Emerson Fisher Fieldvue DVC6030f, Fisher Fieldvue DVC6010f, Fisher Fieldvue DVC6020f, Fisher Fieldvue DVC6000f Series Instruction Manual

Errata Sheet
April 2007
FIELDVUE
FIELDVUE
DVC6000f Series
Errata Sheet
R
DVC6000f Series Digital Valve Controllers Quick Start Guide, Form 5778
(Quick Start Guides dated December 2005 and April 2005)
R
(Instruction Manuals dated March 2006, March 2005, and December 2004)
for
and
NOTE: This errata sheet replaces all existing errata sheets for the DVC6000f Quick Start Guide and Instruction Manual.
The first two pages of this errata sheet cover all versions of the DVC6000f quick start guide and instruction manual listed above. Refer to the appropriate quick start guide or manual for all other information and instructions pertaining to the DVC6000f digital valve controller.
The NEPSI certification information found on page 3, 4, and 5 of this errata sheet is only applicable to the current DVC6000f quick start guide (December 2005) and instruction manual (March 2006).
Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.
DVC6000f Quick Start Guide Form − 5778
For Quick Start Guides dated December 2005 and April 2005
Replace figure 5-5. ATEX Nameplate; Intrinsically Safe, Dust with the updated figure below. The
intrinsically safe maximum voltage entity parameter (U
) has been corrected to read 24 VDC.
i
www.Fisher.com
TYPE DVC6010F, DVC6020F, DVC6030F, DVC6010FS, DVC6020FS, DVC6030FS
Figure 5−5. ATEX Nameplate; Intrinsic Safety, Dust
DVC6000f Series
DVC6000f Instruction Manual − Form 5774
Errata Sheet
April 2007
For Instruction Manuals dated March 2006 and March 2005
Replace the Intrinsic Safety, Dust-Tight nameplate for Type DVC6010F, DVC6020F, DVC6030F,
DVC6010FS, DVC6020FS, DVC6030FS in
figure D-7 with the updated nameplate below. The
intrinsically safe maximum voltage entity parameter (U
) has been corrected to read 24 VDC.
i
TYPE DVC6010F, DVC6020F, DVC6030F, DVC6010FS, DVC6020FS, DVC6030FS
For Instruction Manuals dated March 2006 and March 2005
For Instruction Manuals dated December 2004
Replace the Intrinsic Safety, Dust-Tight nameplate for Type DVC6010F, DVC6020F, DVC6030F,
DVC6010FS, DVC6020FS, DVC6030FS in figure D-3 with the updated nameplate below. The
intrinsically safe maximum voltage entity parameter (U
) has been corrected to read 24 VDC.
i
For Instruction Manuals dated December 2004
Replace the Intrinsic Safety, Dust-Tight nameplate for Type DVC6005F in figure D-7 with the updated nameplate below. The intrinsically safe maximum voltage entity parameter (U
) has been corrected to
i
read 24 VDC.
Replace the Intrinsic Safety, Dust-Tight nameplate for Type DVC6005F in figure D-3 with the updated nameplate below. The intrinsically safe maximum voltage entity parameter (Ui) has been corrected to read 24 VDC.
TYPE DVC6005F
2
Errata Sheet
April 2007
DVC6000f Series
NEPSI Approvals
Page 3, 4, and 5 of this errata sheet contain instructions for safe use in in hazardous locations and nameplates (see figure 1) for NEPSI approvals. Refer to the DVC6000f Series FIELDVUE Valve Controller Instruction Manual Form 5774, dated March 2006 or the DVC6000f Series FIELDVUE
R
Digital Valve Controller Quick Start Guide Form 5778, dated December 2005, for all other information and instructions pertaining to the DVC6000f digital valve controller.
Special Instructions for Safe Use and Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation requirements and/or conditions of safe use.
After reading and understanding these special special conditions of use, proceed with standard installation procedures as found in the quick start guide or instruction manual.
WARNING
R
Digital
1. The correlation of approved DVC6000f Series digital valve controllers in specific product type, Ex marking and operating ambient temperature this time is as follows:
Mounting Style
Integral Mounting
Main Unit DVC6005f
Separate Mounting
Feedback
Unit
Product
Type
DVC6010f DVC6020f DVC6030f
DVC6015 Ex ia II CT6
DVC6025 Ex ia II CT5
DVC6035 Ex ia II CT4
Ex Marking
Ex ia II CT6
Ex ia II CT5
Ex ia II CT6
Ex ia II CT5
Ambient
Temperature
40_C to +75_C
40_C to +80_C
40_C to +75_C
40_C to +80_C
60_C to +80_C
60_C to +95_C
60_C to
+125_C
2. The enclosure of the controller provides a grounding terminal, and the user should install a reliable grounding wire connected to it when mounting and using the controller.
3. The values for intrinsically safe parameters and maximum internal equivalent parameters of the controller are as follow:
Max Input
Voltage
Ui (V)
24 226 1.4 5 0
17.5 380 5.32 5 0
Max Input
Current
Ii (mA)
Max Input
Power
Pi (W)
Max Internal
Equivalent Parameter
Ci (nF) Li (mH)
Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion, or area re-classification.
NEPSI Intrinsic Safety
Notes for Safe Use of the Certified Product
DVC6000f series digital valve controllers (designated as controller hereafter) have been proved to be in conformity with the requirements specified in the national standards GB3836.1-2000 and GB3836.4-2000 through inspections conducted by National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation (NEPSI). The Ex marking for the products is Ex ia II CT6/T5/T4, and their Ex certificate number is GYJ06280. When using the product, the user should pay attention to the items stated below:
4. As a main unit of a separate design product, the values for intrinsically safe output parameters of DVC6005f are as follows:
Max Output
Voltage
Uo (V)
8.6 2.3 5 8.2 100
Max
Output Current Io (mA)
Max
Output
Power
Po (mW)
Max Equivalent
Parameter allowed
Co (mF) Lo (mH)
5. While the controller forms an intrinsically safe explosion protection system together with an associated equipment, the following requirements
must be met: Uo vUi, Io vIi, Po vPi, Co wCi + Cc, Lo wLi + Lc.
Note
Where Cc and Lc represent distributing capacitance and inductance of the connecting cable respectively.
6. The connection cable between the product and associated equipment should be a cable with
3
DVC6000f Series
Errata Sheet
April 2007
insulation screen and sheath. The screen should be connected to the ground.
7. An appropriate heat-resistant cable should be selected for use with the controller in an application where the ambient temperature exceeds 70_C.
8. When using and maintaining the product in the field, cleaning the plastic surface of the product with dry cloth is strictly prohibited to avoid the risk of producing electrical spark.
9. The user must not be allowed to replace at will the electric components of the product on his own to avoid damage to the intrinsically safe performance of explosion protection of the product.
10. The user must follow the relevant rules specified by the product instruction manual, the “13th Section of Electric Equipment Used in Explosive Gaseous Environment: Maintenance of Electric Equipment Used in Explosive Gaseous Environment” of GB3836.13-1997 standard, the “15th Section of Electric Equipment Used in Explosive Gaseous Environment: Electric Installation in Hazardous Locations (except for coal mine)” of GB3836.15-2000 standard and the “Electric installation construction and acceptance test code for electric equipment mounting engineering in an explosive and fire-hazardous environment” of GB50257:1996 standard while performing installation, operation, and maintenance for the product.
NEPSI Flameproof
DVC6000f Series digital valve controllers (designated as controller hereafter) have been proved to be in conformity with the requirements specified in the national standards GB3836.1-2000 and GB3836.2-2000 through inspections conducted by National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation (NEPSI). The Ex markings for the products are Ex d II B+H2T6/T5 (DVC6010f, DVC6020f, and DVC6030f only), Ex d II BT6/T5 (DVC6005f only), and Ex d II CT6/T5/T4 (DVC6015, DVC6025, and DVC6035 only) respectively and their Ex certificate number is GYJ06279. When using the product , the user should pay attention to the items stated below:
