Emerson 5081T-FF, 5081T-FI User Manual

Model 5081T-FF/FI

Instruction Sheet

PN 51A-5081T-FF/FI/rev.A November 2005

Your purchase from Rosemount Analytical, Inc. has resulted in one of the finest instruments available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowledge of the user in operating and maintaining the instrument. To ensure their continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installation, commissioning, operation, and maintenance of this instrument. If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.

• Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800854-8257 or 949-757-8500 to request correct manual.

• For clarification of instructions, contact your Rosemount representative.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Use only qualified personnel to install, operate, update, program and maintain the product.

• Educate your personnel in the proper installation, operation, and maintenance of the product.

• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.

• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.

• All equipment doors must be closed and protective covers must be in place unless qualified personnel are performing maintenance.

• If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.

ESSENTIAL INSTRUCTIONS

READ THIS P

AGE BEFORE PROCEEDING!

WARNING

To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or understand and adhere to the manufacturer's live maintenance procedures.

ARNING

Substitution of components may impair Intrinsic Safety or suitability for Division 2.

WARNING

Do not remove or replace while circuit is live unless area is known to be non-hazardous.

WARNING

Explosion Hazard - Do not disconnect equipment unless area is known to be non-hazardous.

For additional information, please refer to the Instruction Manuals CD shipped with this product, or visit our website at www.emersonprocess.com/raihome/liquid/.

FOUNDATION Fieldbus®Two-Wire Conductivity Transmitter

PHYSICAL SPECIFICATIONS

HOUSING: Epoxy-polyester painted over low-copper alu-

minum. Neoprene O-rings on cover. 160.5 mm x 175.3 mm x 161.3 mm (6.3 in. x 6.9 in. x 6.4 in.)

DIAMETER: 155.4 mm (6.1 in.) ELECTRICAL CONDUIT OPENINGS: 3/4 in. FNPT POWER SUPPLY AND LOAD: A power supply voltage of

9 Vdc to 32 Vdc at 22 mA is required; Intrinsically Safe installations may be limited to a maximum of 2-3 transmitters per node, depending on the barrier used.

LOCAL READOUT:

Main Display is 4 digits, 20 mm tall (0.8 in.) Message Display is ten digits, 7 mm tall (0.3 in.)

AUTOMATIC TEMPERATURE COMPENSATION:

3-wire Pt100 RTD Conductivity: 0 to 200 °C (32 to 392 °F) % concentration: 0 to 100 °C (32 to 212°F)

AMBIENT TEMPERATURE: -20 to 65° C (-4 to 149° F) RELATIVE HUMIDITY: 0-95% with enclosure sealed. CE: EMI/RFI certified: EN61326-1

HAZARDOUS AREA CLASSIFICATION: Intrinsic Safety:

Class I, II, III, Div. 1 Groups A-G T4 Tamb = 70°C Exia Entity Class I, Groups A-D Class II, Groups E-G Class III T4 Tamb = 70°C

ATEX 0600

II 1 G Baseefa03ATEX0399 EEx ia IIC T4 Tamb = -20°C to +65°C

Non-Incendive:

Class I, Div. 2, Groups A-D Dust Ignition Proof Class II & III, Div. 1, Groups E-G NEMA 4X Enclosure Class I, Div. 2, Groups A-D Suitable for Class II, Div. 2, Groups E-G T4 Tamb = 70°C

Explosion-Proof:

Class I, Div. 1, Groups B-D Class II, Div. 1, Groups E-G Class III, Div. 1 Class I, Groups B-D Class II, Groups E-G Class III Tamb = 65°C max

TRANSMITTER SPECIFICATIONS @ 25°C

MEASURED RANGE*: 50 to 2,000,000 µS/cm (see chart) ACCURACY: ± 1.0% of reading REPEATABILITY: ± 0.25% of reading STABILITY: 0.25% of output range/month, non-cumulative AMBIENT TEMPERATURE COEFFICIENT: ± 0.2% of FS/°C COMPATIBLE RTD: 100Ω with Automatic Recognition TEMPERATURE SLOPE ADJUSTMENT: 0-5%/° C % CONCENTRATION RANGES:

Sodium Hydroxide: 0 to 15% Hydrochloric Acid: 0 to 16% Sulfuric Acid: 0 to 25% and 96 to 99.7%

LOOP SPECIFICATIONS

LOOP ACCURACY: With a standard Model 228 or 225

sensor with 20' cable, laboratory accuracy at 25°C can be as good as ±2% of reading and ±50 µS/cm.

To achieve optimum performance, standardize the sen-

sor in the process at the conductivity and temperature of interest.

Results under real process conditions, at different tem-

peratures, or using other sensors may differ from above.

