Emerson Fisher Vee-Ball V150, Fisher Vee-Ball V200, Fisher Vee-Ball V300 Instruction Manual

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Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Fisherr Vee-Ballt V150, V200 and V300 Rotary Control Valves NPS 1 through 12

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 2.................................

Educational Services 2...........................

Specifications 2...............................

Educational Services 2...........................

Installation 2....................................

Maintenance 7..................................

Packing Maintenance 7.........................

Replacing the Ball Seal 9........................

Disassembly 9.............................

Assembly 12..............................

HDMetalSealLubrication 18................

Bearing and Ball Maintenance 18.................

NPS3through12valve 18......................

Welded Taper Key Replacement 21...........

NPS 1 through 2 valves 23......................

Actuator Mounting 29

NPS3through12withoutAttenuator 29...........

Determining Mounting Position 30...............

Determining Closed Position 30.................

Parts Ordering 36

Parts Kits 38.....................................

Parts List 39.....................................

Appendix A Instructions for Non-Series B 46.........

............................

................................

Figure 1. Fisher Vee-Ball with 1052 Actuator and FIELDVUE™ DVC6200 Digital Valve Controller

X0177

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts information for the Fisher Vee-Ball V150 (NPS 1 through 12), V200 (NPS 1 through 10), and V300 (NPS 1 through 12) rotary control valves (see figure 1). NPS 3 through 12 valves without an attenuator currently in production are referred to as Series B (for more information on this distinction see Appendix A).

For larger valves (NPS 14, 16, and 20), refer to a separate instruction manual. For information on ENVIRO-SEALt packing, see the ENVIRO-SEAL Packing System for Rotary Valves instruction manual (D101643X012) manuals for information concerning the actuator, positioner and accessories.

Do not install, operate, or maintain Vee-Ball valves without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.

www.Fisher.com

. Refer to separate

Vee-Ball Valves

January 2015

Table 1. Specifications

Instruction Manual

D101554X012

Valve Sizes and End Connection Styles

V150: NPS J 1, J 1-1/2, J 2, J 3, J 4, J 6, J 8, J 10, and J 12 with CL150 raised-face flanges

V200: NPS J 1, J 1-1/2, J 2, J 3, J 4, J 6, J 8, and J 10 flangeless valves that mate with CL150, 300, or 600 (for NPS 1 through 8) raised-face flanges

V300: NPS J 1, J 1-1/2, J 2, J 3, J 4, J 6, J 8, J 10, and J 12 valves with CL300 raised-face flanges

Maximum Inlet Pressure

Consistent with applicable ASME B16.34 or EN 12516-1 ratings

Standard Flow Direction

Forward (into the convex face of the Vee-ball)

1. The pressure/temperature limits in this manual, and any applicable code or standard limitation, should not be exceeded.

(2)

Actuator Mounting

J Right-hand, standard or J left-hand, optional, as

viewed from upstream end of v alve (see figure 23 and the Actuator Mounting section)

Maximum Ball Rotation

Standard: Ball rotates counterclockwise to close when viewed from actuator side of valve

Optional: Ball rotates clockwise to close Ball rotation is 90 degrees

Valve/Actuator Action

With diaphragm or piston rotary actuator, field-reversible between:J push-down-to-close (extending actuator rod closes valve) and J push-down-to-open (extending actuator rod opens valve.) See actuator manual for details

Description

The V150, V200, and V300 Vee-Ball valves (figure 1) with a V-notch ball are used in throttling or on-off service. The V200 is a flangeless construction. The V150 and V300 valves are raised-face flanged constructions. The splined valve shaft of all these valves connect to a variety of rotary-shaft actuators.

Specifications

Specifications for these valves are shown in table 1 and in bulletin 51.3:Vee-Ball.

Educational Services

For information on available courses for Fisher Vee-Ball valves, as well as a variety of other products, contact:

Emerson Process Management Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com http://www.emersonprocess.com/education

Installation

Separate installation steps are provided in this section for V150 and V300 flanged valves, and for V200 flangeless valves. Key numbers in installation procedures are shown in figures 24, 25 and 26 unless otherwise indicated.

Some types of ceramic trim, including VTC, can create a spark under certain conditions. If an edge of a ceramic part is struck against a second ceramic part with enough force, it can produce a spark.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

WARNING

Avoid personal injury and property damage from ignition of process fluid caused by sparks from ceramic trim. Do not use ceramic trim where the process fluid is unstable or if it is an explosive mixture (such as ether and air).

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.

Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed where service conditions could exceed either the valve body rating or the mating pipe flange joint rating. To avoid such injury or damage, provide a relief valve for overpressure protection as required by government or accepted industry codes andgoodengineeringpractices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

If installing into an existing application, also refer to the WARNING a t the beginning of the Maintenance section in this instruction manual.

Figure 2. Flange Stud Length for Seal Protector End

DIMENSION SHOWN IN TABLE 2

FIRST FULL THREAD TO FIRST FULL THREAD

1A4520

Table 2. Flange Stud Lengths Required for Seal Protector Ring End of Fisher V150 and V300 Valves

VALVE

SIZE,

NPS

1-1/2

2 3 4 6

8 10 12

ANSI/ISA S75.08.02 Face-to-Face ASME B16.10 Short Face-to-Face ANSI/ISA S75.08.02 Face-to-Face

mm Inches mm Inches mm Inches

70 83 95

95 108 114 121 133 140

2.75

3.25

3.75

4.25

4.50

4.75

5.25

5.50

V150 V300

95 127 146 133 146 152 171 165 159

3.75

5.00

5.75

5.25

5.75

6.00

6.75

6.50

6.25

102

95 121 127 140 152 171 184

WARNING

3.50

4.00

3.75

4.75

5.00

5.50

6.00

6.75

7.25

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve materials with process media rests solely with the purchaser and end-user. To avoid possible personal injury and because some valve/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first contacting your Emerson Process Management sales office.

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

WARNING

The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the atmosphere around the valve is flammable. If the atmosphere around the valve or the process fluid is flammable, electrically bond the drive shaft to the valve.

Note

Standard PTFE packing is composed of a partially conductive carbon-filled PTFE female adaptor with PTFE V-ring packing. Standard graphite packing is composed of all conductive graphite ribbon packing. Alternate shaft-to-valve body bonding is available for hazardous service areas where the standard packing is not sufficient to bond the shaft to t he valve (see the following step).

Attach the optional bonding strap assembly (key 131, figure 3) to the valve drive shaft (key 6) with the clamp (key 130, figure 3) and connect the other end of the bonding strap assembly to the valve body with the cap screw (key 23).

1. If the valve is to be stored before installation, protect theflangematingsurfacesandkeepthevalvebodycavitydry and free of foreign material.

2. Install a three-valve bypass around the control valve assembly if continuous operation will be necessary during inspection and maintenance of the valve.

3. The valve is normally shipped as part of a control valve assembly, with an actuator mounted on the valve. If the valve and actuator have been purchased separately or if the actuator has been removed, mount the actuator according to the Actuator Mounting section and the appropriate actuator instruction manual.

4. Standard flow direction is with the seal protector ring (key 3) facing upstream.

5. Install the valve in a horizontal or vertical pipeline with the drive shaft in a horizontal position.

CAUTION

Do not allow the valve to be installed in the pipeline with the drive shaft in the vertical position because of excessive wear to valve component parts.

6. The actuator can be right- or left-hand mounted with the shaft in a horizontal orientation as shown in figure 1. If necessary, refer to the appropriate actuator instruction manual for actuator installation and adjustment procedures.

CAUTION

Ensure the valve and adjacent pipelines are free of foreign material that could damage the valve seating surfaces.

7. Be certain the valve and adjacent pipelines are free of any foreign material that could damage the valve sealing surfaces.

8. Be sure the pipeline flanges are in line with each other.

Installing V150 and V300 Valves

1. Install the V150 and V300 valve using studs (keys 32 and 33, not shown) and nuts to connect the valve flanges to the pipeline flanges. The seal protector r ing (key 3) end of the valve requires longer line flange studs (key 32) than standard. Do not use standard-length line flange studs for the seal protector ring end of the valve.

Instruction Manual

D101554X012

Figure 3. Optional Shaft-to-Body Bonding Strap Assembly

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January 2015

ACTUATOR

37A6528-A A3143-2

VALVE BODY

VIEW A-A

2. See table 2 and figure 2 for length of studs for the seal protector ring end of V150 and V300 valves. Lubricate the studs with anti-seize lubricant.

3. Insert flat-sheet line flange gaskets (or spiral-wound gaskets with compression-controlling center rings) that are compatible with the flowing media.

4. Connect pressure lines to the actuator as indicated in the actuator instruction manual. When an auxiliary manual actuator is used with a power actuator, install a bypass valve on the power actuator (if one is not supplied) for use during manual operation.

WARNING

Personal injury could result from packing leakage. Valve packing was tightened before shipment; however the packing might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

If the valve has ENVIRO-SEAL live-loaded packing installed, this initial re-adjustment will probably not be required. See

ENVIRO-SEAL Packing System for Rotary Valves instruction manual (D101643X012)

for packing instructions.

Installing V200 Valves

Stud length dimensions are shown in figure 4 for the seal protector ring end of the valve. For V200, CL600, the dimensionfromthecenterlineofthevalveboretothemountingflangefaceislargerthanaCL150or300valve.

1. Install the V200 valve using long studs (key 32, figure 4) to connect the two pipeline flanges. Refer to figure 4 for the size of studs required. Lubricate the studs with anti-seize lubricant.

2. Install two studs in the flanges before you place the valve in the line. Place the two studs so they will contact the line-centering notches at the bottom of the valve body.

3. Insert flat-sheet line flange gaskets (or spiral-wound gaskets with compression-controlling center rings) that are compatible with the process fluid.

4. Place the valve on the two studs. Install all remaining studs. Measure carefully to be sure the valve is centered on the pipelineflanges,andtightentheflangestudnuts.Tightenthenutsinacriss-crosssequencetobesuretheflange gaskets are properly torqued.

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5. Connect pressure lines to the actuator as indicated in the actuator instruction manual. When an auxiliary manual actuator is used with a power actuator, install a bypass valve on the power actuator (if one is not supplied) for use during manual operation.

WARNING

Figure 4. Fisher V200 Dimensions and Required Clearances for Installation

KEY 32

12B3060-L 95BA02100B A6956

V200

VALVE

SIZE,

NPS

1-1/2

2 3

4 6

1-1/2

2 3

4 6

1. IEC 534-3-2 face-to-face dimensions are equivalent to ANSI/ISA S75.08.02 face-to-face dimensions.

2. 150 lb class only.

Standard ANSI/ISA

S75.08.02

102 114 124

165 194 229

243 297

4.00

4.50

4.88

6.50

7.62

9.00

9.56

11.69

(1)

164 mm (6.44 INCHES) FOR CL150 AND 300NPS 6 VALVES

179 mm (7.06 INCHES) FOR CL600 NPS 6VALVES

DIMENSION

CL150

ASME B16.10

Short (Optional)

(2)

127 165 178

203 229 267

292 330

5.00

6.50

7.00

8.00

9.00

10.50

11.50

13.00

58 64 57

87 92

119 119

151

2.29

2.50

2.25

3.44

3.62

4.69

5.94

CL150 ANSI/ISA

Inches

Standard

S75.08.02

176 189 211

254 286 343

343 419

6.94

7.44

8.31

10.00

11.25

13.50

16.50

CL150

(1)

ASME B16.10

Short (Optional)

(2)

202 240 268

286 321 381

394 451

7.94

9.44

10.56

11.25

12.62

15.00

15.50

17.75

CL300 CL600

202 224 237

279 305 362

387

---

7.94

8.81

9.31

11.00

12.00

14.25

15.25

---

202 224 237

286 343 423

426

---

7.94

8.81

9.31

11.25

13.50

16.25

16.75

---

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Maintenance

Valve parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection and replacement depends upon the severity of service conditions.

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise noted.

WARNING

The Vee-ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury, keep hands, tools, and other objects away from the Vee-ball while stroking the valve.

Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

D Vent the power actuator loading pressure and relieve any actuator spring precompression.

D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Always wear protective gloves, clothing, and eyewear when performing any maintenanceoperations.

D The valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Packing Maintenance

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise noted. A detailed view of the packing is also shown in figure 5.

If the valve is equipped with the ENVIRO-SEAL Packing System, refer to:

D the separate ENVIRO-SEAL Packing System for Rotary Valves instruction manual (D101643X012)

instructions, and

D the Parts List section of this manual for retrofit kits, parts kits, and individual parts.

If the packing is relatively new and tight on the drive shaft (key 6), and if tightening the packing follower nuts does not stop leakage, it is possible that the drive shaft is worn or nicked so that a seal cannot be made. If the leakage comes from the outside diameter of the packing, it is possible that the leakage is caused by nicks or scratches on the packing box wall. Inspect the drive shaft and packing box wall for nicks or scratches while performing the following procedure.