1. The correlation of this approved DVC6000f Series digital valve controllers in specific product type, Ex marking, and operating ambient temperature is as follows:
Product Type Ex Marking
DVC6010f, DVC6020f,
DVC6030f (integral design)
DVC6005f (main unit of
separate design)
DVC6015, DVC6025,
DVC6035 (feedback units
of separate design
Ex d II B+H2T6
Ex d II B+H2T5
Ex d II BT6
Ex d II BT5
Ex d II CT6
Ex d II CT5
Ex d II CT4
Ambient
Temperature
40_C to +75_C
40_C to +80_C
40_C to +75_C
40_C to +80_C
60_C to +80_C
60_C to +95_C
60_C to
+125_C
2. The enclosure of the controller provides a grounding terminal, and the user should install a reliable grounding wire connected to it when mounting and using the controller.
3. The controller’s cable entrance (1/2 NPT) must be fitted with a cable entry device which is Exapproved through inspection of explosion protection, in conformity with relevant standards of GB3836.1-2000 and GB3836.2-2000 and has a corresponding rating of explosion protection.
4. An appropriate heatresistant cable should be selected for use with the controller in an application where the ambient temperature exceeds 70_C.
5. The principle of “Opening equipment’s cover is strictly prohibited while its is active” must be abided by when using and maintaining the controller in the field.
6. The user must follow the relevant rules specified by the product instruction manual, the “13th Section of Electric Equipment Used in Explosive Gaseous Environment: Maintenance of Electric Equipment Used in Explosive Gaseous Environment” of GB3836.13-1997 standard, the “15th Section of Electric Equipment Used in Explosive Gaseous Environment: Electric Installation in Hazardous Locations (except for coal mine)” of GB3836.15-2000 standard and the “Electric installation construction and acceptance test code for electric equipment mounting engineering in an explosive and fire-hazardous environment” of GB50257:1996 standard while performing installation, operation, and maintenance for the product.
4
Errata Sheet
April 2007
DVC6000f Series
TYPE DVC6010f, DVC6020f, DVC6030f
TYPE DVC6005f
TYPE DVC6015, DVC6025, DVC6035
Figure 1. NEPSI Intrinsic Safety and Flameproof Nameplates
5
DVC6000f Series
Errata Sheet
April 2007
FIELDVUE and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.
Emerson Process Management
Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461
www.Fisher.com
6
EFisher Controls International LLC 2006, 2007; All Rights Reserved Printed in USA
DVC6000f Series
FIELDVUE DVC6000f Series Digital Valve Controllers
Instruction Manual
Form 5774
March 6, 2006
This manual applies to:
Standard Control (SC)
Fieldbus Control (FC)
Fieldbus Logic (FL)
Introduction
Installation
375 Field Communicator Basics
Basic Setup and Tuning
Detailed Setup / Blocks
Calibration
Viewing Device Information
Principle of Operation
PlantWeb
Maintenance
Alerts
1
2
3
4
5
6
7
8
9
10
Parts
OUNDATION Fieldbus Communication
F
Device Description (DD) Installation
Operating with DeltaV
Loop Schematics/Nameplates
Glossary
Index
Index
11
A
B
C
D
Glossary
16
Index
D103189X012
www.Fisher.com
Model 375 Field Communicator Menu Tree for
FIELDVUE
Initial Setup
Basic Setup
Setup Wizard Auto Tvl Calib Stabilize/Optimize
Detailed Setup
Trans Block Mode Protection Initial Setup Response Control Alerts Instrument Act and Valve
2
Other
Display
Trans Block Mode :Setpoint :Travel Drive Signal :Supply Press :Pressure A :Pressure B :Pressure Diff Temperature :Tvl/Press State Input Char
Online
Basic Setup Detailed Setup Display Calibrate Instrument Status Stroke Valve
Calibrate
Auto Tvl Calib Manual Tvl Calib Relay Adjust Travel Sensor Adjust Supply Press Sensor Cal Output A Sensor Cal Output B Sensor Cal
Instrument Status
Instrument Alerts PlantWeb Alerts
This menu is only available in DD Revisions 3 and 4.
1
2
This menu item will read Simulate PlantWeb Alarms in DD Revisions 2 and 3, and Other in DD Revision 4. See the Simulate PlantWeb Alarms menu for DD Revision 2 and 3.
3
This menu item only available in DD Revision 4
Cycle Count Travel Accum Tvl Count Tvl Press Status Device Record
Other
Simulate PlantWeb Alarms Block Error Reporting
Simulate PlantWeb Alarms
PWA Simulate Simulate Active Alarms
Tvl Press Status
:Travel :Travel Status :Supply Press :Supply Press Status :Pressure A :Pressure A Status :Pressure B :Pressure B Status :Pressure Diff :Pressure Diff Status
Device Record
:Temp Max :Temp Max Time :Temp Min :Temp Min Time :Supp Press Max :Supp Press Max Time :Supp Press Min :Supp Press Min Time
Response Control
Alerts
Instrument
Act and Valve
Simulate Active Alarms
Failed Active Maint Active Advise Active
Menu Tree for Model 375 Field Communicator
R
DVC6000f Digital Valve Controllers
Transducer Block
Travel Tuning
:Tvl/Press Select :Zero Pwr Cond Tvl Cutoff Low :Actuator Style :Relay Type :Feedback Conn :Tvl Sen Motion :Tvl Cal Trigger
Travel Tuning Pressure Tuning Tvl Press Control Input Char Define Custom Char
PW Alarm Enable PW Alarm Reporting Elect and Config Sensor and Enviro Tvl and Prox Performance
:Max Supp Press Pressure Units Temperature Units Tvl Units Length Units Area Units Spring Rate Units Tag Description :Relay Type Calib Person Calib Location Calib Date MAI Channel Map
Valve Trim Actuator Reference
3
:Tvl Tuning Set Tvl Prop Gain Tvl Velocity Gain :Tvl MLFB Gain :Tvl Integ Enable Tvl Integral Gain :Tvl Integ DeadZ :Tvl Integ Lim Hi :Tvl Integ Lim Lo
Tvl Press Control
:Tvl/Press Select Tvl Cutoff Hi Tvl Cutoff Lo
1
:Press Cutoff Hi :Press Cutoff Lo :Press Range Hi :Press Range Lo
MAI Channel Map
MAI Channel 1 MAI Channel 2 MAI Channel 3 MAI Channel 4 MAI Channel 5 MAI Channel 6 MAI Channel 7 MAI Channel 8
Valve
Valve Manufacturer Id Valve Model Number Valve Serial Number Valve Style :Valve Size :Valve Class :Rated Travel :Actual Travel :Shaft Stem Dia :Packing Type :Inlet Pressure :Outlet Pressure
Trim
:Seat Type :Leak Class :Port Diameter :Port Type :Flow Direction :Push Down To :Flow Tends To :Unbalanced Area
Actuator
Actuator Manufacturer Id Actuator Model Number Actuator Serial Number :Actuator Size Actuator Fail Action :Feedback Conn :Tvl Sen Motion :Effective Area :Air :Lower Bench Set :Upper Bench Set :Nominal Supply Pressure :Spring Rate :Lever Style :Moment Arm
Reference
:Trim Style 1 :Trim Style 2 :Stroking Time Open :Stroking Time Close
DVC6000f DD Revision 2, 3, and 4
Pressure Tuning
:Press Tuning Set :Press Prop Gain :Press MLFB Gain :Press Integ Gain :Press Integ DeadZ :Press Integ Hi Lim :Press Integ Lo Lim
PW Alarm Enable
Failed Enable Maint Enable Advise Enable
PW Alarm Reporting
Failed Suppress Maint Suppress Advise Supress
Elect and Config
:Elect Active :Elect Enable :Shutdown Trigger :Shutdown Recovery Drive Current Config Drive Signal :Output Blk Timeout Alert Key
Sensor and Enviro
:Sensor Active :Sensor Enable :Shutdown Trigger :Shutdown Recovery :Enviro Active :Enviro Enable Supply Press Sensor Config Temp Sensor Config
Tvl and Prox
:Tvl Active :Travel Enable Tvl Config :Prox Active :Prox Enable Prox Config :Tvl History Active :Tvl History Enable Tvl History Config
Performance
:Performance Active :Performance Enable
1
:PD Run :PD Inside Status
1
Drive Current Config
Drive Current :Drive Current Alrt Pt :Drive Current Alrt Time
Supply Press Sensor Config
:Supply Press :Supply Press Hi Alrt Pt :Supply Press Lo Alrt Pt
Temp Sensor Config
Temperature :Temp Hi Alrt Pt :Temp Lo Alrt Pt
Tvl Config
:Travel Tvl Deviation :Tvl Dev Alrt Pt :Tvl Dev Time :Tvl Dev DB :Tvl Lo Lo Alrt Pt :Tvl Lo Lo DB :Tvl Lo Alrt Pt :Tvl Lo DB :Tvl Hi Alrt Pt :Tvl Hi DB :Tvl Hi Hi Alrt Pt :Tvl Hi Hi DB
Prox Config
:Tvl Open Alrt Pt :Tvl Open DB :Tvl Closed Alrt Pt :Tvl Closed DB
Tvl History Config
Cycle Count :Cycle Count Alrt Pt :Cycle Count DB Travel Accum :Tvl Accum Alrt Pt :Tvl Accum DB
i
i

