Emerson 630 Data Sheet

Type 630 Regulator
Introduction
The Type 630 Big Joe™ regulators are direct­operated, spring-loaded, pressure reducing regulators. They are available in 1 and 2-inch / DN 25 and 50 body sizes, and they are designed for maximum inlet pressures to 1500 psig / 103 bar and outlet pressures from 3 to 500 psig / 0.21 to 34.5 bar. The Type 630 can be used with natural gas, air, or a variety of other
gasesforsuchapplicationsasrst-stagefarm-tap
regulators or high-pressure industrial regulators.
TheType630canbeconvertedintheeldtoa
relief valve or is available as the Type 630R relief valve/backpressure regulator; refer to the separate Type 630R Bulletin (71.4:630R) for information.
Bulletin 71.1:630
December 2012
Features
• High-Pressure Capabilities—Inlet pressures up to 1500 psig / 103 bar and control pressures up to 500 psig / 34.5 bar.
• Rugged Construction—Compact, sturdy design and solid metal construction provide a strong, reliable, long-lasting regulator.
• Better Low-Pressure Control—The Type 630 is available in both high-pressure and low-pressure constructions; the low-pressure units have a larger diaphragm area to provide more accurate control of low-pressure settings.
• Sour Gas Service Capability—Optional materials are available for applications handling sour gases. These constructions comply with the recommendations of the NACE International MR0175.
W1934
Figure 1. Type 630 Big Joe High-Pressure Regulator
The manufacturing processes and materials used by Fisher® Controls assure that all products
speciedforsourgasservicecomplywiththe
chemical and physical requirements of NACE International MR0175.
www.fisherregulators.com
D100121X012
Bulletin 71.1:630
Specications
Body Sizes
1 and 2-inch / DN 25 and 50
End Connection Style
NPT, ASME CL150 RF, CL300 RF, or CL600 RF
Maximum Inlet Pressure and Pressure Drops
(1)
Up to 1500 psig / 103 bar, See Table 1
Maximum Outlet Pressure
(1)
Up to 500 psig / 34.5 bar, See Table 2
Outlet Pressure Ranges
3 to 500 psig / 0.21 to 34.5 bar, See Table 2
Pressure Registration
Internal
Flow Capacities
See Tables 3 and 4
Orice Sizes and Wide-Open Flow Coefcients for Relief Valve Sizing
ORIFICE SIZE
Inch mm
1/8
3/16
1/4 3/8 1/2
3.2
4.8
6.4
9.5 13
Temperature Capabilities
C
13.9
31.3
55.1
122.5
216.0
(1)
g
C
0.49
1.11
2.03
4.61
8.18
V
C
28.4
28.2
27.2
26.6
26.4
1
Nitrile (NBR), Nylon (PA), and Neoprene (CR):
-20 to 180°F / -29 to 82°C
Fluorocarbon (FKM) and
Polytetrauoroethylene (PTFE):
0 to 300°F / -18 to 149°C
Construction Materials
Body: Cast iron, or steel Spring Case and Diaphragm Adaptor: Cast iron or steel Orice: Brass or stainless steel Valve Disk: Nitrile (NBR), Nylon (PA),
Polytetrauoroethylene(PTFE),
or Fluorocarbon (FKM) Valve Disk Holder: Brass or stainless steel Valve Carrier: Brass or stainless steel Diaphragm: Neoprene (CR) or Fluorocarbon (FKM) Inlet Body Gaskets: Copper with brass trim or stainless steel with stainless steel trim All Other Gaskets: Composition Lever: Zinc-plated steel or Stainless steel Diaphragm Connector: Aluminum with brass trim or stainless steel with stainless steel trim Pitot Tube: Stainless steel Regulator Spring: Plated steel Adjusting Screw: Steel Diaphragm Plate: Zinc-plated steel Upper Spring Seat: Zinc Lower Spring Seat: Zinc-plated steel (low pressure) or Zinc (high pressure) Vent: Type Y602-9
Spring Case Vent
1/4 NPT
Options
PTFE diaphragm protector, wire-seal adjusting screw, and NACE
Approximate Weight
1-inch End Connection: 25 pounds / 11.3 kg 2-inch End Connection: 30 pounds / 13.6 kg
1. The pressure/temperature limits in this Bulletin and any applicable standard or code limitation should not be exceeded.
