Types 627W and 627WH Direct-Operated
Pressure Reducing Liquid Regulators
WARNING
!
Fisher® regulators must be installed,
operated, and maintained in accordance
with federal, state, and local codes,
rules and regulations, and
manufacturer’s instructions.
Installation, operation, and maintenance
procedures performed by unqualied
personnel may result in improper
adjustment and unsafe operation.
Either condition may result in
equipment damage or personal
injury. Use qualied personnel when
installing, operating, and maintaining
the Types 627W and 627WH regulators.
Introduction
Scope of the Manual
This Instruction Manual provides installation, startup,
adjustment, maintenance, and parts ordering
information for the Types 627W and 627WH pressure
reducing regulators for liquid service. Only personnel
qualied through training or experience should install,
operate, and maintain these regulators. If there are
any questions concerning these instructions, contact
your local Sales Ofce before proceeding.
Description
The Types 627W and 627WH (Figure 1) are directoperated pressure reducing regulators for liquid
service. On the internal registration version,
downstream pressure is registered internally through
the body to the underside of the diaphragm.
Types 627W and 627WH direct-operated regulators
are also available in a downstream control line version
for external pressure registration. The control line
version has a blocked throat with an O-ring stem
W4793
Figure 1. Types 627W and 627WH
Pressure Reducing Liquid Regulator
seal and a 1/4 NPT control line connection in the
diaphragm case. The stem seal separates the body
outlet pressure from the diaphragm case.
Specications
Refer to Specications lists for Types 627W and 627WH
constructions on page 2. Specications for a given
regulator as it originally comes from the factory are
stamped on the spring case nameplate.
www.emersonprocess.com/regulators
D102504X012
Page 2
Types 627W and 627WH
Specications
Available Construction
Type 627W: Direct-operated pressure reducing liquid regulator (Figure 2)
Type 627WH: Type 627W with a diaphragm limiter to deliver a higher outlet pressure
(Figure 2)
Control Line Option: Type 627W or 627WH
with a stem seal between the body outlet pressure
and diaphragm case. Pressure is measured under
the diaphragm through the 1/4 NPT downstream control line connection (Figure 2)
Body Sizes and End Connection Styles
NPT: NPS 3/4, 1, or 2CL150, CL300, CL600 RF Flanged: NPS 1 or 2 (DN 25 or 50)
PN 16/25/40: NPS 1 or 2 (DN 25 or 50)
The Type 627W or 627WH (refer to Figure 2) is a
direct-operated regulator. On the internal registration
version, downstream pressure is registered internally
through the body to the under side of the diaphragm.
When the downstream pressure is at or above the
set pressure, the disk is held against the seat, and
there is no ow through the regulator. When demand
the spring to extend, moving the stem down and the
disk away from the seat. This allows ow through the
body to the downstream system.
Types 627W and 627WH direct-operated regulators
are also available in a downstream control line version.
This version has a stem seal between the body outlet
pressure and diaphragm case. Pressure is registered
under the diaphragm through the 1/4 NPT downstream
control line connection (Figure 2).
Installation
Personal injury, equipment damage,
or leakage due to escaping liquid
or bursting of pressure-containing
parts may result if this regulator is
overpressured or installed where service
Figure 3. Type 627W Operational Schematic (Also Typical of Type 627WH)
connection could exceed the limits given
in Tables 1, 2, and 4 or where conditions
exceed any ratings of the adjacent piping
or piping connections.
To avoid such injury or damage, provide
pressure-relieving or pressure-limiting
devices to prevent service conditions
from exceeding those limits.
!
WARNING
Additionally, the control line could be
broken off the regulator by physical
damage, causing personal injury and
property damage due to escaping liquid.
To avoid such injury and damage, install
the regulators and control line where
they are protected from physical damage.
Liquid pressure control systems should
be designed using engineering practices
to eliminate quick control starting or
stopping of the ow stream, which can
produce water hammer.