375 Field Communicator Transducer Block Menu Structure

PARAMETER LABEL PARAMETER NAME MENU STRUCTURE
Actual Travel ACTUAL_TRAVEL TB > Detailed Setup > Act and Valve > Valve > Actual Travel
Actuator Fail Action ACT_FAIL_ACTION TB > Detailed Setup > Act and Valve > Actuator > Actuator Fail Action
Actuator Manufacturer Id ACT_MAN_ID TB > Detailed Setup > Act and Valve > Actuator >Actuator Manufacturer Id
Actuator Model Number ACT_MODEL_NUM TB > Detailed Setup > Act and Valve > Actuator > Actuator Model Number
Actuator Serial Number ACT_SN TB > Detailed Setup > Act and Valve > Actuator > Actuator Serial Number
Actuator Size ACTUATOR_SIZE TB > Detailed Setup > Act and Valve > Actuator > Actuator Size
Actuator Style ACTUATOR_STYLE TB > Detailed Setup > Initial Setup > Actuator Style
Advise Active ADVISE_ACTIVE TB > Instrument Status > PlantWeb Alerts > Advise Active
Advise Enable ADVISE_ENABLE TB > Detailed Setup > Alerts > PW Alarm Enable > Advise Enable
Advise Suppress ADVISE_MASK TB > Detailed Setup > Alerts > PW Alarm Reporting > Advise Suppress
Air AIR TB > Detailed Setup > Act and Valve > Actuator > Air
Alert Key ALERT_KEY TB > Detailed Setup > Alerts > Elect and Config > Alert Key
Area Units AREA_UNITS TB > Detailed Setup > Instrument > Area Units
Calib Date XD_CAL_DATE TB > Detailed Setup > Instrument > Calib Date
Calib Location XD_CAL_LOC TB > Detailed Setup > Instrument > Calib Location
Calib Person XD_CAL_WHO TB > Detailed Setup > Instrument > Calib Person
Cycle Count CYCLE_COUNT TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Cycle Count
Cycle Count Alrt Pt CYCLE_COUNT_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Cycle Count Alrt Pt
Cycle Count DB CYCLE_COUNT_DB TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Cycle Count DB
Drive Current DRIVE_CURRENT TB > Detailed Setup > Alerts > Elect and Config > Drive Current
Drive Current Alrt Pt DRIVE_CURRENT_ALRT_PT TB > Detailed Setup > Alerts > Elect and Config > Drive Current Alrt Pt
Drive Current Alrt Time DRIVE_CURRENT_TIME TB > Detailed Setup > Alerts > Elect and Config > Drive Current Alrt Time
Drive Signal DRIVE_SIGNAL TB > Detailed Setup > Alerts > Elect and Config > Drive Signal
Effective Area EFFECTIVE_AREA TB > Detailed Setup > Act and Valve > Actuator > Effective Area
Elect Active ELECT_ACTIVE TB > Detailed Setup > Alerts > Elect and Config > Elect Active or TB > Instrument Status > Instrument Alerts
Elect Enable ELECT_ENABLE TB > Detailed Setup > Alerts > Elect and Config > Elect Enable
Enviro Active ENVIRO_ACTIVE TB > Detailed Setup > Alerts > Sensor and Enviro > Enviro Active or TB > Instrument Status > Instrument Alerts
Enviro Enable ENVIRO_ENABLE TB > Detailed Setup > Alerts > Sensor and Enviro > Enviro Enable
Failed Active FAILED_ACTIVE TB > Instrument Status > PlantWeb Alerts > Failed Active
Failed Enable FAILED_ENABLE TB > Detailed Setup > Alerts > PW Alarm Enable > Failed Enable
Failed Suppress FAILED_MASK TB > Detailed Setup > Alerts > PW Alarm Reporting > Failed Suppress
Feedback Conn FEEDBACK_CONN TB > Detailed Setup > Act and Valve > Actuator > Feedback Conn
Flow Direction FLOW_DIRECTION TB > Detailed Setup > Act and Valve > Trim > Flow Direction
Flow Tends To FLOW_TENDS_TO TB > Detailed Setup > Act and Valve > Trim > Flow Tends To
Inlet Pressure INLET_PRESSURE TB > Detailed Setup > Act and Valve > Valve > Inlet Pressure
Input Char INPUT_CHAR TB > Detailed Setup > Response Control > Input Char
Leak Class LEAK_CLASS TB > Detailed Setup > Act and Valve > Trim > Leak Class
Length Units LENGTH_UNITS TB > Detailed Setup > Instrument > Length Units
Lever Style LEVER_STYLE TB > Detailed Setup > Act and Valve > Actuator > Lever Style
Lower Bench Set LOWER_BENCH_SET TB > Detailed Setup > Act and Valve > Actuator > Lower Bench Set
MAI Channel 1 MAI_CHANNEL_1 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 1
MAI Channel 2 MAI_CHANNEL_2 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 2
MAI Channel 3 MAI_CHANNEL_3 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 3
MAI Channel 4 MAI_CHANNEL_4 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 4
MAI Channel 5 MAI_CHANNEL_5 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 5
MAI Channel 6 MAI_CHANNEL_6 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 6
MAI Channel 7 MAI_CHANNEL_7 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 7
MAI Channel 8 MAI_CHANNEL_8 TB > Detailed Setup > Instrument > MAI Channel Map > MAI Channel 8
Maint Active MAINT_ACTIVE TB > Instrument Status > PlantWeb Alerts > Maint Active
Maint Enable MAINT_ENABLE TB > Detailed Setup > Alerts > PW Alarm Enable > Maint Enable
Maint Suppress MAINT_MASK TB > Detailed Setup > Alerts > PW Alarm Reporting > Maint Suppress
Max Supp Press MAX_SUPP_PRESS TB > Detailed Setup > Instrument > Max Supp Press
Moment Arm MOMENT_ARM TB > Detailed Setup > Act and Valve > Actuator > Moment Arm
Nominal Supply Pressure NOMINAL_SUPPLY_PRESSURE TB > Detailed Setup > Act and Valve > Actuator > Nominal Supply Pressure
Outlet Pressure OUTLET_PRESSURE TB > Detailed Setup > Act and Valve > Valve > Outlet Pressure
Output Blk Timeout OUTPUT_BLK_TIMEOUT TB > Detailed Setup > Alerts > Elect and Config > Output Blk Timeout
Continued
ii
ii
375 Field Communicator Transducer Block Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTUREPARAMETER NAME
Packing Type PACKING_TYPE TB > Detailed Setup > Act and Valve > Valve > Packing Type
PD Inside Status PD_STATUS TB > Detailed Setup > Alerts > Performance > PD Status
PD Run PD_RUN TB > Detailed Setup > Alerts > Performance > PD Run
Performance Active PERF_ACTIVE TB > Detailed Setup > Alerts > Performance > Performance Active or TB > Instrument Status > Instrument Alerts
Performance Enable PERF_ENABLE TB > Detailed Setup > Alerts > Performance Enable
Port Diameter PORT_DIAMETER TB > Detailed Setup > Act and Valve > Trim > Port Diameter
Port Type PORT_TYPE TB > Detailed Setup > Act and Valve > Trim > Port Type
Press Cutoff Hi PRESS_CUTOFF_HI TB > Detailed Setup > Response Control > Tvl/Press Control > Press Cutoff Hi
Press Cutoff Lo PRESS_CUTOFF_LO TB > Detailed Setup > Response Control > Tvl/Press Control > Press Cutoff Lo
Press Integ DeadZ PRESS_INTEG_DEADZ TB > Detailed Setup > Response Control > Pressure Tuning > Press Integ DeadZ
Press Integ Gain PRESS_INTEG_GAIN TB > Detailed Setup > Response Control > Pressure Tuning > Press Integ Gain
Press MLFB Gain PRESS_MLFB_GAIN TB > Detailed Setup > Response Control > Pressure Tuning > Press MLFB Gain
Press Prop Gain PRESS_PROP_GAIN TB > Detailed Setup > Response Control > Pressure Tuning > Press Prop Gain
Press Range Hi PRESS_RANGE_HI TB > Detailed Setup > Response Control > Tvl/Press Control > Press Range Hi
Press Range Lo PRESS_RANGE_LO TB > Detailed Setup > Response Control > Tvl/Press Control > Press Range Lo
Press Tuning Set PRESS_TUNING_SET TB > Detailed Setup > Response Control > Pressure Tuning > Press Tuning Set
Pressure A PRESSURE_A.VALUE TB > Display > Tvl Press Status > Pressure A
Pressure A Status PRESSURE_A.STATUS TB > Display > Tvl Press Status > Pressure A Status
Pressure B PRESSURE_B.VALUE TB > Display > Tvl Press Status > Pressure B
Pressure B Status PRESSURE_B.STATUS TB > Display > Tvl Press Status > Pressure B Status
Pressure Diff PRESSURE_DIFF.VALUE TB > Display > Pressure Diff
Pressure Diff Status PRESSURE_DIFF.STATUS TB > Display > Tvl Press Status > Pressure Diff Status
Pressure Units PRESSURE_UNITS TB > Detailed Setup > Instrument > Pressure Units
Prox Active PROX_ACTIVE TB > Detailed Setup > Alerts > Tvl and Prox > Prox Active or TB > Instrument Status > Instrument Alerts
Prox Enable PROX_ENABLE TB > Detailed Setup > Alerts > Tvl and Prox > Prox Enable
Push Down To PUSH_DOWN_TO TB > Detailed Setup > Act and Valve > Trim > Push Down To
PWA Simulate PWA_SIMULATE TB > Detailed Setup > Simulate PlantWeb Alarms > PWA Simulate
Rated Travel RATED_TRAVEL TB > Detailed Setup > Act and Valve > Valve > Rated Travel
Relay Type RELAY_TYPE TB > Detailed Setup > Initial Setup > Relay Type
Seat Type SEAT_TYPE TB > Detailed Setup > Act and Valve > Trim > Seat Type
Setpoint FINAL_VALUE.VALUE TB > Display > Setpoint
Sensor Active SENSOR_ACTIVE
Sensor Enable SENSOR_ENABLE TB > Detailed Setup > Alerts > Sensor and Enviro > Sensor Enable
Shaft Stem Dia SHAFT_STEM_DIA TB > Detailed Setup > Act and Valve > Valve > Shaft Stem Dia
Shutdown Recovery SHUTDOWN_RECOVERY TB > Detailed Setup > Alerts > Elect and Config > Shutdown Recovery