Installation
These regulators may be installed in any position. Some installations may require a remote vent line. Protect all vent openings against the entrance of rain, snow, debris, or any other foreign material that may plug the opening.
Directionofowthroughtheregulatorbodymustbe inthedirectionindicatedbytheowdirectionarrow
found on the regulator body.
Overpressure Protection
As is the case with most regulators, these regulators have an outlet pressure rating that is lower than the inlet pressure rating. Overpressure protection is needed if the actual inlet pressure can exceed the outlet pressure rating.
Regulatoroperationbelowthelimitsspeciedin
Tables 1 and 2 do not preclude the possibility of damage from external sources or from debris in the pipeline. The regulator should be inspected for damage after any overpressure condition.
2
SPRING CASE
Bulletin 71.1:630
DIAPHRAGM
DIAPHRAGM CONNECTOR
DIAPHRAGM ADAPTOR
W0428-3*
VALVE DISK AND HOLDER
INLET ADAPTOR
FULL SECTION
LEVER
ORIFICE
PITOT TUBE [1-INCH / DN 25 SIZE ONLY]
REGISTRATION HOLE [2-INCH / DN 50 SIZE ONLY]
BODY
A6673
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
Figure 3. Type 630 Operational Schematic
Principle of Operations
Refer to Figure 2. In the regulator construction, outlet pressure registers beneath the diaphragm. As long as the outlet pressure is less than the set pressure, spring force on the diaphragm causes the lever to hold the valve open. When the outlet pressure exceeds the set pressure, the diaphragm moves to compress the spring and the lever closes the valve until the outlet pressure returns to set pressure.
W0429-3*
BODY ONLY
(ROTATED 90°)
Figure 2. Type 630 Sectional Views
Capacity Data
Flow capacities are given in Tables 3 and 4 in standard cubic feet per hour (SCFH) and normal cubic meters per hour (Nm3/h)of0.6specicgravitynatural
gas.Todeterminetheequivalentowrateforother
gases, multiply the table value by the appropriate factor: air—0.775; butane—0.547; nitrogen—0.789; propane—0.627.
3
Bulletin 71.1:630
Table 1. Maximum Inlet Pressure and Pressure Drops
MAXIMUM ALLOWABLE PRESSURE DROPS
ORIFICE SIZES
inches mm psig bar psig bar psig bar psig bar
1/8 and 3/16 3.2 and 4.8
1/4 6.4 1000 69
3/8 9.5 1000 69 500 34.5 500 34.5
1/2 13 750 51.7 250 17.2 250 17.2
1. Inlet pressure must not exceed the sum of the actual outlet pressure setting and the maximum allowable pressure drop. For example, with an outlet pressure setting of 200 psig / 13.8 bar
anda3/8-inch/9.5mmoricewithamaximumallowablepressuredropof500psid/34.5bard,themaximuminletpressureis700psig/48.3bar.
2. Nitrile (NBR) valve disks are normally furnished for pressure drops to 200 psi / 13.8 bar, differential. For better erosion resistance, Nylon (PA) valve disks are normally furnished for higher
pressuredrops.Someerosionofvalvedisksoccursatallpressuredropsduetosolidparticlesintheowstream.Therateoferosionishigherwithlargeamountsofimpuritiesin
theowstreamandwithhighpressuredrops.Valvedisksandotherregulatorpartsmustbeinspectedperiodicallyforerosionanddamageandmustbereplacedasnecessary.
MAXIMUM ALLOWABLE
INLET PRESSURE
1500 103
(1)
Table 2. Outlet Pressure Ranges
REGULATOR
CONSTRUCTION
Low pressure
High pressure
1. Damage to internal parts of the regulator may occur if outlet pressure exceeds the actual pressure setting by amounts greater than those shown in this column.