Replacing Packing

Whenusingthisprocedure,itisrecommended that the actuator not be removed from the valve while the valve is still in the pipeline or between flanges. Valve/actuator adjustments must be made with the valve out of the pipeline. Refer to the Determining Closed Position portion of the Actuator Mounting section.

for maintenance

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January 2015

Instruction Manual

D101554X012

Disassembly

WARNING

Observe the steps in the WARNING at the beginning of the Maintenance section.

1. Isolatethecontrolvalvefromthelinepressure,releasepressure from both sides of t he valve body, and drain the process media from both sides of the valve. If using a power actuator, shut off all pressure lines to the power actuator, release pressure from the actuator, and disconnect the pressure lines from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you are working on the equipment.

2. Remove line bolting, remove the control valve from the pipeline, and place the valve/actuator assembly on a flat surface with the seal protector ring facing up.

3. Remove the actuator cover. Take note of the orientation of the actuator with respect to the valve body and the lever orientation with respect to the valve drive shaft (see figure 6).

WARNING

When the actuator is removed from the valve, the ball/shaft assembly may suddenly rotate, with a shearing, cutting motion, which could result in personal injury. To avoid injury, carefully rotate the ball to a stable position after the actuator is removed.

CAUTION

When removing the actuator from the valve, do not use a hammer or similar tool to drive the lever or actuator off the valve shaft. Driving the lever or actuator off the valve shaft could damage the ball, seal, and valve.

If necessary, use a puller to remove the lever or actuator from the valve shaft. It is okay to tap the puller screw lightly to loosen lever or actuator, but hitting the screw with excessive force could damage the ball, seal, and valve.

4. Remove the clamped lever (do not loosen the actuator turnbuckle adjustment), remove the actuator mounting screws and nuts (keys 23 and 24), and remove the actuator. (If necessary, refer to the actuator instruction manual for assistance.)

5. If applicable, remove the bonding strap assembly before attempting to remove the packing (see figure 3).

6. Remove the packing follower nuts and packing follower (keys 17 and 20). For alloy packing constructions, the packing follower (key 17) and a separate packing flange (key 40) must be removed if present.

If the valve is equipped with the ENVIRO-SEAL packing system, refer to the ENVIRO-SEAL Packing System for

Valves instruction manual (D101643X012)

for disassembly.

Rotary

WARNING

Personal injury could result from packing leakage. Do not scratch the drive shaft or packing box wall while removing packing parts in the following procedure.

7. Remove the packing parts (see figure 5, keys 16, 17, 35, and 39 depending on construction) using a formed wire hook with a sharp end. Pierce the rings with the sharp end of the hook in order to remove them. Do not scratch the

Instruction Manual

D101554X012

drive shaft or packing box wall; scratching these surfaces could cause leakage. Clean all accessible metal parts and surfaces to remove particles that would prevent the packing from sealing.

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January 2015

Assembly

If the valve is equipped with the ENVIRO-SEAL packing system, refer to the ENVIRO-SEAL Packing System for Rotary

Valves instruction manual (D101643X012)

Series B only

1. For NPS 8, 10, and 12 valves, install the packing spacer (key 34) if it has been removed.

2. To help ensure correct centering of the Vee-ball (key 2) on the seal (key 11), make sure the ball is closed while you install or tighten new packing. Insert a screwdriver, pry bar, or similar tool between the lower ear of the ball and the valvebody.Usetheprytomovetheballtightlyagainstthebearingontheactuatorsideofthevalve(seefigure6). Keep the ball in that position until you have completed packing installation and adjustment.

3. Install the new packing parts using the parts sequence shown in figure 5. Install the packing follower (key 17). Alloy constructions have a packing follower (key 17) and a separate packing flange (key 40) that must be replaced.

4. Secure the packing follower with the packing follower nuts (key 20). Tighten the nuts far enough to stop leakage under operating conditions.

Handle the seal protector ring, seal, and other parts carefully to prevent damage. A new gasket (key 15) is required whenever the seal protector ring (key 3) (figure 11) is removed.

for assembly.

Flow ring construction does not use a seal, shims, or spring seal. Use this procedure to remove the seal protector ring from flow ring constructions, but disregard any instructions calling for the seal, shims, or spring seal.

Note

If the valve is equipped with a bonding strap assembly (figure 3), re-install the assembly.

5. Reconnect the actuator and lever in accordance with the orientations that were noted in step 3 of the disassembly procedures. If necessary, use figure 23 to identify the correct index marks.

6. Refer to the appropriate actuator instruction manual to complete actuator assembly and adjustment.

7. When the control valve is in operation, check the packing follower for leakage and retighten the packing follower nuts (key 20) as necessary.

Replacing the Ball Seal

Disassembly

Perform this procedure if the control valve is not shutting offproperlyorifsealinspectionisnecessary.Ifyoufindupon inspection that the ball, shaft, or bearings need to be replaced, use this procedure to remove the ball seal. Then, proceed to the Bearing and Ball Maintenance procedures. Then, return to this procedure and begin with the assembly oftheballsealsteps.

While the actuator/valve assembly must be removed from the pipeline, the actuator may remain mounted on the valveasyoureplacetheballseal.

Key numbers are shown in figures 24, 25, and 26, unless otherwise indicated. Ball Seal assembly details (with key numbers) are also shown in figures 8, 9 and 10.

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Instruction Manual

D101554X012

Figure 5. Packing Arrangements

PTFE V-RING PACKING

FOR V150, V200, AND V300

NOTE:

INCLUDES ZINC WASHERS (KEY 36) FOR

GRAPHITE RIBBON PACKINGONLY.

28B5170

PACKING FLANGE (KEY 102)

SPRING PACK ASSEMBLY (KEY 103)

ANTI-EXTRUSION RING (KEY 106)

PACKING FOLLOWER (KEY 17)

PACKING SET (KEY 16)

PACKING BOX RING (KEY 39)

STANDARD PACKING

PACKING FOLLOWER (KEY 17)

PACKING RING (KEY 35)

PACKING BOX RING (KEY 39)

GRAPHITE RIBBON PACKING

FOR V150, V200, AND V300

PACKING FLANGE NUT (KEY 101)

LUBRICANT (KEY 113)

PACKING FLANGE STUD (KEY 100)

B2412-1

PACKING SET (KEY 105)

PACKING FLANGE (KEY 102)

SPRING PACK ASSEMBLY (KEY 103)

PACKING SET (KEY 105)

PACKING BOX RING (KEY 107)

42B8445-CSHT 1

ENVIRO-SEAL PTFE PACKING SYSTEM

PACKING FLANGE NUT (KEY 101)

LUBRICANT (KEY 113)

PACKING FLANGE STUD (KEY 100)

PACKING BOX RING (KEY 107)

42B8445-CSHT 2

ENVIRO-SEAL GRAPHITE PACKING SYSTEM

Instruction Manual

D101554X012

Figure 6. Typical Vee-Ball Valve Showing Pry Bar

ACTUATOR SIDE OF VALVE

58B2296-B E0739

Vee-Ball Valves

January 2015

THRUST AND BEARING SURFACE

PRY IN THIS DIRECTION

BALL

WARNING

Perform the steps in the WARNING at the beginning of the Maintenance section of this manual.

1. Remove line bolting, remove the control valve from the pipeline, and place the valve on a flat surface with the seal protector ring facing up. Carefully rotate the ball to the open position.

2. Remove protector ring screws and washers (keys 21 and 22). Carefully remove the seal protector ring and gasket (keys 3 and 15). (For flow ring constructions, go to step 4.)

a. For a Fisher TCM seal, remove the seal (key 11) from the valve body. For NPS 1, 1-1/2, and 2 valves, also remove

the backup ring (key 14, figure 8) from the valve body.

b. For a fla t metal seal, remove the spring seal, seal, and shims (keys 13, 11, and 12). (Note: It may be necessary to

re-use some of the original shims when reassembling the flat metal seal.)

c. For an HD metal seal or a high temperature HD metal seal, once the protector ring has been removed from the

valve, push the metal seal (key 11) out of the seal protector ring (key 3). Remove the wave spring (key 13), and on the HD metal seal, the radial seal (key 37).

Note

The high temperature HD metal seal also has a piston ring (key 133) that will need to be removed. It will be in two pieces for the NPS 1, 1-1/2 and 2 valves, and one piece with a break in it for the NPS 3 through 12 valves.

CAUTION

Exercise care to avoid damaging components in the following procedure.

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January 2015

Instruction Manual

D101554X012

D It might be necessary to remove the HD metal seal by carefully tapping it with a soft punch and hammer.

Take care not to damage the seal protector ring.

D NPS 3 through 12 v alves, if the seal is difficult to push out, it is recommended that a seal removal plate be

used to press the HD metal seal out of the seal protector ring. Refer to figure 12 for dimensions of the seal removal plate.

D NPS 10 and 12 valves with an attenuator only: Remove the retaining ring (key 41) in the seal protector ring.

This retaining ring is an octagonal-shaped support wire. To remove the retaining ring, find one of the free ends of the ring. Use a screwdriver or similar tool to pry inward and upward until the ring is removed.

3. Inspect the gasket and sealing surfaces on the valve body (key 1 or 1A), the seal protector ring (key 3), Vee-ball (key

2), and the retaining ring (key 41 for NPS 10 and 12 valves with an attenuator only). Be sure the sealing surfaces are not damaged.

4. If replacement of the ball, shafts (keys 6 or 9), or bearings (key 10) is needed, proceed to the Bearing and Ball Maintenance procedure. If only the seal is to be replaced, proceed to the Assembly steps below.

Assembly

Refer to figures 8, 9, and 10 for key number locations during seal installation. Valve key number locations are shown in figures 24, 25, and 26.

1. Thoroughly clean all parts that are to be re-used and obtain replacement parts. Be sure that all sealing surfaces are in good condition without scratches or wear. If the valve has been installed between line flanges and the flange studs and nuts have been tightened, always replace the gasket (key 15) with a new gasket.

2. To help ensure correct side-to-side centering of the ball (key 2) on the seal (key 11), make sure the ball is closed while you install the seal or flow ring and seal protector ring. Insert a screwdriver, pry bar, or similar tool between thelowerearoftheballandthevalvebody(seefigure6).

3. Usetheprytomovetheballtightlyagainstthebearingontheactuatorsideofthevalve.Becareful,excessiveforce may damage the ball. Keep the ball in that position until you have completed seal or flow ring installation. Check the ball's position periodically, and re-center if necessary, during lever assembly and packing adjustments.

WARNING

The Vee-Ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury or property damage, keep hands, tools, and other objects away from the Vee-Ball while stroking the valve.

4. Install the seal.

CAUTION

Due to the Vee-ball shape, take care to never completely rotate either the front skirted edge or the circular back edge of the ball out of the ball seal as the seal could be damaged.

