Emerson 50M56D-751 User Manual

50M56D-751
!
Carrier Integrated Single Stage
120V Hot Surface Ignition Control Kit
INSTALLATION INSTRUCTIONS
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
PARTS INCLUDED
• 50M56D-751 Integrated Furnace Control
• 2 – 1/2" Sheet Metal Screws
DESCRIPTION
• Installation Instructions
50M56D-751 is an aftermarket direct replacement control kit for Carrier single stage furnace products with PSC blower motors.
TWINNING: 50M56D-751 can be twinned. The other control must also be a 50M56D-751 to ensure proper functionality.
ELECTRICAL RATINGS:
Input Low Voltage: 24 VAC, 60 Hz Input Line Voltage: 120 VAC, 60 Hz, 1φ Max Input Current: 0.45 A @ 24 VAC Relay Contact Ratings:
Gas Valve: 1.5 A, 0.6 PF @ 24 VAC Ignitor Relay: 1.2 A @ 120 VAC Inducer Relay: 2.8 A @ 120 VAC Circulator Relay: 10 FLA, 25 LRA @ 120 VAC Humidifier Load: 1.0 A @ 24 or 120 VAC Electronic Air Cleaner: 1.0 A @ 120 VAC
Flame Current Requirements:
Minimum current to ensure flame detection:
0.25 μA DC* Maximum current for non-detection: 0.1 μA DC Maximum allowable leakage resistance:
100 M ohms * Measured with a DC ammeter Flame Establishing Time: 0.8 seconds maximum Flame Failure Response Time: 2.0 seconds
maximum
OPERATING TEMPERATURE RANGE:
-40° to 176°F (-40° to 80°C)
HUMIDITY RANGE:
5 to 95% relative humidity (non-condensing)
AGENCY APPROVALS: UL USA / Canada GASES APPROVED: Natural, Manufactured, Mixed,
Liquid Petroleum, and LP Gas Air Mixtures.
CAUTION
Risk of Electric Shock. Disconnect electric power to system until installation is complete. Do not use on circuit exceeding specified voltage. Higher voltage will damage control and could cause shock or fire hazard.
This control is not intended for use in locations where it may come in contact with water.
May cause flame rollout. Shut off main gas to heating system until installation is complete.
PART NO. 37-7757001
emerson.com/white-rodgers
2035
WIRING
NOTE: All wiring should be installed according to local
and national electrical codes and ordinances.
1. Disconnect electrical power and shut off gas supply to unit, then remove unit access panels.
2. Mark and disconnect all wires from the existing control, then remove existing control.
3. Mount 50M56D-751 in the unit following the instructions in the Mounting section. Be certain not to damage any components such as wire harnesses or blower wheels when drilling or installing screws.
4. Connect all the wires back onto the 50M56D-751 control board referencing the Wiring Diagram section as needed.
MOUNTING
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5. Ensure all wires are secure to the control board and unused blower speed wires are attached to the PARK terminals. Apply wire ties as needed to secure wiring.
6. Verify Inducer OFF / Heat ON delay, Constant Fan Speed, and Heat OFF Delay settings, as described in the Configuration section.
7. Reinstall unit access panels and reconnect electric power. Restore gas supply to the unit.
8. Verify unit operation in heating, cooling, and fan only mode.
1
1
1
2
1. Slide tabs into slots in sheet metal mounting bracket.
2. Align corner holes with sheet metal holes and secure with 2 ½” screws.
NOTE: Ensure a proper ground connection is made between the control and the chassis of the furnace. The bottom of the control board underneath screw locations should make solid contact with clean metal on the mounting bracket and be secured firmly with screws to ensure proper grounding and control operation.
22
CONFIGURATION
Dipswitch Settings
Inducer OFF / Heat ON
(Blower) Delay (sec)
SW1-1 SW1-2 SW1- 3 & 4
5 / 45*
15 / 66
1
2
3
4
OFF
1
2
3
4
OFF OFF OFF OFF
ON ON ON ON
Constant Fan Speed Heat OFF (Blower) Delay (sec.)
