Emerson 627W, 627WH Instruction Manual

Page 1
Instruction Manual Form 5447
March 2009
Types 627W and 627WH
Types 627W and 627WH Direct-Operated Pressure Reducing Liquid Regulators
WARNING
Fisher® regulators must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and manufacturer’s instructions.
Installation, operation, and maintenance
procedures performed by unqualied
personnel may result in improper adjustment and unsafe operation. Either condition may result in equipment damage or personal
injury. Use qualied personnel when
installing, operating, and maintaining the Types 627W and 627WH regulators.
Introduction
Scope of the Manual
This Instruction Manual provides installation, startup, adjustment, maintenance, and parts ordering information for the Types 627W and 627WH pressure reducing regulators for liquid service. Only personnel
qualied through training or experience should install,
operate, and maintain these regulators. If there are any questions concerning these instructions, contact
your local Sales Ofce before proceeding.
Description
The Types 627W and 627WH (Figure 1) are direct­operated pressure reducing regulators for liquid service. On the internal registration version, downstream pressure is registered internally through
the body to the underside of the diaphragm.
Types 627W and 627WH direct-operated regulators
are also available in a downstream control line version for external pressure registration. The control line version has a blocked throat with an O-ring stem
W4793
Figure 1. Types 627W and 627WH
Pressure Reducing Liquid Regulator
seal and a 1/4 NPT control line connection in the
diaphragm case. The stem seal separates the body
outlet pressure from the diaphragm case.
Specications
Refer to Specications lists for Types 627W and 627WH constructions on page 2. Specications for a given
regulator as it originally comes from the factory are stamped on the spring case nameplate.
www.emersonprocess.com/regulators
D102504X012
Page 2
Types 627W and 627WH
Specications
Available Construction
Type 627W: Direct-operated pressure reducing liquid regulator (Figure 2)
Type 627WH: Type 627W with a diaphragm limiter to deliver a higher outlet pressure (Figure 2)
Control Line Option: Type 627W or 627WH
with a stem seal between the body outlet pressure
and diaphragm case. Pressure is measured under the diaphragm through the 1/4 NPT downstream control line connection (Figure 2)
Body Sizes and End Connection Styles
NPT: NPS 3/4, 1, or 2 CL150, CL300, CL600 RF Flanged: NPS 1 or 2 (DN 25 or 50) PN 16/25/40: NPS 1 or 2 (DN 25 or 50)
Maximum Spring and Diaphragm Casing Pressure
(1)
See Table 1
Body Pressure Shell Rating
(1)
NPT (Steel): 2000 psig (138 bar)
NPT (Ductile Iron): 1000 psig (68,9 bar) CL600 RF Flanged (Steel): 1500 psig (103 bar)
Orice Sizes
Standard: 1/4 or 1/2-inch (6,4 or 13 mm) Optional: 3/32,1/8, 3/16, or 3/8-inch (2,4; 3,2; 4,8; or 9,5 mm)
See Table 8
Temperature Capabilities
See Table 4
Pressure Registration
Standard: Internal Optional: External through 1/4 NPT control line connection in the diaphragm case
Spring Case Vent Connection 3/4 NPT with removable screened
vent assembly
Elastomer Temperature Ranges
See Table 4
(1)
Control Line Connection 1/4 NPT downstream control
line connection
Wide-Open Cv and IEC Sizing Coefcients See Table 5
Maximum Operating Inlet and Outlet Pressure Ranges
(1)
Approximate Weight 10 pounds (5 kg)
See Table 2 for pressures by orice and spring range
Option
Outlet Pressure Ranges
Type 627W: 10 to 150 psig (0,69 to 10,3 bar) Type 627WH: 140 to 500 psig (9,7 to 34,5 bar)
See Table 2 for pressures by orice and spring range
Outlet Pressure Gauge (Brass):
0 to 30 psi (0 to 2,1 bar) 0 to 60 psi (0 to 4,1 bar) 0 to 160 psi (0 to 11,0 bar) 0 to 300 psi (0 to 20,7 bar) 0 to 600 psi (0 to 41,4 bar)
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
Table 1. Maximum Spring and Diaphragm Casing Pressure
MAXIMUM PRESSURE DESCRIPTION DIAPHRAGM CASING MATERIAL
Maximum pressure to spring and diaphragm casings to prevent
leak to atmosphere (internal parts damage may occur)
Maximum pressure to spring and diaphragm casings to prevent burst of casings during abnormal operation (leak to atmosphere
and internal parts damage may occur)
Maximum diaphragm casing overpressure (above setpoint) to
prevent damage to internal parts
1. If the spring case is pressurized, a metal adjusting screw cap is required. Contact your local Sales Ofce for details.