Instruction Manual

D101554X012

Figure 7. NPS 1 and 1-1/2 Seal Protector Ring Measurements

A6959

ANSI/ISA S75.08.02 FACE-TO-FACE VALVE

Vee-Ball Valves

January 2015

A6960

CL150 ASME B16.10 (SHORT) FACE-TO-FACE VALVE

Valve Size,

NPS

1-1/2

1. See the Note on page 14 of this Instruction Manual.

Construction

New 37.6 44.7 39.6

Old 25.1 33.0 26.9

New 39.1 44.5 40.9

Old 27.4 32.8 29.2

New 1.48 1.76 1.56

Old 0.99 1.30 1.06

New 1.54 1.75 1.61

Old 1.08 1.29 1.15

(1)

TCM Seal

“D”

Inches

HD Seal

“D”

Flow Ring

“D”

Figure 8. Ball Seal Assembly for NPS 1, 1-1/2, and 2 Valves

SEAL PROTECTOR RING (KEY 3)

GASKET (KEY 15)

VALVE BODY (KEY 1)

BACKUP RING (KEY 14)

Valve Size,

NPS

1-1/2

1. See the Note on page 14 of this Instruction Manual.

Construction

New 63.0 70.1 65.0

Old 50.5 58.4 52.3

New 89.9 95.3 91.7

Old 78.2 83.6 80.0

New 2.48 2.76 2.56

Old 1.99 2.30 2.06

New 3.54 3.75 3.61

Old 3.08 3.29 3.15

SEAL PROTECTOR RING (KEY 3)

GASKET (KEY 15)

RADIAL SEAL (KEY 37)

HD METAL BALL SEAL (KEY 11)

(1)

TCM Seal

“D”

Inches

HD Seal

“D”

Flow Ring

“D”

VALVE BODY (KEY 1)

APPLY DRY FILM LUBRICANT

WAVE SPRING (KEY 13)

BALL SEAL (KEY 11)

A6032-2

BALL (KEY 48)

Fisher TCM Plus BALL SEAL HD METAL BALL SEAL

BALL (KEY 48)

Vee-Ball Valves

January 2015

Figure 9. Ball Seal Assembly for NPS 3 through 12 Valves

Instruction Manual

D101554X012

GASKET (KEY 15)

SEAL PROTECTOR RING (KEY 3)

GASKET (KEY 15)

SEAL PROTECTOR RING (KEY 3)

APPLY DRY FILM LUBRICANT

41B0742-E B2338-3

NPS 3 THROUGH 12

FISHER TCM PLUS SEAL

NPS 3 THROUGH 8

HDMETALBALLSEAL

VALVE BODY (KEY 1A)

SEAL (KEY 11)

BALL (KEY 2)

WAVE SPRING (KEY 13)

RADIAL SEAL (KEY 37)

HD METAL BALL SEAL (KEY 11)

GASKET (KEY 15)

SEAL PROTECTOR RING (KEY 3)

GASKET (KEY 15)

SEAL PROTECTOR RING (KEY 3)

APPLY DRY FILM LUBRICANT

NPS 3 THROUGH 12

FLAT METAL BALL SEAL

NPS 10 AND 12

HD METAL BALL SEAL

SHIMS (KEY 12)

SPRING SEAL (KEY 13)

FLAT METAL SEAL (KEY 11)

RADIAL SEAL (KEY 37)

RETAINING RING WITH ATTENUATOR ONLY (KEY 41)

WAVE SPRING (KEY 13)

HD METAL BALL SEAL (KEY 11)

Figure 10. High Temperature HD Metal Seal Details

SEAL PROTECTOR RING

RETAINING RING

PISTON RING

HD METAL SEAL

WAVE SPRING

NPS 3 THROUGH 8

HD METAL BALL SEAL

28B9882-A E0261

USE ONLY WHEN ATTENUATOR IS USED

NPS 10 AND 12

HD METAL BALL SEAL

HD METAL SEAL

PISTON RING

SEAL PROTECTOR RING

WAVE SPRING

NPS 1, 1-1/2 AND 2

HDMETALBALLSEAL

Instruction Manual

D101554X012

Figure 11. Seal Protector Ring

SEAL PROTECTOR RING (KEY 3)

Figure 12. HD Seal Removal Plate Dimensions

6.4 mm (0.250 INCHES) MINIMUM

Vee-Ball Valves

January 2015

A5544

VALVE SIZE,

NPS

3 4 6

8 10 12

Minimum-Maximum, mm Minimum-Maximum, Inches

75.9-76.2

95.0-95.3

126.7-127.0

158.5-158.8

212.5-212.7

263.3-263.5

DIMENSION A

2.990-3.000

3.740-3.750

4.990-5.000

6.240-6.250

8.365-8.375

10.365-10.375

Installing Fisher TCM Plus or Extra ball seals:

a. NPS1,1-1/2,and2valves:Install the backup ring (key 14). Install the Fisher TCM seal (key 11) into the valve

body. Refer to figure 7.

D Install the gasket (key 15) on the valve body.

D Install the seal protector ring (key 3) into the valve body. Now go to step 5 in this procedure.

b. NPS 3 through 12 valves: Install the Fisher TCM seal (key 11) into the valve body.

D Install the gasket (key 15) on the valve body.

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

D Install the seal protector ring (key 3) into the valve body. Now go to step 5 in this procedure.

Installing flat metal seals:

a. Install 12 shims in the valve and install the flat metal seal on top of the shims.

b. Install the spring seal (key 13) on the flat metal seal (key 11) with the convex side of the spring seal facing the

ball.

c. Install the seal protector ring, and install the protector ring screws and washers (keys 21 and 22). Tighten the

screws.

d. Add or remove shims under the ball seal as necessary to obtain zero ball seal deflection as accurately as possible.

Note

Zero ball seal deflection for a flat metal seal is the point at which the addition of one 0.13 mm (0.005 inch) thick shim causes contact between the ball and ball seal to be broken. Hold the parts tightly together when determining zero deflection, or improper zero deflection might result.

e. After zero deflection is reached, remove the seal protec tor ring, spring seal, seal and 4 shims. Final assembly of

the control valve should not exceed a maximum of 9 shims for zero deflection. If more than 9 shims are required, contact your Emerson Process Management sales office.

f. Install the gasket (key 15) on the valve body.

g. Install the seal protector ring (key 3) into the valve body. Now go to step 5 in this procedure.

Installing HD metal seals:

Note

The older and newer designs of the NPS 1 and 1-1/2 seal protector ring are functionally the same, but are different lengths and not interchangeable. All NPS 1 and 1-1/2 sizes of V150 and V300 valves are the newer design. The change in seal protector ring length occurred in the 1992/1993 timeframe and affects NPS 1 and 1-1/2 V200 valves only. To determine whether you have the older or newer design, measure the length of the seal protector ring (key 3, figure 26) from its pipeline flange mating surface to its opposite end. Compare your measurement to those listed in figure 7.

a. For NPS 1 and 1-1/2 valves: The older and newer designs of the NPS 1 and 1-1/2 seal protector rings are

functionally the same, but are different lengths and not interchangeable. Refer to figure 7 for protector ring dimensions.

D Install the wave spring (key 13) onto the ball seal.

D Lubricate and install the radial seal (key 37) onto the ball seal (key 11). Make sure the open side of the radial

seal faces away from the ball.

D Push the ball seal assembly into the seal protector ring (key 3).

D Go to step 5 in this procedure.

Instruction Manual

D101554X012

b. For all NPS 3 through 8 valves and NPS 10 and 12 valves without attenuator:

D Lubricate and install the radial seal (key 37) into the appropriate groove in the seal protector ring making

suretheopensideoftheradialsealfacesawayfromtheball.

D Install the wave spring (key 13) into the seal protector ring (key 3).

D Install the HD metal seal (key 11) into the seal protector ring (key 3), past the radial seal. While pushing it

past the radial seal, make sure the HD metal seal is level. Go to step 5 in this procedure.

c. For NPS 10 and 12 valves with attenuator:

D Lubricate the radial seal with lithium grease and install the radial seal (key 37) into the appropriate groove

in the seal protector ring making sure the open side of the radial seal faces away from the ball.

D Install the wave spring (key 13) into the seal protector ring (key 3).

D To install the retaining ring (key 41), find one of the free ends of the ring. Insert the free end into the groove

in the seal protector ring. Work around the ring, pressing it into the groove until the ring is completely in its groove.

D Install the HD metal seal (key 11) into the seal protector ring (key 3), past the radial seal. While pushing it

past the radial seal, make sure the HD metal seal is level.

Vee-Ball Valves

January 2015

D The HD metal seal uses a retaining ring (key 41) for NPS 10 and 12 valves only. This retaining ring is an

octagonal-shaped support wire. Go to step 5 in this procedure.

Installing high temperature HD metal seals:

a. For NPS 1, 1-1/2 and 2 valves: The older and newer designs of the NPS 1 and 1-1/2 seal protector rings are

functionally the same, but are different lengths and not interchangeable. All part numbers in this manual are for the newer design. Refer to figure 7 for ring dimensions.

D Place the wave spring (key 13) on top of the HD metal seal (key 11).

D Break the piston ring (key 133) into two approximately equal pieces either by placing the ring over a pencil

or similar object and applying pressure down-wards ontheringuntiltheringsnaps.Besuretomatchthe broken ends together as you install it on the HD metal seal (key 11).

D Lay the HD metal seal (key 11) down on a flat surface and push the seal protector ring (key 3) into place.

Make sure the seal is level. Go to step 5 in this procedure.

b. For NPS 3 through 8 valves:

D Place the piston ring (key 133) and retaining ring (key 132) into the appropriate groove in the seal protector

ring (key 3). The piston ring has one break in it; do not break it further.

D Install the wave spring (key 13) into the seal protector ring (key 3).

D Lay the HD metal seal (key 11) down on a flat surface and push the seal protector ring (key 3) past the

piston ring (key 133) and into place. Make sure the seal is level. Go to step 5 in this procedure.

c. For NPS 10 and 12 valves:

D Place the piston ring (key 133) and retaining ring (key 132) into the appropriate groove in the seal protector

ring (key 3). The piston ring has one break in it; do not break it further.

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

D Install the wave spring (key 13) into the seal protector ring (key 3).

D If the valve has an attenuator, install the retaining ring (key 41). The octagonal shaped support wire ring has

twofreeends.Placeoneofthefreeendsintothegrooveinthesealprotectorring.Thenstartingatthe inserted end, press the rest of the ring into the groove completely.

D Lay the HD metal seal (key 11) down on a flat surface and push the seal protector ring (key 3) past the

piston ring (key 133) and into place. Make sure the seal is level. Go to step 5 in this procedure.

5. Install a replacement gasket (key 15) on the valve body (key 1 or 1A). Install the HD metal ball seal/seal protector ring assembly into the valve body (key 1 or 1A).

6. Install washers (or clips), and screws that clamp the seal protector ring to the valve body [keys 3, 21, and 22; the V200 valve uses clips (key 22) in place of washers].

7. If necessary, refer to the Packing Maintenance procedures to install the packing. Install the actuator using the Actuator Mounting procedures or to the appropriate actuator instruction manual.

HDMetalSealLubrication

To assist with break-in of the HD metal seals, it is recommended that the ball and seal be lubricated with dry film lubricant or equivalent moly disulfide.

Bearing and Ball Maintenance

WARNING

Before performing the steps in this section, observe the WARNING at the beginning of the Maintenance section on page 7.

NPS3through12Valves

Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the ball seal and valve packing are removed from the valve.

Refer to the Replacing Packing procedures to remove the actuator, and to remove the packing flange and packing follower from the valve. When the packing disassembly steps are complete, return to this section.

Refer to the Replacing the Ball Seal procedures to remove the ball seal from the valve.

Table 3. Continuous Threaded Rod

Valve Size, NPS Threaded Rod Thread Size ThreadDepthinFollowerShaft

3 0.25-20 0.5

4 0.25-20 0.5

6 0.25-20 0.5

8 0.3125-18 0.62

10 0.3125-18 0.62

12 0.3125-18 0.94

Disassembly

WARNING

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise indicated.

1. A taper key

(key 4, figures 14, 24, 25 and 31) is used to connect the ball and drive shaft in NPS 3 through 12 valves.

2. Carefully rotate the ball to the open position after the actuator is disconnected. Make sure the ball will not rotate (see warning above). Provide support for the ball during the following disassembly.

3. Working from the small end of the groove pin (key 7), use a pin punch to drive the groove pin out of the ball ear and follower shaft.

For tack welded taper keys, driving the taper key out of the ball ear will shear the tack welding.

4. Locate the small end of the taper key (key 4, see figures 14, 24, 25 and 31). Using a pin punch on the smaller end of the taper key, drive it out of the ball (key 2) and drive shaft (key 6). Note: driving the taper key in the wrong direction will tighten it.

5. Pullthedriveshaft(key6)outoftheactuatorsideofthevalvebody.

CAUTION

Exercise care to avoid damaging components in the following procedure.

6. Theballwillbefreetomovewhenbothshaftsareremoved.Makesurethesealingsurfaceoftheballisnot damaged while removing the follower shaft.

a. Unscrew the pipe plug (key 25) if one is installed. Use a punch to drive the follower shaft (key 9) into the center of

the ball.

b. If a pipe plug is not

installed, use a piece of continuous threaded rod as a removal rod when moving the follower shaft (key 9) into the center of the ball. Refer to the table 3 for a description of the size threaded rod needed. The length of the rod should allow easy working room from the valve body.

7. Carefully remove the follower shaft and ball (key 2) from the valve body.

For NPS 4 valves with

attenuator, remove the ball/attenuator through the inlet of the valve. Taking hold of the follower shaft ear on the ball/attenuator, you must position the scalloped edge of the attenuator against the valve bore opening and then pivot, or roll, the ball/attenuator out of the valve body (see figure 18).

For NPS 6, 8, 10, and 12 valves with

attenuator, remove the ball/attenuator through the outlet of the valve by carefully

turning and manipulating the ball. The NPS 6, 8, 10, or 12 ball/attenuator will not come straight out of the valve body.

8. Remove the bearings (key 10) by hand. If the bearings are tight in the valve body, then pull or drive them out with a

slight pressure.

D To remove the follower shaft bearings, use a blind-hole bearing puller. If you do not have such a tool, you can

machine the bearing out.

9. Thoroughly clean surfaces of all parts that are to be re-used or obtain replacement parts.

Assembly

1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear.

