Emerson FISHER T208VR Series, FISHER T208VR, FISHER T208VRM Instruction Manual

Instruction Manual
December 2013
T208VR Series
T208VR Series Tank Blanketing Vacuum Regulator
Table of Contents
Introduction .................................................................. 1
Specifications .............................................................. 2
Principle of Operation .................................................. 2
Installation ................................................................... 4
Startup, Adjustment and Shutdown .............................5
Maintenance ................................................................ 5
Parts Ordering ............................................................. 9
Parts List......................................................................9
Figure 1. Type T208VR Vacuum Regulator
Introduction
Scope of the Manual
Product Description
The T208VR Series vacuum regulators are used for precise control of small capacity, low-pressure service applications where a constant vacuum must be
maintained. These direct-operated vacuum regulators come in 3/4 and 1-inch / DN 20 and 25 body sizes and
have a 7/16-inch / 11 mm ori ce and a 1/4-inch spring
case vent connection with optional umbrella vent assembly. The individual products are described as follows:
Type T208VR
The Type T208VR is a vacuum regulator with internal pressure registration requiring no control line.
Type T208VRM
The Type T208VRM has a control line connection and blocked throat for external pressure registration.
D103760X012
www.fisherregulators.com
T208VR Series
Specications
The Specications section lists the specications for T208VR Series Tank Blanketing Vacuum Regulator. Factory specications, such as maximum temperature, maximum inlet and outlet pressures, spring range, orice size and
material and seat material are stamped on the nameplate fastened on the regulator at the factory.
Available Congurations
Type T208VR: Direct-operated vacuum regulator
with internal pressure registration Type T208VRM: Direct-operated vacuum regulator with blocked throat and control line connection for external pressure registration
Body Sizes and End Connection Styles
BODY SIZE END CONNECTION STYLES
Inch DN Gray cast iron 316L/316 Stainless steel
3/4 or 1 20 or 25 NPT NPT or CL150 RF
Maximum (Casing) Pressure
(1)
(1)
35 psig / 2.41 bar
Maximum (Casing) Vacuum Pressure
(1)
Full Vacuum
Maximum Allowable Vacuum Pressure
(1)
See Table 1
Maximum Downstream Vacuum Pressure
(1)
Full Vacuum
1. The pressure/temperature limits in this Instructional Manual and any applicable standard or code limitation should not be exceeded.
!
WARNING
Vacuum Control Pressure Ranges
See Table 1
Pressure Registration Type T208VR: Internal Type T208VRM: External
Orice Size
7/16-inch / 11 mm
Control Line Connection
1/2 NPT
Material Temperature Capabilities Nitrile (NBR):
-20 to 180°F / -29 to 82°C Fluorocarbon (FKM):
40 to 300°F / 4 to 149°C
Spring Case Connection
1/4 NPT
Approximate Weight
19 pounds / 8.6 kg
performed by unqualied person may
result in improper adjustment and unsafe operation. Either condition
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion,
re and/or chemical contamination
may result in equipment damage
or personal injury. Only a qualied
person shall install or service the T208VR Series vacuum regulators.
causing property damage and personal injury or death.
Fisher® vacuum regulators must be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. (Regulator Technologies) instructions.
If the vacuum regulator discharges
process uid or a leak develops in
the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Call a qualied service person to
service the unit. Installation, operation
Principle of Operation
The T208VR Series vacuum regulators (Figure 2)
are used to maintain a constant vacuum at the regulator inlet. A decrease in this vacuum (increase
in absolute pressure) beyond this value registers on
the diaphragm and opens the disk. This permits a downstream vacuum of lower absolute pressure than the upstream vacuum to restore the upstream vacuum to its original pressure setting. On the Type T208VR, pressure registers underneath the diaphragm. The Type T208VRM has a control line connecting the diaphragm casing to the vacuum line and an O-ring stem seal blocking the throat causing registration
pressure to ow through the control line.