Regulator operation within ratings does not preclude
the possibility of damage from debris in the lines or
from external sources. A regulator should be inspected
for damage periodically and after any overpressure
condition. Key numbers referenced in this section are
CAUTION
4
Page 5
Types 627W and 627WH
TYPE 627W SET HIGHER THAN
WORKING REGULATOR
INLET
A6623
OUTLET PRESSURE
RANGE, SPRING PART
TYPE
NUMBER, AND COLOR,
PSIG (bar)
10 to 20 (0,69 to 1,4)
10B3076X012
Yellow
15 to 40 (1,0 to 2,8)
10B3077X012
627W
627WH
Green
35 to 80 (2,4 to 5,5)
10B3078X012
Blue
70 to 150 (4,8 to 10,3)
10B3079X012
Red
140 to 250 (9,7 to 17,2)
10B3078X012
Blue
240 to 500 (16,5 to 34,5)
10B3079X012
Red
MONITOR
TYPE 627W
WORKING REGULATOR
TYPE 627W
CONTROL LINE
Figure 4. Monitor Regulator Schematic
Table 2. Maximum Inlet Pressure, Differential Pressure, and Outlet Pressure Ranges
ORIFICE SIZE,
INCHES (mm)
1/4 (6,4)220 (15,2)420 (29,0)200 (13,8)400 (27,6)
1/2 (13)220 (15,2)250 (17,2)200 (13,8)250 (17,2)
1/4 (6,4)240 (16,5)440 (30,3)200 (13,8)400 (27,6)
1/2 (13)240 (16,5)300 (20,7)200 (13,8)300 (20,7)
1/4 (6,4)280 (19,3)480 (33,1)200 (13,8)400 (27,6)
1/2 (13)280 (19,3)480 (33,1)200 (13,8)400 (27,6)
1/4 (6,4)350 (24,1)550 (37,9)200 (13,8)400 (27,6)
1/2 (13)350 (24,1)550 (37,9)200 (13,8)400 (27,6)
1/4 (6,4)450 (31,0)650 (44,8)200 (13,8)400 (27,6)
1/2 (13)450 (31,0)500 (34,5)200 (13,8)250 (17,2)
1/4 (6,4)700 (48,3)900 (62,1)200 (13,8)400 (27,6)
1/2 (13)700 (48,3)750 (51,7)200 (13,8)250 (17,2)
MAXIMUM INLET PRESSURE, PSIG (bar)MAXIMUM DIFFERENTIAL PRESSURE, PSID (bar d)
Elastomer DiskNylon DiskElastomer DiskNylon Disk
shown in Figures 5 and 6. Ensure that the operating
elastomer temperature ranges listed in Table 4 are
not exceeded. Like most regulators, Types 627W and
627WH regulators have outlet pressure ratings that
are lower than their inlet pressure ratings.
1. Only personnel qualied through training and
experience should install, operate, or maintain
this regulator.
2. For a regulator that is shipped separately, make
sure that there is no damage to, or foreign
material in, the regulator.
3. Ensure that all tubing and piping have been blown
free of foreign debris.
4. The regulator may be installed in any position as
long as the ow through the body is in the
direction indicated by the arrow cast on the body.
5. If continuous operation is required during
inspection or maintenance, install a three-valve
bypass around the regulator.
!
WARNING
The vent line or stack opening must be
protected against condensation
or clogging.
6. Position the body (key 1) and/or diaphragm
spring case (key 29) so it will not collect moisture
or debris in the screened vent. If the regulator
requires repositioning, refer to the Body Area
Maintenance Procedures and/or the diaphragm
case area maintenance procedures in the
Maintenance section to reposition the screened
vent for the application.
5
Page 6
Types 627W and 627WH
Table 3. Outlet Pressure Ranges
TYPE
627W
627WH
SPRING RANGE
Psigbar
10 to 200,69 to 1,4Yellow10B3076X0123.19 (81,0)0.170 (4,32)
15 to 401,0 to 2,8Green10B3077X0123.19 (81,0)0.207 (5,26)
35 to 80 2,4 to 5,5Blue10B3078X0123.20 (81,3)0.262 (6,66)
70 to 1504,8 to 10,3Red10B3079X0123.07 (78,0)0.313 (7,95)
140 to 2509,7 to 17,2Blue10B3078X0123.20 (81,3)0.262 (6,66)
240 to 50016,5 to 34,5Red10B3079X0123.07 (78,0)0.313 (7,95)
COLORSPRING PART NUMBER
Table 4. Elastomer Temperature Ranges
MATERIALDISK/DIAPHRAGM
Nitrile (NBR)
Fluorocarbon (FKM)
Ethylenepropylene (EPDM)
