How it Works
Emerson
Loading...
540VDC
User Manual
168 pgs11.17 Mb0

Emerson 540VDC User Manual

PRODUCT
Liebert® FS™ DC Energy Storage System
User Manual - 200kW/12 Seconds, 540VDC
AC Power For Business-Critical Continuity™
PRODU CT
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0 GENERAL SYSTEM INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.1 Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.2 Requesting Assistance from Liebert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 General System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.3 Applicable Standards and Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.0 SITE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.1 System Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Flooring Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Floor Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Floor-Space Occupation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.3 Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4.1 DC Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4.2 Status/Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.3 Grounding Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.4 AC Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.5 Remote Monitoring Connections—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.0 UNLOADING AND UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1 Inspection Before Removal From the Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.1 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.2 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Positioning the Liebert FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 Moving the Liebert FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.2 Storing the Liebert FS for Delayed Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.1 Cabinet Floor Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.1 Concrete, Masonry or Stone Floor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1.2 Wood Floor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.3 Raised Floor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.1 General Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.2 DC Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2.3 Status/Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2.4 Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2.5 AC Auxiliary Control Power Supply Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.6 Remote Monitoring Connections—Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3 Startup Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
i
PROD U C T
5.0 SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
5.1 Detailed System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1.1 System Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.2 Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1.3 System Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1.4 User interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1.5 UPS Interconnection Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1.6 Power Conversion Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1.7 Magnetic Levitation Module (MLM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1.8 Flywheel Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.1.9 Rotor/Flywheel—Rotating Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.1.10 Motor Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.1.11 Vacuum System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.1.12 Flywheel Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1.13 System Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1.14 Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1.15 Ventilation and Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2 List of System User-Configurable Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.3 Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.3.1 OFF Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.2 STANDBY Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.3 STARTUP Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.4 CHARGE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3.5 READY Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3.6 DISCHARGE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.3.7 SHUTDOWN Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.3.8 COAST Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3.9 FAULT Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.4 Maintenance and Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
6.1 Operator Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.2 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2.1 Main screen function descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.2.2 System MODE Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.2.3 System STATUS Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.2.4 Other Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.3 Security Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3.1 Security Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3.2 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3.3 EPROM (System) Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ii
PROD U C T
6.4 Menu Tree and Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.4.1 Screen Tree Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.4.2 Navigation and Operation of Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.4.3 System Setup and Parameter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.4.4 View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.4.5 Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.4.6 Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.4.7 Voltages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.4.8 History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.4.9 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.4.10 Network—Requires DCM Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.4.11 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.4.12 Vitals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.4.13 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.4.14 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.4.15 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.5 System Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.5.1 Initial System Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.5.2 Inspection before Initial System Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.5.3 Control Parameters Setup at Initial System Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.5.4 Initial System Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.5.5 Regular Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.5.6 Inspection Before Regular Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.5.7 Starting up the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.6 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
7.1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7.2 Liebert Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
7.3 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
7.4 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7.5 Record Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
7.6 Optional Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.7 Torque Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.8 Detecting Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.9 Reporting a Problem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.10 Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.11 Recommended Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.12 Limited Life Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.2 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8.3 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
iii
PROD U C T
APPENDIX A.0 UPS INTERCONNECTION KITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Appendix A.1 Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Appendix A.1.1 General Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Appendix A.1.2 DC Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Appendix A.2 Installing the Liebert FS With a Liebert Series 610, Liebert Series 600T or Liebert
Series 60087
Appendix A.2.1 Description - Liebert Series 610/600T/600 UPS Interconnection Kit . . . . . . . . . . . . . . 87
Appendix A.2.2 Status/Control Connections - Liebert Series 610/600T/600 UPS Interconnection Kit. 88
Appendix A.2.3 UPS Configuration - Liebert FS and Liebert Series 610, 600T or 600 . . . . . . . . . . . . . 88
Appendix A.2.4 Liebert FS Configuration - Single Liebert FS on Liebert Series 610/600T/600 DC Bus89 Appendix A.2.5 Liebert FS Configuration - Multiple Liebert FS Units on Liebert Series 610/600T/600
DC Bus89
Appendix A.3 Installing the Liebert FS With a Liebert Npower UPS . . . . . . . . . . . . . . . . . . . . 90
Appendix A.3.1 Description - Liebert Npower UPS Interconnection Kit . . . . . . . . . . . . . . . . . . . . . . . . 90
Appendix A.3.2 Status/Control Connections - Liebert Npower UPS Interconnection Kit . . . . . . . . . . . 91
Appendix A.3.3 UPS Configuration - Liebert FS and Liebert Npower . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Appendix A.3.4 Liebert FS Configuration - Single Liebert FS Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Appendix A.3.5 Liebert FS Configuration - Multiple Liebert FS Units on Liebert Npower DC Bus . . 92
Appendix A.4 Installing the Liebert FS With a Liebert Series 300 UPS . . . . . . . . . . . . . . . . . . 93
Appendix A.4.1 Description - Liebert Series 300 UPS Interconnection Kit . . . . . . . . . . . . . . . . . . . . . . 93
Appendix A.4.2 Status/Control Connections - Liebert Series 300 UPS Interconnection Kit . . . . . . . . . 94
Appendix A.4.3 UPS Configuration - Liebert FS and Liebert Series 300 . . . . . . . . . . . . . . . . . . . . . . . . 94
Appendix A.4.4 Liebert FS Configuration - Single Liebert FS on Series 300 DC Bus . . . . . . . . . . . . . . 95
Appendix A.4.5 Liebert FS Configuration - Multiple Liebert FS Units on Liebert Series 300 DC Bus 95
Appendix A.5 Installing the Liebert FS With a Liebert HiPulse UPS . . . . . . . . . . . . . . . . . . . . 96
Appendix A.5.1 Description—HiPulse UPS Interconnection Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Appendix A.5.2 Status/Control Connections—Liebert HiPulse UPS Interconnection Kit. . . . . . . . . . . 96
Appendix A.5.3 IKIT-A05 DC Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Appendix A.5.4 UPS Configuration—Liebert FS and Liebert HiPulse . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Appendix A.5.5 Single Liebert FS on UPS DC Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Appendix A.5.6 Single Liebert FS in Parallel with Battery Pack on UPS DC Bus . . . . . . . . . . . . . . . . 98
Appendix A.5.7 Liebert FS Configuration – Multiple Liebert FS Units . . . . . . . . . . . . . . . . . . . . . . . . . 99