Ductile iron 250 17,2 - - - - - - - -
Steel or Stainless steel 250 17,2 800 55,2
Ductile iron 465 32,1 - - - - - - - -
Steel or Stainless steel 1500 103 1500 103
All materials 60 4,1 120 8,3
(1)
TYPE 627W TYPE 627WH
Psig bar Psig bar
2
Page 3
SCREENED VENT ASSEMBLY
ADJUSTING SCREW CAP
ADJUSTING SCREW
SPRING CASE
Types 627W and 627WH
DIAPHRAGM
PUSHER POST
W6306-1
SCREENED VENT ASSEMBLY
CONTROL SPRING
INTERNAL REGISTRATION
DETAIL OF TYPE 627W WITH INTERNAL
DOWNSTREAM PRESSURE REGISTRATION
ADJUSTING SCREW CAP
ADJUSTING SCREW
SPRING CASE
CONTROL SPRING
DISK ASSEMBLY
W6483-2
1/4 NPT CONTROL LINE CONNECTION
DETAIL OF TYPE 627W WITH EXTERNAL
DOWNSTREAM PRESSURE REGISTRATION
1/4 NPT CONTROL LINE CONNECTION
DIAPHRAGM LIMITER O-RING
DIAPHRAGM LIMITER
DIAPHRAGM
PUSHER POST
W6305-1
DIAPHRAGM HEAD
INTERNAL REGISTRATION
DISK ASSEMBLY
DETAIL OF TYPE 627WH WITH INTERNAL
DOWNSTREAM PRESSURE REGISTRATION
Figure 2. Types 627W and 627WH Construction Details
W5482-1
DETAIL OF TYPE 627WH WITH EXTERNAL DOWNSTREAM PRESSURE
REGISTRATION AND CONNECTION FOR OUTLET PRESSURE GAUGE
3
Page 4
M1037
Type 627W
Type 627W
July 2008
Type 627W
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
Types 627W and 627WH
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
M1037
Principle of Operation
The Type 627W or 627WH (refer to Figure 2) is a direct-operated regulator. On the internal registration version, downstream pressure is registered internally
through the body to the under side of the diaphragm. When the downstream pressure is at or above the set pressure, the disk is held against the seat, and there is no ow through the regulator. When demand
increases, downstream pressure drops slightly allowing
the spring to extend, moving the stem down and the disk away from the seat. This allows ow through the body to the downstream system.
Types 627W and 627WH direct-operated regulators
are also available in a downstream control line version. This version has a stem seal between the body outlet
pressure and diaphragm case. Pressure is registered under the diaphragm through the 1/4 NPT downstream control line connection (Figure 2).
Installation
Personal injury, equipment damage, or leakage due to escaping liquid or bursting of pressure-containing parts may result if this regulator is overpressured or installed where service
Figure 3. Type 627W Operational Schematic (Also Typical of Type 627WH)
connection could exceed the limits given in Tables 1, 2, and 4 or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices to prevent service conditions from exceeding those limits.
WARNING
Additionally, the control line could be broken off the regulator by physical damage, causing personal injury and property damage due to escaping liquid. To avoid such injury and damage, install the regulators and control line where they are protected from physical damage.
Liquid pressure control systems should be designed using engineering practices to eliminate quick control starting or
stopping of the ow stream, which can
produce water hammer.