Peruoroelastomer (FFKM)Disk0 to 400-18 to 204Corrosive
Nylon (PA)Disk-40 to 200-40 to 93General
Polytetrauoroethylene (PTFE)Diaphragm Protector-40 to 400-40 to 204Corrosive
1. Stainless steel body is rated to -40°F (-40°C). Steel and ductile iron bodies are rated to -20°F (-29°C).
Disk
Diaphragm
Disk
Diaphragm
Disk
Diaphragm
TEMPERATURE RANGE
(1)
°F
-40 to 180-40 to 82General
0 to 300-18 to 149
-40 to 275-40 to 135
SPRING FREE LENGTH,
INCHES (mm)
(1)
°C
SPRING WIRE DIAMETER,
Not Recommended for Hot
Not Recommended for
Hydrocarbon Service
INCHES (mm)
USAGE
Water Service
Table 5. Flow and Sizing Coefcients
ORIFICE SIZE, INCHES (mm)
BODY SIZES,
NPS (DN)
3/41.634.87
1 (25)1.705.290.5430.815
2 (50)1.665.010.6201.01
Startup
To avoid personal injury or property
damage during startup, release
downstream pressure to prevent
an overpressure condition on the
diaphragm of the regulator. In order to
avoid an overpressure condition and
possible equipment damage, pressure
gauges should always be used to
monitor pressure during startup.
Wide-Open CV for Relief SizingK
1/4 (6,4)1/2 (13)1/4 (6,4)1/2 (13)
WARNING
!
m
0.760.74
Adjustment
The range of allowable pressure settings is marked on
the nameplate. If a pressure setting beyond this range
is necessary, substitute the appropriate regulator
control spring. Change the nameplate to indicate the
new pressure range.
Before increasing the setting, refer to Tables 1 and 2.
Review the pressure limits for the control spring range
being used and be certain that the new pressure setting
will not result in an overpressure condition.
Note
1. Slowly open the upstream shutoff valve.
2. Slowly open the downstream shutoff valve.
3. Check all connections for leaks.
4. Make nal control spring adjustments according to
Always use a pressure gauge to monitor
pressure when making adjustments.
6
Page 7
KEY NUMBER
1. Refer to Figures 5 and 6 for key numbers.
(1)
2Orice2534
3Cap Screw (with ductile iron or steel diaphragm casing)2534
18Lever, Cap Screw79
37
46
Spring Case Cap Screw (with ductile iron diaphragm casing)79
Types 627W and 627WH
Table 6. Maximum Torque Values
DESCRIPTIONFOOT POUNDSNEWTON METERS
Spring Case Cap Screw (with steel diaphragm casing)3547
Diaphragm Cap Screw (Type 627W)79
Diaphragm Cap Screw (Type 627WH)1419
Refer to Figures 5 and 6 for key number location.
1. Remove the adjusting screw cap (key 36).
2. Loosen the locknut (key 34).
3. Increase the outlet pressure setting by turning
the adjusting screw (key 35) clockwise.
Decrease the outlet pressure settings by turning
the adjusting screw counterclockwise.
Shutdown
WARNING
!
To avoid personal injury or property
damage or damage to regulator or
downstream components during
shutdown, release downstream pressure
to prevent an overpressure condition on
the diaphragm of the regulator.
1. Close the nearest upstream shutoff valve.
2. Close the nearest downstream shutoff valve.
3. Open the vent between the regulator and the
downstream shutoff valve nearest to it.
Maintenance
Unless otherwise specied the following maintenance
procedures apply to all Types 627W and 627WH
regulators. For a summary of maximum torque values,
refer to Table 6.
Due to normal wear, damage from external sources,
or debris in the line, regulator parts such as the
valve plug assembly, orice, and diaphragm must be
inspected periodically and replaced as necessary to
ensure correct performance.