APPENDIX B.0 DATA COLLECTION MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Appendix B.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Appendix B.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Appendix B.1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Appendix B.2 DCM Installation and Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Appendix B.2.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Appendix B.2.2 DCM Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Appendix B.2.3 Accessing the DCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Appendix B.2.4 Configuring DCM System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
iv
PROD U C T
Appendix B.3 DCM Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Appendix B.3.1 Logging into the DCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Appendix B.3.2 Status and Detailed Status Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Appendix B.3.3 Datafiles Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Appendix B.4 DCM Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Appendix B.4.1 DCM Troubleshooting Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Appendix B.4.2 Resetting the DCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
APPENDIX C.0 VERSATILE INTERFACE BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Appendix C.1 General Information—Versatile Interface Board . . . . . . . . . . . . . . . . . . . . . . . . 107
Appendix C.1.1 Versatile Interface Board Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Appendix C.1.2 VIB Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Appendix C.2 VIB Installation and Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Appendix C.2.1 VIB Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Appendix C.2.2 VIB Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Appendix C.2.3 VIB Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Appendix C.2.4 VIB Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Appendix C.2.5 VIB Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Appendix C.3 VIB Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Appendix C.3.1 VIB Operational States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Appendix C.4 Troubleshooting the VIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Appendix C.4.1 UIB State Not Displayed on the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Appendix C.4.2 VIB in “Disabled” or “Not Available” State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Appendix C.4.3 Inputs Not Recognized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Appendix C.4.4 Outputs Not Asserted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
APPENDIX D.0 INSTALLATION DRAWINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Appendix D.1 Liebert FS Flywheel Submittal Document Matrix . . . . . . . . . . . . . . . . . . . . . . . 113
Appendix D.2 Other Liebert FS Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
APPENDIX E.0 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Appendix E.1 Ground Test Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
APPENDIX F.0 AUXILIARY BACKUP AC POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Appendix F.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Appendix F.2 Backup AC Power Supply Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Appendix F.3 Recommended Backup Power Supply Configuration . . . . . . . . . . . . . . . . . . . . . 150
Appendix F.3.1 Operating the Liebert FS+DC in Parallel With Batteries . . . . . . . . . . . . . . . . . . . . . . 151
Appendix F.3.2 Operating the Liebert FS Without Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Appendix F.4 Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
v
PROD U C T
FIGURES
Figure 1 Liebert FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 2 Single Liebert FS unit or multiple Liebert FS units integrated into a UPS system. . . . . . . . . . . . 5
Figure 3 Liebert FS unit(s) integrated into UPS system for ride-through to backup generator. . . . . . . . . . 5
Figure 4 One or more Liebert FS units in parallel with one or more battery strings, battery cabinets
or batteries in racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 5 Liebert FS DC power duration for one or multiple units in parallel . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 6 Integrating a single Liebert FS unit into a UPS system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 7 Integrating multiple Liebert FS units into a UPS system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 8 Liebert FS shipping package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 9 Removing lag bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 10 Lifting the Liebert FS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 11 Removing the metal support plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 12 Location of serial and model number plate (cabinet side panel removed and open door) . . . . . . 16
Figure 13 Liebert FS cabinet caster location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 14 Dimensions, general layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 15 Internal layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 16 Floor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 17 Floor mounting template layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 18 Checking hole depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 19 Inserting anchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 20 Expanding anchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 21 Securing mounting brackets to the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 22 Mounting rear bolts—rear side of cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 23 Mounting front bolts—front side of cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 24 Bubble level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 25 Raised floor mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 26 Liebert FS cabinet with UPS interconnection kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 27 Liebert FS with circuit breaker mounting plate and access panels for DC and control
wiring connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 28 Typical circuit breaker wiring for DC connections (view from rear of circuit breaker) . . . . . . . . 27
Figure 29 Ground connection on the Liebert FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 30 Service panel location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 31 Auxiliary backup power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 32 Auxiliary power fused disconnect with connection points for AC wire . . . . . . . . . . . . . . . . . . . . . 30
Figure 33 Top access panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 34 Remote monitoring (DCM) connections (inside cabinet front door) . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 35 Liebert FS front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 36 Electrical system schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 37 Schematic of the levitation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 38 Liebert FS flywheel module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 39 Rotating group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 40 Cross-section of the synchronous reluctance motor rotor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 41 Vacuum system operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 42 Schematic for the speed and temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 43 Cutaway flywheel module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 44 Voltage and Inductance curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 45 Vreg delta help screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 46 STANDBY mode diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 47 Startup mode diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 48 CHARGE mode diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 49 READY mode diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 50 DISCHARGE mode diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 51 SHUTDOWN mode diagram - shutdown after full discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 52 SHUTDOWN mode diagram - user-initiated shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 53 Typical operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
vi
PROD U C T
Figure 54 Control panel view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 55 Main screen functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 56 Fault screen functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 57 Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure 58 User level main menu screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 59 READ ONLY level parameter view screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 60 USER level or above parameter edit screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 61 HELP screen for User Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 62 Graphical HELP screen for VREG DELTA1, VREG TSOC, and VREG DELTA2 Transition
setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 63 USER or higher level parameter selection for view/edit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 64 VIEW menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 65 TIME/DATE set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 66 Temperature view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure 67 Figure 5-14. Voltages view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure 68 History view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure 69 Charge history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure 70 Discharge history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 71 Discharge History, Event list screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 72 Warning history, Event list screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 73 Fault history, Event list screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 74 Vitals history view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure 75 Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure 76 Counters - screen 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure 77 Options view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure 78 Networks view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 79 Networks view, Edit DHCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 80 Networks view, Edit Settings (Service level). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 81 Electrical view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure 82 Vitals view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure 83 Password screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 84 Change password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 85 Change password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 86 ABOUT screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 87 Serial numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 88 Tools for USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 89 USER level menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Figure 90 VIEW menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Figure 91 Warning history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 92 Fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 93 Warning screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 94 Fault screen descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 95 Top view of Liebert FS Cabinet with UPS interconnection kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 96 Circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Figure 97 Liebert Series 610 225kVA UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 98 Liebert Series 610/600T/600 status/control terminal block wiring . . . . . . . . . . . . . . . . . . . . . . . . 88