Shutdown Trigger SHUTDOWN_TRIGGER TB > Detailed Setup > Alerts > Elect and Config > Shutdown Trigger
Spring Rate SPRING_RATE TB > Detailed Setup > Act and Valve > Actuator > Spring Rate
Spring Rate Units SPRING_RATE_UNITS TB > Detailed Setup > Instrument > Spring Rate Units
Stroking Time Close STROKING_TIME_CLOSE TB > Detailed Setup > Act and Valve > Reference > Stroking Time Close
Stroking Time Open STROKING_TIME_OPEN TB > Detailed Setup > Act and Valve > Reference > Stroking Time Open
Supply Press SUPPLY_PRESS.VALUE TB > Detailed Setup > Alerts > Sensor and Enviro > Supply Press Sensor Config > Supply Press
Supply Press Hi Alrt Pt SUP_PRES_HI_ALRT_PT TB > Detailed Setup > Alerts > Sensor and Enviro > Supply Press Sensor Config > Supply Press Hi Alrt Pt
Supply Press Lo Alrt Pt SUP_PRES_LO_ALRT_PT TB > Detailed Setup > Alerts > Sensor and Enviro > Supply Press Sensor Config > Supply Press Lo Alrt Pt
Supp Press Max SUPP_PRESS_MAX TB > Display > Device Record > Supp Press Max
Supp Press Max Time SUPP_PRESS_MAX_TIME TB > Display > Device Record > Supp Press Max Time
Supp Press Min SUPP_PRESS_MIN TB > Display > Device Record > Supp Press Min
Supp Press Min Time SUPP_PRESS_MIN_TIME TB > Display > Device Record > Supp Press Min Time
Supply Press Status SUPPLY_PRESSURE.STATUS TB > Display > Tvl Press Status > Supply Press Status
Tag Description TAG_DESC TB > Detailed Setup > Instrument > Tag Description
Temperature TEMPERATURE TB > Detailed Setup > Alerts > Sensor and Enviro > Temp Sensor Config > Temperature
Temp Hi Alrt Pt TEMP_HI_ALRT_PT TB > Detailed Setup > Alerts > Sensor and Enviro > Temp Sensor Config > Temp Hi Alrt Pt
Temp Lo Alrt Pt TEMP_LO_ALRT_PT TB > Detailed Setup > Alerts > Sensor and Enviro > Temp Sensor Config > Temp Lo Alrt Pt
Temp Max TEMP_MAX TB > Display > Device Record > Temp Max
Temp Max Time TEMP_MAX_TIME TB > Display > Device Record > Temp Max Time
Temp Min TEMP_MIN TB > Display > Device Record > Temp Min
TB > Detailed Setup > Alerts > Sensor and Enviro > Sensor Active or TB > Instrument Status > Instrument Alerts
Continued
iii
iii
375 Field Communicator Transducer Block Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTUREPARAMETER NAME
Temp Min Time TEMP_MIN_TIME TB > Display > Device Record > Temp Min Time
Temperature Units TEMPERATURE_UNITS TB > Detailed Setup > Instrument > Temperature Units
Travel TRAVEL.VALUE TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Travel
Travel Accum TRAVEL_ACCUM TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Travel Accum
Travel Enable TRAVEL_ENABLE TB > Detailed Setup > Alerts > Tvl and Prox > Travel Enable
Travel Status TRAVEL.STATUS TB > Display > Tvl Press Status > Travel Status
Trim Style 2 TRIM_STYLE_2 TB > Detailed Setup > Act and Valve > Reference > Trim Style 2
Trim Style 1 TRIM_STYLE_1 TB > Detailed Setup > Act and Valve > Reference > Trim Style 1
Tvl Accum Alrt Pt TVL_ACCUM_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Tvl Accum Alrt Pt
Tvl Accum DB TVL_ACCUM_DB TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Config > Tvl Accum DB
Tvl Active TRAVEL_ACTIVE TB > Detailed Setup > Alerts > Tvl and Prox > Tvl Active or TB > Instrument Status > Instrument Alerts
Tvl Cal Trigger TVL_CAL_TRIGGER TB > Detailed Setup > Initial Setup > Tvl Cal Trigger
Tvl Closed Alrt Pt TVL_CLOSED_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Prox Config > Tvl Closed Alrt Pt
Tvl Closed DB TVL_CLOSED_DB TB > Detailed Setup > Alerts > Tvl and Prox > Prox Config > Tvl Closed DB
Tvl Count TVL_COUNT TB > Display >Tvl Count
Tvl Cutoff Hi FINAL_VALUE_CUTOFF_HI TB > Detailed Setup > Response Control > Tvl/Press Control > Tvl Cutoff Hi
Tvl Cutoff Lo FINAL_VALUE_CUTOFF_LO TB > Detailed Setup > Response Control > Tvl/Press Control > Tvl Cutoff Lo
Tvl Dev Alrt Pt TVL_DEV_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Dev Alrt Pt
Tvl Deviation TRAVEL_DEVIATION TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Deviation
Tvl Dev Time TVL_DEV_TIME TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Dev Time
Tvl Dev DB TVL_DEV_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Dev DB
Tvl Hi Alrt Pt TVL_HI_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Hi Alrt Pt
Tvl Hi DB TVL_HI_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Hi DB
Tvl Hi Hi Alrt Pt TVL_HI_HI_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Hi Hi Alrt Pt
Tvl Hi Hi DB TVL_HI_HI_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Hi Hi DB
Tvl History Active TVL_HISTORY_ACTIVE TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Active or TB > Instrument Status > Instrument Alerts
Tvl History Enable TVL_HISTORY_ENABLE TB > Detailed Setup > Alerts > Tvl and Prox > Tvl History Enable
Tvl Integ DeadZ TVL_INTEG_DEADZ TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integ DeadZ
Tvl Integ Enable TVL_INTEG_ENABLE TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integ Enable
Tvl Integ Lim Hi TVL_INTEG_LIM_HI TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integ Lim Hi
Tvl Integ Lim Lo TVL_INTEG_LIM_LO TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integ Lim Lo
Tvl Integral Gain SERVO_RESET TB > Detailed Setup > Response Control > Travel Tuning > Tvl Integral Gain
Tvl Lo Alrt Pt TVL_LO_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Lo Alrt Pt
Tvl Lo DB TVL_LO_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Lo DB
Tvl Lo Lo Alrt Pt TVL_LO_LO_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Lo Lo Alrt Pt
Tvl Lo Lo DB TVL_LO_LO_DB TB > Detailed Setup > Alerts > Tvl and Prox > Travel Config > Tvl Lo Lo DB
Tvl MLFB Gain TVL_MLFB_GAIN TB > Detailed Setup > Response Control > Travel Tuning > Tvl MLFB Gain
Tvl Open Alrt Pt TVL_OPEN_ALRT_PT TB > Detailed Setup > Alerts > Tvl and Prox > Prox Config > Tvl Open Alrt Pt
Tvl Open DB TVL_OPEN_DB TB > Detailed Setup > Alerts > Tvl and Prox > Prox Config > Tvl Open DB
Tvl/Press Select TVL_PRESS_SELECT TB > Detailed Setup > Response Control > Tvl/Press Control > Tvl/Press Select
Tvl/Press State TVL_PRESS_STATE TB > Display > Tvl/Press State
Tvl Prop Gain SERVO_GAIN TB > Detailed Setup > Response Control > Travel Tuning > Tvl Prop Gain
Tvl Sen Motion TRAVEL_SENSOR_MOTION TB > Detailed Setup > Act and Valve > Actuator > Tvl Sen Motion
Tvl Sen Motion TRAVEL_SENSOR_MOTION TB > Detailed Setup > Initial Setup > Tvl Sen Motion
Tvl Tuning Set TVL_TUNING_SET TB > Detailed Setup > Response Control > Travel Tuning > Tvl Tuning Set
Tvl Units TVL_UNITS TB > Detailed Setup > Instrument > Tvl Units
Tvl Velocity Gain SERVO_RATE TB > Detailed Setup > Response Control > Travel Tuning > Tvl Velocity Gain
Unbalanced Area UNBALANCED_AREA TB > Detailed Setup > Act and Valve > Trim > Unbalanced Area
Upper Bench Set UPPER_BENCH_SET TB > Detailed Setup > Act and Valve > Actuator > Upper Bench Set
Valve Class VALVE_CLASS TB > Detailed Setup > Act and Valve > Valve > Class
Valve Manufacturer Id VALVE_MAN_ID TB > Detailed Setup > Act and Valve > Valve > Valve Manufacturer Id
Valve Model Number VALVE_MODEL_NUM TB > Detailed Setup > Act and Valve > Valve > Valve Model Number
Valve Serial Number VALVE_SN TB > Detailed Setup > Act and Valve > Valve > Valve Serial Number
Valve Size VALVE_SIZE TB > Detailed Setup > Act and Valve > Valve > Valve Size
Valve Style VALVE_TYPE TB > Detailed Setup > Act and Valve > Valve > Valve Style
Zero Pwr Cond ZERO_PWR_COND TB > Detailed Setup > Initial Setup > Zero Pwr Cond
iv
iv
Online
Setup Display Restart
Model 375 Field Communicator Menu Tree for
R
FIELDVUE
DVC6000f Digital Valve Controllers
Resource Block
WriteLock
Write Lock Write Priority
Comm Time Out
RCas Timeout ROut Timeout
Options
Feature Selection
Setup
Res Block Mode WriteLock Comm Time Out Options Alarm Handling Instrument
Display
Instrument Options DD Information Resource Status
Alarm Handling
Alert Key Confirm Time Max Alerts Allow Acknowledge Option Alarm Summary: Disabled Block Alarm: Unacknowledged
Instrument
Strategy Tag Description Field Serial Number
Instrument
Strategy Tag Description Device ID Electronics Serial Number Factory Serial Number Field Serial Number Manufacturer ID Device Type Device Revision DD Revision ITK Version Features :Software Rev All :Stby Software Rev All Hardware Revision
Options
Diag Options Function Block Options Misc Options
Resource Status
Block Error Block Alarm: Unacknowledged Device State Fault State Write Lock Write Alarm: Alarm State
Menu Tree for Model 375 Field Communicator
DVC6000f DD Revision 2, 3, and 4
v
v