RTD ACCURACY: Utilizing a perfect 100 Ohm RTD after

1 point temperature standardiztion, temperature reading can be as good as ±0.5°C.

RECOMMENDED SENSORS:

Model 222 Flow-Through Model 225 Clean-In-Place (CIP) Model 226 Submersion/Insertion Model 228 Submersion/Insertion/Retractable Model 242 Flow-Through*

* Model 242-06 or 242-08 with 5081T do not have Intrinsically Safe

approvals.

MODEL 5081T-FF/FI SPECIFICATIONS

NOTE: Values shown are for 25°C conductivity with a temperature slope of 2% per degree C. The maximum range

value will be lower for solutions with a higher temperature slope. Minimum conductivity depends on sensor.

RECOMMENDED RANGES FOR TOROIDAL SENSORS

Conductivity Sensor

Model Number 226 228 225 222 (1in.) 222 (2 in.) 242

Nominal Cell Constant 1.0 3.0 3.0 6.0 4.0 *

Minimum Conductivity (µµS/cm) 50 200 200 500 500 100*

Maximum Conductivity (µµS/cm) 1,000,000 2,000,000 2,000,000 2,000,000 2,000,000 2,000,000*

* Model 242 values depend on sensor configuration and wiring.

MODEL 5081T-FF/FI SPECIFICATIONS

TRANSMITTER DISPLAY DURING CALIBRATION AND PROGRAMMING (FIGURE 1)

1. Continuous display of conductivity, % concentration, or custom reading.

2. Units: µS/cm, mS/cm, ppm, %, or none.

3. Current menu appears here.

4. Submenus, prompts, and diagnostic readings appear hear.

5. Commands available in each submenu or at each prompt appear here.

6. Hold appears when the transmitter is in hold.

7. Fault appears when the transmitter detects a sensor or instrument fault.

INFRARED REMOTE CONTROLLER (FIGURE 2)

1. Pressing a menu key allows the user access to calibrate, program, or diagnostic menus.

2. Press ENTER to store data and settings. Press NEXT to move from one submenu to the next. Press EXIT to leave without storing changes.

3. Use the editing keys to scroll through lists of allowed settings or to change a numerical setting to the desired value.

4. Pressing HOLD puts the transmitter in hold. Pressing RESET causes the transmitter to abandon the present operation and return to the main display.

FIGURE 2. INFRARED REMOTE CONTROLLER

CALIBRATE PROGRAM DIAGNOSE

/-[5ES-U1

EXIT NEXT ENTER

F A U L T

H O L D

FIGURE 1. TRANSMITTER DISPLAY DURING

CALIBRATION AND PROGRAMMING

The program display screen allows access to

calibration and programming menus.

#'"

REMOTE CONTROL

INTRINSICALLY SAFE EQUIPMENT HAZARDOUS AREA LOCATIONS: CLASS I, DIV 1, GP A, B, C, D CLASS I, DIV 2, GP A, B, C, D T3C Tamb = 40°C T3 Tamb = 80°C

1.5Vdc AAA BATTERIES EVEREADY E92/1212 DURACELL MN2400/PC2400

IS/I/1/A,B,C & D NI/I/2/A,B,C & D T4 Tamb = 40°C T3A Tamb = 80°C

Baseefa02ATEX0198 II 1G EExia IIC T4 1180

1.5Vdc AAA BATTERIES EVEREADY E92/1212 DURACELL MN2400/PC2400 ROSEMOUNT ANALYTICAL 92606 USA

WARNING: TO PREVENT IGNITION CHANGE BATTERIES IN A NONHAZARDOUS AREA

ONLY

IRC - INFRARED REMOTE CONTROL

LR 34186 Exia

SUBSTITUTION OF

COMPONENTS MAY

IMPAIR INTRINSIC SAFETY

PN 23572-00

YEAR

U17:!<[9:1

-E< /!

922<U

'"*#\=\22

/1[[!/9P<U

<Q2U

4-SG

U<[9:1

2D>[=T

'"""

25.0C 12.00mA

CAL key PROG key DIAG key HOLD key

Model 5081T-FF/FI

Process Display Screen

µS/cm

/-[5ES-U1

/1[[!/9P<U

<1P<9S!"

