Emerson Fisher Vee-Ball V150E, Fisher 2052 Instruction Manual

Instruction Manual

D103296X012

Fisherr 2052 Diaphragm Rotary Actuator

2052 Actuator

November 2011

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 1.................................

Specifications 3...............................

Installation 4..................................

Actuator Mounting 5..........................

Maintenance 7.................................

Replacing Diaphragm 8........................

Replacing Diaphragm Plate,

Diaphragm Rod Assembly, and Spring(s) 9......

Changing Or Replacing Actuator Lever 11.........

Positioner Mounting (3610 or DVC6020) 12.......

Top-Mounted Handwheel 12....................

Locking Mechanism 13.........................

Parts Ordering 17...............................

Parts List 17...................................

Introduction

Figure 1. Fisher Control-Disk™ Valve with 2052 Actuator and DVC6200 Digital Valve Controller

W9425-2

Scope of Manual

This instruction manual includes installation, adjustment, operation, maintenance, and parts information for the Fisher 2052 diaphragm rotary actuator (figure 1). Instructions for the control valve, positioner, manual actuator, and other accessories are included in separate manuals.

Do not install, operate, or maintain a 2052 actuator without being fully trained and qualified in valve, actuator, and accessory installation, operation and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.

Description

2052 spring-and-diaphragm rotary actuators are used on rotary-shaft valve bodies for throttling or on-off applications. The 2052 may be used for on-off service without a positioner, or it may be used for throttling service with a positioner, depending on service conditions. The 2052 has an ISO 5211 mating interface that allows installation to non-Fisher valves. Refer to separate bulletins for valve and positioner information.

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2052 Actuator

November 2011

Instruction Manual

D103296X012

A top-mounted handwheel option is available for infrequent service as a manual actuator. For repeated or daily manual operation, the unit shouldbe equipped with a side-mounted declutchable 1078 manual actuator. Externally adjustable travel stops are used to limit the degree of rotation at both ends of the actuator stroke.

The lever for the 2052 actuator is supported by bushings. The lever may be changed to accommodate valve bodies with different size valve shafts.

Table 1. Fisher 2052 Actuator Specifications

Specifications

Actuator Mounting Connections

Actuator Sizes See table 2

Operating Pressure

Maximum Diaphragm Casing Pressure Size1,2,and3Actuators:5barg(73psig)

Pressure Connection See table 4

Torque Output See table 3

Actuator Temperature Capabilities

Operation Field reversible between PDTC and PDTO; right- and left-hand mounting, any angle of orientation

Approximate Weight

Controller/Positioners Available DVC2000, DVC6020, DVC6030, DVC6200, 3610J, 3620J, 4190, C1

Accessories Available 846, 646, 2625, and 67CSeries, switches,i2P-100, VBL, DXP, GO™

Handwheel

Operational Lockout Available for customer-supplied padlock to lock the actuator in the spring-fail position

1. The pressure/temperature limits inthis manual should not be exceeded.

(1)

Splined shaft connection, ISO5211 actuator-to-bracket connection Size 1: F07, Size 2: F10,Size 3: F14

See table 3

-45 to 80_C (-50 to176_F)

Size 1:22.2 kg (49 lb) Size 2:54.4 kg (120 lb) Size 3:113 kg (250 lb)

Top-mounted handwheel: Optional on Size 1 and 2 actuators only Declutchable handwheel: Optional on Size 1, 2, and 3 actuators

