Emerson 510 User Manual

500 Series

510 Surge Protective Device

Installation, Operation and Maintenance Manual

Surge Pr

EMERSON NETWORK POWER SURGE

DE

VICE INSTALL

ATION

, OPER

MAINTENANCE MANUAL

TAB

LE OF CONTENTS

UNPACKING AND INSTALL

Unpacking and Prelimi
H

andling Cons

St

orage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOCA

TION CONSIDERATIONS

En

vironm

A

udible Noi

Service Cle

Mounting . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

War

nings Defined . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MODEL NUMBER CONFIGURATION

Model Number Configuration . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration & Voltage (Chart) . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

idera

tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ent

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

se

. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .

aran

ces

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ATION

nar

y Inspection . . . . . . . . . . . . . . . . . .

. . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROTEC

ATI

ON AND

TIVE

. . . . . . . . . . . . . . . . . . . . . . . . . . .

otectiv

. . . . . . . . . . . . . . . . . . . . .

e Devi

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . .

ces

2
2
2

2
2
2
2
2

3
3

ELECTRICAL CONNECTIONS

Volt

age Ratings and Power Source Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Over Curren

NEC C

Volt

age Pr

Circuit Am

System Grounding and Bonding . . . . . . . . . . . . . . . . .

P

arallel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ne

utral Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INST

ALLATION INST

Product Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NEMA 12 (Metal) Enclosure Option

NEMA 4X (Non-Metallic) Enclosure Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NEMA 1 Panelboard Extension Enclosure Option . . . . . .. .

MO

NITORING FEA

Extern
A

udible A

Sum

mar

T

ransient Cou

ons

al

idera
otec
pacit

Statu

lar

y A

t Pr

otec

tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .

tion Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

y Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . .

RUC

TUR

ES

s Indicator

m (Stan

larm Contac

nte

dard

r (

Optional

TIONS

. . . . . . . . . . . . . . . . . .

s (Stan

/Optional

t (Stan

dard)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

)

. . . . . . . . . . . .

dard

/Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .

)

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...

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4
4
4

4
4
4

4

5
5
5

6
7
7
8

9

9

9
9

TR

OUBLESHO

T

roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Servic

ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Corrective Maintenance
Pr

eventative Maintenance

Installation,

OTI

NG/SERVICING/MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .

Opera

tion and Maintenance Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . 9

. . . . . . . . . . . . .

1

IO-70103

Re

v 0, 1/2013

9

9

9

UNPACKING AND INSTALL

Unpacking and Preliminary Inspection

1. Inspect the shipping crate(s) for

si

gns of mishandling before unpacking the unit.

2.

Remove

and inspect the unit for any obvious shipping

3. If

any dam
immediate
forward a copy to y
Surge Protection Sales Representative.

Handling Considerations

Larger
h

andling

wei

ght.

Stor

age

The unit should be stored in a
en

vironment. Storage temp

t

o +85ºC (+185ºF). Care should be

c

ondensation. All packing and shipping materi
be left i
the unit has been stored for an
unit sho
plac

ing int

any secur

age

as a re

ly file a

units are bolted

by forklift or p

Refer t

ntac

uld be

o service.

cl

o the cabinet dat

t until the unit is

cle

aned and carefully inspected

ing bands and cardb

sult

of

shipping is obs

aim with the

our local

to a

all

Emerson Network Power

shipping pall

et j

ack. Check the

a furnished with the unit.

era

ture range is -55ºC (-67ºF)

re

ady for final installation. If

exte

dam

shipping ag

et to fac

cle

an,

taken to avoid

nded period of time, the

ATION

age or

oard p

damages.

erved,

ency

ili

tate

size

and

dry

als should

bef

acking

and

ore

Surge Pr

LOCATI

F

or optimum transient surge pr
suppression should be applied at the
all other ele
CATV, etc.), at known surge g
building (
etc.), as well as at sensitive electronic loads (such as
c

ompu
etc.). For
da

ta

cabling), transi

applied

En

vironment

am

bient tempera

with a relative humidity o
The unit is pr

dust-ti
with

excessi

or explosive atmosph

A

udible Noise

than

40 dB

almost

Servi

with hinged doors on the front tha
opened. Thi
recommende

Mounting

installation inst

W

arnings Defined

ON CONSIDER

ctr

ical connections to the buildin

lar

ge motor

ter

s, electronic appliances, solid s
interc

to the interc

ovi

ght and d

ve du

at 5 feet,

an

y room if desire

ce Clearance

rty-

d.

s, arc welders, switched ca

onnected electronic

ent sur

ge suppression should also be

onnecting wiring (dat

Unit is d

tures of -40ºC (-40ºF) to +60ºC (+140ºF)

ded in an industrial use

rip-ti

st,

six in

Unit is i

ruc

tions for mounting dimensions and

esi

gned for op

f 0% to 95% (no

ght and should not be installed in areas
corrosive v

eres.

The audible noi

whi

ch

allows its

d.

s

Service cle

che

s (36 in/914 mm) minimum is

nte

nded to be wall mou

D

anger:

hazardou
avoided, will result in death or
seriou
wor

d is to be limited to the

mo

st extreme situations.

otectiv

ATI

ONS

otec

tion, coordinat

service en

enera

ting loads within the

lo

ads (su

apors, flammable materials

se of

placement

aran

t are capable of being

Indicate

s situation that, if not

s inj

ury

e Devi

trance and

g (

tele

pacitor

tat

e motor d

ch as by way of

a cables).

era

tion indoors in

n-c

ondensing).

enclo

sure, which is

the unit is les

ce is

needed for units

nted. Refer to

s an im

. This

ed surge

phone,

rive

within

wei

minently

sign

al

ces

s,

s,

s

ght.

Installation,

Opera

tion and Maintenance Manual

W

arning:

hazardou
avoided, could result in death or
seriou

C

aution:

hazardou
avoided, may result in minor or
mod
us

ed to alert against unsafe

practice

2

Indicate

s situation that, if not

s injury.

Indicate

s situation that, if not

erate injury. It may also be

s.

s a p

s a p

IO-70103

otenti

otenti

Re

v 0, 1/2013

ally

ally

(11) Enclosure

Q

= High R

ated

(8) Modes of Protection

(1-3) Series

MODEL NUMBER CONFIGURATION

Model #: _ _ _ _ _ _ _ _ _ _ _ _ _

1 2 3 4 5 6 7 8 9 10 11 12 13

A

510

= Modular/Non-Modular MOV

(4-5) Configuration & Voltage
See Chart Below

(6-7) Surge Rating Per Mode
06

= 65kA

08

= 80kA

10

= 100kA

12

= 125kA

16 = 160kA
20

= 200kA

25

= 250kA

= All Modes of Protection

B

= L-N & N

E

= L

F

= L

G

= L

(9) Connection Type
N

= Wiring terminals/Lugs

R

= Rotary Disconnect Switch

W

= Wire

(10) Monitoring Options
R

= LED/Relay

A

= LED/Alarm/Relay

C

= LED/Alarm/Counter/Relay

-G

-L

-N

-G

Leads

R
G
H
J
L
F
S

0
1
2

(13) MOV Option
S

Surge Pr

= Type 3R (me
= Type 4 (metal)
= Type 4X (Stainless Steel)

= Type 4X (Non-Metallic)
= Type 12 (metal)
= Panelboard Flush (metal)
= Panelboard Surface (metal)

(12) UL 1449 Type

= No UL
= Type 1
= Type 2

= Standard

otectiv

tal)

e Devi

ces

Installation,

Opera

tion and Maintenance Manual

3

IO-70103

Re

v 0, 1/2013