2. Install the replacement bearings (key 10) by hand. The bearing flanged end should touch the valve body.

3. Installing the Vee-Ball: Ensure the ball part number matches up with the appropriate seal type as shown in the key 2

ball table in the parts list section of this instruction manual.

WARNING

The ball might be damaged if it is allowed to fall into the valve body. To avoid personal injury or damage to the sealing surfaces, support the ball to prevent it from falling into or out of the valve body cavity.

Vee-Ball Valves

January 2015

Note

For ease of assembly, the follower shaft (key 9) should be inserted into the ball before installing the ball in the following applications:

D NPS 3 valve without ball/attenuator

D NPS 4 through 12 valves with ball/attenuator.

Instruction Manual

Carefully install the ball into the valve body cavity.

D101554X012

D For Vee-Ball with

attenuator (NPS 4 through 12 valves), carefully install the ball into the valve body cavity. For NPS 4 valves, install the ball/attenuator through the inlet of the valve. For NPS 6, 8, 10, and 12 valves, install the ball/attenuator through the outlet of the valve. Taking hold of the follower shaft ear on the ball/attenuator, you must position the scalloped edge of the attenuator against the valve bore opening and then carefully pivot, or roll, the ball/attenuator into the valve body (see figure 18).

After you have installed the ball (key 2) into the valve body assembly, firmly support the ball while installing the shafts.

4. Installing the follower shaft (key 9):

D For NPS 3 valves: The follower shaft (key 9) should already have been inserted into the ballbeforetheballwasput

into the valve body. Insert the follower shaft (key 9) into the valve body bearing (key 10).

D For NPS 4 and larger valves: Insert the follower shaft (key 9) through the ball, and into the valve body bearing (key

10).

D For NPS 4 through 12 valves with

ball/attenuator: The follower shaft (key 9) should already have been inserted into the ball/attenuator before the ball was put into the valve body. Insert the follower shaft (key 9) into the valve body bearing (key 10).

Then for all sizes, align the hole in the follower shaft with the holes in the ball. Insert the small end of the groove pin (key 7) into the hole in the ball and into the follower shaft. The pin will hold the parts in place while the drive shaft (key

6) is being installed.

Table 4. Taper Key Minimum Depth

Valve Size, NPS Minimum Depth To Drive Taper Key After Initial Solid Contact, mm (Inches)

3, 4, 6

8, 10, 12

4.8 (0.188)

5.6 (0.219)

Table 5. Taper Key Maximum Depth

Valve Size, NPS Maximum Depth To Drive Taper Key After Initial Solid Contact, mm (Inches)

3, 4

8, 10

7.1 (0.281)

7.9 (0.312)

9.5 (0.375)

10.3 (0.406)

5. Installing the Drive Shaft:

CAUTION

The drive shaft must be used with the correct Vee-Ball. Refer to the tag (see figure 13) attached to the Vee-Ball and to the drive shaft.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Failure to use the c orrect Vee-Ball/ shaft combination may result in the ball not being in the position indicated by the slash mark on the end of the shaft. If the ball is not properly aligned with the slash mark, the valve will not function correctly and seal damage may result.

Figure 13. Informational Tag

GE11636-A

FOR STANDARD RIGHT/LEFT HAND BALL

GE11637-A

FOR OPTIONAL LEFT HAND BALL

CAUTION

Make sure the drive shaft is free of oil or grease, otherwise the taper pin or taper key will not seat properly. Failure to properlysetthetaperpinortaperkeycouldresultinitcoming loose while in service. Loosening of the taper key in service could result in improper valve function and equipment damage.

a. Insert the drive shaft into the valve body bearing (key 10), and into the ball ear. Align the hole in the drive shaft

with the holes in the ball.

b. Insert the taper key into the ball and drive shaft as shown in figure 14.

D Installing the Taper Key

Current standard construction materials for all NPS 3 through 12 valves require the taper key (key 4, figure 14) to be tack welded in place after properly seating, using the following procedure. Use standard welding preparations when preparing parts for reassembly.

CAUTION

Make sure the drive shaft (key 6) is free of oil or grease, otherwise the taper key will not seat properly. Failure to properly set the taper pin or taper key could result in it coming loose while in service. Loosening of the taper key in service could result in improper valve function and equipment damage.

Vee-Ball Valves

January 2015

Figure 14. Taper Key Installation

MINIMUM ENGAGEMENT OF TAPER KEY

31B0727-E A6035-1

MAXIMUM ENGAGEMENT OF TAPER KEY

Instruction Manual

D101554X012

BALL (KEY 2)

TACK WELD

TAPER KEY (KEY 4)

DRIVE SHAFT (KEY 6)

TACK WELD

TAPER KEY (KEY 4)

6. Install the drive shaft (key 6) into the valve body through the ball and into the lower bearing.

7. Insert the taper key (key 4) into ball and drive shaft (keys 2 and 6) as shown in figure 14. The taper key inserts, with theflatsideofthekey,facingthedriveshaft(key6).

8. Using a flat end punch, drive the groove pin (key 7) into the ball ear and follower shaft until it is flat with the ball ear surface. Stake both ends of the pin hole with a centerpunchtoensurethegroovepindoesnotcomeout.

9. Using a flat end punch, drive the taper key (key 4) into the ball ear and drive shaft (key 6) until solid, heavy contact is obtained between the key and shaft.

10. Measure the position of the taper key head.

11. Drive the taper key in further using the minimum distance shown in table 4.

12. Inspect the ball/shaft taper key connection to verify that the taper key spans the entire shaft flat width. If not, the taper key must be driven in further until this condition is satisfied. However, do not exceed the maximum depths shownintable5.

Note

All valve taper keys are tack welded, except titanium.

13. When the above conditions are met, tack weld the taper key (key 4) to the ball ear on the head end of the key (see figures 24 and 25). Use a:

D 1/8inchdiameterweldonNPS3through6valves,

D 3/16 inch diameter weld on NPS 8 through 10 valves, and

D 1/4inchdiameterweldonNPS12valves.

Instruction Manual

D101554X012

Figure 15. Typical Metal Micro-Notch Ball and Drive Shaft

Vee-Ball Valves

January 2015

MICRO-NOTCH

W6256

V-NOTCH BALL

DRIVE SHAFT

For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to complete the assembly of the valve.

NPS 1 through 2

Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the ball seal and valve packing are removed from the valve.

Refer to the Replacing the Ball Seal procedures to remove the ball seal from the valve.

Disassembly

WARNING

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise indicated.

1. A taper pin

(key 4, figure 20) is used in the NPS 1, 1-1/2, and 2 valves, and in the NPS 1 Metal Micro-Notch valve

(figure 21).

2. Ceramic Micro Notch ball constructions: Ascrew

(key 4, figure 22) is used to attach the ball to the drive shaft.

CAUTION

Exercise care to avoid damaging components in the following procedure.

a. The parts are held together with a screw and an adhesive. Remove the screw (key 4) and separate the drive shaft

from the ball. In some cases, a small amount of heat can be applied to help loosen the adhesive. However, excessive heat may damage other valve component parts.

b. Oncetheshaftshavebeenremovedfromthevalvebody,theballmayfall.Toavoidpersonalinjuryordamageto

the sealing surfaces, provide support for the ball to prevent it from falling as the shaft(s) are being removed.

Vee-Ball Valves

January 2015

Table 6. Continuous Threaded Rod

Valve Size, NPS Threaded Rod Thread Size ThreadDepthinFollowerShaft

1 1/4-20 0.5

1.5 1/4-20 0.5

2 1/4-20 0.5

Figure 16. Dimensions of Ball in Ball / Shaft Assembly

Instruction Manual

D101554X012

VALVE SIZE

NPS mm Inches mm Inches

1 32.9 1.29 31.8 1.25

1.5 48.6 1.91 47.7 1.88

2 64.5 2.54 63.4 2.50

NEW - WITHOUT THRUST WASHER OLD - WITH THRUST WASHER

3. Carefully rotate the ball to the open position after the actuator is disconnected. Make sure the ball will not rotate (see warning above). Provide support for the ball during the following disassembly.

4. Unscrew the pipe plug (key 25). (The pipe plug is optional and may not be available.)

5. Working from the small end of the groove pin (key 7), use a pin punch to drive the groove pin out of the ball ear and follower shaft.

Note

All NPS 1 Micro-Notch constructions use a one piece shaft. They do not have a follower shaft.

6. Locate the small end of the taper key (key 4, figure 14). Using a pin punch on the smaller end of the taper key, drive it out of the ball (key 2) and drive shaft (key 6). Note: driving the taper key in the wrong direction will tighten it.

7. Pullthedriveshaft(key6)outoftheactuatorsideofthevalvebody.

Note

The new ball/shaft assembly (key 48) does not require a thrust washer (key 38) in valves ordered after November 01, 2001. Discard the thrust washer in valves ordered prior to this date when new ball/shaft assemblies are used as spare parts. Figure 17 shows the informational tag that is attached with the new ball/shaft assembly when shipped as a spare part. Refer to

figure 16 for dimensions of the ball in the ball/shaft assembly.

Instruction Manual

D101554X012

Figure 17. Informational Tag

Vee-Ball Valves

January 2015

29B9332

CAUTION

Exercise care to avoid damaging components in the following procedure.

8. Make sure the sealing surface of the ball is not damaged while removing the follower shaft.

a. If a pipe plug (key 25) is installed, use a punch to drive the follower shaft (key 9) into the center of the ball.

b. If a pipe plug is not

installed, use a piece of continuous threaded rod as a removal rod when moving the follower shaft (key 9) into the center of the ball. Refer to the table 6 shown below for a description of the size threaded rod needed. The length of the rod should allow easy working room from the valve body.

9. Remove the ball (key 2) by carefully removing the follower shaft and ball from the valve body.

10. Remove the bearings (key 10) by hand. If the bearings are tight in the valve body, then pull or drive them out with a slight pressure.

11. Thoroughly clean surfaces of all parts that are to be re-used or obtain replacement parts.

Assembly

1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear.

2. Install bearings (key 10) by hand. The bearing flanged end should touch the body.

3. Installing the ball (key 2):

WARNING

The Vee-Ball might be damaged if it is allowed to fall into the valve body. To avoid personal injury or damage to the sealing surfaces, support the ball to prevent it from falling into or out of the valve body cavity.

Vee-Ball Valves

January 2015

Figure 18. Ball/Attenuator Installation and Removal Method

BALL/ATTENUATOR

Instruction Manual

D101554X012

W6134

Note

For ease of assembly, the follower shaft (key 9) should be inserted into the ball before installing the ball in an NPS 3 valve without ball/attenuator

Carefully install the ball into the valve body cavity.

After you have installed the ball (key 2) into the valve body assembly, firmly support the ball while installing the shafts.

4. Installing the follower shaft (key 9):

D For NPS 1 through 2 valves: The follower shaft (key 9) should already have been inserted into the ball before the ball

was put into the valve body. Insert the follower shaft (key 9) into the valve body bearing (key 10).

Note

All NPS 1 Micro-Notch constructions use a one piece shaft. They do not have a follower shaft.

5. Installing the Drive Shaft for Valves with Taper Pins

CAUTION

The drive shaft must be used with the correct Vee-Ball. Refer to the tag (see figure 13) attached to the Vee-Ball and to the drive shaft.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Figure 19. Location of Indicator Hole in Micro-Notch Vee-Balls

INDICATOR HOLE

FOLLOWER END OFBALL SHAFT/ASSEMBLY

29B9552-A E0764

NOTCH

CAUTION

Make sure the drive shaft is free of oil or grease, otherwise the taper pin will not seat properly. Failure to properly set the taper pin or taper key could result in it coming loose while in service. Loosening of the taper key in service could result in improper valve function and equipment damage.

6. Insert the drive shaft into the valve body bearing (key 10), and into the ball ear (or ball, for Micro-Notch constructions).Aligntheholeinthedriveshaftwiththeholesintheball.

Note

There is an indicator hole drilled in all Micro-Notch balls. This indicator hole must be oriented closest to the follower end of the ball/shaft assembly. See figure 19.

7. Insert the taper pin into the ball and drive shaft as shown in figures 20 and 21. The small end of the taper pin must be inserted into the larger hole side of the ball ear (or ball, for Micro-Notch constructions), and into the large hole side of the drive shaft.

Note

The taper pin will not fit correctly if inserted in the wrong direction through the ball ear (or ball, for Micro-Notch constructions) or throughthedriveshaft.Makesurethedriveshaftandballear(orball,forMicro-Notchconstructions)areinthecorrectorientation for installing the pin.

D Installing Taper Pins in NPS 1, 1-1/2, and 2 Valves

Note

For NPS 1, 1-1/2, and 2 valves, the taper pins (figure 20) do not require welding.

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

Using a flat-end punch, drive the taper pin into the ball ear (or ball, for Micro-Notch constructions) and drive shaft until solid heavy contact is felt. Make sure the taper pin spans the width of the ball.