Figure 99 Liebert FS integrated into a Liebert Npower UPS system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Figure 100 Liebert Series 300 UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 101 Liebert Series 300 status/control terminal block wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Figure 102 Liebert HiPulse status/control terminal block wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Figure 103 Circuit-breaker (open door and cabinet faceplate removed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Figure 104 Data Collection Module location, features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Figure 105 DCM LAN connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 106 Options view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 107 Enable or disable DCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 108 Networks view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
vii
PROD U C T
Figure 109 Networks view, turn off DHCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Figure 110 Networks view, edit settings (service level). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Figure 111 DCM screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Figure 112 DCM setup screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Figure 113 DCM status screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Figure 114 Datafiles screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 115 Data Collection Module reset button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Figure 116 VIB components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Figure 117 I/O Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 118 Versatile Interface Board mounted in the Liebert FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Figure 119 VIB screw terminal connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 120 No UVR, circuit breaker to terminal block wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Figure 121 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Figure 122 Electrical system block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Figure 123 24 UVR, circuit breaker to terminal block wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 124 48 UVR, circuit breaker to terminal block wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 125 Outline drawing, Liebert FS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Figure 126 Control wiring, external interconnect diagram—Liebert FS cabinet to Liebert Npower UPS
module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 127 Control wiring external interconnect—Liebert FS to Liebert Series 300 . . . . . . . . . . . . . . . . . . 119
Figure 128 Control wiring—external interconnect diagram, Liebert FS cabinet to Liebert Series 610
UPS module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Figure 129 Control wiring—external interconnect diagram, Liebert FS cabinet to Liebert Series 610
UPS module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 130 Elevation drawing, Liebert FS cabinet with shipping package . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Figure 131 Elevation drawing—Liebert FS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 132 Control wiring diagram, Liebert FS power rack system in parallel for capacity . . . . . . . . . . . . 124
Figure 133 Liebert FS cabinet with optional power terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 134 Liebert FS cabinet mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Figure 135 Elevation drawing—Liebert FS cabinet with integrated circuit breaker . . . . . . . . . . . . . . . . . . 127
Figure 136 One-line drawing, three Liebert FS systems in parallel configuration . . . . . . . . . . . . . . . . . . . . 128
Figure 137 Control wiring diagram—Liebert FS cabinet - manually operated circuit breaker . . . . . . . . . . 129
Figure 138 One-line diagram—Liebert FS systems with factory-integrated circuit breakers with
Liebert UPS module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Figure 139 One-line diagram—single Liebert FS system with factory-integrated circuit breaker
supplying Liebert UPS module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Figure 140 Control wiring diagram—Liebert FS - optional electrically operated circuit breaker
Liebert Npower units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Figure 141 Two-eight paralleled Liebert FS units with factory-integrated circuit breaker in parallel
with a Liebert UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Figure 142 One-line diagram, single Liebert FS and battery with factory-integrated circuit breaker
supplying Liebert UPS—UPS DC terminal point of common connection . . . . . . . . . . . . . . . . . . 134
Figure 143 One-line diagram, single Liebert FS and battery with factory-integrated circuit breaker
supplying Liebert UPS—UPS battery point of common connection . . . . . . . . . . . . . . . . . . . . . . 135
Figure 144 Status/control wiring, multiple units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Figure 145 Wiring specifications, Liebert FS and Liebert Series 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Figure 146 Wiring specifications, Liebert FS and Liebert Npower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Figure 147 Wiring specifications, Liebert FS and Liebert Series 610 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Figure 148 Wiring specifications, Liebert FS and Liebert HiPulse, Liebert NXL or Liebert NX . . . . . . . . . 140
Figure 149 Floor mounting template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Figure 150 System mounting kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Figure 151 Liebert FS block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Figure 152 Power line diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Figure 153 UPS cable entry—bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Figure 154 UPS cable entry—top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Figure 155 Raised floor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Figure 156 A single Liebert FS+DC unit operating with a UPS in conjunction with batteries . . . . . . . . . . 151
viii
PROD U C T
Figure 157 Multiple Liebert FS+DC units operating with a UPS in conjunction with batteries . . . . . . . . . 151
Figure 158 Two Liebert FS units operating in a paralleled for capacity (not redundancy) configuration,
with a UPS and without batteries attached to the DC bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Figure 159 Multiple Liebert FS units operating with a UPS and without batteries attached
to the DC bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Figure 160 Liebert FS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
TABLES
Table 1 System information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 2 General system specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 3 Tightening torque for ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 4 Control panel keyboard layout (refer to Figure 54). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table 5 Operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 6 System status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 7 EEPROM parameter number ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 8 PCMC parameters, read-only and user (Liebert FS software) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 9 Control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Table 10 Software versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Table 11 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Table 12 Torque specifications (unless otherwise labeled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Table 13 Recommended test equipment and tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Table 14 Projected component life, replacement schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Table 15 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Table 16 Faults—causes and responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Table 17 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Table 18 Key to UPS model interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Table 19 Liebert Series 610/600T/600 model ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Table 20 Liebert FS Software Control Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Table 21 Liebert FS Software Control Parameters varying with UPS size . . . . . . . . . . . . . . . . . . . . . . . . . 89
Table 22 Liebert Npower model ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Table 23 Liebert FS Software Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Table 24 Liebert FS Software Control Parameters varying with UPS size . . . . . . . . . . . . . . . . . . . . . . . . . 91
Table 25 List of Liebert Series 300 models ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Table 26 Liebert FS Software Control Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Table 27 Liebert FS Software Control Parameters varying with UPS size . . . . . . . . . . . . . . . . . . . . . . . . . 95
Table 28 Liebert HiPulse model ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Table 29 Liebert FS Software Control Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Table 30 Liebert FS Software Control Parameters varying with UPS size . . . . . . . . . . . . . . . . . . . . . . . . . 98
Table 31 Liebert FS Software Control Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Table 32 Liebert FS Software Control Parameters varying with UPS size . . . . . . . . . . . . . . . . . . . . . . . . . 98
Table 33 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Table 34 VIB I/O functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Table 35 Submittal documents accompanying Liebert FS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Table 36 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
ix
PROD U C T
x
PROD U C T
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and mainte­nance of your Liebert FS.
