Emerson Fisher Vee-Ball V150, Fisher Vee-Ball V200, Fisher Vee-Ball V300 User Guide

Product Flier
PF51.3:Vee-Ball D102429X012 May 2009
High-Capacity Rotary Valves
Fisher High-Capacity Rotary Valves for General or Fibrous Slurry Service
W9415
Figure 1. Fisher High-Capacity Rotary Valve
DN 25 to DN 300 and NPS 1 to 24 x 20
Choice of seal types and materials—composition, flat metal, heavy-duty metal, or
flow ring
Temperatures to 427C
Pressures to PN40 and CL600
ENVIRO-SEAL
emissions requirements
FIELDVUE proven line of Fisher positioners, controllers, transmitters, and switches also is available.
packing systems to help ensure compliance with environmental
digital valve controllers offer digital control and remote diagnostics. The
www.Fisher.com
High-Capacity Rotary Valves
The Fisher Vee-Ball Valve Family
Vee-Ball rotary valves combine the features and
performance you need. These features are made available through expertise in applications, valve design, and manufacturing.
The valves are suitable for throttling or on-off service. They are often used with a full 0 to 90 degree ball rotation.
Fisher V150, V200, and V300 Vee-Ball valves use the time-proven V-notch ball that provides high-capacity control of liquid, gas, steam, and fibrous slurries. The shearing action of the ball allows smooth, non-clogging operation, and the unrestricted, straight-through flow ensures high capacity.
Product Flier
PF51.3:Vee-Ball
May 2009
W74351/IL
Figure 2. Fisher V150 or V300 Valves
Easy Seal Inspection . . . Seals can be inspected without removing the actuator or disassembling the valve.
Easy Installation . . . Fisher V150 and V300 integral flanges eliminate exposed flange studs, and the V200 features line-centering lugs to simplify alignment.
High Rangeability . . . Flow coefficient ratio is 300 to 1.
Reduced Maintenance Costs . . . The V150, V200, and V300 valves have interchangeable trim parts to reduce spare parts inventory and cost and simplify maintenance procedures and training. Metal and soft seals are interchangeable within a valve body.
Protection Against Process Fluid Emissions . . .
Optional ENVIRO-SEAL packing systems provide an excellent shaft seal to prevent the loss of valuable or hazardous process fluids. These live-loaded systems provide long packing life and reliability.
Materials for Sour Service . . . Emerson Process Management offers materials and manufacturing procedures for compliance with NACE (National Association of Corrosion Engineers) standard NACE MR01752002, MR0103, and MR0175 / ISO 15156.
Noise Attenuator Ball. . . Depending on service conditions, up to -10dBA acoustical attenuation and a K
of 1.0 for liquid flow are possible with the noise
C
attenuator ball (available with DN 100 through DN 300 and NPS 4 through 20 valves).
Basis Weight Control Valve . . . Fisher V150, V200, and V300 valves are available to meet the precision control requirements of basis weight control in the paper-making industry.
Other Rotary Products
Fisher V500 Valve . . . The V500 valve uses rugged
valve components and a choice of erosion-resistant trim materials for highly erosive and severe operating conditions at pressures to PN 100 (CL600) and temperatures to 538C.
Fisher CV500 Valve . . . The CV500 combines the rangeability of the cammed-segmented V-notched ball, with the inherent ruggedness found in the V500 heavy duty bearings, seals and body. This combination provides a balance of high capacity, erosion resistance, and pressure control for liquid and gas.
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Product Flier
PF51.3:Vee-Ball May 2009
High-Capacity Rotary Valves
The Fisher Vee-Ball Valve Family (Continued)
Other Rotary Products (Continued) Fisher V250 . . . The V250 valve is a heavy-duty
valve often used in gas transmission lines, gas distribution, or liquid pipelines. It is available in sizes to NPS 24 and CL600 or CL900 pressure-temperature ratings.
