Emerson 5100 User Manual
Installation Manual
5100 Series, Catalog 5150
Connectivity Module
For use with Automatic Transfer Switches,
Power Manager, & Digital Power Meter
Section Page
Welcome............................................................................................................. ii
Overview, Specifications, Installation Overview, DIP Switch (RS485).............. iii
Outline and Mounting Drawing.......................................................................... iv
Interface Wiring Diagrams................................................................. v, vi, vii, viii
Status LEDs....................................................................................................... ix
1 Installation
Installation Overview, DIP switch (RS485)........................................................ iii
on Automatic Transfer Switches (7000, 4000, 300, 940/962)......................... 1-1
on stand-alone Power Manager, Test Communications.................................1-2
View & Change Configuration Pages, View Pages after
Installation..............1-3
2 7000 & 4000 Series ATS (with & without a Power Manager or Power Meter)
Configurator Screens................................................................................2-1, 2-2
Configuration Screen I/O Names for 7ATB with Power Manager .................. 2-3
Detail Screen...................................................................................................2-4
3 Series 300 ATS (with & without a Power Manager or Power Meter)
Configurator Screens................................................................................3-1, 3-2
Detail Screen...................................................................................................3-3
4 ASCO 940 / 962 ATS (with & without a Power Manager)
Configurator Screen ........................................................................................ 4-1
Detail Screen...................................................................................................4-2
5 Power Manager & Power Meter (stand-alone, generator, or circuit breaker)
Configurator Screen ........................................................................................ 5-1
Detail Screens..........................................................................................5-2, 5-3
Appendix
TCP/IP Installation & Configuration for Windows XP ® and Windows 7 ®.......A-1
Troubleshooting...............................................................................................A-3
Create & copy favorites folder, 3
Enabling SNMP Internet-standard protocol.....................................................A-5
Communication Address Forms..........................................................in the back
rd
Party Modbus ® device configuration........A-4
Index ................................................................................................................back page
381333-367 C
50 Hanover Rd, Florham Park, NJ 07932-1591 USA
call 1 800 800-2726 (ASC0) for sales or service www.ascopower.com
ii Welcome Connectivity Module
Who Should Use this Installation Manual
This manual for the Connectivity Module should be used to assist individuals who will:
• install the Connectivity Module (mount and wire)
• configure the Connectivity Module
• enter in information about your Automatic Transfer Switches
(7000 & 4000 Series, Series 300, ASCO 940,962,436,434,447,448)
• use Ethernet access to monitor Connectivity Module (connected devices)
Prerequisites A working knowledge of Windows XP
®
and Windows Internet Explorer 6.0 or higher
(with Microsoft Virtual Machine or the latest version of the Java Runtime Environment
loaded) is necessary to configure the Connectivity Module.
Important information To properly set up the software, you will need the nameplate data and other
that you will need
7000 & 4000 Series ATS & Group 5 Controller 381333-126 & appropriate ATS manual
Series 300, ASCO 940, 962, 436, 434, 447, 448 ATS appropriate ATS manual
Power Manager Xp, Catalog 5220D, 5220T 381333-199
Digital Power Meter, Catalog 5210 381333-368
Serial Module, Catalog 5110 (Acc. 72A) 381333-240
ATS Remote Annunciator, Catalog 5310 (1 channel) 381333-316 & 381333-317
ATS Remote Annunciator, Catalog 5350 (8 channel) 381333-314 & 381333-315
ATS Remote Annunciator kits 8 channel K871966-004, 1 channel K871966-005
Kits include: ATS Remote Annunciat or (RA), Connectivity Module (CM ), power supply, mounting hardware, connecting cable
The CM can be configured to provide ATS data to ATS Remote Annunciators (RA) over Ethernet eit her on encryption disabled
or enabled mode. Details on how to configure all required parameters for the two modes are in the RA manuals listed above.
Encryption disabled mode is the default operation mode for both t he CM and the RA. In this m ode, the TCP port and protocol
assigned must be the same for both devices.
Encryption enabled mode is when both the CM and RA are configured for AES 128-bit encryption/decryption
communication. In this mode, the AES mode and AES port settings in the CM are enabled and assigned a value respectively.
Note that the AES port value must be different from the TCP port value (see screen on page 2-1).
Likewise, in the RA, encryption must be enabled and the TCP port is assigned with the same value as the AES port of the CM.