The frequency of inspection and replacement depends
upon the severity of conditions and the requirements
of state and federal laws and regulations. Normal
wear of the orice and disk assembly is accelerated
with high pressure drops and with large amounts of
impurities in the ow stream. Instructions are given
below for replacing the valve plug assembly, orice,
diaphragm, and O-rings. These procedures may also
be used for disassembly required for inspection and
replacement of other parts.
Body Area Maintenance Procedures
These procedures are for gaining access to the
valve plug assembly, orice, lower casing O-ring and
stem assembly. All pressure must be released from
the diaphragm casing before the following steps can
be performed.
While using the following procedures, refer to Figures 5
and 6 for key number location.
Replacing the Valve Plug Assembly or Orice
1. To inspect and replace the valve plug assembly
(key 9) or orice (key 2), remove the cap screws
(key 3, not shown), and separate the lower
diaphragm casing (key 5) from the body (key 1).
2. Inspect and, if necessary, remove the orice
(key 2). If removed, coat the threads of the
replacement orice with lubricant (key 38) and
tighten to 25 foot-pounds (34 N•m).
3. Inspect the valve plug assembly (key 9) and, if
necessary, remove the hair pin clip (key 13) that
holds the valve plug assembly in place. If
replacing the valve plug assembly is the only
maintenance required, skip to step 10.
Replacing the Stem Assembly
If it is necessary to perform maintenance on the stem
assembly, continue with steps 4 through 13.
4. Remove the stem guide (key 8) from the lower
diaphragm casing (key 5). Unhook from the lever
(key 15) and remove the stem (key 10) from the
lower diaphragm casing (key 5).
7
Page 8
Types 627W and 627WH
5. Remove and inspect the stem O-ring (key 11)
and replace if necessary. Also inspect and if
necessary replace the O-ring (key 44) and
backup springs.
6. Remove and inspect the stem backup rings
(key 12) and replace if necessary.
7. Apply lubricant to the stem O-ring (key 11).
8. For assembly, insert the stem (key 10) into the
lower diaphragm casing (key 5) and hook it on the
lever (key 15).
9. Insert parts into the lower diaphragm casing
(key 5) that were removed in steps 4 through 6.
10. Install the valve plug assembly (key 9), line up
the hole in the valve plug assembly and stem
(key 10) and insert the hair pin clip (key 13).
11. Position the diaphragm casing plus attached
parts in relation to the body (key 1) so that they
are correct for the application.
12. Secure the lower diaphragm casing to the body
with the cap screw (key 3). For ductile iron or
steel diaphragm casings, tighten the cap screws
(key 3) to 25 foot-pounds (34 N•m).
13. It may be necessary to reposition the diaphragm
spring case to prevent rain, ice, and foreign
debris from entering the spring case. Refer to
the Diaphragm and Spring Case Area
Maintenance Procedures.
Diaphragm and Spring Case Area
Maintenance Procedures
3. Remove the diaphragm limiter (key 50) and
O-ring (key 51) on the Type 627WH only. Remove
the diaphragm assembly by tilting it so that the
pusher post assembly (key 19) slips off the lever
(key 15).
4. If it is necessary to replace the lever assembly
(key 15), remove the lever cap screws (key 18).
5. Install the replacement lever (key 15) into the lever
retainer (key 16) by inserting the lever pin
(key 17). Secure the lever assembly (key 15)
into the lower diaphragm casing (key 5) with the
cap screws (key 18) and tighten the cap screw to
7 foot-pounds (9 N•m).
If it is necessary to perform maintenance on the
diaphragm assembly continue with steps 6 through 10
and step 17, otherwise skip to step 11.
6. Remove cap screw (key 46), lower spring seat
(key 31 for Type 627W only, Figure 5) and
diaphragm head (key 24). On the Type 627WH
remove O-ring (key 52, Figure 6). Separate the
diaphragm (key 23) from the pusher post (key 19).
7. Install the diaphragm (key 23), in reverse order of
step 6. On the pusher post (key 19), insert and
nger tighten the cap screw (key 46).
8. Hook the pusher post (key 19) on the lever
(key 15), then turn the diaphragm (key 23) to
match the holes in the diaphragm with the holes in
the lower diaphragm casing (key 5).
9. Unhook the pusher post (key 19) from the lever
(key 15) and tighten the cap screw (key 46) to
7 foot-pounds (9 N•m).