Using a flat end punch, drive the groove pin (key 7) into the ball and follower shaft until i t is flat with the ball surface.

Installing the Drive Shaft in VTC Ceramic Vee-Ball Valves

CAUTION

The drive shaft must be used with the correct Vee-Ball. Refer to the tag (see figure 13) attached to the Vee-Ball and to the drive shaft.

Figure 20. Taper Pin Installation for Fisher V150, V200, and V300 NPS 1, 1 -1/2, and 2 Valves

DRIVE SHAFT (KEY 6)

A6033-1

TAPER PIN (KEY 4)

BALL (KEY 2)

Figure 21. Taper Pin Installation for Fisher V150, V200, and V300 NPS 1 Valves with Micro-Notch Ball Construction

WHEN FULLY SET, PIN SHOULD BE FLUSH OR

DRIVE SHAFT (KEY 6)



0.06'

MICRO-NOTCH BALL (KEY 2)

TAPER PIN (KEY 4)

E0738

Valves with NPS 1 ceramic micro-notch balls use a screw with a threaded valve shaft to connect the ball to the shaft. An adhesive is used to lock the screw in the valve shaft (keys 4 and 6, figure 22).

Instruction Manual

D101554X012

Vee-Ball Valves

Figure 22. Screw Installation for Fisher V200, NPS 1 Valves with VTC Ceramic Micro-Notch Ball Construction

January 2015

SCREW (KEY 4)

DRIVE SHAFT (KEY 6)

44B0241-B A6961

Note

There is an indicator hole drilled in all Micro-Notch balls. The orientation of this hole in the ceramic Vee-Ball is to the right of the screw in the ball, and must be located closest to the follower end of the ball/shaft assembly. See figures 19 and 22.

BALL (KEY 2)

INDICATOR HOLE

LOCK COMPOUND (KEY 49)

WARNING

Avoid personal injury and property damage from ignition of process fluid caused by sparks from ceramic trim.

Do not use ceramic trim where the process fluid is unstable or if it is an explosive mixture (such as ether and air).

Within the valve body:

8. The threaded hole in the shaft, the screw and screw clearance hole in the ball must be free of oil and grease before applying an activator.

9. Apply Loctiter Dependr Activator 7387 to threaded hole, screw and ball clearance hole. Assemble the ball onto the shaft while aligning threaded shaft hole within the ball clearance hole.

10. The flat on the shaft must be oriented so that the head of the cap screw seats on the flat.

11. Apply 5 drops of Loctite Depend 330 into the hole in the ball.

12. Thread the screw into the shaft tightening it to 9.2 NSm(81inSlbs) torque. Remove excess adhesive, Allow four hours to cure fully before continuing with assembly.

For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to complete the assembly of the valve.

Actuator Mounting

Use the appropriate actuator instruction manual, this section of this manual, and figure 23 of this manual when mounting the actuator or changing actuator styles and positions.

1. To help ensure correct centering of the Vee-Ball (key 2)ontheseal(key11),besuretheballisclosedwhen mounting the actuator (for applications other than Spring Return Fail-Open).

Vee-Ball Valves

January 2015

2. Clean the valve shaft and actuator lever splines to be sure the actuator lever will slide on easily. Only drive the lever in if absolutely necessary.

3. Carefully wedge the ball solidly against the actuator-side bearing, using a screwdriver or similar tool inserted between the lower ear of the ball and the valve body.Thiswillcentertheball.Seefigure6.

4. Keep the wedge in place while installing the lever, if necessary. Remove the wedge after you have clamped the actuator lever on the valve shaft and have connected the lever to the actuator piston rod or diaphragm rod.

Instruction Manual

D101554X012

Determining Mounting Position

The actuator can be either right or left-hand mounted, with the actuator on the right or left side when viewed from upstream (see figure 23).

The Series B Vee-Ball, NPS 4 through 12 with attenuator, and the NPS 1 micro-notch Vee-Ball have one V-notch. For right-hand mounting (standard), the ball will be in the top of the valve body when the valve is open and the shaft is horizontal.InthispositiontheballrotatesCCWtoClose.Forleft-handmounting(standard), the ball will be in the bottom of the valve body when the valve is open and the shaft is horizontal. In this position the ball rotates CCW to Close. An optional ball for left-hand mounting, which rotates into the top of the valve body when the shaft is horizontal, is also available. In this position the ball rotates CW to Close.

TheNPS1through2hastwonotches,andcan be rotated in either direction.

Determining Closed Position

1. Thevalvemustberemovedfromthelinetocheckthepositionoftheball.

WARNING

The Vee-Ball closes with a shearing, cutting motion. To avoid personal injury, keep hands, tools, and other objects away from the ball while stroking the valve.

2. Rotate the ball to the closed position.

3. Position the ball in the proper location

For Series B:

D When viewed from the v alve body inlet, the ball is i n the proper position when the flat spot on the top of the ball is

exactly in the center of the seal package.

Make a copy of the centering template in figure 27 out of a suitable stiff material. Place the centering template in the opening at the seal (See figure 27). Find the center of the template and make sure the spot on the ball is centered directly below it.

For NPS 1, 1-1/2, and 2 valves with attenuators: Follow one of the procedures below:

D When viewed from the v alve body inlet, the ball is i n the proper position when both V-notches of the ball are

centered between the machined diameter of the ledge that supports the seal.

D If the ball has a spot machined on the top, align that spot to the exact center of the seal cavity.

4. Adjust the actuator linkage as described in the appropriate actuator instruction manual until the ball is centered in theclosedposition.Alineisstampedontheactuatorendofthedriveshaft(seefigure23)toindicatetheball position.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Use the appropriate actuator instruction manual and figure 23 of this manual when mounting the actuator or changing actuator styles and positions.

The Micro-Notch ball closed position is approximately 5 degrees closed from the first point of flow. This establishes the zero degree position for the ball.

Figure 23. Index Marks for Actuator Lever Orientation for NPS 1 through 12 Valves with or without Attenuator

(2)

NOTE:

1. ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE.

2. THE OPTIONAL LEFT-HAND ORIENTATION IS NOT AVAILABLE FOR MICRO-NOTCH VEE-BALLS.

48B4773-C

Vee-Ball Valves

January 2015

Figure 24. Fisher V150 or V300 NPS 3 through 12 Valve Assembly (Details are typical for V200 flangeless valve body)

Instruction Manual

D101554X012

ALLOY

FOLLOWER

PIPE PLUG

LEAKOFF

FOLLOWER

NPS 10 & 12

HD METAL SEAL

FOR ATTENUATOR

USE ONLY

FLAT METAL SEAL

58B2296-D

PARTS NOT SHOWN: 28, 30, 31, 32, 35& 36

TCM SEAL

ATTENUATOR BALL

NPS 4-12

Instruction Manual

D101554X012

Figure 25. Exploded View, Fisher V150 and V300 NPS 3 through 12 without Attenuator Assembly.

Vee-Ball Valves

January 2015

Vee-Ball Valves

January 2015

Figure 26. Fisher V150 or V300 NPS 1, 1-1/2, and 2 Valve Assembly (Details are typical for V200, except V200 does not have flanges)

Instruction Manual

D101554X012

ALLOY ASSEMBLY

NOTE: PARTS NOT SHOWN: 30, 31, 32, 33, 35& 36

44B2228-B

TCM SEAL

PIPE PLUG OPTIONAL

Instruction Manual

D101554X012

Figure 27. Centering Template in Use and Template Dimensions

Vee-Ball Valves

January 2015

19B8493 E0740

VALVE SIZE, NPS

(FOR ASME VALVES)A(FOR DIN VALVES)

19B8493 E0741

(1)

(ANSI/ISA

S75.08.02

(ASME B16.10 Short

)

(2)

)

1 63 68 19 35 61 25

1-1/2 82 88 28 34 85 25

2 102 102 38 31 85 25 3 127 138 63 24 62 38 4 157 157 82 36 71 44 6 216 212 117 21 59 51

8 270 268 139 12 61 57 10 324 320 203 2 35 60

12 381 378 254 2 20 63

Inches

1 2.50 2.68 0.75 1.40 2.40 1.00

1-1/2 3.25 3.46 1.12 1.34 3.34 1.00

2 4.02 4.02 1.50 1.22 3.34 1.00

3 5.00 4.55 2.50 0.94 2.44 1.50

4 6.19 6.19 3.25 1.42 2.80 1.75

6 8.50 8.35 4.62 0.82 2.32 2.00

8 10.62 10.55 5.50 0.48 2.42 2.25 10 12.75 12.60 8.00 0.09 1.40 2.38 12 15.00 14.88 10.00 0.09 0.78 2.50

1.ThesedimensionsarethesameforASME andDINvalves.

2. Note that ASME B16.10 Short dimensions areactually longer than ANSI/ISA S75.08.02 dimensions.

(1)

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

Parts Ordering

A serial number is assigned to each valve and stamped on the nameplate. Always refer to the valve serial number when corresponding with your Emerson Process Management sales office regarding spare parts or technical information. When ordering replacement parts, also specify the complete 11-character part number from the parts kits or parts list information.

WARNING

Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher valve, because they will void your warranty, might adversely affect the performance of the valve, and could give rise to personal injury and property damage.

Note

For the NPS 2 V150 valve, this manual covers valves with serial numbers 12551183 and higher. Always reference the serial number of your valve when corresponding with your Emerson Process Management sales office.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Retrofit Kits for ENVIRO-SEAL Packing

Retrofit kits include parts to convert existing V150, V200 and V300 valves with shallow (single packing depth) packing box to the ENVIRO-SEAL packing box construction. Retrofit kits include single PTFE packing. See following table.

ENVIRO-SEAL Packing Retrofit Kits

SHAFT DIAMETER

mm Inches Single PTFE Graphite

12.7 1/2 RRTYXRT0012 RRTYXRT0312

15.9 5/8 RRTYXRT0022 RRTYXRT0322

19.1 3/4 RRTYXRT0032 RRTYXRT0332

25.4 1 RRTYXRT0052 RRTYXRT0352

31.8 1-1/4 RRTYXRT0062 RRTYXRT0362

38.1 1-1/2 RRTYXRT0072 RRTYXRT0372

Key Description Quantity

100 Packing stud 2 2

101 Packing nut 2 2

102 Packing flange 1 1

103 Spring pack assembly 1 1

105 Packing set 1 1

106 Anti-extrusion washer 2 ---

107 Packing box ring

--- Tag 1 1

--- Tie Cable 1 1

1. Diameter through the packing box.

2. Not required for all sizes of V150 and V200 or for V300 with 1-1/4 or 1-1/2 inchdiameter shafts.

(1)

Parts Included in Kit

(2)

1 1

PART NUMBER

Repair Kits for ENVIRO-SEAL Packing

Repair kits include valves parts for shallow (single packing depth) for ENVIRO-SEAL packing box construction. Repair kits include single PTFE or graphite packing. See following table.

ENVIRO-SEAL Packing Repair Kits

SHAFT DIAMETER

mm Inches PTFE Graphite

12.7 1/2 RRTYX000012 13B8816X012

15.9 5/8 RRTYX000022 13B8816X032

19.1 3/4 RRTYX000032 13B8816X052

25.4 1 RRTYX000052 13B8816X092

31.8 1-1/4 RRTYX000062 13B8816X112

38.1 1-1/2 RRTYX000072 13B8816X142

Key Description Quantity

105 Packing set 1 1

106 Anti-extrusion washer 2 ---

1. Diameter through the packing box.

2. Included in key 105.

(1)

Parts Included in Kit

PART NUMBER

(2)

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

Repair Kits for Ball Seals

Seal repair kits include recommended spare parts for Fisher TCM Plus, S31600 stainless steel, CF10SMnN, or CD7MCuN ball seal constructions. The following table indicates the repair kit part number and the quantity of parts included in the kit.

Fisher V150, V200, and V300 Repair Kits

KIT PART NUMBER

VALVE SIZE, NPS

TCM Plus --- Alloy 6

1-1/2

VALVE SIZE, NPS

(1)

(2)

3 4 6

8 10 12

Parts Included in Kit

Key No. Description

11 12 13 13

15 37 21 22

1. V150’s only for serial numbers below 12551183.

2. V150’s for serial numbers 12551183 and above. All V200’s and V300’s.

3. Fewer shim seals are furnished in the parts kits than are used in the original construction of the valve. Most original shim seals can be reused.

