Emerson Fisher Vee-Ball V150S Instruction Manual

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

Fisherr V150S Slurry Vee-Ball™ Control Valve NPS 3 through 12

May 2012

Contents

Introduction 1.................................

Scope of Manual 1.............................

Specification table 2...........................

Description 2.................................

Installation 3

Maintenance 6..................................

Packing Maintenance 6........................

Actuator Mounting 9

Determining Mounting Position

for Spline Shaft/Lever Type 10

Determining Closed Position 10.................

Parts Ordering 13

Parts List 13.....................................

....................................

Disassembly 6............................

Assembly 8...............................

.............................

.................

................................

Figure 1. Fisher V150S Slurry Vee-Ball Control Valve

W8512

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts information for Fisher Vee-Ball V150S (NPS 3 through 12) rotary control valves (see figure 1).

Refer to separate manuals for information concerning the actuator, positioner and accessories.

Do not install, operate, or maintain V150S valves without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.

Description

The V150S Slurry Vee-Ball valve shown in figure 1 mates with CL150 raised face flanges. Rugged construction, highly wear-resistant trim materials, and an unrestricted straight through flow path make the design ideal for controlling the most abrasive of slurries.

A shaft with a choice of drive connections will allow a variety of power operated actuators and valve positioners or controllers to be used.

The design is particularly effective in minimizing erosive damage to the adjoining pipework, thereby providing greater operational safety and service life when compared with other valve types.

www.Fisher.com

V150S Slurry Vee-Ball Valve

May 2012

Table 1. Specifications

Instruction Manual

D103164X012

Valve Sizes and End Connection Styles

NPS J 3, J 4, J 6, J 8, J 10, and J 12 with CL150 raised-face flanges

Shutoff Classification

Construction does not provide tight shutoff. Nominal gap between ball and flow ring seat is 0.035 inch for high chrome iron construction and 0.015 inch for ceramic insert construction.

Construction Materials

Standard Construction: See table 2

Flow Direction

Reverse flow recommended (into concave face of ball, out through the flow ring)

Table 2. Standard Construction Materials

Part Material

Valve Body Carbon Steel ASTM A216 WCC

Body Liner High Chrome Iron ASTM A532 Class III Type A

V-notch Ball High Chrome Iron ASTM A532 Class III Type A

Flow Ring High Chrome Iron ASTM A532 Class III Type A

Flow RingInsert type (optional) High Chrome Iron ASTM A532 Class III Type A

Flow Ring Retainer Carbon SteelASTM A105

Bearing Shroud High Chrome Iron ASTM A532 Class III Type A

Bearing 440C 58Rc

Drive Shaft 17-4PH Cond.H1025

Follower Shaft 17-4PH Cond.H1025

Shaft Pins Carbon Steel, zinc plated

Spring Carbon Steel

Gaskets Graphite SST Laminate.

Packing Set PTFE, Carbon Filled

Packing Set (optional) Graphite

PackingBoxRingandFollower 316 SST

Studs SA-193-B7

Nuts SA-194-2H

Retainer Screws and Clips 316 SST

Flow Ring Insert (optional) PSZ Ceramic

V-notch Ball (optional) PSZ ceramic

Valve Installation

Shaft axis shall be horizontal

Actuator Mounting

Right-hand or left-hand, as viewed from upstream end of valve

Maximum Ball Rotation

90 degrees

Valve/Actuator Action

With diaphragm or piston rotary actuator and splined shaft, the valve is field-reversible between PDTC or PDTO:

J push-down-to-close (extending actuator

rod closes valve) and

J push-down-to-open

(extending actuator rod opens valve)

Instruction Manual

D103164X012

Figure 2. Flange Stud Length for Seal Protector End

DIMENSION SHOWN IN TABLE 3

FIRST FULL THREAD TO FIRST FULL THREAD

1A4520

Table 3. Flange Stud Lengths Required for Flow Ring End of Fisher V150S Valves

VALVE SIZE,

NPS

3 4 6

8 10 12

mm Inches

95 108 114 183 222 256

V150S

V150S Slurry Vee-Ball Valve

May 2012

3.75

4.25

4.50

7.19

8.72

10.10

Specifications

Specifications for these valves are shown in table 1 and in bulletin 51.3:V150S.

Installation

WARNING

Safe work practices should be followed when handling the valve and actuator.