These procedures are for gaining access to the control
spring, diaphragm assembly, and lever assembly. All
spring pressure must be released from the diaphragm
casing before these steps can be performed.
While using the following procedures, refer to Figures 5
and 6 for key number locations.
1. Remove the adjusting screw cap (key 36), loosen
the lock nut (key 34), and turn the adjusting screw
(key 35) counterclockwise until all compression is
removed from the control spring (key 32).
2. Remove the cap screws (key 37), and lift off
the spring case (key 29). If changing the spring
(key 32) or repositioning the spring case is the
only maintenance required, install the replacement
spring (key 32) or rotate the spring case so it
is correct for the application. Skip to step 13. For
diaphragm area maintenance, continue with step 3.
8
10. Hook the pusher post (key 19) on the lever
(key 15) and check the hole alignment. If
necessary, loosen the cap screw (key 46) and
reposition the diaphragm (key 23) on the pusher
post (key 19). Tighten the cap screw to 7 foot pounds (9 N•m).
11. Insert the diaphragm assembly into the lower
diaphragm casing (key 5).
12. Install the spring (key 32) and upper spring seat
(key 33), and apply lubricant to the upper
spring seat.
13. Install the spring case (key 29) so that the vent
(key 30) is in the correct position for the
application. Insert the cap screws (key 37) and
nger tighten.
14. Screw in the adjustment screw (key 35) to put
slack into the diaphragm (key 23).
15. Using a crisscross pattern, tighten the cap screw
(key 37) to 7 foot-pounds (9 N•m).
16. If necessary, refer to the installation and/or the
startup and adjustment procedures.
17. Install the adjusting screw cap (key 36) after
regulator adjustment.
Parts Ordering
When corresponding with your local Sales Ofce about
this equipment, always reference the information found
on the regulator nameplate.
When ordering replacement parts, reference the
complete 11-character part number of each needed
part as found in the following parts list.
Parts List
Key Description Part Number
1 Body (See Table 7)
2* Orice (See Table 8)
3 Cap Screw (2 required, Not shown)
Ductile iron or steel
spring case and diaphragm casing
(plated steel cap screw) 1A560724052
Stainless steel spring case and
diaphragm casing (SST cap screw) 1A5607X0052
5 Lower Diaphragm Casing
Type 627W
Ductile iron 30B3053X012
WCC Steel 30B3104X012
CF8M Stainless steel 30B3104X082
Key Description Part Number
5 Lower Diaphragm Casing (continued)
Type 627W with control line or 1/4 NPT Tap
Ductile iron 39A5987X012
WCC Steel 30B8734X012
CF8M Stainless steel 30B8734X032
Type 627WH
WCC Steel 30B3104X012
CF8M Stainless steel 30B3104X082
Type 627WH with control line or 1/4 NPT Tap
WCC Steel 30B8734X012
CF8M Stainless steel 30B8734X032
8 Stem Guide, 316 Stainless steel
Standard 14B7259X012
With control line 10B3085X012
18 Cap Screw, 18-8 Stainless steel (2 required) 1B2905X0012
19 Pusher Post Assembly, Stainless steel 10B3098X032
*Recommended spare part
9
Page 10
Types 627W and 627WH
36
33
30
31
24
37
23
46
19
15
14171611121013
9
2
1
8
45
44
5
18
35343229
34B7395
APPLY LUBRICANT
PARTS NOT SHOWN: 3
Figure 5. Type 627W Regulator Assembly
Key Description Part Number
23* Diaphragm
Type 627W with Ductile iron spring case and
diaphragm casing
Nitrile (NBR) 10B3069X012
Fluorocarbon (FKM) 10B3069X032
Ethylenepropylene (EPDM) 10B3069X042
Type 627W with WCC steel
or CF8M Stainless steel spring case and
diaphragm casing
Nitrile (NBR) 12B0178X012