U17:!-G6

U17:

G5<:[-A

<1U>:!/V<=

G12->[=

PROGRAM

Process Display

FIGURE 1. Menu Tree

MODEL 5081T-FF/FI MENU TREE

PROGRAM MENU MNEMONICS

4Q[G

Transmitter on hold

2->[U

Fault condition current output setting

Temperature menu header

U->U9

Automatic temperature compensation

-P

Manual temperature compensation input

G5<:[-A

Display menu header

UA:

Conductivity measurement type

°C / °F toggle selection

/9G1

Security code

922<U

Conductance Offset value

CALIBRATION

DIAGNOSTICS

MODEL 5081T-FF/FI DEFAULT SETTINGS

VARIABLE NAME MNEMONIC FACTORY SETTINGS CUSTOMER SETTINGS

Program Menu

Temperature

UHOR

Auto temperature compensation UDVUQ on ___________

Manual temperature UODP 25.0°C (overridden by auto) ___________

Temperature compensation algorithm /97: ([LPHDS or P9P1) LInEAr ___________

Display

GLTRNDY

Measurement type UYR (/QPG>/ or P-94 or 4/[ CondUC ___________

or 4$<9&[ or 4$<9&4 or /VTU)

Temperature (°C or °F) UHOR C ___________

Output (mA or %) QVURVU Cur ___________

Security Code FQGH 000 ___________

Custom Curve

<1U>:!!/V<U

___________

Reference temperature U!SHI 25.0°C ___________

Calibrate Menu

Cell constant /1[[!/QPTU 3.00 ___________

Temperature slope U17:!TN9RH 2.000 ___________

Diagnose Menu

Diagnose SAMPLE READINGS

(Each segment displays the current value in the transmitter.)

Absolute conductivity -ET 1000 µS ___________

Off Set 9II<U 0.0 µS ___________

Cell constant /1[[!/9P<U 3.00/cm ___________

Temperature slope UTNQRH 2.000 ___________

Software version TQIU A02.09 ___________

Hardware version 4-SG 01 ___________

Show fault warnings 2D>[=< none ___________

MODEL 5081T-FF/FI WIRING

WIRING

Wire sensor as shown below in Figure 2. Keep sensor wiring separate from power wiring. For best EMI/RFI protection, use shielded output signal cable in an earth-grounded metal conduit. Refer to the sensor instruction manual for more details.

FIGURE 2. Wiring Model 5081T-FF/FI

MODEL 5081T-FF/FI WIRING

WIRING THROUGH A JUNCTION BOX

The sensor can be wired to the analyzer through a remote junction box (PN 23550-00). Wire the extension cable and sensor cable point-to-point. Refer to the sensor instruction manual for more details.

Factory-terminated (PN 23747-00) and unterminated (PN 9200275) connecting cable are available. The use of factory-terminated cable is strongly recommended. To prepare unterminated cable for use, follow the instructions in the sensor instruction manual.

For maximum EMI/RFI protection, the outer braid of the sensor cable should be connected to the outer braided shield of the extension cable. At the instrument, connect the outer braid of the extension cable to earth ground.

POWER WIRING

For general purpose areas, wire power as shown in Figure 3.

FIGURE 3. Power Supply/Current Loop Wiring for Model 5081T-FF/FI

FOUNDATION FIELDBUS COMMUNICATIONS AND POWER SUPPLY

9 - 32 VDC

MODEL 5081T-FF/FI INSTALLATION

INSTALLATION

UNPACKING AND INSPECTION

Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Rosemount Analytical immediately.

ROTATING THE DISPLAY

The Model 5081T-FF/F1 display can be rotated 90° left or right. Disengage the cover lock and remove the front cover. Remove the three screws holding the PCB stack and gently lift the display board. Do not disengage the ribbon cable between the display board and the CPU board. Rotate the display. The black infrared sensor will be at the top of the display.

INSTALLATION

See Figure 4.

1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme temperatures.

2. Install the analyzer in an area where vibrations and electromagnetic and radio frequency interference are minimized or absent.

3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer.

4. The conduit connections on the sides of the 5081 housing should be sealed to prevent moisture from entering the enclosure.

5. The transmitter must not be mounted with both conduit openings at the top

FIGURE 4. Mounting Model 5081T-FF/FI

INCH

MILLIMETER

91011

1122131144

9241515-01

CHK

DATE

REVISIONS

DESCRIPTION

QTY

Uniloc Division

2400 Barranca Pkwy

Irvine, CA 92606

Rosemount Analytical,

REV

SHEET OF

FM A

CERTIFIED BY

THIS DOCUMENT IS

W/O AGENCY APPROVAL

REVISIONS NOT PERMITTED

9241515-01

5081-T-FI

DESCRIPTION

LABEL, I.S. FM

DWG NO

2:1

ECO

LTR

REV

5-6-04 893 3

RELEASE DATE ECO NO

Ø .125

±.01 5

.120

SIZE

SCALE

5/6/04

5/6/04J. FLOCK

J. FLOCK

SOLID EDGE

THIS DWG CREATED IN

PROJECT

ENGR APVD

CHECKED

PART NO

ITEM

Uniloc

TITLE

BILL OF MATERIAL

DATE

5/3/04

B. JOHNSON

APPROVALS

DRAWN

±.02

1/2

ANGLES

TOLERANCES

DIMENSIONS ARE IN INCHES

.030

.010

REMOVE BURRS & SHARP EDGES .020 MAX

UNLESS OTHERWISE SPECIFIED

.XX

.XXX

NOMINAL SURFACE FINISH 125

MACHINED FILLET RADII .020 MAX

MATERIAL

FINISH

2.56 4 FINISH:SILKSCREEN BLACK EPOXY PAINT (BAKED).