375 Field Communicator Resource Block Menu Structure

PARAMETER LABEL PARAMETER NAME MENU STRUCTURE
Acknowledge Option ACK_OPTION RB > Setup > Alarm Handling > Acknowledge Option
Alarm Summary: Disabled ALARM_SUM.DISABLED RB > Setup > Alarm Handling > Alarm Summary Disabled
Alert Key ALERT_KEY RB > Setup > Alarm Handling > Alert Key
Block Alarm: Unacknowledged
BLOCK_ALM.UNACKNOWLEDGED
Block Error BLOCK_ERR RB > Display > Resource Status > Block Error
Confirm Time CONFIRM_TIME RB > Setup > Alarm Handling > Confirm Time
Device ID DEVICE_ID RB > Display > Instrument > Device ID
Device Revision DEV_REV RB > Display > Instrument > Device Revision
Device State RS_STATE RB > Display > Resource Status > Device State
Device Type DEV_TYPE RB > Display > Instrument > Device Type
DD Revision DD_REV RB > Display > Instrument > DD Revision
Diag Options DIAG_OPTIONS RB > Display > Options > Diag Options
Electronics Serial Number ELECTRONICS_SN RB > Display > Instrument > Electronics Serial Number
Factory Serial Number FACTORY_SN RB > Display > Instrument > Factory Serial Number
Fault State FAULT_STATE RB > Display > Resource Status > Fault State
Features FEATURES RB > Display > Instrument > Features
Feature Selection FEATURE_SEL RB > Setup > Options > Feature Selection
Field Serial Number FIELD_SN RB > Setup > Instrument > Field Serial Number
Function Block Options FB_OPTIONS RB > Display > Options > Function Block Options
Hardware Revision HARDWARE_REV RB > Display > Instrument > Hardware Revision
ITK Version ITK_VER RB > Display > Instrument > ITK Version
Manufacturer ID MANUFAC_ID RB > Display > Instrument > Manufacturer ID
Max Alerts Allow LIM_NOTIFY RB > Setup > Alarm Handling > Max Alerts Allow
Misc Options MISC_OPTIONS RB > Display > Options > Misc Options
RCas Timeout SHED_RCAS RB > Setup> Comm Time Out > RCas Timeout
ROut Timeout SHED_ROUT RB > Setup > Comm Time Out > ROut Timeout
Software Rev All SOFTWARE_REVISION.SOFTWARE_REV_ALL RB > Display > Instrument > Software Rev All
Stby Software Rev All STBY_SOFTWARE_REV.STBY_SOFTWARE_REV_ALL RB > Display > Instrument > Stby Software Rev All
Strategy STRATEGY RB > Setup > Instrument > Strategy
Tag Description TAG_DESC RB > Setup > Instrument > Tag Description
Write Alarm: Alarm State WRITE_ALM.ALARM_STATE RB > Display > Resource Status > Write Alarm: Alarm State
Write Lock WRITE_LOCK RB > Setup > WriteLock> Write Lock
Write Priority WRITE_PRI RB > Setup > WriteLock> Write Priority
RB > Setup > Alarm Handling > Block Alarm: Unacknowledged
vi
vi
THE FIELDVUE PLANTWEBt DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH AMS VALVELINK SOFTWARE, THE DVC6000f PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.
R
DVC6000f SERIES DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE
R
FIELDVUEr DVC6000f Series Digital Valve Controller
vii
vii
1-1
Introduction

Section 1 Introduction

Scope of Manual 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Description 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using this Manual 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Information 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fieldbus Installation and Wiring Guidelines 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Educational Services 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
March 2006
1-1
DVC6000f Series

Scope of Manual

This instruction manual includes specifications, installation, operating, and maintenance information for the DVC6000f Series digital valve controllers. The manual describes the functionality of the following FIELDVUE
1
Revision
(Firmware)
1.3, 1.4 4601 1
1. Device descriptions can be downloaded from the internet at www.fieldvue.com.
This manual describes device setup using the Model 375 Field Communicator. For information on using AMS ValveLink the appropriate user guide or help.
No person may install, operate, or maintain a DVC6000f Series digital valve controller without first being fully trained and qualified in valve, actuator, and accessory installation, operation and maintenance, and carefully reading and understanding the contents of this manual. If you have any questions concerning these instructions, contact your Emerson Process Managment proceeding.
fieldbus instruments:
Device
Type
Device
Revision
DD Compatibility
2.0 or later;
4.0 or later recommended
Software with the instrument, refer to
sales office before
Note
Neither EmersonR, Emerson Process Management, Fisher affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for the selection, use, or maintenance of any product remains with the purchaser and end-user.
R
, nor any of their
(1)
W9132-1
Figure 1-1. Type DVC6010f Digital Valve Controller
Mounted on Type 585C Piston Actuator
console, another FOUNDATION fieldbus system console, or with AMS ValveLink Software.
DVC6000f Series digital valve controllers can be mounted on single or double-acting sliding-stem actuators, as shown in figure 1-1, or on rotary actuators, as shown in figure 1-2. DVC6000f Series digital valve controllers mount on most Fisher and other manufacturers’ rotary and sliding-stem actuators.
DVC6000f Series digital valve controllers are available with several selections of control and diagnostic capability. Control selections include:
Standard Control (SC)— Digital valve
controllers with Standard Control have the AO, PID, ISEL, OS, AI, MAI, DO, and four DI function blocks in addition to the resource and transducer blocks.

Instrument Description

DVC6000f Series digital valve controllers for
FOUNDATION fieldbus are interoperable,
communicating, microprocessor-based, digital-to-pneumatic instruments. In addition to the primary function of converting a digital input signal to a pneumatic output, the DVC6000f Series digital valve controller, using communications protocol, gives easy access to information critical to process operation as well as process control. This can be done using a DeltaV
FOUNDATION fieldbus
1-2
Fieldbus Control (FC)—Digital valve controllers
with Fieldbus Control have the AO function block in addition to the resource and transducer blocks.
Fieldbus Logic (FL)—Digital valve controllers
with Fieldbus Logic have the DO, and four DI function blocks, in addition to the resource and transducer block.
The diagnostic capabilities include:
Performance Diagnostics (PD)
Advanced Diagnostics (AD)
Fieldbus Diagnostics (FD)
March 2006
W8115-FF
Figure 1-2. Rotary Control Valve with Type DVC6020f Digital
Valve Controller
Introduction
Analog Output (AO) Function Block—The
analog output function block accepts the output from another function block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is selected, the AO block is not functional.
1
Proportional-Integral-Derivative (PID)
Function Block—The PID function block performs
proportional-plus-integral-plus-derivative control.
Input Selector (ISEL) Function block—The
input selector function block selects from up to four inputs and may provide the selected signal as input to the PID block. The input selection can be configured to select the first good input signal; a maximum, minimum or average value; or a hot spare.
Performance and Advanced Diagnostics are available with AMS ValveLink Software. They provide visibility to instrument alerts. Fieldbus Diagnostics can be viewed with any host system.

Instrument Blocks

The digital valve controller is a block-based device. For detailed information on the blocks within the digital valve controller, see the Detailed Setup / Blocks section of this manual.
All DVC6000f Series digital valve controllers include the resource and transducer block:
Resource Block—The resource block contains
the hardware specific characteristics associated with a device; it has no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device. For example, when the mode of the resource block is Out of Service, it impacts all function blocks.
Transducer Block—The transducer block
connects the analog output function block to the I/P converter, relay, and travel sensor hardware within the digital valve controller.
Output Splitter (OS) Function Block—The
output splitter function block accepts the output from another function block (such as a PID block) and creates two outputs that are scaled or split, according to the user configuration. This block is typically used for split ranging of two control valves.
Analog Input (AI) Function Block—The analog
input function block monitors the signal from a DVC6000f sensor or internal measurement and provides it to another block.
Multiple Analog Input (AI) Function
Block—The Multiple Analog Input (MAI) function block
has the ability to process up to eight DVC6000f measurements and make them available to other function blocks.
Discrete Output (DO) Function Block—The
discrete output function block processes a discrete set point and sends it to a specified output channel, which can be transferred to the transducer block for actuator control. In the digital valve controller, the discrete output block provides both normal open/closed control and the ability to position the valve in 5% increments for course throttling applications. If the AO block is selected, the DO block is not functional.