Regulator operation within ratings does not preclude
the possibility of damage from debris in the lines or from external sources. A regulator should be inspected
for damage periodically and after any overpressure
condition. Key numbers referenced in this section are
CAUTION
4
Page 5
Types 627W and 627WH
TYPE 627W SET HIGHER THAN WORKING REGULATOR
INLET
A6623
OUTLET PRESSURE
RANGE, SPRING PART
TYPE
NUMBER, AND COLOR,
PSIG (bar)
10 to 20 (0,69 to 1,4)
10B3076X012
Yellow
15 to 40 (1,0 to 2,8)
10B3077X012
627W
627WH
Green
35 to 80 (2,4 to 5,5)
10B3078X012
Blue
70 to 150 (4,8 to 10,3)
10B3079X012
Red
140 to 250 (9,7 to 17,2)
10B3078X012
Blue
240 to 500 (16,5 to 34,5)
10B3079X012
Red
MONITOR
TYPE 627W
WORKING REGULATOR
TYPE 627W
CONTROL LINE
Figure 4. Monitor Regulator Schematic
Table 2. Maximum Inlet Pressure, Differential Pressure, and Outlet Pressure Ranges
ORIFICE SIZE,
INCHES (mm)
1/4 (6,4) 220 (15,2) 420 (29,0) 200 (13,8) 400 (27,6)
1/2 (13) 220 (15,2) 250 (17,2) 200 (13,8) 250 (17,2)
1/4 (6,4) 240 (16,5) 440 (30,3) 200 (13,8) 400 (27,6)
1/2 (13) 240 (16,5) 300 (20,7) 200 (13,8) 300 (20,7)
1/4 (6,4) 280 (19,3) 480 (33,1) 200 (13,8) 400 (27,6)
1/2 (13) 280 (19,3) 480 (33,1) 200 (13,8) 400 (27,6)
1/4 (6,4) 350 (24,1) 550 (37,9) 200 (13,8) 400 (27,6)
1/2 (13) 350 (24,1) 550 (37,9) 200 (13,8) 400 (27,6)
1/4 (6,4) 450 (31,0) 650 (44,8) 200 (13,8) 400 (27,6)
1/2 (13) 450 (31,0) 500 (34,5) 200 (13,8) 250 (17,2)
1/4 (6,4) 700 (48,3) 900 (62,1) 200 (13,8) 400 (27,6)
1/2 (13) 700 (48,3) 750 (51,7) 200 (13,8) 250 (17,2)
MAXIMUM INLET PRESSURE, PSIG (bar) MAXIMUM DIFFERENTIAL PRESSURE, PSID (bar d)
Elastomer Disk Nylon Disk Elastomer Disk Nylon Disk
shown in Figures 5 and 6. Ensure that the operating
elastomer temperature ranges listed in Table 4 are not exceeded. Like most regulators, Types 627W and
627WH regulators have outlet pressure ratings that are lower than their inlet pressure ratings.
1. Only personnel qualied through training and experience should install, operate, or maintain
this regulator.
2. For a regulator that is shipped separately, make
sure that there is no damage to, or foreign material in, the regulator.
3. Ensure that all tubing and piping have been blown free of foreign debris.
4. The regulator may be installed in any position as long as the ow through the body is in the direction indicated by the arrow cast on the body.
5. If continuous operation is required during inspection or maintenance, install a three-valve
bypass around the regulator.
WARNING
The vent line or stack opening must be protected against condensation or clogging.
6. Position the body (key 1) and/or diaphragm spring case (key 29) so it will not collect moisture or debris in the screened vent. If the regulator
requires repositioning, refer to the Body Area Maintenance Procedures and/or the diaphragm case area maintenance procedures in the Maintenance section to reposition the screened vent for the application.