±.00 5

2.180

±.015

APPROVED

.650

±.02

Tamb= 70°C

1.30

.125

CLASS II, DIV. 1, GRPS. E,F & G

PER DWG. 1400298

CLASS III, DIV. 1

CLASS I, DIV.1, GRPS. B,C & D

ROSEMOUNT ANALYTICAL

GRPS. A,B,C,D,E,F & G

CLASS I, II & III, DIV. 1,

INTRINSICALLY SAFE FOR

MODEL

5081-T-FI-67

CONNECTED PER DWG. 1400284

HAZARDOUS AREA WHEN

GRPS. E, F & G

CLASS II AND III, DI V. 1,

DUST IGNITION PROOF

NON-INCENDIVE

CLASS I, DIV. 2, GRPS. A,B,C & D

EXPLOSION PROOF

NEMA 4X ENCLOSURE.

OR SUITABILITY FOR DIV.2.

MAY IMPAIR INTRINSIC SAFETY

WARNING: COMPONENT SUBSTITUTION

9241515-01/A

R .25

±.005

2X FULL R

This document contains information proprietary to

to those who may compete with Rosemount Analytical.

Rosemount Analytical, and is not to be made available

.140

3. ARTWORK IS SHEET 2 OF 2.

2. NO CHANGE WITHOUT FM APPROVAL.

HARDNESS BRINELL 190.

BE ANNEALED & PASSIVATED. MAXIMUM

STEEL .015+/-.005 THICK. MATERIAL TO

1 MATERIAL: AISI 300 SERIES STAINLESS

NOTES: UNLESS OTHERWISE SPECIFIED

1155

REVISION

1400298

CHK

DATE

DESCRIPTION

REV

CERTIFIED BY

THIS DOCUMENT IS

FM A

W/O AGENCY APPROVAL

REVISIONS NOT PERMITTED

06-01

QTY

Rosemount Analytical Division

Emerson Process Management,

2400 Barranca Pkwy

Irvine, CA 92606

DESCRIPTION

BILL OF MATERIAL

Emerson

DATE

REV

SHEET OF

TYPE

1400298

EXP PROOF 5081-T-FI

DWG NO.

SCHEM, SYSTEM FMRC

TITLE

5/6/04

5/3/04

NONE

SIZE

SCALE

5/6/04

PART NO.

ECO

LTR

POWER SUPPLY

17.5 VDC MAX

A R

V C

WIRING LABEL

M D

(

)

(

)

RIGID METAL CONDUIT

AND APPROVED SEALS

5081-T-FI-67

HAZARDOUS AREA

ITEM

1/2

ANGLES

TOLERANCES

.030

.010

UNLESS OTHERWISE SPECIFIED

.XX

.XXX

CLASS I, DIV 1, GPS B-D

CLASS III, DI V 1

CLASS II, DIV 1, GPS E-G

70°C MAX

J. FLOCK

B. JOHNSON

APPROVALS

DRAWN

DIMENSIONS ARE IN INCHES

NOMINAL SURFACE FINISH 125

MACHINED FILLET RADII .020 MAX

REMOVE BURRS & SHARP EDGES .020 MAX

SOLID EDGE

THIS DWG CREATED IN

ENGR APVD

PROJECT

CHECKED

FINISH

MATERIAL

REVECO NO.

RELEASE DATE

5-6-04 8933

SAFE AREA SAFE AREA

AND APPROVED SEALS

RIGID METAL CONDUIT

222

242

225

RECOMMENDED SENSORS:

228

Rosemount Analytical, and is not to be made available

This document contains information proprietary to

to those who may compete with Rosemount Analytical.

226

SENSOR

TOROIDAL

3 USE ONLY APPROVED CONDUIT SEALS AND FITT INGS.

2. SEAL REQUIRED AT EACH CONDUIT ENTRANCE.

1. INSTALLATION MUST CONFORM TO THE NEC.

NOTES: UNLESS OTHERWISE SPE CIFIED

1166

1400284

CHK

DATE

REVISION

DESCRIPTION

ECO

LTR

THIS DOCUMENT IS

APPARATUS

ASSOCIATED

ANY FM APPROVED

REV

CERTIFIED BY

FM B

REV

W/O AGENCY APPROVA L

REVISIONS NOT PERMITTED

Li (uH)

Ci (nF)

2.52

5.32

Pmax (W)

NON-HAZARDOUS LOCATIONS

TERMINATOR

ANY FM APPROVED

SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY OR

SUITABILITY FOR DIVISION 2.