WARNING
!
The installation of the Liebert FS must comply with applicable national, federal, state and local codes.
ONLY qualified service personnel should perform maintenance on the Liebert FS system. When performing maintenance with any part of the equipment, service personnel
and test equipment should be standing on rubber mats. The service personnel should wear insulating shoes for isolation from direct contact with the floor (earth ground).
Never work alone, even if all power is removed from the equipment. A second person should be standing by to assist and summon help in case an accident should occur.
Under typical operation and with all UPS doors closed, only normal safety precautions are necessary. The area around the Liebert FS system should be kept free of puddles of water, excess moisture and debris.
Special safety precautions are required for procedures involving handling, installation and maintenance of the UPS system. Observe all safety precautions in this manual before handling, installing or operating the UPS system.
This equipment contains circuits that are energized with high voltage. Only test equipment designed for troubleshooting and for use with those voltages should be used. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high electric charges may exist within the UPS.
WARNING
!
Exercise extreme care when handling Liebert FS cabinets to avoid equipment damage or injury to personnel. Refer to Section 3.0 and Section 4.0 for equipment handling information and installation procedures.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or others approved for use in fighting electrical fires.
WARNING
!
Extreme caution is required when performing maintenance.
Be constantly aware that the Liebert FS contains high DC as well as AC voltages. With input power off and the battery disconnected, high voltage at filter capacitors and power circuits should be discharged within 30 seconds. However, if a power circuit failure has occurred, you should assume that high voltage may still exist after shutdown. Check with a voltmeter before making contact.
Check for voltage with both AC and DC voltmeters prior to making contact.
WARNING
!
When the Liebert FS is under power, both the operator and any test equipment must be isolated from direct contact with earth ground and the Liebert FS chassis frame by using rubber mats.
Some components within the cabinets are not connected to chassis ground. Any contact between floating circuits and the chassis is a lethal shock hazard. Exercise caution that the test instrument exterior does not make contact either physically or electrically with earth ground.
1
PROD U C T
CAUTION
!
Do not loosen or tamper with vacuum components and fittings.
CAUTION
!
This unit contains components sensitive to electrostatic discharge.
CAUTION
!
Do not remove plug-in printed circuit cards during operation. Improper removal of a card can cause severe damage to the unit.
CAUTION
!
The 110/230VAC must remain connected at all times to ensure reliable backup power to Liebert FS auxiliaries.
CAUTION
!
Do not use this unit for other than its intended use.
CAUTION
!
A qualified electrician must perform all electrical connections.
All wiring size and installation must comply with all applicable local, regional and national regulations (e.g., National Electric Code for USA).
Safety Precautions
Read this manual thoroughly, paying special attention to the sections that apply to you, before work­ing with the Liebert FS.
Under typical operation and with all cabinet doors closed, only normal safety precautions are neces­sary. The area around the Liebert FS should be kept free from puddles of water, excess moisture or debris.
Special safety precautions are required for procedures involving handling, installation and mainte­nance of the Liebert FS. Observe precautions in 7.0 - Maintenance before as well as during perfor­mance of any maintenance procedure on the Liebert FS.
This equipment contains circuitry that is energized with high voltage. Only test equipment desig­nated for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high voltage may exist at the capacitor banks.
ONLY qualified service personnel should perform maintenance on the Liebert FS. When performing maintenance with any part of the equipment under power, service personnel and test equipment should be standing on rubber mats. The service personnel should wear insulating shoes for isolation from direct contact with the floor (earth ground).
One person should never work alone. A second person should be standing by to assist and summon help in case an accident should occur.
2
PROD U C T
1.0 GENERAL SYSTEM INFORMATION
1.1 General Information
1.1.1 Safety Considerations
Read and follow the instructions in this manual before interacting with the system. This document contains important information and instructions for your Liebert FS. All procedures defined in the manual related to unpacking, installing and operating the unit must be followed.
Refer to this manual before contacting Liebert Services for technical assistance.
WARNING
!
Failure to recognize electrical hazards could prove fatal. Failure to abide by instructions provided herein may void your warranty.