5
Page 6
Types 627W and 627WH
Table 3. Outlet Pressure Ranges
TYPE
627W
627WH
SPRING RANGE
Psig bar
10 to 20 0,69 to 1,4 Yellow 10B3076X012 3.19 (81,0) 0.170 (4,32)
15 to 40 1,0 to 2,8 Green 10B3077X012 3.19 (81,0) 0.207 (5,26)
35 to 80 2,4 to 5,5 Blue 10B3078X012 3.20 (81,3) 0.262 (6,66)
70 to 150 4,8 to 10,3 Red 10B3079X012 3.07 (78,0) 0.313 (7,95)
140 to 250 9,7 to 17,2 Blue 10B3078X012 3.20 (81,3) 0.262 (6,66)
240 to 500 16,5 to 34,5 Red 10B3079X012 3.07 (78,0) 0.313 (7,95)
COLOR SPRING PART NUMBER
Table 4. Elastomer Temperature Ranges
MATERIAL DISK/DIAPHRAGM
Nitrile (NBR)
Fluorocarbon (FKM)
Ethylenepropylene (EPDM)
Peruoroelastomer (FFKM) Disk 0 to 400 -18 to 204 Corrosive
Nylon (PA) Disk -40 to 200 -40 to 93 General
Polytetrauoroethylene (PTFE) Diaphragm Protector -40 to 400 -40 to 204 Corrosive
1. Stainless steel body is rated to -40°F (-40°C). Steel and ductile iron bodies are rated to -20°F (-29°C).
Disk
Diaphragm
Disk
Diaphragm
Disk
Diaphragm
TEMPERATURE RANGE
(1)
°F
-40 to 180 -40 to 82 General
0 to 300 -18 to 149
-40 to 275 -40 to 135
SPRING FREE LENGTH,
INCHES (mm)
(1)
°C
SPRING WIRE DIAMETER,
Not Recommended for Hot
Not Recommended for
Hydrocarbon Service
INCHES (mm)
USAGE
Water Service
Table 5. Flow and Sizing Coefcients
ORIFICE SIZE, INCHES (mm)
BODY SIZES,
NPS (DN)
3/4 1.63 4.87
1 (25) 1.70 5.29 0.543 0.815
2 (50) 1.66 5.01 0.620 1.01
Startup
To avoid personal injury or property damage during startup, release downstream pressure to prevent an overpressure condition on the diaphragm of the regulator. In order to avoid an overpressure condition and possible equipment damage, pressure gauges should always be used to monitor pressure during startup.
Wide-Open CV for Relief Sizing K
1/4 (6,4) 1/2 (13) 1/4 (6,4) 1/2 (13)
WARNING
m
0.76 0.74
Adjustment
The range of allowable pressure settings is marked on the nameplate. If a pressure setting beyond this range is necessary, substitute the appropriate regulator
control spring. Change the nameplate to indicate the new pressure range.
Before increasing the setting, refer to Tables 1 and 2.
Review the pressure limits for the control spring range
being used and be certain that the new pressure setting
will not result in an overpressure condition.
Note
1. Slowly open the upstream shutoff valve.
2. Slowly open the downstream shutoff valve.
3. Check all connections for leaks.
4. Make nal control spring adjustments according to
the adjustment procedures.
IEC Sizing Coefcients
X
1/4 (6,4) 1/2 (13) 1/4 (6,4) 1/2 (13) 1/4 (6,4) 1/2 (13)
T
0.592 0.962
F
D
0.50 0.50 0.87 0.86
F
L
Always use a pressure gauge to monitor pressure when making adjustments.
6
Page 7
KEY NUMBER
1. Refer to Figures 5 and 6 for key numbers.
(1)
2 Orice 25 34
3 Cap Screw (with ductile iron or steel diaphragm casing) 25 34
18 Lever, Cap Screw 7 9
37
46
Spring Case Cap Screw (with ductile iron diaphragm casing) 7 9
Types 627W and 627WH
Table 6. Maximum Torque Values
DESCRIPTION FOOT POUNDS NEWTON METERS
Spring Case Cap Screw (with steel diaphragm casing) 35 47
Diaphragm Cap Screw (Type 627W) 7 9
Diaphragm Cap Screw (Type 627WH) 14 19
Refer to Figures 5 and 6 for key number location.
1. Remove the adjusting screw cap (key 36).
2. Loosen the locknut (key 34).
3. Increase the outlet pressure setting by turning the adjusting screw (key 35) clockwise. Decrease the outlet pressure settings by turning the adjusting screw counterclockwise.
Shutdown
WARNING
To avoid personal injury or property damage or damage to regulator or downstream components during shutdown, release downstream pressure to prevent an overpressure condition on the diaphragm of the regulator.