Some types of ceramic trim, including PSZ, can create a spark under certain conditions when an edge of one ceramic part is struck against a second ceramic part with enough force. Do not use ceramic trim where the process fluid has volatile or combustible properties.

The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the atmosphere around the valve is flammable. If the valve is installed in a hazardous area, electrically bond the drive shaft to the valve.

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.

Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed where service conditions could exceed either the valve body rating or the mating pipe flange joint rating. To a void such injury or damage, provide a relief valve for overpressure protection as required by government or accepted industry codes andgoodengineeringpractices.

V150S Slurry Vee-Ball Valve

May 2012

Instruction Manual

D103164X012

Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.

CAUTION

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve materials with process media rests solely with the purchaser and end-user. Because some valve/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first contacting your Emerson Process Management sales office.

Figure 3. Optional Shaft-to-Body Bonding Strap Assembly

ACTUATOR

E0880

VALVE BODY

VIEW A-A

1. Install the valve in the direction of the flow arrow fitted to the valve body.

2. Install the valve with the shaft axis in the horizontal position.

3. If required, fit a bonding strap assembly (key 131) to the drive shaft (key 8) with the clamp, (key 130, figure 3) and connect the other end of the bonding strap assembly to the valve body with actuator mounting cap screw.

4. If the valve and actuator have been purchased separately or if the actuator has been removed, mount the actuator according to the Actuator Mounting section and the appropriate actuator instruction manual.

5. The actuator can be right- or left-hand mounted with the shaft in a horizontal orientation as shown in figure 1. If necessary, refer to the appropriate actuator instruction manual for actuator installation and adjustment procedures.

Instruction Manual

D103164X012

V150S Slurry Vee-Ball Valve

May 2012

Table 4. Fisher V150S Dimensions

VALVE SIZE

DN mm

80 165 80.0 235 140 130 104 98.0 19.1 152 31.8 14.2

100 194 102 214 152 140 117 98.0 19.1 152 31.8 14.2

150 230 111 214 175 164 124 112 25.4 152 31.8 14.2

200 304 184 208 220 231 195 124 31.8 235 46.0 17.5

250 385 235 208 250 261 235 132 31.8 235 46.0 17.5

300 455 291 208 300 304 270 132 38.1 235 46.0 17.5

NPS Inch

3 6.49 3.15 9.26 5.51 5.12 4.11 3.86 0.75 6.00 1.25 0.56

4 7.62 4.02 8.44 5.98 5.53 4.61 3.86 0.75 6.00 1.25 0.56

6 9.06 4.38 8.44 6.89 6.45 4.90 4.40 1.00 6.00 1.25 0.56

8 11.96 7.25 8.19 8.66 9.11 7.68 4.90 1.25 9.25 1.81 0.69

10 15.16 9.26 8.18 9.84 10.26 9.25 5.19 1.25 9.25 1.81 0.69

12 17.91 11.47 8.18 11.81 11.97 10.63 5.19 1.50 9.25 1.81 0.69

1. Stud length associated with clearance dimension “M” is longerthan standard length specifiedin ANSI B16.5.

2. Clearance necessary to remove flange bolts.

A B D G K M

V150S DIMENSIONS

(2)

(1)

(2)

SDiameter T U W

Figure 4. Fisher V150S Dimensions (see table 4)

SDIAMETER

E0875

Table 5. Fisher V150S Dimensions for Double D Shaft Drive

VALVE

SIZE

DN mm

80 83 19.0 25.4 95 25 100 83 19.0 25.4 95 25 150 83 25.4 25.4 95 25 200 83 31.8 25.4 133 38 250 89 31.8 25.4 133 38 300 89 38.1 38.1 133 38

NPS Inch

3 3.25 3/4 1.0 3.75 1.0 1/2-13

4 3.25 3/4 1.0 3.75 1.0 1/2-13

6 3.25 1 1.0 3.75 1.0 1/2-13

8 3.25 1-1/4 1.0 5.25 1.5 5/8-11

10 3.5 1-1/4 1.0 5.25 1.5 5/8-11

12 3.5 1-1/2 1.5 5.25 1.5 5/8-11

1. This nominal valve shaft diameter is theshaft diameter through the packing box. Use this diameter when selectingF isher actuators.

E S

(1)

FLAT

LENGTH

T U W

see

below

G K D

Figure 5. Fisher V150S Dimensions for Double D Shaft Drive (see table 5)

FLAT LENGTH

S

38B2695-A

NPS

3THROUGH12

FLAT SIZE

+ 11 hidden pages