4. A quantity of 2 is supplied for NPS 2 through 8 valves, and a quantity of 4 is supplied for NPS 10 and 12 valves.

Ball seal

(3)

Shim seal

Spring seal

Wave spring

Gasket

Radial seal

Retainer screw

Retainer washer

RV150X00CA2 RV150X00CB2

TCM Plus

RV150X00C12 RV150X00C82 RV150X00C22 RV150X00C32 RV150X00C42 RV150X00C52 RV150X00C62 RV150X00C72

---

(4)

2or4

(4)

2or4

---

S31600

(316 SST)

RV150X00M12

--RV150X00M22 RV150X00M32 RV150X00M42 RV150X00M52 RV150X00M62 RV150X00M72

1 4 1

---

(4)

2or4

(4)

2or4

Ball Seal Material

RV150XHDAA2 RV150XHDAB2

Ball Seal Material

CF10SMnN

RV150X0HD12

RV150X0H082 RV150X0HD22 RV150X0HD32 RV150X0HD42 RV150X0HD52 RV150X0HD62 RV150X0HD72

Quantity in Kit

---

--1

1 1

(4)

2or4

(4)

2or4

CD7MCuN

(Alloy 255 Duplex SST)

RV150XHDCA2 RV150XHDCB2

CD7MCuN

(Alloy 255 Duplex SST)

RV150XHDC12 RV150XHDC82 RV150XHDC22 RV150XHDC32 RV150XHDC42 RV150XHDC52 RV150XHDC62 RV150XHDC72

---

--1

1 1

(4)

2or4

(4)

2or4

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Parts List

Note

Part numbers are shown for recommended spares only. For otherpart numbers, contact your Emerson Process Management salesoffice.

Common Parts (figures 24, 25 &

26)

Key Description Part Number

1 If you need a valve body as a replacement part, order by valve

size, serial number, and desired valve body material. Contact your

Emerson Process Management sales office for assistance. 2* Ball see followingtable 2* Ball w/ attenuator see following table 3SealProtectorRing 4* Taper Key

R30006 (cobaltalloy 6 casting)

NPS 3 and 4 12B9530X012 NPS 6 12B9531X012 NPS 8 & 10 12B9532X012 NPS 12 12B9533X012

N10276

NPS 3 and 4 11B0674X032 NPS 6 11B0695X032 NPS 8 & 10 11B0722X032

NPS 12 11B4684X032 6* Drive S haft see followingtable 6* Drive Shaft w/ attenuator see following table 7* Groove Pin

S31600 (316 stainless steel)

NPS 1 13B0345X012

NPS 1-1/2 and 2 11B0705X012

NPS 3 and 4 18 A6135X012

NPS 6 18A6138X012

NPS 8 11B0738X012

NPS 10 and 12 11B8596X012

N10276

NPS 1 13B0345X022

NPS 1-1/2 and 2 11B0705X022

NPS 3 and 4 18 A6135X022

NPS 6 18A6138X032 9* Follower Shaft see following table 9* Follower Shaft w/ attenuator see following table

10* Bearing (2 req'd)

PEEK/PTFE

NPS 1 14B3351X012

NPS 1-1/2 14B3352X012

NPS 2 14B3353X012

NPS 3 and 4 17B7142X012

NPS 6 27B7136X012

NPS 8 and 10 27B7775X012

NPS 12 27B9470X012

R30016 (alloy6B)

NPS 1 23B0342X012

NPS 1-1/2 23B6819X022

NPS 2 23B6682X012

Key Description Part Number

NPS 3 and 4 27B9673X012 NPS 6 27B9670X012 NPS 8 and 10 27B9547X012 NPS 12 27B9471X012

Silver-plated R30016 (alloy 6B)

NPS 1 23B0343X012 NPS 1-1/2 23B6820X012 NPS 2 23B6683X012 NPS 3 and 4 28B2950X012 NPS 6 28B2951X012 NPS 8 and 10 28B2952X012 NPS 12 28B2953X012

316L SSTNitride

NPS 1 23B0342X032 NPS 1-1/2 23B6819X032 NPS 2 23B6682X032 NPS 3 and 4 27B9673X022 NPS 6 27B9670X022 NPS 8 and 10 27B9547X022 NPS 12 27B9471X022

Carbon-filled PTFE with N10276 sleeve

NPS 1 13B0349X012 NPS 1-1/2 13B6822X012 NPS 2 13B6685X012 NPS 3 and 4 17B9675X012 NPS 6 27B9672X012 NPS 8 and 10 27B9549X012 NPS 12 27B9472X012

Glass-filled PTFE with N10276 sleeve

NPS 1 13B0349X042 NPS 1-1/2 13B6822X042 NPS 2 13B6685X022 NPS 3 and 4 17B9675X022 NPS 6 27B9672X022 NPS 8 and 10 27B9549X022 NPS 12 27B9473X022

11* Ball Seal

Fisher TCM Plus

NPS 1 13B0339X052 NPS 1-1/2 13B6815X062 NPS 2 13B6686X062 NPS 3 13A2565X102 NPS 4 13A2585X102 NPS 6 13A2619X102 NPS 8 13A2645X072 NPS 10 13A2662X052 NPS 12 13A2677X062

Fisher TCM Ultra

NPS 1 13B0339X062 NPS 1-1/2 13B6815X072 NPS 2 13B6686X072 NPS 3 13A2565X112 NPS 4 13A2585X112 NPS 6 13A2619X112 NPS 8 13A2645X082 NPS 10 13A2662X062 NPS 12 13A2677X072

Flat Metal

S31600

NPS 3 11B4688X012 NPS 4 11B5704X012 NPS 6 11B5708X012 NPS 8 11B5712X012 NPS 10 11B5717X012

*Recommended spare parts

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

Key Description Part Number

S30200

NPS 12 11B5722X012

HD (Heavy-Duty) Metal

CF10SMnN

NPS 2 33B6676X012 NPS 3 34B4766X012 NPS 4 34B4767X012 NPS 6 34B4768X012 NPS 8 34B4769X012 NPS 10 34B3365X012 NPS 12 34B3366X012

CD7MCuN SST

NPS 1 33B0341X022 NPS 1-1/2 33B6817X022 NPS 2 33B6676X022 NPS 3 34B4766X022 NPS 4 34B4767X022 NPS 6 34B4768X022 NPS 8 34B4769X022 NPS 10 34B3365X022 NPS 12 34B3366X022

R30006 cobalt alloy 6 casting

NPS 1 33B0341X012 NPS 1-1/2 33B6817X032 NPS 2 33B6676X032 NPS 3 34B4766X032 NPS 4 34B4767X032 NPS 6 34B4768X032 NPS 8 34B4769X032

S31700 (317SST) w/ CoCr-A seat

NPS 10 34B3365X032 NPS 12 34B3366X032

12* ShimSeal, S31600 (12 req'd)

Use w/flat metal seal only

NPS 3 11B4689X012

NPS 4 11B5706X012

NPS 6 11B5710X012

NPS 8 11B5714X012

NPS 10 11B5718X012

NPS 12 11B5721X012

13* Spring Seal,S31600

Use w/ flat metal seal only

NPS 3 21B4687X012

NPS 4 21B5705X012

NPS 6 21B5707X012

NPS 8 21B5713X012

NPS 10 21B5716X012

NPS 12 21B5720X012

13* Wave Spring, N07750 (NACE)

use w/ HD Metal Seal only

NPS 1 23B0347X012

NPS 1-1/2 23B6825X012

NPS 2 23B6689X012

NPS 3 24B4760X012

NPS 4 24B4761X012

NPS 6 24B4762X012

NPS 8 24B4763X012

NPS 10 22B4509X012

NPS 12 22B4514X012

14 Backup Ring (Composition seal only) 15* Gasket

Graphite laminate (Standard)

NPS 1 13B0344X032

NPS 1-1/2 13B6823X042

Key Description Part Number

NPS 2 13B6687X052 NPS 3 11B0660X042 NPS 4 11B0672X052 NPS 6 11B0681X032 NPS 8 11B0693X032 NPS 10 11B0720X022 NPS 12 11B4682X022

Graphite for Oxygen Service

NPS 1 13B0344X022 NPS 1-1/2 13B6823X022 NPS 2 13B6687X022 NPS 3 11B0660X052 NPS 4 11B0672X062 NPS 6 11B0681X042 NPS 8 11B0693X042 NPS 10 11B0720X032 NPS 12 11B4682X032

16* Packing Set, PTFE and carbon-filled PTFE V-ring

NPS 1 12A9016X022 NPS 1-1/2 and 2 1R5795X0012 NPS 3 and 4 12A8995X022 NPS 6 12A8832X022 NPS 8 and 10 12A8951X022

NPS 12 12A8935X022 17 Packing Follower w/integral flange 17 Packing Follower w/o integral flange 19 Packing Follower Stud 20 Packing Follower Nut 21 Seal Protector Screw 22 Seal Protector Clip 23 Actuator Mounting Screw 24 Actuator Mounting Nut 25 Pipe Plug (Optional) (not shown) 26 Identification Nameplate 15A0460X012 27 Drive Screw 28 Flow Arrow 30 Nameplate 31 NameplateWire(notshown) 32 Line Flange Stud 33 Line Flange Stud 34 Spacer 35* PackingRing, graphiteribbon (4 req'd)

NPS 1 12A9134X012

NPS 1-1/2 and 2 12A9135X012

NPS 3 and 4 12A9136X012

NPS 6 12A9137X012

NPS 8 and 10 12A9138X012

NPS 12 12A9139X012 36* PackingWasher, zinc

NPS 1 (3 req'd) 14A8362X012

NPS 1-1/2 and 2 14A9771X012

NPS 3 and 4 (3 req'd) 14A8363X012

NPS 6 (3 req'd) 14A8365X012

NPS 8 and 10 (3 req'd) 14A8366X012

NPS 12 (3 req'd) 14A8367X012

37* Radial Seal, PTFE/CG

Use w/HD Metal Seal

NPS 1 18B0261X012

NPS 1-1/2 18B0262X012

NPS 2 18B0263X012

NPS 3 18B0264X012

NPS 4 28B0265X012

NPS 6 28B0266X012

NPS 8 28B0267X012

*Recommended spare parts

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Key Description Part Number

NPS 10 28B0268X012 NPS 12 28B0269X012

39* PackingBox Ring

316 SST

NPS 1 16A6082X012 NPS 1 -1/2 and 2 16A6083X012 NPS 3 and 4 16A6084X012 NPS 6 16A6085X012 NPS 8 and 10 16A6086X012 NPS 12 16A6087X012

N10276

NPS 1 16A6082X092 NPS 1-1/2 and 2, N04400 16A6083X102 NPS 3 and 4 16A6084X072 NPS 6 16A6085X092 NPS 8 and 10 16A6086X062

NPS 12 16A6087X092 40 Packing Flange 41 Retaining Ring 48* Ball-Shaft Assembly see following table

130 Clamp 131 Bonding Strap Assembly

ENVIRO-SEAL Packi ng System (Parts in all Type Vee-Ball Valves) (figure 5)

Key Description Part Number

100 Packing Flange Stud 101 Packing Flange Nut 102 Packing Flange 103 Spring Pack Assembly

Key Description Part Number

105* Packing Set

W/single PTFE packing

NPS 1 12B7053X012 NPS 1-1/2 and 2 12B7402X012 NPS 3 12B7414X012 NPS 4 12B7414X012 NPS 6 12B7438X012 NPS 8 and 10 12B7450X012 NPS 12 12B7462X012

106* Anti-Extrusion Ring (2 req'd)

W/single and double PTFE packing

NPS 1 12B7054X012 NPS 1-1/2 and 2 12B7406X012 NPS 3 and 4 12B7418X012 NPS 6 12B7442X012 NPS 8 and 10 12B7454X012 NPS 12 w/single PTFE packing only 12B7466X012

107* Packing Box Ring

W/single and double PTFE packing

NPS 1 16A6082X012 NPS 1-1/2 and 2 16A6083X012 NPS 3 and 4 16A6084X012 NPS 6 16A6085X012

108* Packing Ring (2 req'd)

W/double PTFE packing

NPS 1 1H7844X0012 NPS 1-1/2 and 2 1R5794X0012 NPS 3 and 4 12A8992X022 NPS 6 12A8831X022 NPS 8 and 10 12A8953X022

109* Anti-Extrusion Ring (2 req'd)

W/double PTFE packing

NPS 1 (adapter rings) 12B7473X012

and (anti-extrusion rings) 12B7054X012

NPS 1 -1/2 and 2 (adapter rings) 12B7410X012

and (anti-extrusion rings) 12B7406X012 NPS 3 and 4 PTFE packing 12B7422X012 NPS 6 PTFE packing 12B7446X012 NPS 8 and 10 PTFE packing 12B7458X012

110 Lantern Ring 111 Tag 112 Tie Cable 113 Lubricant, anti-seize (not furnished with packing

system)

*Recommended spare parts

1. Chrome-plated ball (CRPL)

2. CF3M is the standardmaterial offered in Europe only.

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

Key 2*. Series B Design Ball for NPS 3 through 12 Valves (without attenuator)