Fisher V260 . . . The V260 valve has special energy-dissipating trim to reduce noise effects that cause pipeline vibrations. It is available in NPS 8, 10, 12, 16, 20, and 24 sizes.
Fisher Control-DiskValve . . . This rotary valve with an equal percentage flow characteristic provides an improved throttling range. This improved capability allows you to control closer to the target set point, regardless of process disturbances. This capability results in a reduction in process variability.
Fisher 8532, 8580, and 8510/8510B . . . This family of high performance butterfly valves is designed for optimal control performance, as well as tight shutoff isolation service. These valves are available in size range NPS 2 to 24 and a variety of pressure classes and body styles.
Fisher A11 . . . The POSISEAL A11 high-performance butterfly valves are designed for optimal control performance as well as tight shutoff for isolation, automated on/off service. These valves feature square, keyed, or splined shafts. These valves are designed for use in highpressure, hightemperature, or cryogenic applications, and available in sizes NPS 3 through 72, and pressure classes up to CL2500.
PACKING STUD
PACKING NUT
14B9917-B E0735 / IL
LEAK-OFF PACKING ASSEMBLY
FOR NPS 1 THROUGH 12 VALVES
W7557-1/IL
ENVIRO-SEAL PACKING SYSTEM
(SINGLE PTFE V-RING)
Figure 3. Optional Rotary Valve Packing Assemblies
O-RING
PACKING FOLLOWER
O-RING
PACKING SET
PACKING BOX RING
W7555/IL
Vee-Ball VALVE BALL WITH ATTENUATOR
Figure 4. Attenuator and Basis Weight Valve
W5393
BASIS WEIGHT VALVE AND ACTUATOR
3
High-Capacity Rotary Valves
Selecting Vee-Ball Products
Only a few of the more commonly selected product materials, sizes, options, and accessories are covered in this flier.
Contact your Emerson Process Management sales office (refer to the back cover) for assistance in selecting and sizing these products. More detailed specifications are available on request.
Selecting Valve Components
Valve Type Selection 5...............................
Body Materials, End Connections, and Ratings 7.........
Valve Component Materials and Temperatures 7.........
Selecting an Actuator
Fisher 2052 Diaphragm Actuator 8.....................
Fisher 1051 and 1052 Diaphragm Actuators 9...........
Fisher 1061 Piston Actuator 10........................
Selecting Valve Instrumentation and Accessories
Fisher FIELDVUE Digital Valve Controllers 11...........
Fisher 3610J Valve Positioners 13......................
Other Accessories 14.................................
Reference Information
Maximum Inlet Pressure for CW2M Valve Bodies 15......
Shutoff Pressure Drop Limits for Trim Parts 15...........
Flow Coefficients 16..................................
Actuator-Valve Selection (Shutoff Pressure Drops) 17....
Approximate Weights 21..............................
Dimensions 22.......................................
Emerson Process Management Sales Offices 24........
Product Flier
PF51.3:Vee-Ball
May 2009
4
Product Flier
PF51.3:Vee-Ball May 2009
Fisher Vee-Ball Valves
High-Capacity Rotary Valves
W7435/IL
V150 VALVE
W5787/IL
V200 VALVE
W7435/IL
V300 VALVE
Figure 5. Fisher Vee-Ball Valves
Table 1. Vee-Ball Valves
V150 V200 V300
Applications
Excellent for fibrous slurries as well as liquids, gas, and steam. Shearing V-notch ball for smooth, non-clogging action.