1. Close the nearest upstream shutoff valve.
2. Close the nearest downstream shutoff valve.
3. Open the vent between the regulator and the
downstream shutoff valve nearest to it.
Maintenance
Unless otherwise specied the following maintenance
procedures apply to all Types 627W and 627WH
regulators. For a summary of maximum torque values, refer to Table 6.
Due to normal wear, damage from external sources, or debris in the line, regulator parts such as the valve plug assembly, orice, and diaphragm must be
inspected periodically and replaced as necessary to ensure correct performance.
The frequency of inspection and replacement depends upon the severity of conditions and the requirements of state and federal laws and regulations. Normal
wear of the orice and disk assembly is accelerated
with high pressure drops and with large amounts of
impurities in the ow stream. Instructions are given below for replacing the valve plug assembly, orice,
diaphragm, and O-rings. These procedures may also
be used for disassembly required for inspection and
replacement of other parts.
Body Area Maintenance Procedures
These procedures are for gaining access to the
valve plug assembly, orice, lower casing O-ring and stem assembly. All pressure must be released from the diaphragm casing before the following steps can be performed.
While using the following procedures, refer to Figures 5
and 6 for key number location.
Replacing the Valve Plug Assembly or Orice
1. To inspect and replace the valve plug assembly (key 9) or orice (key 2), remove the cap screws (key 3, not shown), and separate the lower diaphragm casing (key 5) from the body (key 1).
2. Inspect and, if necessary, remove the orice (key 2). If removed, coat the threads of the replacement orice with lubricant (key 38) and tighten to 25 foot-pounds (34 N•m).
3. Inspect the valve plug assembly (key 9) and, if necessary, remove the hair pin clip (key 13) that holds the valve plug assembly in place. If replacing the valve plug assembly is the only maintenance required, skip to step 10.
Replacing the Stem Assembly
If it is necessary to perform maintenance on the stem
assembly, continue with steps 4 through 13.
4. Remove the stem guide (key 8) from the lower diaphragm casing (key 5). Unhook from the lever (key 15) and remove the stem (key 10) from the lower diaphragm casing (key 5).
7
Page 8
Types 627W and 627WH
5. Remove and inspect the stem O-ring (key 11)
and replace if necessary. Also inspect and if
necessary replace the O-ring (key 44) and backup springs.
6. Remove and inspect the stem backup rings (key 12) and replace if necessary.
7. Apply lubricant to the stem O-ring (key 11).
8. For assembly, insert the stem (key 10) into the lower diaphragm casing (key 5) and hook it on the lever (key 15).
9. Insert parts into the lower diaphragm casing
(key 5) that were removed in steps 4 through 6.
10. Install the valve plug assembly (key 9), line up the hole in the valve plug assembly and stem (key 10) and insert the hair pin clip (key 13).
11. Position the diaphragm casing plus attached
parts in relation to the body (key 1) so that they
are correct for the application.
12. Secure the lower diaphragm casing to the body with the cap screw (key 3). For ductile iron or
steel diaphragm casings, tighten the cap screws
(key 3) to 25 foot-pounds (34 N•m).
13. It may be necessary to reposition the diaphragm
spring case to prevent rain, ice, and foreign
debris from entering the spring case. Refer to
the Diaphragm and Spring Case Area Maintenance Procedures.
Diaphragm and Spring Case Area Maintenance Procedures
3. Remove the diaphragm limiter (key 50) and O-ring (key 51) on the Type 627WH only. Remove the diaphragm assembly by tilting it so that the pusher post assembly (key 19) slips off the lever (key 15).
4. If it is necessary to replace the lever assembly (key 15), remove the lever cap screws (key 18).
5. Install the replacement lever (key 15) into the lever retainer (key 16) by inserting the lever pin (key 17). Secure the lever assembly (key 15) into the lower diaphragm casing (key 5) with the cap screws (key 18) and tighten the cap screw to 7 foot-pounds (9 N•m).
If it is necessary to perform maintenance on the
diaphragm assembly continue with steps 6 through 10 and step 17, otherwise skip to step 11.