(3)

Valve NPS Ball Material

(1)

Ball for use with TCM

1, 1-1/2, 2 ----------- see key 48 -------------

Chrome Plated CG8M GE11071X222 34B8330X572 GE11078X082 38B6978X122

RH/LH

Chrome Plated CG8M

w/CoCR-A Notch

Chrome Plated CF3M

(2)

Chrome Plated CF3M

w/CoCR-A Notch

GE11071X272 34B8330X582 GE11078X092 38B6978X132

GE11071X292 34B8330X502 GE11078X112 38B6978X152

GE11071X302 34B8330X592 GE11078X122 38B6978X162

Chrome Plated CG8M GE11072X302 37B1866X672 GE11079X112 38B6979X112 Chrome Plated CG8M

w/CoCR-A Notch

Chrome Plated CF3M

(2)

Chrome Plated CF3M

w/CoCR-A Notch

GE11072X282 37B1866X552 GE11079X122 38B6979X122

GE11072X322 37B1866X572 GE11079X142 38B6979X142

GE11072X332 37B1866X582 GE11079X152 38B6979X152

Chrome Plated CG8M GE11073X312 47B1737X372 GE11080X112 48B6980X152 Chrome Plated CG8M

w/CoCR-A Notch

Chrome Plated CF3M

(2)

Chrome Plated CF3M

w/CoCR-A Notch

GE11073X322 47B1737X492 GE11080X122 48B6980X162

GE11073X342 47B1737X512 GE11080X142 48B6980X182

GE11073X352 47B1737X522 GE11080X152 48B6980X192

Chrome Plated CG8M GE11074X282 44B8352X332 GE11081X092 48B6981X162 Chrome Plated CG8M

w/CoCR-A Notch

Chrome Plated CF3M

(2)

Chrome Plated CF3M

w/CoCR-A Notch

GE11074X292 44B8352X502 GE11081X102 48B6981X172

GE11074X312 44B8352X522 GE11081X122 48B6981X192

GE11074X322 44B8352X532 GE11081X132 48B6981X202

Chrome Plated CG8M GE11075X262 44B8641X342 GE11082X082 48B6982X132

Chrome Plated CG8M

w/CoCR-A Notch

Chrome Plated CF3M

w/CoCR-A Notch

(2)

GE11075X272 44B8641X272 GE11082X092 48B6982X142

GE11075X242 44B8641X452 GE11082X112 48B6982X162

GE11075X292 44B8641X462 GE11082X122 48B6982X172

Chrome Plated CG8M GE11076X242 47B1405X362 GE11083X082 48B6983X102 Chrome Plated CG8M

w/CoCR-A Notch

Chrome Plated CF3M

(2)

Chrome Plated CF3M

w/CoCR-A Notch

1. For materials not shown,contact your Emerson Process Management sales office

2. For Europe and Asia manufacture

3. With Standard LH mount the ball will rotate open to the bottom on the valve body

GE11076X252 47B1405X372 GE11083X092 48B6983X112

GE11076X272 47B1405X392 GE11083X112 48B6983X132

GE11076X282 47B1405X402 GE11083X122 48B6983X142

Mounted Actuator - Standard LH Mounted Actuator - Optional

Ball for use with all

seals

other seals

Ball for use with TCM

seals

Ball for use with all

other seals

*Recommended spare parts

Instruction Manual

D101554X012

Key 2*. Ball (With attenuator)

Chrome Plated CG8M ball, CG8M attenuator (right hand mounted actuator- standard)

NPS 4 valve 38B6522X012

NPS 6 valve 48B6523X012

NPS 8 valve 48B6525X012

NPS 10 valve 48B6527X012

NPS 12 valve 48B6529X012

Chrome Plated CG8M ball, CG8M attenuator (left hand mounted actuator - optional)

NPS 4 valve 38B6522X012

NPS 6 valve 48B6524X012

NPS 8 valve 48B6526X012

NPS 10 valve 48B6528X012

NPS 12 valve 48B6530X012

Key 6*. Spline Drive Shaft for Non-attenuated Series B Design Ball - (RH/LH Standard)

S20910

NPS 1, 1-1/2, and 2 valves seekey 48 table

NPS 3 and 4 valves 37B2506X022

NPS 6 valve 37B2507X022

NPS 6 CL600 valve 37B2751X022

NPS 8 and 10 valves 37B2508X022

NPS 8 and 10 valves 37B2509X022

N10276

NPS 1, 1-1/2, and 2 valves seekey 48 table

NPS 3 and 4 valves 37B2506X032

NPS 6 valve 37B2507X032

NPS 8 and 10 valves 37B2508X032

NPS 8 and 10 valves 37B2509X032

S31254

NPS 1, 1-1/2, and 2 valves seekey 48 table

NPS 3 and 4 valves 37B2506X052

NPS 6 valve 37B2507X052

NPS 8 and 10 valves 37B2508X052

NPS 8 and 10 valves 37B2509X052

Vee-Ball Valves

January 2015

Key 6*. Spline Drive Shaft for Non-attenuated Series B Design Ball - (LH Optional)

S20910

NPS 3 and 4 valves 38B7551X022

NPS 6 valve 38B7552X022

NPS 6 CL600 valve 38B7553X022

NPS 8 and 10 valves 38B7554X022

NPS 12 valve 38B7555X022

Key 6*. Spline Drive Shaft for Attenuated Ball- (RH/LH Standard)

S20910

NPS 4 valve 21B0668X012

6-inch valve 31B0732X012

NPS 6 CL600 valve 37B0528X022

NPS 8 and 10 valves 31B0716X012

NPS 12 valve 31B4678X012

*Recommended spare parts

Vee-Ball Valves

January 2015

Key 9*. Follower Shaft

Instruction Manual

D101554X012

S20910

NPS 1 valve 13B0336X012

NPS 1-1/2 and 2 valves 13B6678X012

NPS 3 and 4 valves 11B0728X012

NPS 6 valve 11B0733X012

NPS 8 and 10 valves 11B0717X012

NPS 12 valve 11B4679X012

N10276

NPS 1 valve 13B0336X022

NPS 1-1/2 and 2 valves 13B6678X022

NPS 3 and 4 valves 11B0728X022

NPS 6 valve 11B0733X022

NPS 8 and 10 valves 11B0717X022

NPS 12 valve 11B4679X032

S31254

NPS 1 valve 13B0336X052

NPS 1-1/2 and 2 valves 13B6678X062

NPS 3 and 4 valves 11B0728X132

NPS 6 valve 11B0733X092

NPS 8 and 10 valves 11B0717X102

NPS 12 valve 11B4679X092

*Recommended spare parts

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Key 48*. Ball/Spline Shaft Assembly for NPS 1, 1-1/2, and 2 Valves

Ball Material

Shaft Material

NPS 1 Valve

(1/2-Inch shaft)

NPS 1-1/2 Valve

(5/8-Inch shaft)

NPS 2 Valve

(5/8-Inch shaft)

(3)

CG8M CRPL

29B9535X652 29B9535X722 29B9535X642 29B9535X712 29B9535X052

39B9542X592 39B9542X652 39B9542X582 39B9542X642 39B9542X052

39B9547X472 39B9547X862 39B9547X792 39B9547X852 39B9547X052

Ball Material CF3M CRPL

Shaft Material (cont.) S20910 S17400 S20910 S17400 S31254

NPS 1 Valve

(1/2-Inch shaft)

NPS 1-1/2 Valve

(5/8-Inch shaft)

NPS 2 Valve

(5/8-Inch shaft)

Ball Material

29B9535X682 29B9535X752 29B9535X672 29B9535X742 29B9535X152

39B9542X622 39B9542X682 39B9542X612 39B9542X672 39B9542X152

39B9547X812 39B9547X892 39B9547X802 39B9547X882 39B9547X152

CG8M CRPLwith

CoCR-A Notch

Shaft Material (cont.) S20910 S17400 S20910 S17400

NPS 1 Valve

(1/2-Inch shaft)

NPS 1-1/2 Valve

(5/8-Inch shaft)

NPS 2 Valve

(5/8-Inch shaft)

1. Chrome Plated ball (CRPL).

2. CF3M is for Europe and Asia manufacture.

3. For materials or shaft sizes not shown contact your EmersonProcess Management sales office.

29B9535X662 29B9535X732 29B9535X692 29B9535X762

39B9542X602 39B9542X662 39B9542X632 39B9542X692

39B9547X742 39B9547X872 39B9547X822 39B9547X902

(1)

CG8M CRPL(1) CG8M CG8M CW2M

S20910 S17400 S20910 S17400 N10276

(2)

CF3M CRPL

CG8M CRPL with

CoCR-A Notch

(2)

CF3M CF3M CK3MCUN

CF3M CRPL with

CoCR-A Notch

CF3M CRPL with

CoCR-A Notch

Key 48*. Ball/Spline Shaft Assembly for NPS1ValveswithMicro-NotchVee-Ball

(1)

Mounting Right Hand Right Hand Right Hand Right Hand Right Hand

Ball Material

(3)

CG8M CRPL

(2)

CG8M CRPL

(2)

CF3M CRPL

(2)

CF3M CRPL

(2)

Shaft Material S20910 S17400 S20910 S17400 S20910

NPS 1 Valve GE47969X062 GE47969X072 GE47969X082 GE47969X092 39B9540X022

1. For VTC ceramic Micro-Notchball materials contact your Emerson Process Managementsales office.

2. Chrome Plated ball (CRPL).

3. CF3M is for Europe and Asia manufacture.

R30006

*Recommended spare parts

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

Appendix A Instructions for Non-Series B

The Series B changes affected only the NPS 3 through 12 valves without attenuators. To determine if a Vee-Ball valve is Series B, you will need to examine several of the internal parts. Compare the distinctive skirted V-notch outline of the forwardsideandthecircularedgeonthereversesideoftheSeriesBdesignballtotheV-notchonbothsidesofthe non-series B design ball. Then look for bushings. The lack of bushings indicates the valve body is Series B.

All Vee-Ball valves NPS 3 through 12 produced before the Series B design changes use the Specifications table, the Installation, Maintenance, Packing Maintenance, Replacing Packing, and Replacing the Ball Seal instructions found elsewhere in this manual. Bearing and Vee-Ball Maintenance and Actuator Mounting instructions for these valves may be found below.

Maintenance

WARNING

The Vee-ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury, keep hands, tools, and other objects away from the Vee-ball while stroking the valve.

Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized. D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

D Vent the power actuator loading pressure and relieve any actuator spring precompression. D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment. D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

D The valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the ball seal and valve packing are removed from the valve.

1. Refer to the Replacing Packing procedures to remove the actuator, and to remove the packing flange and packing follower from the valve. When the packing disassembly steps are complete, return to this section.

2. Refer to the Replacing the Ball Seal procedures to remove the ball seal from the valve.

Disassembly

WARNING

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Key numbers in this procedure are shown in figures 24, 26, and 31, unless otherwise indicated. A taper key (key 4, figure 14) is used in NPS 3 through 12 Non-Series B valves.

4. Unscrew the pipe plug (key 25). (With newer valve constructions, the pipe plug is optional and may not be available.)

5. Working from the small end of the groove pin (key 7), use a pin punch to drive the groove pin out of the ball ear and follower shaft.

For tack welded taper keys, driving the taper key out of the ball ear will shear the tack welding.

6. Locatethesmallendofthetaperkey(key4,seefigure14).Usingapinpunchonthesmallerendofthetaperkey, drive it out of the ball (key 2) and drive shaft (key 6). Note: driving the taper key in the wrong direction will tighten it.

7. Pullthedriveshaft(key6)outoftheactuatorsideofthevalvebody.

8. Make sure the sealing surface of the ball is not damaged while removing the follower shaft.

a. If a pipe plug (key 25) is installed, use a punch to drive the follower shaft (key 9) into the center of the ball.

b. If a pipe plug is not

installed, use a piece of continuous threaded rod as a removal rod when moving the follower shaft (key 9) into the center of the V-notch ball. Refer to the table 7 for a description of the size threaded rod needed. The length of the rod should allow easy working room from the valve body.

9. Remove the ball (key 2) by carefully removing the follower shaft and ball from the valve body.

10. Remove the packing box spacer (key 34) for NPS 8, 10, and 12 valves.

11. Removing the b earings (key 10):

a. For composit ion bearings, remove the bearings by hand. If the bearings are tight in the valve body, then pull or

drivethemoutwithaslightpressure.Allowthebushings(key5or8)toremaininthevalvebody.

