Emerson 627W, 627WH Instruction Manual

Instruction Manual Form 5447
March 2009
Types 627W and 627WH
Types 627W and 627WH Direct-Operated Pressure Reducing Liquid Regulators
WARNING
Fisher® regulators must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and manufacturer’s instructions.
Installation, operation, and maintenance
procedures performed by unqualied
personnel may result in improper adjustment and unsafe operation. Either condition may result in equipment damage or personal
injury. Use qualied personnel when
installing, operating, and maintaining the Types 627W and 627WH regulators.
Introduction
Scope of the Manual
This Instruction Manual provides installation, startup, adjustment, maintenance, and parts ordering information for the Types 627W and 627WH pressure reducing regulators for liquid service. Only personnel
qualied through training or experience should install,
operate, and maintain these regulators. If there are any questions concerning these instructions, contact
your local Sales Ofce before proceeding.
Description
The Types 627W and 627WH (Figure 1) are direct­operated pressure reducing regulators for liquid service. On the internal registration version, downstream pressure is registered internally through
the body to the underside of the diaphragm.
Types 627W and 627WH direct-operated regulators
are also available in a downstream control line version for external pressure registration. The control line version has a blocked throat with an O-ring stem
W4793
Figure 1. Types 627W and 627WH
Pressure Reducing Liquid Regulator
seal and a 1/4 NPT control line connection in the
diaphragm case. The stem seal separates the body
outlet pressure from the diaphragm case.
Specications
Refer to Specications lists for Types 627W and 627WH constructions on page 2. Specications for a given
regulator as it originally comes from the factory are stamped on the spring case nameplate.
www.emersonprocess.com/regulators
D102504X012
Types 627W and 627WH
Specications
Available Construction
Type 627W: Direct-operated pressure reducing liquid regulator (Figure 2)
Type 627WH: Type 627W with a diaphragm limiter to deliver a higher outlet pressure (Figure 2)
Control Line Option: Type 627W or 627WH
with a stem seal between the body outlet pressure
and diaphragm case. Pressure is measured under the diaphragm through the 1/4 NPT downstream control line connection (Figure 2)
Body Sizes and End Connection Styles
NPT: NPS 3/4, 1, or 2 CL150, CL300, CL600 RF Flanged: NPS 1 or 2 (DN 25 or 50) PN 16/25/40: NPS 1 or 2 (DN 25 or 50)
Maximum Spring and Diaphragm Casing Pressure
(1)
See Table 1
Body Pressure Shell Rating
(1)
NPT (Steel): 2000 psig (138 bar)
NPT (Ductile Iron): 1000 psig (68,9 bar) CL600 RF Flanged (Steel): 1500 psig (103 bar)
Orice Sizes
Standard: 1/4 or 1/2-inch (6,4 or 13 mm) Optional: 3/32,1/8, 3/16, or 3/8-inch (2,4; 3,2; 4,8; or 9,5 mm)
See Table 8
Temperature Capabilities
See Table 4
Pressure Registration
Standard: Internal Optional: External through 1/4 NPT control line connection in the diaphragm case
Spring Case Vent Connection 3/4 NPT with removable screened
vent assembly
Elastomer Temperature Ranges
See Table 4
(1)
Control Line Connection 1/4 NPT downstream control
line connection
Wide-Open Cv and IEC Sizing Coefcients See Table 5
Maximum Operating Inlet and Outlet Pressure Ranges
(1)
Approximate Weight 10 pounds (5 kg)
See Table 2 for pressures by orice and spring range
Option
Outlet Pressure Ranges
Type 627W: 10 to 150 psig (0,69 to 10,3 bar) Type 627WH: 140 to 500 psig (9,7 to 34,5 bar)
See Table 2 for pressures by orice and spring range
Outlet Pressure Gauge (Brass):
0 to 30 psi (0 to 2,1 bar) 0 to 60 psi (0 to 4,1 bar) 0 to 160 psi (0 to 11,0 bar) 0 to 300 psi (0 to 20,7 bar) 0 to 600 psi (0 to 41,4 bar)
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
Table 1. Maximum Spring and Diaphragm Casing Pressure
MAXIMUM PRESSURE DESCRIPTION DIAPHRAGM CASING MATERIAL
Maximum pressure to spring and diaphragm casings to prevent
leak to atmosphere (internal parts damage may occur)
Maximum pressure to spring and diaphragm casings to prevent burst of casings during abnormal operation (leak to atmosphere
and internal parts damage may occur)
Maximum diaphragm casing overpressure (above setpoint) to
prevent damage to internal parts
1. If the spring case is pressurized, a metal adjusting screw cap is required. Contact your local Sales Ofce for details.