Note that the encryption works only on RAs with software version -003 or higher (refer to Confi gurati on, Annunciat or screen).
information from all your Automatic Transfer Switches including:
• ATS Name (your designation for the ATS)
• ATS Location (where the ATS is located in the building)
• Voltage Rating, Ampere Rating, and number of Poles for each ATS
• Catalog No. and Serial No. of each ATS
• Type of ATS (ATS or ATS/BP [ATS with bypass-isolation switch])
• Device Address (set in each ATS, Power Manager , or Digital Power Meter)
Product Manuals that you may need
Tip Ö Communication Address form is included at the back to help you fill in needed information on your
The Connectivity Module provides Ethernet-access that allows users to view data from ASCO automatic
transfer switches, Power Managers, and Digital Power Meters. All users must follow these precautions:
Connectivity Modules, ATSs, Power Managers, Digital Power Meters.
!
DANGER
To avoid possible shock, burns, or death, deenergize all electrical
NOTICE
sources to the ATS before installing the Connectivity Module.
Be sure that Users to whom you give access are those persons that you want to
view information about the electrical system.
Windows and Internet Explorer are registered trademarks of Microsoft Corporation.
Connectivity Module Overview, Specifications, Installation Overview, DIP Switch iii
Overview
The Connectivity Module brings together several
different serial devices that communicate at different
baud rates and with different protocols to a common
Ethernet media. It can communicate with up to eight
clients, such as Web applications (web pages), Vpi, or
third-party Modbus
®
devices simultaneously over
Ethernet media.
Specifications
Power Requirements: 24 V dc nominal (8 – 28 V dc)
1.5 Watt, UL Class 2 power supply, if needed.
Mounting: 35 mm DIN rail
Dimensions: 3.5” H, 2.8” W, 2.9” D (8.9 cm, 7.1 cm, 7.4 cm)
Field Communication Cable Requirements:
Ethernet: Belden 7882A or equiv. UTP CAT 5 with
RJ45 connectors (untwisted pair or higher)
Serial: Belden 9842, 9829, 89729, 82729 or Apha
6202C, 6222C, 58902. UL Listed, stranded,
twisted pairs, over-all foil shield with stranded drain wire
J1, J2 TTL Port Connectors: Two built-in TTL ports
J3 Ethernet Port Connector :
One built-in 10 Base T (RJ45) 10 Mbps Ethernet port
J4 Serial RS-485 Port:
One 5-pin terminal block header with a socket block (J4)
designed to be daisy chained for up to 32 devices.
Terminal 1 – RX+ Terminal 4 – TXTerminal 2 – RX- Terminal 5 – Com
Ambient Temperature:
Configuration Parameters: The parameters that are required
Protocol Support: The following protocols are supported:
AES Encryption enable or disable
Terminal 3 – TX+
to make an Ethernet connection are:
IP Address 169.254.1.1
Subnet Mask 255.255.0.0
Gateway 0.0.0.0
TCP Port No. 10001
The TCP port is used for passing the data to the applications
and is configurable for user specific requirement.
Baud Rates 19200 (default) or 9600
Flow Control No Flow Control (default)
Interface Mode TTL/RS485 – 4 wires (default)
Reply Timeout 200 milliseconds (default)
Serial Protocol: ASCO I, II, and Modbus
Transport Protocol: TCP, UDP
Application Protocol: HTTP, Telnet, Modbus/TCP
(DB9 pin male) for ATS/PM connectivity
Operating 32 to 140° F (0 to 60° C)
Storage - -40 to 185° F (-40 to 85° C)
Installation Overview
1. Determine the kind of network to use to connect the
various devices to the Connectivity Module.
2. If a RS485 network will be used, do not install the
Connectivity Module until the DIP switches are
checked and set on the bottom of the unit. See below.
3. Refer to the outline & mounting drawing (page iv)
and wiring diagrams (pages v, vi).
4. Select the appropriate installation (pages 1-1, 1-2)
that corresponds to the product to be connected.
5. Establish and test communications (page 1-2).
Refer to Status LEDs (page vii).
6. View and change configuration pages (page 1-3).
Check the DIP Switch Settings for RS485
For RS485 networks only, before installing the
Connectivity Module check the position of the DIP
switch actuators on the bottom of the unit. The upper two
actuators turn on a built-in termination resistor, if needed.
The lower two actuators select either a 2-wire or 4-wire
RS485 network. See the figure below.