DISCONNECT POWER BEFORE SERVICING.

TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES,

360

380

Imax (mA)

TABLE I

17.5

WARNING-

17.5

Vmax (Vdc)

5081-T-FI FISCO PARAMETERS

TERMINATOR

ANY FM APPROVED

SUPPLY / SIGNAL TERMINALS TB 1-15, 16

IIB/

IIC/

C,D,E,F,G

GROUPS

A,B,C,D,E,F,G

10-96

QTY

Uniloc Division

Rosemount Analytical,

2400 Barranca Pkwy

Irvine, CA 92606

DESCRIPTION

BILL OF MATERIAL

Uniloc

DATE

PART NO.

APPROVALS

ITEM

1/2

ANGLES

TOLERANCES

DIMENSIONS ARE IN INCHES

.030

.010

REMOVE BURRS & SHARP EDGES .020 MAX

UNLESS OTHERWISE SPECIFIED

.XX

.XXX

REV

SHEET OF

TYPE

1400284

5081-T-FI XMTR

FM APPROVALS

SCHEMATIC, INSTALLATION

DWG NO.

NONE

5/6/04

J. FLOCK

CHECKED

SIZE

SCALE

5/6/04

J. FLOCK

ENGR APVD

PROJECT

THIS DWG CREATED IN

SOLID EDGE

FINISH

REV

ECO NO.

8933

TITLE

5/3/04

B. JOHNSON

DRAWN

NOMINAL SURFACE FINISH 125

MACHINED FILLET RADII .020 MAX

MATERIAL

SUITABLE CLASS III,

GROUPS F & G;

DIVISION 2,

IS CLASS I, II, III,

GROUPS A, B, C, D, E, F, G;

DIVISION 1,

NI CLASS I,

DIVISION 2

SUITABLE CLASS II,

GROUPS A,B,C,D;

ANY FM APPROVED

APPARATUS

INTRINSICALLY SAFE

5081-T-FI

MODEL NO.

RELEASE DATE

5-6-04

HAZARDOUS (CLASSIFIED) LOCATIONS

FISCO

XMTR

MODEL

5081-T-FI

FM INTRINSIC SAFETY INSTALLATION

/ISA RP12.06 "INSTALLATION OF INTRINSICALLY SAFE SYSTEMS

INFRARED

FOR USE IN

(RMT PN 23572-00)

CLASS I AREA ONLY

REMOTE CONTROL UNIT

°C ABOVE SURROUNDING AMBIE NT.

Ca, Ct OR Co

La, Lt OR Lo; OR Lc/Rc (La/Ra OR Lo/Ro) AND Li/Ri (La/Ra OR Lo/R o)

APPROVED CONDUCTIVITY

SENSORS

222,225,226 & 228

242 (1" & 2" ONLY)

Rosemount Analytical, and is not to be made available

This document contains information proprietary to

to those who may compete with Rosemount Ana lytical.

7. THE CONFIGURATION OF ASSOCIATED APPARATUS MUST BE FACTORY MUTUAL RESEARCH APPROVED

9. USE SUPPLY WIRES SUITABLE FOR 5

8. NO REVISION TO DRAWING WITHOUT PRIOR FACTORY MUTUAL RESEARCH APPROVAL.

10 MAXIMUM SENSOR CABLE LENGTH IS 250 FEET.

WHEN INSTALLING THIS EQUIPMENT.

WITH ASSOCIATED APPARATUS WHEN THE FOLLOWING IS TRUE:

5. ASSOCIATED APPARATUS MANUFACTURER'S INSTALLATION DRAWING MUST BE FOLLOWED

MORE THAN 250 Vrms OR Vdc.

UNDER THE ASSOCIATED CONCEPT.

6. CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE

Vmax OR Ui Voc, Vt OR Uo;

3Ci+ 3Ccable;

Pmax OR Pi Po;

3Li + 3Lcable.

Imax OR Ii Isc, It OR Io;

FIELD DEVICE INPUT ASSOCIATED APPARATUS OUTPUT

4. THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS

1. INSTALLATION SHOULD BE IN ACCORDANCE WITH ANSI

2. DUST-TIGHT CONDUIT SEAL MUST BE USED WHEN INSTALLED IN CLASS II AND CLASS III ENVIRONMENTS.

3. RESISTANCE BETWEEN INTRINSICALL Y SAFE GROUND AND EARTH GRO UND MUST BE LESS THAN 1.0 Ohm.

NOTES: UNLESS OTHERWISE SPECIFIED

CODE (ANSI/NFPA 70) SECTIONS 504 AND 505.