1.1.2 Requesting Assistance from Liebert
If you require assistance for any reason, contact Liebert Services at 1-800-LIEBERT (1-800-543-2378). Have the following information available:
Table 1 System information
Date Purchased
Date Installed
Location
System Model Number
System Serial Number
Interconnected UPS Manufacturer
Interconnected UPS Model
Software Version; Primary *
Software Version; Secondary *
Software Version; Bootloader *
General System Information
3
PROD U C T
1.2 General System Description
The Liebert FS is a flywheel energy storage system, a mechanical battery that stores energy in the form of a rotating mass. This energy is immediately convertible to useful electric power.
The Liebert FS is available with a wide performance range up to 200kW as a single unit configura­tion.
Figure 1 Liebert FS
General System Information
The Liebert FS is configured as a two-terminal plus ground DC flywheel power system and is used as a functional replacement for or an availability supplement to a bank of chemical batteries for an Uninterruptible Power System. Like a chemical battery bank, Liebert FS receives charge and float power from the two terminal UPS DC bus and returns power to the same DC bus whenever the bus voltage droops below a programmable threshold level.
Integrated into a UPS, the Liebert FS is used as the alternate source of power to supply DC power to the UPS inverter if the AC supply voltage (UPS input) is outside the acceptable range. The Liebert FS supplies power to the UPS inverter until the utility power is restored, until an alternate power source is available, or until the Liebert FS’ energy is exhausted.
One or more Liebert FS units may be integrated into UPS and can be put in parallel as shown in Figures 2 and 3, to achieve higher power output or higher ride-through duration.
4
PROD U C T
General System Information
Figure 2 Single Liebert FS unit or multiple Liebert FS units integrated into a UPS system
UPS Block Diagram
UPS
Utility
Power
EMER SO
Network Power
N
Liebert FS Unit 1
AC
DC Bus
DC
Lieber t
EMER SO
Network Power
N
Liebert FS Unit 2 Liebert FS Unit N
DC
Loads
AC
Lieber t
EMER SO
Net wor k P ow er
N
Lieber t
Figure 3 Liebert FS unit(s) integrated into UPS system for ride-through to backup generator
UPS Block Diagram
Utility
Power
ATS
Backup
Generator
AC
DC Bus
DC
Loads
UPS
EMERSO
Net wor k P ow er
N
DC
Lieber t
EMER SO
Net wor k P ow er
N
Lieber t
AC
EMER SO
Netw ork P ow er
N
Lieber t
Liebert FS Unit 1 Liebert FS Unit 2 Liebert FS Unit N
5
PROD U C T
General System Information
Figure 4 One or more Liebert FS units in parallel with one or more battery strings, battery cabinets or
batteries in racks
UPS Block Diagram
UPS
Utility
Power
AC
DC Bus
DC
DC
Loads
AC
EMERSON
Net wor k P ower
Liebert
FS Unit 1
Lieber t
EMERSON
Net wor k P ower
Lieber t
Liebert
FS Unit 2
1.2.1 General Specifications
Table 2 summarizes the technical specifications of the Liebert FS.
Table 2 General system specifications
Rated Power Delivery
Input Voltage (DC) 360 through 600 VDC; > 530 VDC required for 200kW
Output Voltage (DC) 350 through 590 VDC; > 520 VDC required for 200kW
Input Voltage Aux. (AC) 85 VAC – 265 VAC (47-63Hz)
Operating Temperature -20°C to 50°C (-4°F to 122°F)
Non-Operating Temperature -20°C to 80°C (-4°F to 176°F)
Dimensions (W x D x H) 63 x 83 x 180 cm (25 x 33 x 71 in)
Total Weight 590 kg (1,300 lb)
EMERSON
Net wor k P ower
Liebert
Lieber t
Battery 1
FS Unit N
Dependent upon the duration required; refer to Figure 5
Battery 2 Battery N
For more-detailed technical specifications, refer to Technical specifications on page 148.
6
PROD U C T
1.2.2 Features and Benefits
The Liebert FS provides clean constant DC output to the DC bus, at the user-selected, regulated volt­age, until the stored energy is depleted. See Figure 5 for a graphic representation of the performance power and duration curves of single and paralleled unit combinations.
Key Technological Features
• Active magnetic bearings
• Internal, integrated vacuum system
• Synchronous reluctance motor-generator
• Fiber composite flywheel
• Unique patented safety system
Key Customer Benefits
• High reliability
• Significantly increased power supply reliability
• Low total cost of ownership
• Operational flexibility
• Environmentally friendly
• Easy to install and easy to operate.
• Low standby losses
• Small footprint
• Lightweight
• Reliable, cost effective power systems for UPS ride-through needs
General System Information
1.2.3 Applicable Standards and Certification
For distribution in North America, the Liebert FS is listed to the following Underwriter’s Laboratory (UL) applicable requirements:
• UL 508, Standard for Safety for Electrical Industrial Control Equipment;
• UL 1004, Standard for Safety for Electric Motors;
• UL 1248, Standard for Safety for Engine-Generator Assemblies;
The Liebert FS is designed in accordance with the applicable sections of the requirements published by:
• National Fire Protection Association (NFPA)/National Electric Code (NEC)
• National Electrical Manufacturer's Association (NEMA)
• Occupational Safety & Health Administration (OSHA)
The Liebert FS is also listed to the following Canadian Standards as determined by UL (cUL):
• CSA-C22.2 No. 100-04, “Motors and Generators,”
• CSA-C22.2 No. 14-95, “Industrial Control Equipment,” The "Uniform Building Code (UBC) Zone 4" certification requirements.