LO/HEAT*
OFF OFF OFFON
FAN
1
2
3
4
ON ON ON
1
2
3
OFF
4
1
2
3
225 180
4
1
2
3
135*
4
180225
90
1
2
3
4
1
2
3
4
*Default
NOTE:
SW 1-1 selects both the inducer OFF delay and heat ON delay simultaneously. For example, the default setting (switch ON) sets the inducer OFF delay to 5 seconds and the Heat ON delay for the blower to 45 seconds.
SELF TEST
Enter Self-Test immediately after control power up by:
• Double pressing the “FAULT RECALL” button while LED rapid flashes green.
NOTE: Control will terminate Self-Test mode if any system fault occurs. Control will ignore any active thermostat calls during Self-Test.
• Sequence is as follows:
• LED will flash all stored fault codes five times. If there are no faults, the LED will be off for 2 seconds.
• Afterward, the LED will slowly flash code 11 in alternate
colors (green, amber, red) to indicate Self-Test is active. This will continue until Self-Test is complete.
• Inducer motor will turn ON and continue running until Self-Test is complete.
• After 15 seconds, the ignitor will turn ON for 15 seconds, then OFF.
• Blower motor runs at the Fan (SW1-2), Heat, and Cool speeds respectively for 10 seconds each.
• Blower and Inducer motors turn OFF.
• Self-Test is complete, LED will display solid green to indicate Standby mode.
3
WIRING DIAGRAM
LEGEND
LEGEND
120VAC
11 PIN FUNCTIONS
# DESCRIPTION
1
INDUCER NEUTRAL
2
IGNITOR NEUTRAL
3
IGNITOR HOT
4
INDUCER HOT
5
LIMIT OUT
6
PRESSURE IN
7
GAS VALVE COM
8
GAS VALVE OUT
9
FLAME SENSOR OUT
10
LIMIT IN
11
PRESSURE OUT
CIRCULATOR
LEGEND
LEGEND
ALS #1 Auxiliary Limit Switch - Manual Reset ALS #2 
DSS 
LOT #1 Limit Overtemperature - Manual Reset LOT #2 Limit Overtemperature - Manual Reset­LS Limit Switch, Overtemperature- - Auto Reset PRS Pressure Switch
ELECTRONIC
AIR CLEANER
TRA NSFORME RTRANSFORMER
INDUCER
IGNITOR
GAS VALVE
FLAME
SENSOR
WHT
WHT
BLK
BLK
RED
ORG
BLU
BRN
WHT
RED
10
10
YEL
11
11
SEC-2 (TR)
SEC-1 (TH)
(MED LO)
(HI)
(LO)
RED
BLK
BLU
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
FAN
HEAT COOL
(COM)
(MED HI)
LINE 120VAC
YEL
PARK
BLK
EAC-H
(EAC-1)
PARK
PARK
BLK
LINE-H
(L1)
BLK
XFMR-H
(PR-1)
BLK
HUM-H
(120V-HUM)
HUMIDIFIER
120VAC
NEUTRAL 120VAC
WHT
L2
WHT
PR-2
EAC-2
WHT
WHT
WHT
COM PSC
NEUTRAL
NEUTRAL NEUTRAL
TWINNING TERMINAL
BLK
CONNECT TO
ANOTHER
(TWIN)
50M56D-751
TWINNING
HUMIDIFIER
GRY
(HUM-1)
24V HUM
24VAC
DSS
(WHEN USED)
LOT #2
(WHEN USED)
ALS #2
LOT #1
(WHEN USED)
ALS #1
LS
PRS
FAULT RECALL PUSH BUTTON
DIPSWITCHES
SW1-1 HEAT ON DELAY SW1-2 FAN SPEED SW1-3&4 HEAT OFF DELAY
STATUS LED
YEL
RED
WHT
Y
R
W
THERMOSTAT
BLK
GRN
C
G
NOTE: The factory installed wiring harness on the 4, 12, and 16 pin connectors must remain in place for the control to function.
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