Function Blocks

In addition to the resource and transducer block, the digital valve controller may contain the following function blocks. For additional information on function blocks, refer to Appendix B, Communication.
March 2006
FOUNDATION fieldbus
Discrete Input (DI) Function Block—The
discrete input function block processes a single discrete input from a DVC6000f and makes it available to other function blocks. In the digital valve controller, the discrete input function block can provide limit switch functionality and valve position proximity detection.
1-3
DVC6000f Series

Using This Manual

Procedures that require the use of the Model 375 Field Communicator have the Field Communicator symbol
in the heading.
Also included is the path required to accomplish
1
various tasks; the sequence of steps through the Field Communicator menus. For example, the path to Resource Block Mode is RB > Setup > Res Block Mode.
An overview of the Model 375 Field Communicator resource block and transducer block menu structures are shown at the beginning of this manual. Menu structures for the function blocks are included with each function block section in Detailed Setup / Blocks.
Throughout this document, parameters are typically referred to by their common name or label, followed by the parameter name and index number; for example, Write Priority (WRITE_PRI [39]). However, not all interface systems support the use of the parameter label and instead use only the Parameter Name, followed by the index number, when referring to the block parameters.

Related Documents

Other documents containing information related to the DVC6000f Series digital valve controllers include:
FIELDVUE
Controller (Bulletin 62.1:DVC6000f)
FIELDVUE
Controllers Quick Start Guide - Form 5778
AMS ValveLink Help or Documentation
DeltaV Online Help or documentation
www.fieldvue.com
DVC6000f Series Digital Valve
DVC6000f Series Digital Valve

Specifications

Specifications for the DVC6000f Series digital valve controllers are shown in table 1-1.

Related Information

Fieldbus Installation and Wiring Guidelines

This manual describes how to connect the fieldbus to the digital valve controller. For a technical description, planning, and installation information for a
FOUNDATION fieldbus, refer to the FOUNDATION
Fieldbus Technical Overview available from the Fieldbus DeltaV System available from your Emerson Process Management sales office.
FOUNDATION and Fieldbus Installations in a