7
PROD U C T
For distribution in Europe, the Liebert FS is CE-marked and meets the applicable requirements of
Output Power vs. Ride-Through Time
DC Output Power (kWb)
the following European directives:
“Low Voltage Directive” 73/23/EEC and its amendments by the directive 93/68/EEC; “Machinery Directive” 98/037/EEC and its amendments by the directive 98/79/EEC;
• IEC/EN 60439-1:1999—“Low-voltage switchgear and control gear assemblies Part 1: Type-
tested and partially type-tested assemblies”
• IEC/EN 60204-1:1997—“Safety of machinery - Electrical equipment of machines Part 1: Gen-
eral requirements”
• EN 1127-1:1997—“Explosive atmospheres: Explosion prevention and protection Part 1: Basic
concepts and methodology”
• Machinery Directive Annex 1—“Essential Health and Safety Requirements Relating to the
Design and Construction of Machinery and Safety Components”
“Electromagnetic Compatibility (EMC) Directive” 89/336/EEC and its amendments by the direc-
tives 92/31/EEC and 93/68/EEC.
Figure 5 Liebert FS DC power duration for one or multiple units in parallel
2400 kW-sec delivered
GTX model, 520 VDC, with filter
General System Information
1000
900
800
700
600
500
400
300
200
100
(Vbus=540V, Vreg=520V)
5 Units
4 Units
3 Units
2 Units
1 Unit
0
12 17
22
27 32 37 42 47 52 57
Ride-Through Time, Seconds
12 seconds at 200kW (max. power)
kWb = Refers to Kilowatts on the DC bus of the UPS system Discharge Voltage = 520VDC
@ 520 VDC min
The Liebert FS is integrated into UPS systems as shown in Figures 2 through 4 and Figures 6 and 7.
8
PROD U C T
Figure 6 Integrating a single Liebert FS unit into a UPS system
UPS Block Diagram
Bypass
Breaker
Bypass
Static
Switch
General System Information
GRID
Utility
Feeder
Breaker
UPS
Input
Breaker
UPS
Rectifier
EMERSON
Netw ork Pow er
UPS
DC
Bus
Lieber t
UPS
Output
Breaker
CRITICAL
AC LOADS
Liebert FS
Several Liebert FS units can be put in parallel to achieve higher power output and higher ride­through duration (see Figure 7). One or more Liebert FS units may also be connected in parallel with a UPS battery plant (valve- regulated or wet cells) to provide an overall incremental reliability and life improvement for the DC battery plant. In this situation, the Liebert FS unit would be connected in parallel with the battery plant (through its own disconnect device) to the UPS DC Bus.
Figure 7 Integrating multiple Liebert FS units into a UPS system
Bypass
GRID
Utility
Feeder
Breaker
Bypass Breaker
UPS
Input
Breaker
EMERSON
Netw ork P ow er
Liebert FS
Unit #1
Static
Switch
UPS
Rectifier
Liebert
UPS Block Diagram
UPS
DC Bus
EMERSON
Netw ork Pow er
Liebert FS
Unit #2
Lieber t
UPS
Inverter
EMERSON
Liebert FS
Netw ork Pow er
Unit #N
UPS
Output
Breaker
Lieber t
CRITICAL
AC LOADS
9
PROD U C T
2.0 SITE PREPARATION
Site preparation for the Liebert FS is minimal. If a UPS system is already installed, the only require­ments are to properly:
• Place the unit in relation to walls, ceiling and other equipment and
• Fasten the unit to the floor.
CAUTION
!
The following sections should be read thoroughly before proceeding with site preparation for installing the Liebert FS.
NOTE
All drawings referred to in this section are in Appendix D.0 - Installation Drawings.
2.1 System Location
Choose a location for the Liebert FS that offers:
• Easy connection to inputs, outputs and auxiliary equipment
• Enough space to service the Liebert FS
• Air circulation sufficient to expel heat produced by Liebert FS
• Protection against moisture and excessive humidity (not to exceed 95% non-condensing)
• Protection against excessive dust and other particulate matter
• Compliance with fire prevention regulations and practices
• Operating environment temperature of -4°F to 122°F (-20°C to 50°C)
Site Preparation
2.2 Environmental Considerations
Place the system in a clean, dust-free environment. Air must be free to circulate around the cabi­net(s). The system pulls air through the front of the Liebert FS and exhausts it out the top for cooling. If the unit must be located in a dusty environment, Liebert recommends installing an optional air fil­ter, which mounts on the lower inside of the Liebert FS door.
Adequate ventilation, including air conditioning if necessary, must be provided to limit heat accumu­lation. The ambient temperature for the unit must be from -4°F to 122°F (-20°C to 50°C). Avoid plac­ing the unit in direct sunlight or near other heat sources.
There is a 32°F (0°C) minimum ambient temperature requirement for starting up the unit. Once the unit has been running for some time, it will keep itself warm enough in ambient temperatures as low as
-4°F (-20°C).
Humidity is not to exceed 95% (non-condensing).
10
PROD U C T
2.3 Flooring Requirements
2.3.1 Floor Loading
The Liebert FS should be mounted on a finished surface, such as concrete, block, brick or wood. The floor must be strong enough to support the equipment load and suitable for installation of an anchor­ing kit with vertical floor loading properly calculated (assume 2,000 PSI or 140 kg/cm caster wheels; this includes safety factors).
• When installing on a concrete, masonry or stone floor, use the factory-supplied masonry fasteners (anchors). The fastener manufacturer’s allowable shear load (parallel to floor) for these fasteners is 2,030 lb. (9 kN) when mounted in normal-weight concrete (2,000 to 3,000 PSI; 140-210 kg/cm of at least 3 in. (7.6cm) thickness.
• If installing on a floor consisting of a material other than normal-weight concrete as described above, the mounting should be capable of sustaining a shear load (parallel to floor) of at least 1,500 lb. (6.7 kN) for each of the four mounting points.
• If installing on a raised floor that is less than 2 in. (5cm) thick or constructed of a material not
appropriate for the masonry fasteners provided or lag screw engagement, mount using through bolts with nuts and large diameter washers as shown in Figure 155.