Fluorocarbon (FKM) 12B0178X022
Ethylenepropylene (EPDM) 12B0178X042
*Recommended spare part
10
Key Description Part Number
23* Diaphragm (continued)
Type 627WH use with WCC steel
or CF8M Stainless steel spring case and
diaphragm casing
Nitrile (NBR) 12B0178X012
Fluorocarbon (FKM) (2 required) 12B0178X022
Ethylenepropylene (EPDM) (2 required) 12B0178X042
24 Diaphragm Head
Type 627W, Zinc-plated steel 14B5728X012
Type 627WH, Stainless steel 12B0175X012
Page 11
Types 627W and 627WH
36
33
30
24
37
23
46
19
15
14171611121013
9
2
1
8
45
44
5
50
18
51
5229323435
37B9752
APPLY LUBRICANT
PARTS NOT SHOWN: 3
Figure 6. Type 627WH Regulator Assembly
Key Description Part Number
29 Spring Case
Ductile iron (Type 627W only) 30B3055X012
WCC Steel 30B3102X012
CF8M Stainless steel 30B3102X092
30 Vent Assembly 10B3093X012
31 Lower Spring Seat, Zinc-plated steel
Type 627W only T1142524152
*Recommended spare part
Key Description Part Number
32 Spring, Plated steel
Type 627W
10 to 20 psig (0,7 to 1,4 bar), Yellow 10B3076X012
15 to 40 psig (1,0 to 2,8 bar), Green 10B3077X012
35 to 80 psig (2,4 to 5,5 bar), Blue 10B3078X012
70 to 150 psig (4,8 to 10,3 bar), Red 10B3079X012
Type 627WH
140 to 250 psig (9,65 to 17,2 bar), Blue 10B3078X012
240 to 500 psig (16,5 to 34,5 bar), Red 10B3079X012
11
Page 12
Types 627W and 627WH
Key Description Part Number
33 Upper Spring Seat, Zinc-plated steel 1D667125072
34 Locknut, Zinc-plated steel 1D667728982
35 Adjusting Screw, Plated steel 10B3081X012
36 Adjusting Screw Cap, Plastic 20B3082X012
37 Cap Screw, Plated steel (8 required)
Type 627W
Ductile iron casings 1A391724052
WCC Steel casings 1A368324052
CF8M Stainless steel casings (SST cap screw) 1A6751X0092
Type 627WH
WCC Steel casings 1A346424052
CF8M Stainless steel casings (SST cap screw) 1A3464X0022
44* O-Ring, Material same as diaphragm (2 required)
Nitrile (NBR) 1E264306992
Fluorocarbon (FKM) 1E2643X0022
Ethylenepropylene (EPDM) 1E2643X0032
Peruoroelastomer (FFKM)
(with Diaphragm protector) 1E2643X0042
45* Backup Ring,
PTFE (2 required) 10B3106X012
46 Cap Screw, Zinc-plated steel
Type 627W 1A381624052
Type 627WH 1C379124052
50 Diaphragm Limiter, Zinc-plated steel
Type 627WH only 22B0176X012
Key Description Part Number
51* O-Ring
Type 627WH only
Nitrile (NBR) 1K877606992
67 Drive Screw (2 required, Not shown) 1A368228982
68* Diaphragm Protector (Not shown)
Ductile iron casing 14B3636X012
Steel or stainless steel 14B4324X012
72 Pipe Plug for 1/4 NPT Tap (Not shown)
Zinc-plated steel 1A767524662
Stainless steel 1A767535072
*Recommended spare part
Industrial Regulators
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75069-1872 USA
Tel: 1-800-558-5853
Outside U.S. 1-972-548-3574
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Tel: +86 21 2892 9000
Europe
Bologna, Italy 40013
Tel: +39 051 4190611
Middle East and Africa
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Natural Gas Technologies
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75069-1872 USA
Tel: 1-800-558-5853
Outside U.S. 1-972-548-3574
Asia-Pacic
Singapore, Singapore 128461
Tel: +65 6777 8211
Europe
Bologna, Italy 40013
Tel: +39 051 4190611
Gallardon, France 28320
Tel: +33 (0)2 37 33 47 00
TESCOM
Emerson Process Management
Tescom Corporation
USA - Headquarters
Elk River, Minnesota 55330-2445 USA
Tel: 1-763-241-3238
Europe
Selmsdorf, Germany 23923
Tel: +49 (0) 38823 31 0
Tel: +971 4811 8100
For further information visit www.emersonprocess.com/regulators
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