Educational Services

For information on available courses for DVC6000f Series digital valve controllers, as well as a variety of other products, contact:
Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 501582823 Phone: 8003388158 or Phone: 6417543771 FAX: 6417543431 e-mail: education@emersonprocess.com
1-4
March 2006
Table 1-1. Specifications
Introduction
Available Configurations
Type DVC6010f: Sliding stem applications Type DVC6020f: Rotary and long-stroke
sliding-stem applications [over 102 mm (4-inch) travel]
Type DVC6030f: Quarter-turn rotary applications
Remote-Mounted Instrument
(1)
DVC6005f: Base unit for 2-inch pipestand or wall
mounting DVC6015: Feedback unit for sliding-stem applications DVC6025: Feedback unit for rotary or long-stroke sliding-stem applications DVC6035: Feedback unit for quarter-turn rotary applications
DVC6000f Series digital valve controllers can be mounted on Fisher and other manufacturers rotary and sliding-stem actuators.
Function Block Suites
Standard Control (throttling control) Includes AO, PID, ISEL, OS, AI, MAI, DO, and four DI function blocks Fieldbus Control (throttling control) Contains the AO function block Fieldbus Logic [discrete on/off] Includes DO, and four DI function blocks
Digital Communication Protocol
F
OUNDATION fieldbus registered device
Physical Layer Type(s):
121—Lowpower signaling, buspowered, Entity Model I.S.
511—Lowpower signaling, buspowered, FISCO I.S.
Output Signal
(2)
Pneumatic signal as required by the actuator, up to full supply pressure.
Minimum Span: 0.4 bar (6 psig) Maximum Span: 9.5 bar (140 psig) Action: Double, Single direct, and Single reverse
Supply Pressure
(2,6)
Recommended: 0.3 bar (5 psi) higher than
maximum actuator requirements, up to maximum supply pressure Maximum: 10 bar (145 psig) or maximum pressure rating of the actuator, whichever is lower
Steady-State Air Consumption
Standard Relay: At 1.4 bar (20 psig) supply
pressure: Less than 0.38 normal m At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m
3
/hr (49 scfh)
Low Bleed Relay: At 1.4 bar (20 psig) supply pressure: Average value 0.056 normal m
(2,3,4)
3
/hr (14 scfh)
3
/hr (2.1 scfh) At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m
3
/hr (6.9 scfh)
1
Block Execution Times
AO Block: 25 ms AI Block: 25 ms PID Block: 30 ms MAI BLock: 40 ms ISEL Block: 25 ms DO Block: 25 ms OS Block: 25 ms DI Block: 20 ms
Electrical Input
Voltage Level: 9 to 32 volts Maximum Current: 18 mA Reverse Polarity Protection: Unit is not polarity
sensitive Termination: Bus must be properly terminated per ISA SP50 guidelines
March 2006
Maximum Output Capacity
Independent Linearity
Electromagnetic Interference (EMI)
continued
(3,4)
At 1.4 bar (20 psig) supply pressure:
10.0 normal m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure:
29.5 normal m
3
/hr (1100 scfh)
(2,5)
±0.5% of output span
Tested per IEC 61326-1 (Edition 1.1). Meets emission levels for Class A equipment (industrial locations) and Class B equipment (domestic locations). Meets immunity requirements for industrial locations (Table A.1 in the IEC specification document). Immunity performance is shown in table 1-2.
1-5
DVC6000f Series
Table 1-1. Specifications (continued)
Operating Ambient Temperature Limits
40 to 80C (40 to 176F) for most approved valve-mounted instruments.
40 to 125C (40 to 257F) for remote-mounted
1
feedback unit.
52 to 80C (62 to 176F) for valve-mounted instruments utilizing the Extreme Temperature option (fluorosilicone elastomers)
Electrical Classification
Explosion proof, Division 2, Dust-Ignition proof, Intrinsic Safety, and FISCO
Explosion proof, Non-incendive,
APPROVED
ATEX
IECEx
Dust-Ignition proof, Intrinsic Safety, and FISCO
Flameproof, Type n, Intrinsic Safety, and FISCO
Flameproof, Type n, Intrinsic Safety, and FISCO
Refer to Special Instructions for Safe Use and Installation in Hazardous Locations in section 2, tables 1-3, 1-4, 1-5, and 1-6, and figures D-1, D-2, D-3, D-4, D-5, D-6, D-7, D-8, D-9 and D-10 for specific approval information.
Electrical Housing: NEMA 4X, CSA Type 4X, IEC 60529 IP66
Connections
Supply Pressure: 1/4-inch NPT female and
integral pad for mounting 67CFR regulator
Output Pressure: 1/4-inch NPT female Tubing: 3/8-inch metal, recommended Vent: 3/8-inch NPT female Electrical: 1/2-inch NPT female, M20 adapter
optional
Stem Travel
DVC6010f, DVC6015:
0 to 102 mm (4-inches) maximum 0 to 9.5 mm (0.375 inches) minimum
DVC6020f, DVC6025:
0 to 606 mm (23.875 inches) maximum
(6)
Shaft Rotation (DVC6020f, DVC6025, DVC6030f and DVC6035)
0 to 50 degrees minimum 0 to 90 degrees maximum
Mounting
Designed for direct actuator mounting or remote pipestand or wall mounting. Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is recommended to allow drainage of moisture that may be introduced via the instrument air supply.
Weight
Valve-Mounted Instruments
Aluminum: 3.5 Kg (7.7 lbs) Stainless Steel: 7.7 Kg (17 lbs)
Remote-Mounted Instruments
DVC6005f Base Unit: 4.1 Kg (9 lbs) DVC6015 Feedback Unit: 1.3 Kg (2.9 lbs) DVC6025 Feedback Unit: 1.4 Kg (3.1 lbs) DVC6035 Feedback Unit: 0.9 Kg (2.0 lbs)
Options
Supply and output pressure gauges or Tire
valves, Integral mounted filter regulator,
Stainless steel housing, module base and
terminal box (valve-mounted instruments only)
Declaration of SEP
Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / 23 / EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.
However, the product may bear the CE marking to indicate compliance with other applicable EC Directives.
1. 3-conductor shielded cable, 22 AWG minimum wire size, is recommended for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator has been tested to 15 meters (50 feet) maximum without performance degradation.
2. Defined in ISA Standard S51.1.
3. Normal m3/hour Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh Standard cubic feet per hour at 60F and 14.7 psia.
4. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
5. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also, not applicable to Type DVC6020f digital valve controllers in long-stroke applications.
6. The pressure/temperature limits in this manual and any applicable code or standard should not be exceeded.
1-6
March 2006
Introduction
Table 1-2. Immunity Performance
Port Phenomenon Basic Standard Performance Criteria
Electrostatic discharge (ESD) IEC 61000-4-2 A
Enclosure
I/O signal/control
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
Radiated EM field IEC 61000-4-3 A
Rated power frequency magnetic field IEC 61000-4-8 A
Burst IEC 61000-4-4 A
Surge IEC 61000-4-5 A
Conducted RF IEC 61000-4-6 A
Table 1-3. Hazardous Area Classifications for Canada (CSA)
CERTIFICATION
BODY
CSA
TYPE
DVC60x0F DVC60x0FS (x = 1,2,3)
DVC6005F
DVC60x5 (x = 1,2,3)
CERTIFICATION OBTAINED ENTITY RATING
(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C, D,E,F,G per drawing GE04331 (including FISCO)
V
= 30 Vdc
max
= 226 mA
I
max
= 5 nF
C
i
L
= 0 mH
i
V
= 17.5 Vdc
max
= 380 mA
I
max
Ci = 5 nF Li = 0 mH
FIELDBUS
FISCO
Pi = 5.32 W
(Explosion Proof) Class/Division Class I Division 1 GP B,C,D
Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class III Division 1
(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C, D,E,F,G per drawing GE07476 (including FISCO)
(Explosion Proof) Class/Division Class I Division 1 GP C,D
Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class III Division 1
(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C, D,E,F,G per drawing GE07476
(Explosion Proof) Class/Division Class I Division 1 GP B,C,D
Class I Division 2 GP A,B,C,D Class II Division 1 GP E,F,G Class III Division 1
V
= 30 Vdc
max
I
= 226 mA
max
= 5 nF
C
i
= 0 mH
L
i
V
= 17.5 Vdc
max
= 380 mA
I
max
= 5 nF
C
i
Li = 0 mH
V
= 10 Vdc
max
= 4 mA
I
max
= 0 nF
C
i
Li = 0 mH
− − −
− − −
FIELDBUS
FISCO
− − −
− − −
− − −
− − −
Voc = 8.6 Vdc
= 2.3 mA
I
sc
= 6.2 µF
C
a
L
= 100 mH
a
Voc = 8.6 Vdc I
= 2.3 mA
sc
= 6.2 µF
C
a
La = 100 mH
TEMPERATURE
CODE
T5(T
v 80C)
amb
T5(T
v 80C)
amb
T6(T
v 80C)
amb
T6(T
v 60C)
amb
T6(T
v 60C)
amb
T6(T
v 60C)
amb
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
(1)
1
ENCLOSURE
RATING
4X
4X
4X
4X
4X
4X
4X
March 2006
1-7
DVC6000f Series
CERTIFICATION
BODY
1
FM
TYPE
DVC60x0F DVC60x0FS (x = 1,2,3)
DVC6005F
DVC60x5 (x = 1,2,3)
Table 1-4. Hazardous Area Classifications for United States (FM)
CERTIFICATION OBTAINED ENTITY RATING
(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE04332 (including FISCO)
(Explosion Proof) Class/Division Class I, Division 1 GP B,C,D
Class I Division 2 GP A,B,C,D Class II,III Division 1 GP E,F,G Class II,III Division 2 GP F,G
(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE07475 (including FISCO)
(Explosion Proof) Class/Division Class I Division 1 GP C,D
Class I Division 2 GP A,B,C,D Class II,III Division 1 GP E,F,G Class II,III Division 2 GP F,G
(Intrinsic Safety) Class/Division Class I,II,III Division 1 GP A,B,C, D,E,F,G per drawing GE07475
(Explosion Proof) Class/Division Class I Division 1 GP A,B,C,D
Class I Division 2 GP A,B,C,D Class II,III Division 1 GP E,F,G Class II,III Division 2 GP F,G
V
= 24 Vdc
max
I
= 226 mA
max
= 5 nF
C
i
L
= 0 mH
i
P
= 1.4 W
i
V
= 17.5 Vdc
max
I
= 380 mA
max
= 5 nF
C
i
L
= 0 mH
i
= 5.32 W
P
i
− − −
− − −
V
= 24 Vdc
max
= 226 mA
I
max
= 5 nF
C
i
Li = 0 mH P
= 1.4 W
i
V
= 17.5 Vdc
max
= 380 mA
I
max
= 5 nF
C
i
L
= 0 mH
i
= 5.32 W
P
i
− − −
− − −
V
= 10 Vdc
max
= 4 mA
I
max
= 0 nF
C
i
Li = 0 mH
= 10 mW
P
i
− − −
− − −
FIELDBUS
FISCO
FIELDBUS
Voc = 8.6 Vdc I
sc
C La = 100 mH P
o
FISCO
Voc = 8.6 Vdc I
sc
C L
a
P
o
= 2.3 mA = 6.2 µF
a
= 5 mH
= 2.3 mA = 6.2 µF
a
= 100 mH
= 5 mW
TEMPERATURE
CODE
T5(T
v 80C)
amb
T6(T
v 80C)
amb
T6(T
v 80C)
amb
T6(T
v 60C)
amb
T6(T
v 60C)
amb
T6(T
v 60C)
amb
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
ENCLOSURE
RATING
4X
4X
4X
4X
4X
4X
4X
4X
4X
1-8
March 2006
CERTIFICATE TYPE
DVC60x0F DVC60x0FS (x = 1,2,3)
ATEX
DVC6005F
DVC60x5 (x = 1,2,3)
Table 1-5. Hazardous Area Classifications—ATEX
CERTIFICATION OBTAINED ENTITY RATING
II 1 G D Gas EEx ia IIC T5/T6 - Intrinsic Safety Dust T85C (Tamb v 80C)
II 2 G D Gas EEx d IIB+H2 T5/T6 - Flameproof Dust T90C (Tamb v 85C)
II 3 G D Gas EEx nCL IIC T5/T6 - Type n Dust T85C (Tamb v 80C)
II 1 G D Gas EEx ia IIC T5/T6 - Intrinsic Safety Dust T85C (Tamb v 80C)
II 2 G D Gas EEx d IIB T5/T6 - Flameproof Dust T90C (Tamb v 80C)
II 3 G D Gas EEx nL IIC T5/T6 - Type n Dust T85C (Tamb v 80C)
II 1 G D Gas EEx ia IIC T4/T5/T6 - Intrinsic Safety Dust T130C (Tamb v 125C)
II 2 G D Gas EEx d IIC T4/T5/T6 - Flameproof Dust T130C (Tamb v 125C)
II 3 G D Gas EEx nA IIC T4/T5/T6 - Type n Dust T130C (Tamb v 125C)
Ui = 24 Vdc
= 226 mA
I
i
Ci = 5 nF
= 0 mH
L
i
Pi = 1.4 W
U
= 17.5 Vdc
i
I
= 380 mA
i
= 5 nF
C
i
= 0 mH
L
i
P
= 5.32 W
i
Ui = 24 Vdc Ii = 226 mA
= 5 nF
C
i
= 0 mH
L
i
Pi = 1.4 W
Ui = 17.5 Vdc Ii = 380 mA
= 5 nF
C
i
Li = 0 mH P
= 5.32 W
i
Ui = 10 Vdc Ii = 4 mA
= 0 nF
C
i
L
= 0 mH
i
= 5 mW
P
i
FIELDBUS
FISCO
− − −
− − −
FIELDBUS
FISCO
− − −
− − −
− − −
− − −
Uo = 8.6 Vdc Io = 2.3 mA
= 6.2 µF
C
a
= 100 mH
L
a
Po = 5 mW
Uo = 8.6 Vdc Io = 2.3 mA
= 6.2 µF
C
a
La = 100 mH P
= 5 mW
o
Introduction
TEMPERATURE
CODE
T5(T
v 80C)
amb
v75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
ENCLOSURE
RATING
IP66
IP66
IP66
IP66
IP66
IP66
IP66
IP66
IP66
1
March 2006
1-9
DVC6000f Series
CERTIFICATE TYPE
1
DVC60x0F DVC60x0FS (x = 1,2,3)
IECEx
DVC6005F
DVC60x5 (x = 1,2,3)
Table 1-6. Hazardous Area Classifications—IECEx
CERTIFICATION OBTAINED ENTITY RATING
Gas Ex ia IIC T5/T6 - Intrinsic Safety
Gas Ex d IIB+H2 T5/T6 - Flameproof
Gas Ex nC IIC T5/T6 - Type n
Gas Ex ia IIC T5/T6 - Intrinsic Safety
Gas Ex d IIB T5/T6 - Flameproof
Gas Ex nC IIC T5/T6 - Type n
Gas Ex ia IIC T4/T5/T6 - Intrinsic Safety
Gas Ex d IIC T4/T5/T6 - Flameproof
Gas Ex nA IIC T4/T5/T6 - Type n
V
= 24 Vdc
max
I
= 226 mA
max
= 5 nF
C
i
= 0 mH
L
i
P
= 1.4 W
i
V
= 17.5 Vdc
max
I
= 380 mA
max
= 5 nF
C
i
= 0 mH
L
i
P
= 5.32 W
i
V
= 24 Vdc
max
= 226 mA
I
max
= 5 nF
C
i
L
= 0 mH
i
= 1.4 W
P
i
V
= 17.5 Vdc
max
= 380 mA
I
max
= 5 nF
C
i
= 0 mH
L
i
Pi = 5.32 W
V
= 10 Vdc
max
I
= 4 mA
max
= 0 nF
C
i
Li = 0 mH
= 10 mW
P
i
FIELDBUS
FISCO
− − −
− − −
FIELDBUS
FISCO
− − −
− − −
− − −
− − −
Voc = 8.6 Vdc
= 2.3 mA
I
sc
= 6.2 µF
C
a
L
= 100 mH
a
= 5 mH
P
o
Voc = 8.6 Vdc
= 2.3 mA
I
sc
= 6.2 µF
C
a
= 100 mH
L
a
Po = 5 mH
TEMPERATURE
CODE
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T5(T
v 80C)
amb
v 75C)
T6 (T
amb
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
T4(Tamb v 125C) T5(Tamb v 95C) T6(Tamb v 80C)
ENCLOSURE
RATING
IP66
IP66
IP66
IP66
IP66
IP66
IP66
IP66
IP66
1-10
March 2006
2-2
Installation