Full details for mounting the cabinet are found in 4.1 - Cabinet Floor Mounting.
NOTE
The above loads (both the fastener manufacturer load and the minimum mounting load) include the required safety factors.
Site Preparation
2
contact load at
2
)
2.3.2 Floor-Space Occupation
The Liebert FS cabinet requires a floor space of 23" wide by 33" deep (63 x 83cm), resulting in a foot­print of 5.7 square feet (0.5m
2
2.3.3 Clearances
The Liebert FS installation requires a ceiling height of at least 7 ft. (214cm).
The unit occasionally vents air out of the top. Loose ceiling tiles above the unit may be moved by the airflow. Ample clearance to access the cable connection at the top of the unit must also be provided. All system electrical connections are to be routed through the top or side of the cabinet.
A 36" (91cm) clearance is required in the front of the unit for National Electrical Code (NEC) compli­ance.
Maintenance access to all components is from the front; no side or back access is required for mainte­nance. Either side of the system cabinet can be placed against walls (assuming minimum distance from edge of floor). Repair may require access to the rear of the unit. In this unlikely instance, the unit may need to be rolled out from its installed location (cabinet is on casters).
2.4 Electrical Considerations
CAUTION
!
A qualified electrician must perform all electrical connections. The wires (DC power, grounding, optional status/control and auxiliary power supply) that connect the Liebert FS system(s) to the UPS system must be provided by the electrical contractor (standard) or by
Liebert as an option. Wire size and installation must comply with all applicable local, regional
and national regulations (e.g., National Electric Code for USA).
).
2.4.1 DC Power Connections
Place the Liebert FS as close as practical to the interconnected UPS. The maximum distance allowed between the UPS and the Liebert FS depends on power levels and the type of DC cables used. Liebert requires sizing DC cables and placing the Liebert FS for a maximum of no more than 2V loop drop (at rated power) between the UPS and the Liebert FS.
The Liebert FS is delivered with the standard UPS interconnection kit for connection of the positive and negative terminals coming from the UPS DC bus or from an external disconnect switch.
For details, see 4.2.2 - DC Power Connections.
11
PROD U C T
2.4.2 Status/Control Connections
Site preparation for Status/Control connections vary according to the type of UPS interconnection kit provided with your Liebert FS.
Liebert recommends making Status/Control connections on the UPS system side.
For details, refer to 4.2.3 - Status/Control Connections.
2.4.3 Grounding Connections
A grounding wire must be connected from the Liebert FS to the UPS ground terminal. Identify in advance the location of the grounding terminal on the UPS system. For further details, see 4.2.2 - DC Power Connections.
2.4.4 AC Power Connections
Plan for the availability of a dedicated 110 or 230VAC, 50 or 60Hz circuit with branch circuit protec­tion as a source for AC auxiliary power supply to the Liebert FS. This AC power must be rated for 500VA and must be located either on the output circuit of the UPS system or on another UPS-pro­tected circuit. A qualified electrical contractor should make arrangements for this connection to be permanent.
Site Preparation
The field-supplied AC wire must comply with all applicable local, regional and national regulations (e.g., National Electric Code for USA). An 18 AWG (0.82mm tion.
For details, see 4.2.5 - AC Auxiliary Control Power Supply Connections and Appendix F.0 - Auxiliary Backup AC Power Supply.
2.4.5 Remote Monitoring Connections—Optional
If the optional Data Collection Module (DCM) is provided with your Liebert FS system, plan to have communication cables (local network connection, phone line) installed to support the remote notifica­tion and/or monitoring options chosen.
For details, see 4.2.6 - Remote Monitoring Connections—Optional.
2
) cable is recommended for this connec-
12
PROD U C T
3.0 UNLOADING AND UNPACKING
either side)
NOTE
All drawings referred to in this section are in Appendix D.0 - Installation Drawings.
3.1 Inspection Before Removal From the Truck
While the Liebert FS shipping package is still on the truck:
• Inspect the equipment and shipping container(s) for any signs of damage or mishandling. Check also if the shock and tilt gauges (installed for shipping purposes) indicate excessive shock and/or tilting. If any damage is noted, file a damage claim with the shipping agency within 24 hours and contact your local sales representative or Liebert at 1-800-LIEBERT to notify them of the damage claim and the condition of the equipment.
• Compare the contents of the shipment with the bill of lading. Report any missing items to the car­rier, your local Liebert representative and Liebert at 1-800-LIEBERT immediately. Please have the bill of lading available.
CAUTION
!
Do not attempt to install the system if damage is apparent.
3.2 Unloading
Figure 8 Liebert FS shipping package
Unloading and Unpacking
76"
(1933mm)
Front View
Do not tilt the Liebert FS more than 15 degrees from vertical.
The FS as shipped (see Figure 8) can weigh up to 1,462 lb. (663kg). It must be handled with care. It must be kept upright—pay special attention to the arrows, which indicate the upright position.
45"
(1143mm)
Top View
Side View
24"
(610mm)
(1219mm)
4.4"
(112mm)
Shipping Support Bands (on either side)
Metal Support Plates (one on
Shipping Weight:1462 lb. (663kg) Weight, unit only: 1300 lb (590kg)
48"
14623
13
PROD U C T
3.2.1 Handling
The Liebert FS shipping package is designed to be handled using a forklift. Forklift operators must avoid rough handling when picking up, moving and lowering it.
CAUTION
!
Exhibit care when handling Liebert FS cabinet to avoid equipment damage or injury to personnel. Failure to do so could throw off the calibration of the mechanical components contained in the unit and possibly cause permanent damage.
CAUTION
!
The Liebert FS has sensitive electronics and mechanical components that have been calibrated prior to shipment.
CAUTION
!
Test lift and balance the cabinet before transporting it. Maintain minimum tilt from vertical at all times—do not exceed 15 degrees of tilt.