Termination Resistor, upper two actuators
On a daisy chained RS485 network the Connectivity
Module termination resistor must be ON. Likewise only
the farthest device from the Connectivity Module must
have the termination resistor ON. All other devices must
be OFF. The DIP switch upper two actuators control the
built-in termination resistor:
ON – move to left. OFF – move to right.
2-Wire or 4-Wire network, lower two actuators
If a 2-wire RS485 network is to be attached to the
Connectivity Module, move the lower two actuators to
the left. If a 4-wire RS485 network is used, move these
actuators to the right.
DIP Switch on bottom of unit
Modbus is a registered trademark of Gould Inc.
iv Outline and Mounting Drawing Connectivity Module
v Wiring Diagrams Connectivity Module
Connectivity Module Wiring Diagrams vi
vii Wiring Diagrams Connectivity Module
Connectivity Module Wiring Diagrams viii
Connectivity Module Status LEDs ix
Status LEDs
LED LED Description LED Function / Mode of Operation
Solid GREEN – functioning as a Connectivity Module (Acc. 72E).
Solid AMBER – functioning as a Serial Module (Acc. 72A).
Blinking GREEN – indicates receiving data from a client.
Blinking GREEN – indicates transmitting data to a client.
Solid GREEN – indicates active Ethernet connection.
Blinking GREEN – indicates active Ethernet client connection.
Blinking YELLOW then off – indicates server disconnection because of
Ethernet client inactivity.
Solid YELLOW then off – indicates server disconnection due to Ethernet
client disconnection.
Off – indicates no error.
Short blinking RED then off – indicates active client/server write process.
Long blinking light then off – indicates server is receiving unrecognized
request packet from an Ethernet client.
Solid RED – indicates major error.
POWER
RX
TX
LINK
CH1
CH2
DIAG
Power indication status.
GREEN/AMBER
Data receiving status.
GREEN
Data transmit status.
GREEN
Link status.
GREEN
Client connection status.
GREEN
Additional Diagnostic LED.
YELLOW
Diagnostic.
RED
1-1 Installation Connectivity Module
How to Install the Connectivity Module
on 7000 & 4000 Series and Series 300 ATSs
The Connectivity Module (CM) mounts on a DIN rail
under the ATS Controller (Group 5 & 1). A short serial
cable connects the CM to the Controller. If a Power
Manager (PM) or Digital Power Meter (DPM) is present,
a long serial cable connects the CM to the PM. Refer to
installation drawings provided and follow the steps below
to install the Connectivity Module.
Connectivity Module Kit
K889950
for 7000 & 4000 Series
and Series 300 only
Connectivity
Module 5150
DIN Rail and
Hardware
10-in. Serial
Cable for
Controller
4-ft Serial
!
DANGER
To avoid possible shock, burns, or death, deenergize all
electrical sources to the ATS before installing the
Connectivity Module.
629800-004
754607
629798-001
1. De-energize both Normal and Emergency sources
that feed the ATS. Open enclosure door and check
with a non-contact AC voltage detector.
2. Mount the DIN rail (supplied in the kit) onto two
studs (on the door) below the Controller.
Connectivity Module will mount on the right side.
3. Install Connectivity Module onto DIN rail by
hooking the bottom of module on bottom of DIN rail
and rocking it upward unit it snaps in place.
4. Install the 10-inch serial cable between the Controller
receptacle (J7 on Group 5, J4 on Group 1) and the
Connectivity Module J1 receptacle.
5. If a PM (or DPM) is present, connect the 4-foot serial
cable between the PM J5 receptacle (or DPM J2
receptacle) and the Connectivity Module J2
receptacle.*
Now test communications (go to page 1-2).
Connectivity Module Kit
K889950-001 for
7000 & 4000 Series
and Series 300
with PM or DPM
Connectivity
Module 5150
DIN Rail and
Hardware
10-in. Serial
Cable for
Controller
Cable for
PM or DPM *
* A 9-foot serial cable (629798-004) is
required for G7ATB, G7ACTB, G7ADTB.
629800-004
754607
629798-001
629798-002
How to Install the Connectivity Module
on ASCO 940/962 ATSs
The Connectivity Module (CM) mounts on a DIN rail
near the ATS Control Panel. A separate power supply is
needed unless it is connected to a Power Manager (PM).
Group 6A/7A Control Panel must have a Serial
Communication Kit added. A single communication
cable (2 twisted pairs and overall shield connects the CM
to the Control Panel). Refer to installation drawings
provided and follow the steps below to install the
Connectivity Module.