Table 2. Actuator and Shaft Size Availability

SHAFT SIZE ACTUATOR SIZE

Inches 1 2 3

1/2 available not available not available

5/8 available available not available

3/4 available available available

1 not available available available

1-1/4 not available available available

1-1/2 not available not available available

1-3/4 not available not available available

2 not available not available available

Table 4. Pressure Connections

ACTUATOR

SIZE

1 standard optional

2 standard optional

1/4 NPT 1/2 NPT 3/4 NPT G1/4

not

available

PRESSURE CONNECTION

not

available

not

available

standard optional

optional

not

available

Table 3. Torque versus Actuator Size

OPERATING PRESSURE

ACTUATOR

SIZE AND

ACTION

1(PDTO,PDTC) 25.5 226 51.2 453

2(PDTO,PDTC) 105 930 210 1860

3(PDTO) 327 2890 631 5583

3(PDTC) 280 2479 584 5173

1. Operating pressure up to3 barg (44 psig) is allowablefor single spring construc tion.

2. Operating pressure up to5 barg (73 psig) is allowable for dual spring construction.

2barg(29psig)

Torque Torque

NSm lbfSin NSm lbfSin

(1)

4barg(58psig)

(2)

Instruction Manual

D103296X012

Table 5. Fisher 2052 Actuator Mounting Styles

VALVE SERIES OR DESIGN VALVE SERIES OR DESIGN

MOUNTING ACTION

Right-Hand

Left-Hand

(Optional)

1. PDTC–Push-down-to-clo se, and PDTO–Push-down-to-open.

2. A left hand mountedball will be required for the NPS 3 through 12 Vee-BallSeries B and the NPS 14 and 16, with or without attenuator.

(2)

(1)

PDTC PDTO

Figure 2. Fisher 2052 Actuator Mounting Styles

BALL/PLUG

ROTATION TO

CCW CCW

CW CW

V150, V200 & V300

A B

D C

C D

CV500

V500

A B

D C

NA NA

DISK/BALL

ROTATION TO

CW CW

NA NA

2052 Actuator

November 2011

A11, 8510B, 8532,

8560, 8580,

9500, and

Control-Disk

Valve

B A

C D

NA NA

LEFT HAND MOUNTING

STYLE D SHOWN

STYLE D

POSITION 1 STANDARD

STYLE C

RIGHT HAND MOUNTING

VALVE INLET

FLOW

VALVE INLET

FLOW

STYLE A

STYLE B SHOWN

STYLE B

POSITION 1 STANDARD

GE37285-B

Specifications

Specifications are shown in table 1 for 2052 actuators. Specifications for actuator operation are stamped on a metal nameplate attached to the actuator.

2052 Actuator

November 2011

Instruction Manual

D103296X012

Table 6. Bolting Torque Requirements

DESCRIPTION KEY NUMBER

Rod End Bearing Clamping Bolt

Torque , Key 16

End Plate to Housing Bolt

Torque, Key 4

Diaphragm Plate to Rod Bolt

Torque, Key 7

Casing Bolt Torque, Key 8

Housing to Yoke Bolt Torque,

Key 28

Lever-Spline Clamping Bolt

Torque, Key 15

Optional Lockout Kit Mounting

Bolt Torque,Key 53

1. Exceeding any torque requirements could damage the actuator andimpair safe operation.

ACTUATOR

SIZE

(1)

NSm LbfSft

1 2 3

180 400

120 210

115 300

245

115 175

340

Installation

55 55 55

27 68

NA 88

TORQUE

28 130 295

90 155

85 220

50 180

85 130

65 250

FASTENER LUBRICATION

None

Anti-Seize Lubricant

None

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations.

Check with your process or safety engineer for any other hazards that may be present from exposure to process media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.

CAUTION

To avoid parts damage, do not apply pressure that exceeds the Maximum Diaphragm Casing Pressure in table 1. Use pressure-limiting or pressure-relieving devices to prevent the Operating Pressure from exceeding the values shown in table 3.

The actuator, as it comes from the factory, is normally mounted on a valve body. If the actuator is shipped separately or if it is necessary to mount the actuator on the valve, perform the procedures presented in the Actuator Mounting section. Follow the procedures given in the valve instruction manual when installing the control valve in the pipeline.