2. For outlet pressure settings to 25 psig / 1.7 bar only. For pressure settings over 25 psig / 1.7 bar, outlet pressure is limited by maximum emergency outlet pressure of 45 psig / 3.1 bar.
3. For outlet pressure settings to 350 psig / 24.1 bar only. For pressure settings over 350 psig / 24.1 bar, outlet pressure is limited by maximum emergency outlet pressure of 550 psig / 37.9 bar.
4. Leakage or bursting of pressure-containing parts may occur if outlet pressure exceeds these values.
OUTLET PRESSURE
RANGE
psig bar inches mm inches mm psig bar psig bar
3 to 10 0.21 to 0.69 0W019227022 Red stripe 0.23 5.84
8 to 20 0.55 to 1.4 0W019127022 Olive green 0.28 7.11
17 to 30 1.2 to 2.1 0W019027022 Unpainted 0.34 8.64 20
27 to 40 1.9 to 2.8 0Y066427022 Green stripe 0.36 9.14
27 to 50 1.9 to 3.4 0W019227022 Red stripe 0.23 5.84
46 to 95 3.2 to 6.6 0W019127022 Olive green 0.28 7.11
90 to 150 6.2 to 10.3 0W019027022 Unpainted 0.34 8.64
150 to 200 10.3 to 13.8 0Y066427022 Green stripe 0.36 9.14
200 to 275 13.8 to 19.0 1J146927142 Blue stripe 0.38 9.65 6.1 155
275 to 500 19.0 to 34.5 1K370927082 Yellow stripe 0.44 11.2 6.2 157 200
SPRING
PART
NUMBER
Nylon (PA) and
Polytetrauoroethylene
(PTFE) Disk
1500 103
SPRING
COLOR
CODE
SPRING WIRE
DIAMETER
Fluorocarbon (FKM) Disk Nitrile (NBR) Disk
600 41.4
200 13.8
SPRING FREE
LENGTH
6.0 152
MAXIMUM
OUTLET
PRESSURE
OVER
SETPOINT
20 1.4
(2)
Limited by
Maximum
Emergency
Outlet Pressure
200 13.8
(1)
1.4
(3)
13.8
(2)
(3)
MAXIMUM
EMERGENCY
OUTLET
(CASING)
PRESSURE
66 4.6
550 37.9
(4)
To determine the wide-open capacity for relief sizing
withtheowcoefcients(Cg), use the appropriate
procedure below.
1. Ifowiscritical(absoluteoutletpressureis
equal to or less than one-half the absolute inlet pressure), use the equation:
Flow = (Absolute Inlet Pressure) (Cg) (1.29)
4
TheowdeterminedwillbeinSCFH of 0.6
specicgravitynaturalgas.ToconvertSCFH to
Nm3/h multiply the SCFH result by 0.0268.
2. Ifowislessthancritical(absoluteoutlet pressure is greater than one-half the absolute inlet pressure), use Fisher®’s computerized sizing
programorcontactyourlocalSalesOfce.