and maintenance procedures
(1)
(1)
2
ADJUSTING NUT
T208VR Series
CONTROL SPRING
VENT
DIAPHRAGM
PIPE PLUG
INLET PRESSURE (CONTROLLED VACUUM)
OUTLET PRESSURE (HIGHER VACUUM SOURCE)
ATMOSPHERIC PRESSURE
PUSHER POST
LEVER
TYPE T208VR WITH INTERNAL PRESSURE REGISTRATION
VACUUM
PUMP
VACUUM BEING
CONTROLLED
STEM
VALVE PLUG DISK
ORIFICE
HIGHER VACUUM SOURCE
ADJUSTING NUT
CONTROL SPRING
VENT
DIAPHRAGM
CONTROL LINE CONNECTION PORT
PUSHER POST
LEVER
INLET PRESSURE (CONTROLLED VACUUM)
OUTLET PRESSURE (HIGHER VACUUM SOURCE)
ATMOSPHERIC PRESSURE
TYPE T208VRM WITH EXTERNAL PRESSURE REGISTRATION
STEM SEAL
THROAT SEAL
STEM
VALVE PLUG DISK
ORIFICE
Figure 2. Type T208VR Operational Schematic
3
T208VR Series
Installation
!
WARNING
Personal injury, property damage, equipment damage or leakage due to escaping gas or bursting of pressure­containing parts may result if this equipment is overpressured or is installed where service conditions could exceed the limits given in the
Specications or where conditions
exceed any ratings of the adjacent piping or piping connections. To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent service conditions from exceeding those limits.
Additionally, physical damage to this equipment could cause personal injury or property damage due to escaping gas. To avoid such injury or damage, install the equipment in a safe and well ventilated location.
Note
If this equipment is shipped mounted on another unit, install that unit according to the appropriate instruction manual.
1. Only personnel qualied through training and experience shall install, operate and maintain this
equipment. For T208VR Series equipment that
is shipped separately, make sure that there is no damage to or foreign material in it. Also ensure that all tubing and piping have been blown free.
!
WARNING
This equipment may vent some gas to the
atmosphere. In hazardous or ammable
gas service, vented gas may accumulate and cause personal injury, death or
property damage due to re or explosion.
Vent equipment in hazardous gas service to a remote, safe location away from air intakes or any hazardous area. The vent line or stack opening must be protected against condensation or clogging.
2. This equipment may be installed in any position as
long as the ow through the body is in the direction
indicated by the arrow attached to the body. If continuous operation is required during inspection or maintenance, install a threeway bypass valve around the equipment.
3. To keep the vent assembly (key 26) from being
plugged or the spring case (key 3) from collecting
moisture, corrosive chemicals or other foreign material, point the vent down or otherwise protect
it. The diaphragm casing (key 4,Figure 6) may be
rotated in order to obtain desired positioning.
4. To remotely vent the regulator, remove the vent
assembly (key 26) and install obstruction-free
tubing or piping into the 1/4 NPT vent tapping. Provide protection on a remote vent by installing a screened vent cap into the remote end of the vent pipe. If continuous operation of the system is required during inspection or maintenance, install a three-way bypass valve around the regulator.
5. The Type T208VRM requires a control line. Be sure to install the control line before putting the regulator into operation. Make the control line as short and straight as possible and do not install it in a location
where ow may be turbulent. Signicant restrictions
in the control line can prevent proper pressure registration. When using a hand valve, it should
be a full ow valve, such as a full port ball valve.
Install the control line sloping downward toward the tank to prevent condensation buildup and avoid low
points (or traps) that could catch liquid. The sensing
line must enter the tank above the liquid level at a point that senses the vapor space pressure and is free from turbulence associated with tank nozzles or vents. The control line pipe should be at least 1/2-inch / 13 mm in diameter and increase 1 pipe size for every 10 feet / 3.05 m of control line, with setpoint less than 5-inches w.c. / 12 mbar.
4
Loading...
+ 8 hidden pages