If a positioner is ordered with the actuator, the pressure connection to the actuator is normally made at the factory. If it is necessary to make this connection, run tubing of the appropriate size for the diaphragm casing pressure connection (reference table 4) between the pressure connection and the instrument. Keep the length of tubing or pipe as short as possible to avoid transmission lag in the control signal.

When the control valve is completely installed and connected to the controlling instrument, check to make sure that the action is correct (air-to-open or air-to-close) and that the controlling instrument is properly configured for the

Instruction Manual

D103296X012

2052 Actuator

November 2011

desired action. For successful operation, the diaphragm rod assembly, lever, and valve shaft must move freely in response to changes in the loading pressure on the diaphragm.

Actuator Mounting

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized. D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations. D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

D Safely vent the power actuator loading pressure. D Uselock-outprocedurestobesurethattheabovemeasures stay in effect while you work on the equipment. D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

D Check with your process or safety engineer for any hazards that may be present from exposure to process media.

Use the following steps to mount the actuator or to change actuator mounting style or position.

Unless otherwise specified, key numbers referenced in the following procedures are shown in figure 7 for the 2052 actuator.

If the Actuator is mounted on a valve body and it is necessary to change mounting style or position, the actuator must first be separated from the valve body.

1. Isolate the valve body from the process. Release process pressure and vent all actuator pressure.

2. Remove the cover or plug (key 2).

WARNING

To avoid personal injury and equipment damage from moving parts, keep fingers and tools clear while stroking the actuator with the cover removed.

3. Loosen the cap screw (key 15).

4. Separate the actuator from the valve body by removing the cap screws and nuts which secure the valve to the mounting yoke (key 27). Proceed to step 5.

If the actuator is not mounted on a valve body ensure the up and down travel stops (see figure 3) are adjusted correctly to achieve the desired actuator rotation. Use the travel indicator (key 21) and travel scale (key 19) as reference.

Note

Once each travel stop is properly positioned, adequately tighten the hex nut (key 24) to lock the travel stop in place.

2052 Actuator

November 2011

Instruction Manual

D103296X012

5. Refer to figure 2 and table 5 for available mounting styles and positions. The actuator is normallypositioned vertically with the valve in a horizontal pipeline.

6. Determine whether the actuator mounting yoke (key 27) will be mounted on the end plate assembly (key 3) side or on the actuator housing boss side of the actuator. If the desired mounting position and style require moving the mounting yoke (key 27) and travel indicator components to opposite sides of the actuator, remove the machine screws (keys 20 and 22), the travel indicator scale (key 19), and the travel indicator (key 21). Remove the cap screws (key 28) and the mounting yoke (key 27). Install the mounting yoke in the desired position (on the end plate assembly or on the actuator housing boss). Tighten the mounting cap screws to the torque specified in table 6. Install the travel indicator components on the opposite side of the actuator.

WARNING

To avoid personal injury or property damage, ensure the travel indicator is installed correctly to coincide with the desired actuator action. Refer to figure 3 for more information.

Figure 3. Fisher 2052 Actuator Travel Stops and Travel Indication

INDICATOR ORIENTATION FOR PDTO

TRAVEL INDICATOR SCALE

INDICATOR ORIENTATION FOR PDTC

VIEW A

KEY 22

DOWN TRAVEL STOP

UP TRAVEL STOP

KEY 20

TRAVEL INDICATOR

VIEW A

7. Before sliding the valve shaft into the lever, position the valve ball or disk as follows:

For push-down-to-close action, the valve ball or disk should be in the fully open position.

For push-down-to-open action, the valve ball or disk should be in the fully closed position (see the valve body instruction manual).

8. Make sure that the index markings on the valve shaft are properly aligned with either the markings on the lever or thetravelindicatorscalemountingholes.Slidethevalveshaftintothelever.(Seefigure4foronepossible orientation.) Install the valve mounting cap screws and nuts. Tighten to the torque value given in the appropriate valve body instruction manual.

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