Connectivity Module Kit
K889953
for ASCO 940/962 only
Connectivity
Module 5150
DIN Rail and
Hardware
Serial Com.
Kit for Group
6A/7A CP *
Serial Cable
** If a Power Manager (PM) is present, a power supply is not needed for
the Connectivity Module (CM). The serial cable from the PM provides
the power to the CM.
To avoid possible shock, burns, or death, deenergize all
electrical sources to the ATS before installing the
Connectivity Module.
1. De-energize both Normal and Emergency sources
* Serial communication & transient protection boards.
Required
Power Supply **
not supplied
24 Vdc, 80 mA ** use
16 AWG wire
!
DANGER
that feed the ATS. Open enclosure door and check
629800-004
754610
467508
Belden 9842, 9829, 89729, 82729 or
with a non-contact AC voltage detector.
2. Mount DIN rail (supplied in the kit) onto two studs
(on the door) below or adjacent to the Control Panel.
3. Install the Connectivity Module onto DIN rail.
4. Prepare and connect the specified communication
cable between the Control Panel terminals and the
Connectivity Module J4 terminals as listed below:
5. Prepare and connect the 24 Vdc power supply to the
Connectivity Module. Use 16 AWG wiring to J5
terminal plug (1 is + positive, 2 is – negative).
Now test communications (go to page 1-2).
Connectivity Module Kit
K889953-001
for ASCO 940/962 with PM
Connectivity
Module 5150
DIN Rail and
Hardware
Serial Com.
Kit for Group
6A/7A CP *
for PM
Communication Cable
(4 wires and an overall shield)
not supplied
Alpha 6202C, 6222C, 58902 only
629800-004
754610
467508
629798-002
Connectivity Module Installation 1-2
How to Install the Connectivity Module for
a stand-alone Power Manager or Digital
Power Meter
The Connectivity Module (CM) mounts on a DIN rail
near the Power Manager (PM) or Digital Power Meter
(DPM). A long serial cable connects the Connectivity
Module to the PM or DPM. Refer to installation drawings
provided and follow the steps below to install the
Connectivity Module.
Connectivity Module Kit K889958
for a stand-alone Power Manager or Digital
Power Meter (not connected to an ATS)
Connectivity
Module 5150
DIN Rail and
Hardware
4 ft. Serial Cable
for PM or DPM
!
DANGER
To avoid possible shock, burns, or death, deenergize all
electrical sources to the ATS before installing the
Connectivity Module.
629800-004
754610
629798-002
1. De-energize the power source that feeds the PM (or
DPM). Open enclosure door and check with a
non-contact AC voltage detector.
2. Mount the DIN rail (supplied in the kit) onto two
studs (on the door) below or adjacent to the PM or
DPM.
3. Install Connectivity Module onto DIN rail by
hooking the bottom of module on bottom of DIN rail
and rocking it upward unit it snaps in place.
4. Install the 4-foot serial cable between the Power
Manager J5 receptacle (or Digital Power Meter J2
receptacle) and the Connectivity Module J2
receptacle.
Now test communications (go to next column).
How to Test Communication to the
Connectivity Module
You need the following settings from your network
administrator for each
connected to an Automatic Transfer Switch (ATS), Power
Manager (PM), or Digital Power Meter (DPM). Fill in the
form provided in the Appendix:
IP Address: ______________ (unique for each module)
Subnet mask __________ (usually same for all modules)
Gateway: ________________________ (usually blank)
Required items:
• Portable laptop computer with network card, running
Windows Xp and Windows Internet Explorer 6.0 +
installed.
• Ethernet crossover network cable (part no.
629590-006).
• Connectivity Module connected to the ATS, PM, or
DPM.
1. Directly connect the specified Ethernet crossover
cable between your laptop’s Ethernet jack and the
deenergized Connectivity Module jack J3.
2. For safety, close the ATS, PM, or DPM enclosure
door as far as possible (with the crossover cable
running to the laptop computer outside
Then energize ATS, PM, or DPM and the
Connectivity Module.
3. Refer to the Appendix and select the appropriate
TCP/IP Installation & Configuration instructions for
your laptop computer’s operating system. This
procedure sets up your laptop computer (if necessary)
for network connections and tests communications to
the Connectivity Module.
4. After you have confirmed communication with the
Connectivity Module, continue to the next page to
view and change the configuration of the
Connectivity Module and ATS, PM, or DPM.
Now view and change the configuration
Connectivity Module (CM)
the enclosure).
(go to page 1-3)
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