Table 3. 1-Inch / DN 25 Body Capacities (Based on 20% Droop)
OUTLET PRESSURE
RANGE, SPRING
PART NUMBER,
AND COLOR
3 to 10 psig /
0.21 to 0.69 bar
0W019227022
Red Stripe
LOW PRESSURE
8 to 20 psig /
0.55 to 1.4 bar
0W019127022
Olive Drab
INLET
PRESSURE
psig bar psig bar SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h
10
0.69
20
1.4
30
2.1
50
3.4
60
4.1
100
6.9
200
13.8
400
27.6
500
34.5
600
41.4
1000
69.0
1500
103
20
1.4
30
2.1
50
3.4
60
4.1
100
6.9
200
13.8
400
27.6
500
34.5
600
41.4
1000
69.0
1500
103
20
1.4
30
2.1
50
3.4
60
4.1
100
6.9
200
13.8
400
27.6
500
34.5
600
41.4
1000
69.0
1500
103
20
1.4
30
2.1
50
3.4
60
4.1
100
6.9
200
13.8
400
27.6
500
34.5
600
41.4
1000
69.0
1500
103
OUTLET
PRESSURE
5 0.34
10 0.69
10 0.69
15 1.0
1/8 / 3.2 3/16 / 4.8 1/4 / 6.4 3/8 / 9.5 1/2 / 13
200 400 600 950
1100
1700 30004680
3700 4100 4300 4600 5000
500
700 1000 1150
1600 3300 5400
6000 6500 7200 7400
500
700
900 1050
1600 3300 5400
6000 6500 7200 7400
470
600 1000 1150
1900 3600 7100
8300 8600 9600
10,000
Bulletin 71.1:630
1-INCH / DN 25 BODY CAPACITIES IN SCFH / Nm3/h
OF 0.6 SPECIFIC GRAVITY OF NATURAL GAS
Orice Size, Inches / mm
5
510
14 11 16 25 29
99
110 115 123 134
13 19 27 31
43 88
145
161 174 193 198
13 19 24 28
43 88
145
161 174 193 198
13 16 27 31
51 96
190
222 230 257 268
770 1100 1500 1750
2400 34006491
3900 4300 4600 4900 5400
1200 1400 2300 2700
3800 5800 6900
7100 7300 7700 8400
700 1300 1900 2300
3500 4800 6500
6900 7000 7700 8100
1000 1500 2300 2700
4300 7500 8700
8800 9600
10,000 11,000
21 29 40 47
105 115 123 131 145
32 38 62 72
102 155 185
190 196 206 225
19 35 51 62
94 129 174
185 188 206 217
27
40
62
72
115 201 233
236 257 268 295
990 1200 1500 2100 2400
2900 420078113
4500 4700 5000 5600
- - - -
1800 2800 4100 4200
5000 6900 7600
7900 8200 8400
- - - -
1400 2100 3200 3500
4600 6200 7600
7900 8200 8400
- - - -
1700 2500 3800 4300
6200 8500
10,000
10,500 10,800 11,000
- - - -
27 32 40 56 64
121 126 134 150
- - - -
48
75 110 113
134 185 204
212 220 225
- - - -
38
56
86
94
123 166 204
212 220 225
- - - -
46
67 102 115
166 228 268
281 289 295
- - - -
1700 2000 2200 2800 3000
4000 5100
6400 7400
- - - -
- - - -
- - - -
4200 4100 5100 5500
6400 7700 9000
9700
- - - -
- - - -
- - - -
2200 3100 4300 4700
5700 7500 8900
9400
- - - -
- - - -
- - - -
3300 4600 5500 6100
7600 9600
11,000
12,000
- - - -
- - - -
- - - -
46 54 59 75 80
107 137
172 198
- - - -
- - - -
- - - -
113 110 137 147
172 206 241
260
- - - -
- - - -
- - - -
59
83 115 126
153 201 239
252
- - - -
- - - -
- - - -
88
123 147 163
204 257 295
322
- - - -
- - - -
- - - -
2200 2700 3300 4200 4100
4900 6100
- - - -
- - - -
- - - -
- - - -
- - - -
4900 5300 6200 6500
7300 8200
- - - -
- - - -
- - - -
- - - -
- - - -
3600 4300 5400 5800
6900 8200
- - - -
- - - -
- - - -
- - - -
- - - -
4900 5200 5700 6800
9600
10,000
- - - -
- - - -
- - - -
- - - -
- - - -
59 72
88 113 110
131 163
- - - -
- - - -
- - - -
- - - -
- - - -
131 142 166 174
196 220
- - - -
- - - -
- - - -
- - - -
- - - -
96 115 145 155
185 220
- - - -
- - - -
- - - -
- - - -
- - - -
131 139 153 182
257 268
- - - -
- - - -
- - - -
- - - -
- - - -
- continued -
5
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