS

This appendix describes how to upgrade the GC
software and the 2350 GC Controller EPROMS,
the 2350A WinSystems CPU,
P/C104 Bus, and DiskOnChip.

Appendix F, Modbus Reg. List for 2350A GC

This appendix explains the differences between
SIM_2251 and User_Modbus protocols, and
lists the corresponding Modbus registers used
by the 2350A GC Controller.

_________________________________________________________________________________________

JULY 2010 Description of Manual

1-6 INTRODUCTION

1.2 DESCRIPTION OF ONLINE HELP

Use the User Guide online help file to quickly
access information regarding any MON2000
function. See Section 3.8 for more detailed
information.

1.3 DESCRIPTION OF MON2000

MON2000 is a menu-driven, Windows-based
software program designed to operate the gas
chromatograph (GCs). MON2000 runs on an
IBM-compatible personal computer (PC) and
serves as an interface between you and the GC
unit. MON2000 can run on a Windows® 95,

Windows® 98, Windows® 2000, Windows® XP
or Windows® NT operating system.

MON2000

MON2000, combined with the GC applica­tion(s), offers a complete software package for
operating and monitoring one or more GC
systems from a single PC. MON2000 includes
security features to help prevent unauthorized
access to GC data or control. MON2000 also
includes, for trouble-shooting purposes, an
auxiliary program (WinMB) to selectively poll
the GC Modbus registers (see Section 10 for
more information).

GC functions that can be initiated or controlled
by MON2000 include:

• alarm parameters

• alarm and event processing

• analog scale adjustments

•analyses

• baseline runs

• calculation assignments and configurations

• calibrations

• component assignments and configurations

When configured for RS-485
multi-drop networking,
MON2000 can interface with
up to 32 GC units, either in a
stand-alone configuration or via
a network.

When configured for
Ethernet networking MON2000
can interface with a number of
GC Units limited only by the
number of available TCP/IP
addresses.

Description of Online Help JULY 2010

MON2000

INTRODUCTION 1-7

•diagnostics

• event sequences

• halt operations

• stream assignments and sequences

• valve activations

• timing adjustments

Reports that can be generated by MON2000
per the GC application:

• 24-Hour Averages

•Analysis

• Calibration

• Final Calibration

• Hourly Averages

• Monthly Averages

• PC Configuration

•Raw Data

• Variable Averages

• Weekly Averages

Logs that are maintained by MON2000:

•Alarm Log

•Event Log

• Parameter List

• Maintenance Log

_________________________________________________________________________________________

JULY 2010 Description of MON2000

1-8 INTRODUCTION

MON2000

This page is intentionally left blank.

Description of MON2000 JULY 2010

MON2000

INSTALLATION AND SETUP 2-1

INSTALLATION AND SETUP

This section lists the system requirements to
run MON2000 and provides installation
procedures as well as initial logon instructions,
communications setup, and software
configuration.

2.1 SYSTEM REQUIREMENTS

To achieve maximum performance when
running the MON2000 software, ensure your
PC system contains the following hardware.

• PC with a 486/90MHz or higher processor
(Pentium/100MHz or higher recommended)
running either

Windows® 95 (service pack 1 or better) or later
equipment and Microsoft® Windows® operating
system.

Microsoft Internet Explorer 5.0 (or later) is required to view
spreadsheets or reports saved in HTML format.

If running Windows® 95 with the 2350A optional Ethernet

card, the user must download Socket 2 from
www.microsoft.com/windows95/downloads to utilize
MON2000’s ethernet feature.

JULY 2010 System Requirements

2-2 INSTALLATION AND SETUP

MON2000

-Windows® 98 version 1 or later

-Windows® 2000 version 1 or later

-Windows® XP version 1 or later (see note
for system requirements)

-Windows® NT Server version 4 (service
pack 3 or later)

Use the Settings>Control Panel>System/>General Page menu to check the system version
number.

For Windows

For Windows

To use Windows

• Computer/Processor PC with 300 MHz or higher processor clock speed recommended;

• 233 MHz minimum required (single or dual processor system)

•*Intel

• Memory: 128 MB of RAM or higher recommended (64 MB minimum supported; may limit

• Hard Disk Minimum: 1.5 GB of available hard disk space.

For Windows

®

or compatible processor recommended.

performance and some features).

95, the version number should be 4.00.950A/B or later.

®

98 or Windows® 2000, the version number should be 1 or later.

®

XP you need:

®

Pentium®/CeleronTM family, or AMD-K6®/AMD AthlonTM/AMD DuronTM family,

NT4, the version number should be 4.00.1381 or later.

®

• 16 megabytes (MB) of RAM (32 MB or
higher recommended)

• 5 MB of free hard disk space

• Super VGA monitor with 800x600
resolution

• free serial port for remote/local connection
to gas chromatograph (for online operations)

• free parallel port for connection to printer

•Windows

-compatible modem (for remote

®

connection only)

• Ethernet connection (when using Ethernet
networking)

System Requirements JULY 2010

MON2000

INSTALLATION AND SETUP 2-3

2.2 INSTALLING MON2000

To install MON2000, do the following:

If you are upgrading MON2000, you must install the new
software with same directory as the current version.

1. Either place the MON2000 CD in your
CD-ROM drive or insert Installation Disk 1
into your floppy drive.

2. Launch Windows® Explorer® by either:

• Clicking the button (see the

taskbar) to access the Programs menu
option.

• Double-clicking the Windows® Explorer®

icon on your desktop.

3. Access either your CD-ROM drive or floppy
drive.

4. Double-click the file “setup.exe”.

5. The Installation Wizard begins. Follow the
instructions provided on each screen.

Upon successful installation, Windows®
automatically creates a MON2000 icon on

your desktop.

JULY 2010 Installing MON2000

2-4 INSTALLATION AND SETUP

2.3 INSTALLING THE CRYPKEY LICENSE SERVICE FOR MON2000 PLUS

The CrypKey License Service must be installed
on all NT-based systems. If you try to run
MON2000 PLUS before installing the CrypKey
License Service, an error will result.

To install the CrypKey License Service, do the
following:

MON2000

1. After installing MON2000 PLUS, the

program folder should display
automatically; if it doesn’t, open Windows®

Explorer® and access the MON2000 PLUS
program folder.

2. Double-click the SETUPEX.EXE file.

MON2000 PLUS can now be started. You have
30 days to evaluate the application. Once the
trial period expires, you must obtain a license
to continue to use MON2000 PLUS.

for more information, refer to the MON2000
PLUS Quick Start Guide (3-9000-743).

2.4 COPYING MON2000 TO DISKS

Use this procedure to copy the MON2000
installation files to 3 floppy disks for future
installation.

Installing the CrypKey License Service for MON2000 PLUS JULY 2010