CAUTION
!
Sheet metal components and framework may have sharp edges.
3.2.2 Unpacking
Unloading and Unpacking
To reduce the possibility of shipping damage, flywheel cabinets are secured to the pallet by two mounting brackets and two banding straps. These same two mounting brackets are used to mount the cabinet to the floor.
Packing elements should be removed in this order to ease unpacking:
1. Cut and remove the banding straps (see Figure 8).
CAUTION
!
Use care when removing banding straps and metal mounting brackets. The banding straps are under tension and may snap violently, causing injury. Always wear proper eye and foot protection when unpacking or installing the system.
2. Remove hex head bolts holding mounting brackets to pallet as shown in Figure 9.
3. Remove lag bolts holding metal mounting brackets to pallet.
4. Remove mounting brackets from Liebert FS.
Figure 9 Removing lag bolts
Lag bolts
securing
Liebert FS to
shipping pallet
14
Metal mounting bracket bolted to shipping pallet
PROD U C T
5. Use a forklift to remove the cabinet from the shipping pallet. To lift the Liebert FS, the forks should be inserted between the caster wheel assemblies (see
Figure 10). Forks must be extended to the full depth of the cabinet—at least 6 ft. (2m) fork length—to properly support the equipment (see Figure 10). This likely requires fork extenders. The Liebert FS unit can weigh up to 1,300 lb. (590kg) and must be handled with care.
Figure 10 Lifting the Liebert FS cabinet
Forks must be extended the full depth of the cabinet
6. Unbolt and remove the two metal support plates (one on either side of the pallet).
Figure 11 Removing the metal support plates
Unloading and Unpacking
Metal support plate
Caster (for moving short distances)
Leveling foot (one on each corner)
NOTE
Retain the four bolts (1/2" diameter x 1-3/4" long; 12.7mm diameter x 44.5mm long) attaching the metal support plates to the cabinet. These will be used to attach brackets to the cabinet for surface mounting.
7. Examine the Liebert FS internally and externally for transit damage. Report any damage to the shipper, your local Liebert representative and Liebert immediately.
CAUTION
!
Do not attempt to install the system if there is any damage.
8. Check visually for loose connections and unsecured components in the cabinet.
9. You will find the installation manual, operation manual and options manual (if any) enclosed in the pocket inside the cabinet door (see Figure 12).
10. You will find the serial number and model number plate mounted on the cabinet door pocket or on the upper right corner of the face of the cabinet frame inside the door (see Figure 12). Record the model number and serial number in Table 1 - System information.
15
PROD U C T
Unloading and Unpacking
Figure 12 Location of serial and model number plate (cabinet side panel removed and open door)
Serial Number and Model Number Plates
3.3 Positioning the Liebert FS
3.3.1 Moving the Liebert FS
When moving the unit a short distance, the Liebert FS may be rolled on its built-in casters (see Figure 13) to its location.
Manuals
CAUTION
!
Before moving the Liebert FS across a floor, determine whether the surface will support the unit’s weight—1,462 lb. (663kg) as shipped; 1,300 lb. (590kg) uncrated.
Figure 13 Liebert FS cabinet caster location
Casters on each corner (for moving unit short distances only)
When moving the unit a longer distance or over rough flooring, move the Liebert FS with a forklift or similar equipment to facilitate the relocation and to reduce vibration of the unit.
CAUTION
!
Ensure that the handling equipment is rated for the weight of the Liebert FS—1,462 lb. (663kg) as shipped; 1,300 lb. (590kg) uncrated.
3.3.2 Storing the Liebert FS for Delayed Installation
If the equipment will not be installed immediately, it must be stored indoors where the temperature stays within -4°F to 176°F (-20°C to 80°C) and the humidity is no higher than 95% (non-condensing).
16
PROD U C T
4.0 INSTALLATION
The Liebert FS system design and safety characteristics allow for a relatively simple and quick instal­lation. The system is designed to be rolled or lifted into place and bolted to the floor using Liebert's mounting kit, included with the system. The mounting kit in most cases does not require any special floor preparations (see3.0 - Unloading and Unpacking).
CAUTION
!
The Liebert FS system must be installed in accordance with the instructions and drawings in this manual.
CAUTION
!
Never attempt to install or power up any unit suspected of damage during shipment.
CAUTION
!
The Initial System Startup must be performed ONLY under the supervision of a Liebert-certified service technician to ensure proper system operation. Failure to abide by instructions provided herein may void your warranty.
Contact your local Liebert sales representative or Liebert at 1-800-LIEBERT to arrange for system startup.
Figure 14 Dimensions, general layout
Installation
Top
Bottom
Control Panel
71-1/ 8"
(1801mm)
25"
(6 3 6mm)
Front
17
32-1/2"
(828mm)
Right Side
12-100120-09
PROD U C T
Figure 15 Internal layout
Installation
Data Control Module
Versatile Interface Board
Inductor Capacitor Module
Power Convers ion Module
Factory-Integrated Circuit Breaker
Fan
Magnetic Levitation Module
71-1/8"
(1807mm)
Flywheel Module
25"
(636mm)
Front
(door open)
32-1/2"
(828mm)
Right Side
(panel removed )
NOTE
The Liebert FS is designed for front-access-only for installation and maintenance. While the likelihood of repair is minimal, some repair procedures require side and/or rear access. Normally, the easiest way to handle this is to disconnect the power and control wiring and roll the unit out into an open area on its casters. While it is acceptable, under certain circumstances, to connect the Liebert FS to its companion UPS unit through the sides of the Liebert FS and UPS cabinets rather than through external conduit, repair access to the Liebert FS unit will be easier to facilitate if through-cabinet wiring is not installed.
18
PROD U C T
Loading...
+ 138 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use