FOR HAZARDOUS (CLASSIFIED) LOCATIONS" (EXCEPT CHAPTER 5 FOR FISCO INSTALLATIONS) AND THE NATIONAL ELECTRICAL

1177

9241516-01

CHK

DATE

REV

QTY

Uniloc Division

2400 Barranca Pkwy

Rosemount Analytical,

Irvine, CA 92606

SHEET OF

CERTIFIED BY

CSA

THIS DOCUMENT IS

W/O AGENCY APPROVAL

REVISIONS NOT PERMITTED

REVISIONS

REV

ECO NORELEASE DATE

DESCRIPTION

ECO

LTR

8925

5-6-04

±.015.120

±.02

2.56

±.005

2.180

LABEL, I.S. CSA

9241516-01

5081-T-FI

DESCRIPTION

2:1

DWG NO

Uniloc

TITLE

SIZE

SCALE

BILL OF MATERIAL

DATE

PART NO

5/3/04

B. JOHNSON

5/6/04

J. FLOCK

5/6/04

J. FLOCK

APPROVALS

SOLID EDGE

ITEM

4 FINISH:SILKSCREEN BLACK EPOXY PAINT (BAKED).

TOLERANCES

UNLESS OTHERWISE SP ECIFIED

.030 +

.XX

1/2

ANGLES

.010

.XXX

DRAWN

DIMENSIONS ARE IN INCHES

NOMINAL SURFACE FINISH 125

MACHINED FILLET RADII .020 MA X

REMOVE BURRS & SHARP EDGES .020 MAX

THIS DWG CREATED IN

PROJECT

CHECKED

ENGR APVD

MATERIAL

FINISH

This document contains information proprietary to

Rosemount Analytical, and is not to be made available

Ø .125

to those who may compete with Rosemount Analytical.

R .25 4X

LR34186

ENCLOSURE 4

Tamb= 70°C

ROSEMOUNT ANALYTICAL

INTRINSICALLY SAFE FOR

Exia ENTITY

5081-T-FI-69

MODEL

CLASS I, GRPS A, B, C & D

CLASS II, GRPS E, F & G

T3A Tamb = 70°C

CLASS III

WARNING: COMPONENT SUBSTITUTION

HAZARDOUS AREA WHEN CONNECTED

MAY IMPAIR INTRINSIC SAFETY.

PER DWG. 1400285

CLASS II, DIV. 2, GRPS E, F & G

SUITABLE FOR

CLASS I, DIV. 2, GRPS A,B,C & D

TION OF COMPONENTS MAY IMPAIR

WARNING-EXPLOSION HAZARD-SUBSTITU-

HAZARDOUS.

DISCONNECT WHILE CIRCUIT IS LIVE

SUITABILITY FOR CLASS I, DIV 2.

UNLESS AREA IS KNOWN TO BE NON-

WARNING-EXPLOSION HAZA RD-DO NOT

T3A

CLASS I, GRPS B,C & D

CLASS III

CLASS II, GRPS E, F & G

WITHIN 50 mm OF THE ENCLOSURE.

ARE LIVE.

SEAL REQUIRED TO BE INSTALLED

KEEP COVER TIGHT WHILE CIRCUITS

Tamb ABOVE 60°C USE 75°C MINIMUM

RATED WIRING

Tamb = 65°C MAX

9241516-01/A

±.01 5.650

±.021.30

.125

.140

2X FULL R

STEEL .015+/-.005 THICK. MATERIAL TO

BE ANNEALED & PASSIVATED. MAXIMUM

HARDNESS BRINELL 190.

3. ARTWORK IS SHEET 2 OF 2.

2. NO CHANGE WITHOUT CSA APPROVAL.

1 MATERIAL: AISI 300 SERIES STAINLESS

NOTES: UNLESS OTHERWISE SPECIFIED

1188

REVISION

1400285

CHK

DATE

YBNOITPIR

C SED

ECO

LTR

HAZARDOUS AREA

CLASS II, GRPS E-G

IS CLASS I, GRPS A-D

REV

CERTIFIED BY

CSA

W/O AGENCY APPROVAL

REVISIONS NOT PERMITTED

023

Li (mH)Vmax (Vdc)

27.8

Ci (nF)

Pmax (W)

TABLE I

380

Imax (mA)

5081-T-FI ENTITY PARAMETERS

SUPPLY / SIGNAL TERMINALS TB 1-15, 16

UNCLASSIFIED AREA

UNSPECIFIED

POWER SUPPLY

CSA APPROVED

SUITABLE FOR FISCO

ASSOICATED APPARATUS

THIS DOCUMENT IS

17.5 VDC MAX

SEE NOTE 5 AND TABLE 1

DISCONNECT POWER BEFORE SERVICING.

SUITABILITY FOR DIVISION 2.

SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY OR

TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBL E ATMOSPHERES,

17.5

WARNING-

5081-T-FI

MODEL NO.

GRPS A-D

CLASS II, DIV 2

GRPS E-G

CLASS III

NI CLASS I, DIV 2

UNLESS OTHERWISE SPECIFIED

QTY

DESCRIPTION

PART NO.

ITEM

BILL OF MATERIAL

TOLERANCES

10-96

REV

SHEET OF

Irvine, CA 92606

2400 Barranca Pkwy

Rosemount Analytical,

Uniloc Division

5081-T-FI XMTR CSA

SCHEMATIC, INSTALLATION

Uniloc

TITLE

DATE

5/3/04

5/6/04

B. JOHNSON

J. FLOCK

APPROVALS

1/2

ANGLES

.030

.010

.XX

.XXX

DIMENSIONS ARE IN INCHES

MACHINED FILLET RADII .020 MA X

REMOVE BURRS & SHARP EDGES .020 MAX

DRAWN

NOMINAL SURFACE FINISH 125

PROJECT

CHECKED

MATERIAL

ENGR APVD

TYPE

1400285

DWG NO.

NONE

SIZE

SCALE

SOLID EDGE

THIS DWG CREATED IN

FINISH

ECO NO. REV

8925

RELEASE DATE

5-6-04

MODEL

5081-T-FI

XMTR

INFRARED

SENSORS

222,225,226 & 228

FISCO

242 (1" & 2" ONLY)

APPROVED CONDUCTIVITY

FOR USE IN

(RMT PN 23572-00)

CLASS I AREA ONLY

REMOTE CONTROL UNIT

La, Lt OR Lo

Ca, Ct OR Co

CSA INTRINSIC SAFETY INSTALLATION

WHEN INSTALLING THIS EQUI PMENT.

Vmax OR Ui Voc, Vt OR Uo;

Ci+ Ccable;

Imax OR Ii Isc, It OR Io;

Pmax OR Pi Po;

Li+ Lcable.

FIELD DEVICE INPUT ASSOCIATED AP PARATUS OUTPUT

to those who may compete with Rosemount Analytical.

This document contains information proprietary to

Rosemount Analytical, and is not to be made available

11 MAXIMUM SENSOR CABLE LENGTH IS 250 FEET.

MORE THAN 250 Vrms OR Vdc.

8. THE ASSOCIATED APPARATUS MUST BE CSA APPROVED.

7. CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE

9. NO REVISION TO DRAWING W ITHOUT PRIOR CSA APPROVAL.

10. USE SUPPLY WIRES SUITABLE FOR 5 °C ABOVE SURROUNDING AMBIENT.

WITH ASSOCIATED APPARAT US WHEN THE FOLLOWING IS TRUE:

6. ASSOCIATED APPARATUS MANUFACTURER'S INSTALLATION DRAW ING MUST BE FOLLOWED

5. THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS

4. RESISTANCE BETW EEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN 1.0 Ohm.

3. DUST-TIGHT CONDUIT SEAL MUST BE USED W HEN INSTALLED IN CLASS II AND CLASS III ENVIRONMENTS.

INTRINSICALLY SAFE SYSTEMS FOR HAZARDOUS (CLASSIFIED) LOCATIONS" AND THE CANADIAN

2. INSTALLATION SHOULD BE IN ACCORDANCE WITH ANSI/ISA RP12.06.01 "INSTALL ATION OF

AND ASSOCIATED APPARATUS (SAFETY BARRIER) SHALL MEET THE FOLLOWING REQUIREMENTS:

THE VOLTAGE (Vmax) AND CURRENT (Ima x) OF THE INTRINSICALLY SAFE APPARATUS MUST BE

EQUAL TO OR GREATER THAN THE VOLTAGE (Voc OR Vt) AND CURRENT (Isc OR It) WHICH CAN BE

ELECTRICAL CODE (CSA C22.1).

1. INTRINSICALLY SAFE APPARATUS (MODEL 5081-T-FI, IRC TRANSMITTER)

UNPROTECTED CAPACITANCE (Ci) AND INDUCTANCE (Li) OF THE INTRINSICALLY SAFE APPARATUS,

DELIVERED BY THE ASSOCIATED APPARATUS (SAFETY BARRIER). IN ADDIT ION, THE MAXIMUM

INDUCTANCE (La) WHICH CAN BE SAFELY CONNECTED TO THE AP PARATUS. (REF. TABLE I).