V150: DN 25 - 500 or NPS 1 - 24 x 20 NPS 1, 1-1/2, 2, 3, 4, 6, 8, 10 DN 25 - 500 or NPS 1 - 20
V150: PN 10/16 or CL150 CL150, CL300, or CL600 depending on size. PN 25/40 or CL300
Raised-face (RF) flanged Flangeless Raised-face (RF) flanged
EN: 1.0619 steel, 1.4409 stainless steel, M35-1, or CW2M ASME: SA216 WCC steel, SA351 CF3M, CF8M stainless steel, M35-1, or CW2M
SA351 CF3M, or CG8M, CG8M stainless steel, CW2M
TCM Plus, metal (S31600), HD (heavy duty) metal, or flow ring
Modified equal percentage Maximum Cv from 3.64 to 10,300
300 to 1 300 to 1 300 to 1
Composition Seal: Class VI Metal Seal: Class IV Flow Ring Construction: 5% of wide-open
capacity
Fisher 2052, 1051, 1052, 1061, and FieldQ Fisher 2052, 1051, 1052, 1061, and FieldQ
Excellent for fibrous slurries as well as liquids, gas, and steam. Shearing V-notch ball for smooth, non-clogging action.
Sizes
Ratings
End Connections
Valve Body Materials
EN: 1.0619 steel, 1.4409 stainless steel, M35-1,
or CW2M ASME: SA216 WCC steel, SA351 CF3M, CF8M stainless steel, M35-1, or CW2M
Ball Material
SA351 CF3M or CG8M stainless steel, CW2M SA351 CF3M, or CG8M stainless steel, CW2M
Seal Types
TCM Plus, metal (S31600), HD (heavy duty) metal, or flow ring
Flow Characteristics and Maximum Flow Coefficients
Modified equal percentage Maximum Cv from 8.4 to 3000
Rangeability
Shutoff Class
Composition Seal: Class VI Metal Seal: Class IV Flow Ring Construction: 5% of wide-open
capacity
Available Actuators (refer to page 8)
Excellent for fibrous slurries as well as liquids, gas, and steam. Shearing V-notch ball for smooth, non-clogging action.
EN: 1.0619 steel, 1.4409 stainless steel, M35-1, or CW2M ASME: SA216 WCC steel, SA351 CF3M, CG8M stainless steel M35-1, or CW2M
TCM Plus, metal (S31600), HD (heavy duty) metal, or flow ring
Modified equal percentage Maximum Cv from 8.4 to 10,300
Composition Seal: Class VI Metal Seal: Class IV Flow Ring Construction: 5% of wide-open
capacity
Fisher 2052, 1051, 1052, 1061, and FieldQ
5
High-Capacity Rotary Valves
Fisher Actuators
Product Flier
PF51.3:Vee-Ball
May 2009
W9589-1/IL
2052 ACTUATOR
W3813/IL
1051 AND 1052 ACTUATORS
W3827/IL
1061 ACTUATOR
Figure 6. Fisher Rotary Valve Actuators
Table 2. Fisher Rotary Valve Actuators
2052 1051 AND 1052 1061
Features
Heavy-duty actuator with enclosed linkage and splined actuator-valve connection for minimized lost motion
Style
Spring-return pneumatic diaphragm actuator Spring-return pneumatic diaphragm actuator Double-acting pneumatic piston actuator
Typical Operating Torque Range (Varies with Operating Pressure and Construction)
50.8 to 565 Nm 85 to 1370 Nm 282 to 19,800 Nm
Accessories
Pneumatic or electro-pneumatic valve positioners, FIELDVUE digital valve controllers, limit switches, position transmitters, handwheels, travel stops, lock-out device to disable actuator during maintenance, supply pressure filter-regulator.
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Product Flier
PF51.3:Vee-Ball May 2009
High-Capacity Rotary Valves
Valve Component Materials and Temperatures
Table 3. Valve Component Materials and Temperatures
BODY, SHAFT, AND BALL (TEMPERATURE IS DETERMINED BY OTHER PARTS LISTED BELOW)
Valve Body
Valve Shaft
V-Notch Ball
SEAL MATERIAL BEARING MATERIAL
Composition (TCM plus)
Flat metal—(spring-tempered stainless steel)
(available on DN 80 through 300
[NPS 3 through 12] only)
HD (heavy-duty) metal
( CF10SMnN or
CD7MCuN [alloy 255 duplex stainless
steel], or R30006
Flow ring (steel or stainless to match
body material)
PART MATERIAL
Wave spring and radial seal (HD metal only)
Micro-notch V-notch ball for DN 25 (NPS 1)
Gasket Graphite
Optional line bolting
CF3M (316L stainless steel), chromium-plated CF3M, CG8M (317 stainless steel), or
PEEK (poly-ether-ether-ketone)/PTFE,
R30006 (alloy 6B) or silver-plated
R30006, silver-plated R30006, or
S31600L (316L stainless steel) nitride
R30006, silver-plated R30006, or
R30006, silver-plated R30006, or
OTHER PARTS
Chromium-plated CG8M or solid alloy 6
B7, B7M, or strain-hardened B8M
CF3M (316L stainless steel), DIN 1.0619 steel, WCC steel, or
S20910 or S17400 (17-4PH stainless steel)
SEAL, BEARING, AND PACKING
R30006
PEEK/PTFE 232 260
PEEK/PTFE 232 260
S31600L nitride
PEEK/PTFE 232 260
S31600L nitride
N07750 and PTFE with
N10276
Solid VTC ceramic 93 93
CG8M (317 stainless steel)
chromium-plated CG8M
MAXIMUM
TEMPERATURE, C
PTFE
V-Ring
Packing
232 232
232 427
232 288
232 427
MAXIMUM
TEMPERATURE, C
PTFE
V-Ring
Packing
Temperature is
determined by parts listed
above
Temperature is
determined by parts listed
above
Graphite
Packing
Graphite
Packing
NOTES
Minimum temperature for DIN valve bodies is 10C Minimum temperature for ASME constructions is 29C for steel valves and 46C for stainless steel valves Contact your Emerson Process Management sales office for ENVIRO-SEAL packing temperatures and pressures Contact your Emerson Process Management sales office for pressure drops and temperatures with TCM-Ultra composition seal.
W6197-1*
COMPOSITION SEAL
W5704-1/IL
HD (HEAVY-DUTY) METAL SEAL
Figure 7. Fisher Vee-Ball Seals
W4713-3/IL
FLAT METAL SEAL
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High-Capacity Rotary Valves
Fisher 2052 Diaphragm Actuators
The 2052 pneumatic diaphragm rotary actuators are compact, spring-return actuators that provide reliable operation for the valves in this flier.
The 2052 actuator mountings conform to ISO 5211; the actuator can be mounted directly to non-spline shafts, such as square or double-D, allowing the actuator to be paired with a wider range of valves to be used for both automated on/off and throttling applications.
This actuator features single-joint linkage with splined-and-clamped levers for minimum lost motion and high control accuracy.
W9589/IL
Product Flier
PF51.3:Vee-Ball
May 2009
W9588-1/IL
It also features a nested spring design, which requires no bench set, simplifying the actuator selection process.
Options . . .
Top-mounted handwheel, Fisher
1078 declutchable handwheel actuator, and actuator locking mechanism
Table 4 .Fisher 2052 Actuator Specifications
2052
ACTUATOR
SIZE
1
2
3
NOMINAL OPERATING
PRESSURE RATINGS
Bar Psig Bar Psig
2-3 30-43 5.0 73 28
4-5 60-72 5.0 73 50.8
2-3 30-43 5.0 73 104
4-5 60-72 5.0 73 209
2-3 30-43 5.0 73 270
4-5 60-72 5.0 73 565
MAXIMUM CASING
PRESSURE
Figure 8. Fisher 2052 Actuator
Accessories . . . Pneumatic and electro-pneumatic positioners,
valve controllers, and
Limit and proximity
FIELDVUE digital
switches.
MAXIMUM
VALV E
BREAKOUT
TORQUE, N
m
AMBIENT
TEMPERATURE, qC
40 to 80
MATERIALS
Upper Casing: Steel
Housing: Cast Iron
Diaphragm: Nitrile and nylon is
standard; silicone and polyester
low-temperature is optional
Lever: Ductile iron
Diaphragm Plate: Cast iron
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