Ductile iron 250 17,2 - - - - - - - -
Steel or Stainless steel 250 17,2 800 55,2
Ductile iron 465 32,1 - - - - - - - -
Steel or Stainless steel 1500 103 1500 103
All materials 60 4,1 120 8,3
(1)
TYPE 627W TYPE 627WH
Psig bar Psig bar
2
SCREENED VENT ASSEMBLY
ADJUSTING SCREW CAP
ADJUSTING SCREW
SPRING CASE
Types 627W and 627WH
DIAPHRAGM
PUSHER POST
W6306-1
SCREENED VENT ASSEMBLY
CONTROL SPRING
INTERNAL REGISTRATION
DETAIL OF TYPE 627W WITH INTERNAL
DOWNSTREAM PRESSURE REGISTRATION
ADJUSTING SCREW CAP
ADJUSTING SCREW
SPRING CASE
CONTROL SPRING
DISK ASSEMBLY
W6483-2
1/4 NPT CONTROL LINE CONNECTION
DETAIL OF TYPE 627W WITH EXTERNAL
DOWNSTREAM PRESSURE REGISTRATION
1/4 NPT CONTROL LINE CONNECTION
DIAPHRAGM LIMITER O-RING
DIAPHRAGM LIMITER
DIAPHRAGM
PUSHER POST
W6305-1
DIAPHRAGM HEAD
INTERNAL REGISTRATION
DISK ASSEMBLY
DETAIL OF TYPE 627WH WITH INTERNAL
DOWNSTREAM PRESSURE REGISTRATION
Figure 2. Types 627W and 627WH Construction Details
W5482-1
DETAIL OF TYPE 627WH WITH EXTERNAL DOWNSTREAM PRESSURE
REGISTRATION AND CONNECTION FOR OUTLET PRESSURE GAUGE
3
M1037
Type 627W
Type 627W
July 2008
Type 627W
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
Types 627W and 627WH
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
M1037
Principle of Operation
The Type 627W or 627WH (refer to Figure 2) is a direct-operated regulator. On the internal registration version, downstream pressure is registered internally
through the body to the under side of the diaphragm. When the downstream pressure is at or above the set pressure, the disk is held against the seat, and there is no ow through the regulator. When demand
increases, downstream pressure drops slightly allowing
the spring to extend, moving the stem down and the disk away from the seat. This allows ow through the body to the downstream system.
Types 627W and 627WH direct-operated regulators
are also available in a downstream control line version. This version has a stem seal between the body outlet
pressure and diaphragm case. Pressure is registered under the diaphragm through the 1/4 NPT downstream control line connection (Figure 2).
Installation
Personal injury, equipment damage, or leakage due to escaping liquid or bursting of pressure-containing parts may result if this regulator is overpressured or installed where service
Figure 3. Type 627W Operational Schematic (Also Typical of Type 627WH)
connection could exceed the limits given in Tables 1, 2, and 4 or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices to prevent service conditions from exceeding those limits.
WARNING
Additionally, the control line could be broken off the regulator by physical damage, causing personal injury and property damage due to escaping liquid. To avoid such injury and damage, install the regulators and control line where they are protected from physical damage.
Liquid pressure control systems should be designed using engineering practices to eliminate quick control starting or
stopping of the ow stream, which can
produce water hammer.
Regulator operation within ratings does not preclude
the possibility of damage from debris in the lines or from external sources. A regulator should be inspected
for damage periodically and after any overpressure
condition. Key numbers referenced in this section are
CAUTION
4
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