Section 2 Installation

Special Instructions for Safe Use and
Installation in Hazardous Locations
CSA 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FM 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATEX Intrinsic Safety, Dust 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATEX Flameproof, Dust 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATEX Type n, Dust 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IECEx Instrinsic Safety, Type n, Flameproof 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting
Type DVC6010f on Sliding-Stem Actuators (up to 4 inches travel) 2-4. . . . . . . . .
Type DVC6020f on Long-Stroke Sliding-Stem Actuators
(4 to 24 inches travel) and Rotary Actuators
Type DVC6030f on Quarter-Turn Actuators 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guidelines for Mounting Type DVC6005f Base Unit 2-10. . . . . . . . . . . . . . . . . . . . . . .
Wall Mounting 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipestand Mounting 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type DVC6015 on Sliding-Stem Actuators (up to 4 inches travel) 2-12. . . . . . . . . .
2
2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
March 2006
Type DVC6025 on Long-Stroke Sliding-Stem Actuators
(4 to 24 inches travel) and Rotary Actuators
Type DVC6035 on Quarter-Turn Actuators 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Control 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator Mounting 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67CFR Filter Regulator
Integral-Mounted Regulator 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Yoke-Mounted Regulator 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Casing-Mounted Regulator 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Connections
Supply Connections 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Connections 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single-Acting Actuators 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Double-Acting Actuators 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Connections 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
DVC6000f Series
Electrical Connections 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fieldbus Connections 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making Fieldbus Connections with a Twisted-Shielded Pair 2-20. . . . . . . . . . . . . . . . . . . .
Making Fieldbus Connections with a Quick Connect Cable Entry 2-20. . . . . . . . . . . . . . .
Feedback Unit Connections for Remote Mounting 2-21. . . . . . . . . . . . . . . . . . . . . . . . .
Communication Connections 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Simulate Enable Jumper 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commissioning Tag 2-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
March 2006

Installation

Installation
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before mounting the DVC6000f Series digital valve controller:
Always wear protective clothing
and eyewear when performing any installation procedures.
Disconnect any operating lines
providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
Use bypass valves or completely
shut off the process to isolate the valve from process pressure. Relieve process pressure from both sides of the valve.
Vent the pneumatic actuator
loading pressure and relieve any actuator spring precompression.
Use lock-out procedures to be
sure that the above measures stay in effect while you work on the equipment.
Check with your process or
safety engineer for any additional measures that must be taken to protect against process media.

Special Instructions for Safe Use and Installation in Hazardous Locations

Certain nameplates may carry more than one approval, and each approval may have unique installation requirements and/or conditions of safe-use. Special instructions are listed by agency/approval below.
After reading and understanding these special conditions of use, proceed with standard installation procedures.
WARNING
Failure to follow these conditions of safe-use could result in personal injury or property damage from fire or explosion, and area re-classification.
CSA
Special Conditions of Safe Use
No special conditions for safe use.
Refer to table 1-3 for approval information, figures D-1 and D-2 for CSA loop schematics, and figure D-3 for the CSA nameplates.
FM
Special Conditions of Safe Use
No special conditions for safe use.
Refer to table 1-4 for approval information, figures D-4 and D-5 for FM loop schematics, and figure D-6 for the FM nameplates.
ATEX Intrinsic Safety, Dust
Special Conditions for Safe Use
Type DVC6000f Series, and Type DVC6005f
1. This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules.
2. The electrical parameters of this equipment must not exceed any following values:
v 17.5 V; IO v380 mA; POv 5.32 W
U
O
3. Operating ambient temperature: −52C or −40C to + 85C
Type DVC6015, DVC6025, and DVC6035
1. This apparatus can only be connected to an instrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules.
Refer to table 1-5 for additional approval information, and figure D-7 for the the ATEX Intrinsic Safety, Dust nameplates.
2
March 2006
2-3
DVC6000f Series
ATEX Flameproof, Dust
Special Conditions for Safe Use
Type DVC6000f Series
Operating ambient temperature: −52C or −40C to + 85C
Type DVC6005f and Type DVC6015, DVC6025,
2
and DVC6035
Operating ambient temperature as indicated on the nameplate.
Refer to table 1-5 for additional approval information, and figure D-8 for the ATEX Flameproof, Dust nameplates.
ATEX Type n, Dust
Special Conditions for Safe Use
Type DVC6000f Series
Operating ambient temperature: −52C or −40C to + 80C
Type DVC6005f and Type DVC6015, DVC6025, and DVC6035
Operating ambient temperature as indicated on the nameplate.
Refer to table 1-5 for additional approval information, and figure D-9 for the ATEX Type n, Dust nameplates.
IECEx Intrinsic Safety, Type n, Flameproof
Conditions of Certification
Type DVC6000f Series, and Type DVC6005f
Ex ia / Ex d / Ex n
1. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.
Type DVC6000f Series, Type DVC6005f, and Type DVC6005f and Type DVC6015, DVC6025, and DVC6035
EX d / Ex n
2. Do not open while energized.
Refer to table 1-6 for additional approval information, and figure D-10 for the IECEx nameplates.

Mounting

Type DVC6010f on Sliding-Stem Actuators Up to 102 mm (4 Inches) of Travel

WARNING
Refer to the Installation WARNING at the beginning of this section.
If ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator, makes pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the digital valve controller separately, you will need a mounting kit to mount the digital valve controller on the actuator. See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model.
The Type DVC6010f digital valve controller mounts on sliding-stem actuators with up to 102 mm (4-inch) travel. Figure 2-1 shows a typical mounting on an actuator with up to 51 mm (2-inch) travel. Figure 2-2 shows a typical mounting on actuators with 51 to 102 mm (2- to 4-inch) travel. For actuators with greater than 102 mm (4-inch) travel, see the guidelines for mounting a Type DVC6020f digital valve controller.
Refer to the following guidelines when mounting on sliding-stem actuators with up to 4 inches of travel. Where a key number is referenced, refer to figure 11-2.
1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
2. Attach the connector arm to the valve stem connector.
3. Attach the mounting bracket to the digital valve controller housing.
4. If valve travel exceeds 2 inches, a feedback arm extension is attached to the existing 2-inch feedback arm. Remove the existing bias spring (key 78) from the 2-inch feedback arm (key 79). Attach the feedback arm extension to the feedback arm (key 79) as shown in figure 2-2.
5. Mount the digital valve controller on the actuator as described in the mounting kit instructions.
6. Set the position of the feedback arm (key 79) on the digital valve controller to the zero drive position
2-4
March 2006
29B1674-A / DOC 29B3403-A
Installation
CAP SCREW, FLANGED
2
MACHINE SCREW
SHIELD
ADJUSTMENT ARM
CONNECTOR ARM
CAP SCREW
PLAIN WASHER
Figure 2-1. Type DVC6010f Digital Valve Controller Mounted on Sliding-Stem Actuators with up to 2 Inches Travel
HEX NUT
CONNECTOR ARM
CAP SCREW, FLANGED
MACHINE SCREW, LOCK WASHER, HEX NUT
FEEDBACK ARM EXTENSION, BIAS SPRING
ADJUSTMENT ARM
MACHINE SCREW, FLAT HEAD
MACHINE SCREW
SHIELD
LOCK WASHER
SPACER
HEX NUT, FLANGED
LOCK WASHER
PLAIN WASHER
Figure 2-2. Type DVC6010f Digital Valve Controller Mounted on Sliding-Stem Actuators with 2 to 4 Inches Travel
March 2006
2-5
DVC6000f Series
(zero pressure from Port A with Relay Type A) by inserting the alignment pin (key 46) through the hole on the feedback arm as follows:
For air-to-open actuators (i.e., the actuator
stem retracts into the actuator casing or cylinder as air pressure to the casing or lower cylinder increases), insert the alignment pin into the hole marked ‘‘A’’. For this style actuator, the feedback arm rotates
2
counterclockwise, from A to B, as air pressure to the casing or lower cylinder increases.
For air-to-close actuators (i.e., the actuator
stem extends from the actuator casing or cylinder as air pressure to the casing or upper cylinder increases), insert the alignment pin into the hole marked ‘‘B’’. For this style actuator, the feedback arm rotates clockwise, from B to A, as air pressure to the casing or upper cylinder increases.
BIAS SPRING
SPRING RELAXED
FEEDBACK ARM
Note
When performing the following steps, ensure there is enough clearance between the adjustment arm and the feedback arm to prevent interference with the bias spring.
7. Apply lubricant to the pin of the adjustment arm. As shown in figure 2-3, place the pin into the slot of the feedback arm or feedback arm extension so that the bias spring loads the pin against the side of the arm with the valve travel markings.
8. Install the external lock washer on the adjustment arm. Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut.
9. Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel marking. Tighten the flanged hex nut.
10. Remove the alignment pin (key 46) and store it in the module base next to the I/P assembly.
11. After calibrating the instrument, attach the shield with two machine screws.
ADJUSTMENT ARM PIN
BIAS SPRING
SPRING UNDER TENSION OF
A7209/IL
Figure 2-3. Locating Adjustment Arm Pin in Feedback Arm
ADJUSTMENT ARM PIN

Type DVC6020f on Long-Stroke (4 to 24 Inch Travel) Sliding-Stem Actuators and Rotary Actuators

WARNING
Refer to the Installation WARNING at the beginning of this section.
If ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator, makes pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the digital valve controller separately, you will need a mounting kit to mount the digital valve
2-6
March 2006
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