6. Remove cap screw (key 46), lower spring seat (key 31 for Type 627W only, Figure 5) and diaphragm head (key 24). On the Type 627WH remove O-ring (key 52, Figure 6). Separate the diaphragm (key 23) from the pusher post (key 19).
7. Install the diaphragm (key 23), in reverse order of step 6. On the pusher post (key 19), insert and nger tighten the cap screw (key 46).
8. Hook the pusher post (key 19) on the lever (key 15), then turn the diaphragm (key 23) to
match the holes in the diaphragm with the holes in
the lower diaphragm casing (key 5).
9. Unhook the pusher post (key 19) from the lever (key 15) and tighten the cap screw (key 46) to 7 foot-pounds (9 N•m).
These procedures are for gaining access to the control
spring, diaphragm assembly, and lever assembly. All spring pressure must be released from the diaphragm casing before these steps can be performed.
While using the following procedures, refer to Figures 5
and 6 for key number locations.
1. Remove the adjusting screw cap (key 36), loosen the lock nut (key 34), and turn the adjusting screw (key 35) counterclockwise until all compression is removed from the control spring (key 32).
2. Remove the cap screws (key 37), and lift off the spring case (key 29). If changing the spring (key 32) or repositioning the spring case is the
only maintenance required, install the replacement
spring (key 32) or rotate the spring case so it is correct for the application. Skip to step 13. For
diaphragm area maintenance, continue with step 3.
8
10. Hook the pusher post (key 19) on the lever (key 15) and check the hole alignment. If necessary, loosen the cap screw (key 46) and reposition the diaphragm (key 23) on the pusher post (key 19). Tighten the cap screw to 7 foot­ pounds (9 N•m).
11. Insert the diaphragm assembly into the lower diaphragm casing (key 5).
12. Install the spring (key 32) and upper spring seat (key 33), and apply lubricant to the upper
spring seat.
13. Install the spring case (key 29) so that the vent (key 30) is in the correct position for the application. Insert the cap screws (key 37) and nger tighten.
14. Screw in the adjustment screw (key 35) to put slack into the diaphragm (key 23).
Page 9
Types 627W and 627WH
Table 7. Body (Key 1)
END CONNECTION STYLE BODY MATERIAL NPS 3/4 NPS 1 (DN 25) NPS 2 (DN 50)
Ductile Iron (Type 627W only) 30B3046X012 30B3048X012 30B3096X012
NPT
Cl150 RF
CL300 RF
CL600 RF
PN 16/25/40
ORIFICE DIAMETER PART NUMBER
Inches mm 303 Stainless Steel 316 Stainless Steel
3/32 2,4 0R044135032 0R0441X0012
1/8 3,2 1A936735032 1A9367X0022
3/16 4,8 00991235032 009912X0012
1/4 6,4 0B042035032 0B0420X0012 3/8 9,5 0B042235032 0B0422X0012 1/2 13 1A928835032 1A9288X0012
WCC Steel 30B3050X012 30B3051X012 30B7452X012
CF8M Stainless Steel 30B3050X062 30B3051X092 30B7452X052
WCC Steel - - - - 43B8656X022 44B0666X012
CF8M Stainless Steel - - - - 43B8656X052 44B0666X022
WCC Steel - - - - 41B8978X012 41B8080X012
CF8M Stainless Steel - - - - 41B8978X072 41B8080X072
WCC Steel - - - - 40B6754X012 40B6756X012
CF8M Stainless Steel - - - - 40B6754X102 40B6756X062
WCC Steel - - - - 44B0386X012 44B3342X012
CF8M Stainless Steel - - - - 44B0386X032 44B3342X032
Table 8. Orice (Key 2)
15. Using a crisscross pattern, tighten the cap screw
(key 37) to 7 foot-pounds (9 N•m).
16. If necessary, refer to the installation and/or the startup and adjustment procedures.
17. Install the adjusting screw cap (key 36) after
regulator adjustment.
Parts Ordering
When corresponding with your local Sales Ofce about
this equipment, always reference the information found on the regulator nameplate.
When ordering replacement parts, reference the
complete 11-character part number of each needed
part as found in the following parts list.
Parts List
Key Description Part Number
1 Body (See Table 7)
2* Orice (See Table 8)
3 Cap Screw (2 required, Not shown) Ductile iron or steel spring case and diaphragm casing (plated steel cap screw) 1A560724052 Stainless steel spring case and diaphragm casing (SST cap screw) 1A5607X0052
5 Lower Diaphragm Casing
Type 627W Ductile iron 30B3053X012 WCC Steel 30B3104X012 CF8M Stainless steel 30B3104X082
Key Description Part Number
5 Lower Diaphragm Casing (continued)
Type 627W with control line or 1/4 NPT Tap Ductile iron 39A5987X012 WCC Steel 30B8734X012 CF8M Stainless steel 30B8734X032 Type 627WH WCC Steel 30B3104X012 CF8M Stainless steel 30B3104X082 Type 627WH with control line or 1/4 NPT Tap WCC Steel 30B8734X012 CF8M Stainless steel 30B8734X032
8 Stem Guide, 316 Stainless steel Standard 14B7259X012 With control line 10B3085X012
9* Valve Plug Assembly Stainless steel/Nitrile (NBR) 1C4248X0202 Stainless steel/Nylon (PA) 1C4248X0062 Stainless steel/Fluorocarbon (FKM) 1C4248X0052 Stainless steel/Ethylenepropylene (EPDM) 1C4248X0302
Stainless steel/Peruoroelastomer (FFKM) 1C4248X0392
10 Stem, 416 Stainless steel 10B3059X012
11* Stem O-Ring (material same as diaphragm) Nitrile (NBR) 1D687506992 Fluorocarbon (FKM) 1N430406382 Ethylenepropylene (EPDM) 1D6875X0032 Peruoroelastomer (FFKM) (with Diaphragm Protector) 1D6875X0082
12* Stem Backup Ring, Polytetrauoroethylene (PTFE) (2 required) 1K786806992
13 Hair Pin Clip, Stainless steel 10B3058X012
14 Drive Pin, Stainless steel 1H3671X0012
15 Lever, 304 Stainless steel 20B3063X022
16 Lever Retainer, Stainless steel 34B6659X012
17 Lever Pin, Stainless steel 10B3083X022
18 Cap Screw, 18-8 Stainless steel (2 required) 1B2905X0012
19 Pusher Post Assembly, Stainless steel 10B3098X032
*Recommended spare part
9
Page 10
Types 627W and 627WH
36
33
30
31
24
37
23
46
19
15
14 17 16 11 12 10 13
9
2
1
8
45
44
5
18
35 34 32 29
34B7395
APPLY LUBRICANT PARTS NOT SHOWN: 3
Figure 5. Type 627W Regulator Assembly
Key Description Part Number
23* Diaphragm Type 627W with Ductile iron spring case and diaphragm casing Nitrile (NBR) 10B3069X012 Fluorocarbon (FKM) 10B3069X032 Ethylenepropylene (EPDM) 10B3069X042 Type 627W with WCC steel or CF8M Stainless steel spring case and diaphragm casing Nitrile (NBR) 12B0178X012 Fluorocarbon (FKM) 12B0178X022 Ethylenepropylene (EPDM) 12B0178X042
*Recommended spare part
10
Key Description Part Number
23* Diaphragm (continued) Type 627WH use with WCC steel or CF8M Stainless steel spring case and diaphragm casing Nitrile (NBR) 12B0178X012
Fluorocarbon (FKM) (2 required) 12B0178X022
Ethylenepropylene (EPDM) (2 required) 12B0178X042
24 Diaphragm Head Type 627W, Zinc-plated steel 14B5728X012 Type 627WH, Stainless steel 12B0175X012
Page 11
Types 627W and 627WH
36
33
30
24
37
23
46
19
15
14 17 16 11 12 10 13
9
2
1
8
45
44
5
50
18
51
5229323435
37B9752
APPLY LUBRICANT PARTS NOT SHOWN: 3
Figure 6. Type 627WH Regulator Assembly
Key Description Part Number
29 Spring Case Ductile iron (Type 627W only) 30B3055X012 WCC Steel 30B3102X012 CF8M Stainless steel 30B3102X092
30 Vent Assembly 10B3093X012
31 Lower Spring Seat, Zinc-plated steel
Type 627W only T1142524152
*Recommended spare part
Key Description Part Number
32 Spring, Plated steel Type 627W
10 to 20 psig (0,7 to 1,4 bar), Yellow 10B3076X012 15 to 40 psig (1,0 to 2,8 bar), Green 10B3077X012 35 to 80 psig (2,4 to 5,5 bar), Blue 10B3078X012 70 to 150 psig (4,8 to 10,3 bar), Red 10B3079X012
Type 627WH
140 to 250 psig (9,65 to 17,2 bar), Blue 10B3078X012 240 to 500 psig (16,5 to 34,5 bar), Red 10B3079X012
11
Page 12
Types 627W and 627WH
Key Description Part Number
33 Upper Spring Seat, Zinc-plated steel 1D667125072
34 Locknut, Zinc-plated steel 1D667728982
35 Adjusting Screw, Plated steel 10B3081X012
36 Adjusting Screw Cap, Plastic 20B3082X012
37 Cap Screw, Plated steel (8 required) Type 627W Ductile iron casings 1A391724052 WCC Steel casings 1A368324052 CF8M Stainless steel casings (SST cap screw) 1A6751X0092 Type 627WH WCC Steel casings 1A346424052 CF8M Stainless steel casings (SST cap screw) 1A3464X0022
44* O-Ring, Material same as diaphragm (2 required) Nitrile (NBR) 1E264306992
Fluorocarbon (FKM) 1E2643X0022
Ethylenepropylene (EPDM) 1E2643X0032
Peruoroelastomer (FFKM)
(with Diaphragm protector) 1E2643X0042
45* Backup Ring,
PTFE (2 required) 10B3106X012
46 Cap Screw, Zinc-plated steel Type 627W 1A381624052 Type 627WH 1C379124052
50 Diaphragm Limiter, Zinc-plated steel
Type 627WH only 22B0176X012
Key Description Part Number
51* O-Ring Type 627WH only Nitrile (NBR) 1K877606992
Fluorocarbon (FKM) 1K8776X0062
Ethylenepropylene (EPDM) 1K8776X0032 Peruoroelastomer (FFKM) (with Diaphragm protector) 1K8776X0072
52* O-Ring (material same as diaphragm) Type 627W (1 required, not shown) Nitrile (NBR) 1C853806992
Fluorocarbon (FKM) 1C8538X0052
Ethylenepropylene (EPDM) 1C8538X0072
Peruorelastomer (FFKM)
(with Diaphragm protector) 1C8538X0072 Type 627WH (2 required) Nitrile (NBR) 1C853806992
Fluorocarbon (FKM) 1C8538X0052
Ethylenepropylene (EPDM) 1C8538X0072
Peruoroelastomer (FFKM) 1C8538X0072
67 Drive Screw (2 required, Not shown) 1A368228982
68* Diaphragm Protector (Not shown) Ductile iron casing 14B3636X012 Steel or stainless steel 14B4324X012
72 Pipe Plug for 1/4 NPT Tap (Not shown) Zinc-plated steel 1A767524662 Stainless steel 1A767535072
*Recommended spare part
Industrial Regulators
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75069-1872 USA
Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574
Asia-Pacic
Shanghai, China 201206 Tel: +86 21 2892 9000
Europe Bologna, Italy 40013 Tel: +39 051 4190611
Middle East and Africa
Dubai, United Arab Emirates
Natural Gas Technologies
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75069-1872 USA
Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574
Asia-Pacic
Singapore, Singapore 128461 Tel: +65 6777 8211
Europe Bologna, Italy 40013 Tel: +39 051 4190611 Gallardon, France 28320 Tel: +33 (0)2 37 33 47 00
TESCOM
Emerson Process Management Tescom Corporation
USA - Headquarters
Elk River, Minnesota 55330-2445 USA
Tel: 1-763-241-3238
Europe Selmsdorf, Germany 23923 Tel: +49 (0) 38823 31 0
Tel: +971 4811 8100
For further information visit www.emersonprocess.com/regulators
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