Table 7. Continuous Threaded Rod

Valve Size, NPS Threaded Rod Thread Size ThreadDepthinFollowerShaft

3 1/4-20 0.5

4 1/4-20 0.5

6 1/4-20 0.5

8 5/16-18 0.62

10 5/16-18 0.62

12 5/16-18 0.94

b. For metal bearings, useapressandramtoremovethedriveshaftbearingsoutofthevalvebody.Refertofigures

29 and 30 ram dimensions. The bushings (key 5 or 8) will normally remain in the valve body.

To remove the follower shaft bearings, use a blind-hole bearing puller. If you do not have such a tool, you can machine the bearing out.

Note

For proper shutoff performance, the ball and seal require the bearing (key 10) to be positioned correctly. If you removed the bearings (key 10), be sure to locate the new bearings as shown in figures 29 and 30.

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

12. Thoroughly clean surfaces of all parts that are to be re-used or obtain replacement parts.

Assembly

1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear.

2. Installing bearings (key 10):

a. For composit ion bearings, install the bearings by hand. The bearing flanged end should touch the bushing (key 5

or 8).

b. For metal bearings:

D Use a press and ram to install the bearings (key 10). Refer to figures 29 and 30.

D Press the bearings in until each bearing is flush with the bushing (key 5 or 8). The acceptable tolerance for bearing

location is: flush with the bushing to 1.52 mm (0.060 inches) inside the bushing. That is, the bearings should not protrude into the flow cavity of the valve, and they should not be more than 1.52 mm (0.060 inches) inside the bushing.

D Take care not to change the position of the bushings (key 5 or 8) when pressing in new bearings (key 10), otherwise

the ball will not center in the valve body and seal.

3. Installing the Vee-Ball (key 2):

WARNING

Note

For ease of assembly, the follower shaft (key 9) should be inserted into the ball before installing the ball in an NPS 3 valve without ball/attenuator.

Carefully install the ball into the valve body cavity.

After you have installed the ball (key 2) into the valve body assembly, firmly support the ball while installing the shafts.

4. Installing the follower shaft (key 9):

D For NPS 3 valves: The follower shaft (key 9) should already have been inserted into the ballbeforetheballwasput

into the valve body. Insert the follower shaft (key 9) into the valve body bearing (key 10).

D For NPS 4 and larger valves without

body bearing (key 10).

6) is being installed.

5. Insertthedriveshaft(key6)intothevalvebodybearing(key10),andintotheballear.Aligntheholeinthedrive shaft with the holes in the ball.

attenuator: Insert the follower shaft (key 9) through the ball, and into the valve

CAUTION

The drive shaft must be used with the correct Vee-Ball. Refer to the tag (see figure 13) attached to the Vee-Ball and to the drive shaft.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

6. InstallingtheTaperKey(key4):

Current standard construction materials for all NPS 3 through 12 valves require the taper key (key 4, figure 14) to be tack welded in place using the following procedure. Use standard welding preparations when preparing parts for reassembly.

CAUTION

1. Install the drive shaft (key 6) into the valve body through the ball and into the lower bearing.

2. Insert the taper key (key 4) into ball and drive shaft (keys 2 and 6) as shown in figure 14. The taper key inserts, with theflatsideofthekey,facingthedriveshaft(key6).

3. Using a flat end punch, drive the groove pin (key 7) into the ball ear and follower shaft until it is flat with the ball ear surface.

4. Using a flat end punch, drive the taper key (key 4) into the ball ear and drive shaft (key 6) until solid, heavy contact is obtained between the key and shaft.

5. Measure the position of the taper key head.

6. Drive the taper key in further using the minimum distance shown in table 7.

Table 8. Taper Key Minimum Depth

VALVE SIZE, NPS MINIMUM DEPTH TO DRIVE TAPER KEY AFTER INITIAL SOLID CONTACT, mm (INCHES)

3, 4, 6

8, 10, 12

4.8 (0.188)

5.6 (0.219)

Table 9. Taper Key Maximum Depth

VALVE SIZE, NPS MAXIMUM DEPTH TO DRIVE TAPER KEY AFTER INITIAL SOLID CONTACT, mm (INCHES)

3, 4

8, 10

7.1 (0.281)

7.9 (0.312)

9.5 (0.375)

10.3 (0.406)

7. Inspect the ball/shaft taper key connection to verify that the taper key spans the entire shaft flat width. If not, the taper key must be driven in further until this condition is satisfied. However, do not exceed the maximum depths shownintable8.

Note

When welding standard valves that have a CG8M (317 SST) or CF3M (316L SST) ball, use 309 or 309L filler rod material.

Alloy valve taper keys are normally not welded.

8. When the above conditions are met, tack weld the taper key (key 4) to the ball ear on the head end of the key (see figure 26). Use a:

Vee-Ball Valves

January 2015

D 1/8inchdiameterweldonNPS3through6valves,

D 3/16 inch diameter weld on NPS 8 through 10 valves, and

D 1/4inchdiameterweldonNPS12valves.

For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to complete the assembly of the valve.

Instruction Manual

D101554X012

Actuator Mounting

Use the appropriate actuator instruction manual and figure 23 of this manual when mounting the actuator or changing actuator styles and positions.

To help ensure correct centering of the ball (key 2) on the seal (key 11), be sure the ball is closed when mounting the actuator. Do not use a hammer or other tool to drive the actuator lever onto the valve shaft.

Clean the valve shaft and actuator lever splines to be sure the actuator lever will slide on easily. If t he lever does not slide on easily, carefully wedge the ball solidly against the actuator-side bearing using a screwdriver or similar tool inserted between the lower ear of the ball and the valve body.

Keep the wedge in place while installing the lever, but again, do not drive on the lever. Remove the wedge after you have clamped the actuator lever on the valve shaft and connected the lever to the actuator piston rod or diaphragm rod.

Determining Mounting Position

The actuator can be either right or left-hand mounted.

Note

Right-hand mounting–Actuator is on the right side of the valve when viewed from valve inlet.

Left-hand mounting–Actuator is on the left side of the valve when viewed from valve inlet.

Thepreferredlocationoftheballisinthetopofthevalvebodywhenthevalveisopen.Toconvertfromrighttoleft hand-mounting, turn the valve to position the actuator mounting pad on the left and rotate the ball to the top of the valve.

The number one V-notch controls flow on right-hand mounting. Turn the valve 180 degrees, and rotate the ball to the top of the valve to obtain left-hand mounting. The number two V-notch controls flow for this construction. See figure

28.

Determining Closed Position

1. Thevalvemustberemovedfromthelinetocheckthepositionoftheball.

WARNING

The ball closes with a shearing, cutting motion. To avoid personal injury, keep hands, tools, and other objects away from the ball while stroking the valve.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

2. Rotate the ball to the closed position.

3. Follow one of the procedures below:

D When viewed from the v alve body inlet, the ball is i n the proper position when both V-notches of the ball are

centered between the machined diameter of the ledge that supports the seal.

D If the ball has a spot machined on the top, align that spot to the exact center of the seal cavity.

4. Adjust the actuator linkage as described in the appropriate actuator instruction manual until the condition described in step 3 exists. A line is stamped on the actuator end of the drive shaft (see figure 23) to indicate the ball position.

WARNING

Non-Series B Design Parts (figure

31)

Note

Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.

Key Description Part Number

2Ball 2 Ball with attenuator (RH mtg in Common parts section) 6 Drive Shaft 9 Follower Shaft

10* Bearing (2 req'd)

PEEK

NPS 3 and 4 14B3354X012 NPS 6 14B3355X012

Key Description Part Number

NPS 8 and 10 14B3356X012 NPS 12 14B3357X012

S44004 (440CSST)

NPS 2 23B6682X022 NPS 3 and 4 14A5698X012 NPS 6 14A4618X012 NPS 8 and 10 14A5699X012 NPS 12 14A6549X012

R30016 (alloy 6B)

NPS 3 and 4 14A6546X012 NPS 6 14A6547X012 NPS 8 and 10 14A6548X012 NPS 12 14A6550X012

Silver-plated R30016 (alloy 6B)

NPS 3 and 4 14A6537X012 NPS 6 14A2498X012 NPS 8 and 10 14A6538X012 NPS 12 14A6539X012

Carbon-filled PTFE with N10276 sleeve

NPS 3 and 4 12B5944X012 NPS 6 12B5945X012

Glass-filled PTFE with N10276 sleeve

NPS 3 and 4 12B5944X042 NPS 6 12B5945X042

*Recommended spare parts

Vee-Ball Valves

January 2015

Figure 28. Index Marks for Actuator Lever Orientation for Non-Series B Valves

Instruction Manual

D101554X012

ACTUATOR

MOUNTING STYLE

STYLE A

(PDTC)

RIGHT-

(1)

HAND

STYLE B

(PDTO)

STYLE C

(PDTC)

LEFT-

(1)

HAND

STYLE D

(PDTO)

VALVE OPEN

ACTUATOR POSITION

(3)

(2)

23 4

1. Right-hand mounting controls with v notch no. 1; Left-hand mounting controls with v notch no. 2

2. PDTC-push down to close; PDTO-push down toopen

3. Arrow on lever indicates direction of actuator thrust to close valve

B2703

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

VALVE

SIZE,

NPS

3&4

1. MIN = Minimum.

mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches

201.42

247.65

338.75

396.75

476.25

VALVE

SIZE,

NPS

BEARING RAM DIMENSIONS BUSHING RAM DIMENSIONS

Ram Lengths Ram Diameters RamDiameters

L M D d D Long Ram d Short Ram d

MIN

9.750

MIN

13.310

MIN

15.620

MIN

18.750

MIN

B C B C

7.930

MIN

95.25

(1)

MIN

95.25 MIN

139.70 MIN

152.40 MIN

3.750 MIN

5.500 MIN

6.000 MIN

DIMENSION

22.86

22.61

29.21

28.96

35.56

35.31

35.56

35.31

41.91

41.66

0.900

0.890

1.150

1.140

1.400

1.390

1.400

1.390

1.650

1.640

19.05

18.80

25.40

25.15

31.75

31.50

31.75

31.50

38.10

37.85

0.750

0.740

1.000

0.990

1.250

1.240

1.250

1.240

1.500

1.490

28.19

27.94

34.54

34.29

40.89

40.64

40.89

40.64

50.42

50.17

Figure 29. Bushing Location

1.110

1.100

1.360

1.350

1.610

1.600

1.610

1.600

1.985

1.975

19.05

18.80

25.40

25.15

31.75

31.50

31.75

31.50

38.10

37.85

0.750

0.740

1.000

0.990

1.250

1.240

1.250

1.240

1.500

1.490

Millimeters Inches

48.26

50.04

60.10

60.35

83.59

83.85

106.20

106.45

135.33

135.59

169.67

169.93

100.38

100.63

121.01

121.26

168.00

168.25

213.21

213.46

271.48

271.73

340.16

340.41

1.960

1.970

2.366

2.376

3.291

3.301

4.181

4.191

5.328

5.338

6.680

6.690

3.952

3.962

4.764

4.774

6.614

6.624

8.394

8.404

10.688

10.698

13.392

13.402

A/2

DIA A

22.86

22.61

29.21

28.96

35.56

35.31

35.56

35.31

41.91

41.66

0.900

0.890

1.150

1.140

1.400

1.390

1.400

1.390

1.650

1.640

Figure 30. Metal Bearing Ram Location

SHORT RAM

SEE VIEW A

LONG RAM

A5683-2

NOTES:

GUIDE BUSHING ANDTHE CENTER OF DIAMETER A.

DIMENSION B IS THE DISTANCE BETWEEN THE

BUSHING (KEY 5 OR 8)

BEARING (KEY 10)

NPS 3 THRU 12

VIEW A

BEARING RAM

A5684-1

1.52

0.000 (0.060

0.000)

BUSHING (KEY 5) LOCATION

6.35

(0.25)

6.35

(0.25)

SHORT RAM

LONG RAM

(INCHES)

Vee-Ball Valves

January 2015

Figure 31. Fisher V150 and V300 Non-Series B Valve Assembly (NPS 3- 12) (Details are typical for V200 Valves except V200 does not have flanges)

Instruction Manual

D101554X012

METAL BEARING

NPS 3-6

PEEK BEARING

NPS 8, 10, & 12

ALLOY ASSEMBLY

METAL

BEARING

NPS 8, 10 & 12

ATTENUATOR BALL

NPS 4-12

FLAT METAL SEAL

42B4652-C

NOTE: KEYS 28, 30, 31, 32, 35, AND 36 ARE NOT SHOWN.

TCM SEAL

HD METAL SEAL

NPS 10 & 12

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any productremains solely with the purchaser and end user.

Fisher, ENVIRO-SEAL, Vee-Ball, and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our t erms and conditions, which are available upon request. We reserve the right to modify or improve thedesigns or specifications ofsuch products at any time without notice.

Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore

www.Fisher.com

Emerson Fisher Vee-Ball V150, Fisher Vee-Ball V200, Fisher Vee-Ball V300 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual