Emerson Fisher VBL Data Sheet

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VBL Volume Booster
D103393X012
Fisherr VBL Volume Booster
The Fisher VBL volume booster is used in conjunction with a positioner on a throttling control valve to increase stroking speed.
The booster incorporates fixed deadband, soft seat construction, and an integral bypass restriction to eliminate positioner saturation problems that can occur with volume boosters that do not have these features. Adjustment of the integral bypass restriction is necessary for system stability. This adjustment does not affect the deadband of the volume booster, but does permit the control valve to respond to small input signal changes without sacrificing steady-state accuracy. It also allows the booster to deliver high-volume output for fast stroking when large, rapid input signal changes occur.
The volume booster is used to improve stroking speed. If precision valve control is required, the use of a positioner is recommended. If the volume booster is to be used only with an actuator, for on-off control, the integral bypass restriction on the booster must be closed (turned fully clockwise).
X0648
Product Bulletin
62.3:VBL
February 2014
Connectors and piping can be installed with the VBL volume booster for diagnostic testing.
Features
n Fast Response—Booster delivers the volume needed
for rapid actuator stroking when large input changes suddenly occur.
n Adjustable Response—Integral bypass restriction
tunes the booster response so that smooth actuator motion follows the slow signal changes.
n Efficient Operation—Soft seats provide tight shutoff
to reduce unnecessary air consumption and eliminate saturation of positioner relays.
n Maintains Accuracy—Booster permits high actuator
stroking speeds upon demand without degrading the positioner steady-state accuracy.
www.Fisher.com
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Product Bulletin
62.3:VBL February 2014
Specifications
VBL Volume Booster
D103393X012
Input Signal
Positioner output
Maximum Input Signal Pressure
VBL-1 and VBL-3: 5.5 bar (80 psig) VBL-2 and VBL-4: 10.3 bar (150 psig)
(1)
Maximum Flow Coefficients
See table 1
Connections
Input Signal: 1/4 NPT Supply and Output: 1/2 NPT
Hazardous Area Classification
Input to Output Pressure Ratio
Fixed at 1 to 1
Supply Pressure Ranges
(1)
Complies with the requirements of ATEX Group II Category 2 Gas and Dust
When used in conjunction with a positioner or other pneumatic accessory, always pipe the positioner and booster with one common supply through a Fisher 67D, 67DR, or 95H regulator (see figure 2). A high-capacity filter, such as the Fisher 262K, should be installed in the supply line to the regulator. Supply pressure also must not exceed the maximum pressure rating of the actuator.
Operative Temperature Limits
(1)
-40 to 93_C (-40 to 200_F)
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure/temperature limits in this document and any applicable code or standard should not be exceeded.
Construction Materials
Body: Aluminum Diaphragms: HNBR with nylon fabric Upper and Lower Valves: HNBR O-Rings: HNBR Connectors for Diagnostic Testing:
or
Approximate Weight
1.0 kg (2.2 lb)
JStainless steel
Jbrass
Table 1. Maximum Flow Coefficients
Instrument
VBL‐1 volume booster 2.5 1.1
VBL-2 volume booster 2.5 1.1
VBL‐3 volume booster 2.5 1.8
VBL-4 volume booster 2.5 1.8
FIELDVUEt DVC6200, DVC6200 SIS, DVC6200f, DVC6200p, DVC6000, DVC6000 SIS, DVC6000f digital valve controllers
FIELDVUE DVC2000 digital valve controller: Low pressure relay High pressure relay
Fisher 3570 valve positioner 0.25 0.25
Fisher 3582 valve positioner 0.17 0.19
Fisher 3610J, 3610JP, 3611JP, 3620J, 3620JP, 3621JP valve positioners
Supply Port Coefficients Exhaust Port Coefficients
C
v
0.37 0.31
0.13
0.19
0.37 0.30
C
0.15
0.20
v
2
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VBL Volume Booster
D103393X012
Product Bulletin
62.3:VBL
February 2014
Principle of Operation
Refer to figures 1, 2, and 3. Because of the restriction, large input signal changes register on the booster input diaphragm sooner than in the actuator. A large, sudden change in the input signal causes a pressure differential to exist between the input signal and the output of the booster. When this occurs, the diaphragms move to open either the supply port or the exhaust port, whichever action is required to reduce
Figure 1. Volume Booster Sectional View
SPRING SEAT
HEX NUT
BYPASS RESTRICTION ADJUSTING SCREW
UPPER SPRING
INPUT SIGNAL
the pressure differential. The port remains open until the difference between the booster input and output pressures returns to within the deadband limits of the booster. With the bypass restriction adjusted for stable operation, signals having small magnitude and rate changes pass through the bypass restriction and into the actuator without initiating booster operation.
Both the supply and exhaust ports remain closed, preventing unnecessary air consumption and possible saturation of positioner relays.
HOUSING, TOP
EXHAUST PORT
HEX SCREW
UPPER DIAPHRAGM
DIAPHRAGM SPACER
HOUSING, BOTTOM
GE26237-Section
PIN, SLOTTED SPRING
BYPASS VALVE
O‐RING
SUPPLY
O‐RING
END CAP
DIAPHRAGM PLATE ASSEMBLY (INCLUDES LOWER DIAPHRAGM)
EXHAUST
SUPPLY PORT
OUTPUT TO ACTUATOR
LOWER SPRING
VALVE PLUG ASSEMBLY
LUBRICANT
3
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Product Bulletin
62.3:VBL February 2014
Figure 2. Typical Installation with Piston Actuator
PIPE NIPPLE
VBL VOLUME BOOSTER
SIGNAL
VBL Volume Booster
D103393X012
SUPPLY
TOP CYL
ACTUATOR
E1212
Figure 3. Typical Installation with Diaphragm Actuator
SIGNAL
BOTTOM CYL
POSITIONER
VBL VOLUME BOOSTER
PIPE NIPPLE
67D, 67DR, OR 95H
REGULATOR
SUPPLY
67D, 67DR, OR 95H REGULATOR
ACTUATOR
4
E1213
DVC6200 DIGITAL VALVE CONTROLLER WITH RELAY C OR POSITIONER
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VBL Volume Booster
D103393X012
Product Bulletin
62.3:VBL
February 2014
Installation
Figures 2 and 3 show typical installations for the VBL volume booster on piston and diaphragm actuators. A single regulator that supplies both the positioner and booster (or boosters) is recommended. The supply medium must be clean, dry, oil-free air or non-corrosive gas.
Figure 4. Dimensions
(0.79)
93.9
(3.70)
20
Keep in mind that many actuators require larger casing or cylinder connections to take full advantage of the booster's ability to deliver its high-volume output. Dimensions are shown in figure 4. Ensure that the supply pressure is connected to correspond with the flow arrow on the booster.
Verify that the capacity of the regulator meets the stroking capacity requirements.
1/4-18 NPT INPUT CONN
EXHAUST HOLES
6 (0.24)
17X
1/2-14 NPT SUPPLY CONN
GE26237-Outlook
29.8
(1.17)
1/2-14 NPT OUTPUT TO ACTUATOR
52
(2.05)
104
(4.09)
mm
(INCH)
5
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Product Bulletin
62.3:VBL February 2014
Ordering Information
Specify stroking speed information when being mounted at the factory, for proper tuning of the instruments. Specify either critical or non-critical stroke speed time.
Note
Critical stroke speed time example: valve to stroke in both directions in 4 seconds or less.
Non-critical stroke speed time example: valve to stroke in approximately 4 seconds in both directions.
VBL Volume Booster
D103393X012
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VBL Volume Booster
D103393X012
Product Bulletin
62.3:VBL
February 2014
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Product Bulletin
62.3:VBL February 2014
VBL Volume Booster
D103393X012
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Process Management
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E 2010, 2014 Fisher Controls International LLC. All rights reserved.
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