INCLUDING INTERCONNECTING WIRING, MUST BE EQUAL O R LESS THAN THE CAPACITANCE (Ca) AND

NOTES: UNLESS OTHERWISE SPECIFIED

1199

9241514-01

CHK

DATE

THIS DOCUMENT IS

CERTIFIED BY

REV

Baseefa

REV

REVISIONS NOT PERMITTED

W/O AGENCY APPROVAL

QTY

Rosemount Analytical,

Uniloc Division

2400 Barranca Pkw y

Irvine, CA 92606

Related Draw ing

the Authorized Person

without the approval of

Baseefa Certified Product

No modifications permitted

REV

SHEET OF

REVISIONS

REV

ECO NORELEASE DATE

DESCRIPTION

ECO

LTR

8925

5-6-04

±.015

.120

±.02

2.56

±.005

2.180

5081-T-FI

5/6/04

J. FLOCK

PROJECT

ENGR APVD

9241514-01

DWG NO

SIZE

SOLID EDGE

THIS DWG CREATED IN

FINISH

2:1

SCALE

DESCRIPTION

LABEL, I.S. BAS/ATEX

Uniloc

TITLE

BILL OF MATERIAL

DATE

5/3/04

5/6/04

PART NO

ITEM

4 FINISH:SILKSCREEN BLACK EPOXY PAINT (BAKED).

TOLERANCES

UNLESS OTHERWISE SP ECIFIED

.030 +

.XX

1/2 +

ANGLES

.010

.XXX

B. JOHNSON

J. FLOCK

APPROVALS

DRAWN

CHECKED

DIMENSIONS ARE IN INCHES

NOMINAL SURFACE FINISH 125

MACHINED FILLET RADII .020 MAX

REMOVE BURRS & SHARP EDGES .020 MAX

MATERIAL

This document contains information proprietary to

to those who may compete with Rosemount Analytical.

Rosemount Analytical, and is not to be made available

Ø .125

±.015.650

II 1 G

±.02

1.30

1180

ROSEMOUNT ANALYTICAL

MODEL 5081-T-FI-73

EEx ia IIC T4

Baseefa03ATEX0399

FISCO SUPPLY

Tamb = -20°C TO +65°C

Ui = 17.5 VDC

µH

Li= 0

Ci= 0

Pi = 5.32 W

Ii = 380 mA

9241514-01/A

.125

R .25

±.005

2X FULL R

.140

STEEL .015+/-.005 THICK. MATERIAL TO

BE ANNEALED & PASSIVATED. MAXIMUM

3. ARTWORK IS SHEET 2 OF 2.

2. NO CHANGE WITHOUT BASEEFA APPROVAL.

1 MATERIAL: AISI 300 SERIES STAINLESS

HARDNESS BRINELL 190.

NOTES: UNLESS OTHERWISE SPECIFIED

2200

REVISION

1400286

CHK

DATE

YBN

IT P

IRCSED

ECO

LTR

UNSPECIFIED

17.5 VDC MAX

POWER SUPPLY

Li (uH)Vmax (Vdc)

Ci (uF)

UNCLASSIFIED AREA

5.32

Pmax (W)

ATEX AP PROVE D

SEE NOTE 3 AND TABLE 1

ASSO CIATED APPARAT US

TO PREVENT I GNITION OF FLAMMABLE OR COMBUSTIBLE ATMOS PHERES,

DISCONNECT POWER BEFORE SERVICING.

SUBSTITUTION OF C OMPONENTS MAY IMP AIR IN TRINSIC SAFETY.

TABLE I

380

Imax (mA)

5081-T-FI ENTITY PARAMETERS

(ZONE 0)

1180

II 1 G

Baseefa03ATEX0399

EEx ia IIC T4

WARNING-

17.5

SUPP LY / SI GNAL TER MINALS TB1 15 AND 16

MODEL NO.

5081-T-FI

HAZARDOUS AREA

10-96

REV

SCHEMATIC, INSTALLATION

J. FLOCK

CHECKED

MATERIAL

the Authorized Person

SHEET OF1

TYPE

1400286

ATEX ZONE 0

5081-T-FI XMTR

NONE

DWG NO.

SIZE

SCALE

5/6/04

J. FLOCK

PROJECT

ENGR APVD

SOLID EDGE

THIS DWG CREATED IN

FINISH

ECO NO. RE V

8925

5-6-04

RELEASE DATE

Related Drawing

QTY

Rosemount Analytical,

2400 Barranca Pkwy

Irvine, CA 92606

Uniloc Division

DESCRIPTION

BILL OF MATERIAL

Uniloc

TITLE

DATE

5/3/04

PART NO.

B. JOHNSON

APPROVALS

ITEM

DRAWN

1/2

ANGLES

TOLERANCES

DIMENSIONS ARE IN INCHES

NOMINAL SURFACE FINISH 125

MACHINED FILLET RADII .020 MAX

.030

.010

REMOVE BURRS & SHARP EDGES .020 MAX

UNLESS OTHERWISE SPECIFIED

.XX

.XXX

without the approval of

Baseefa Certified Product

No modifications permitted

FISCO

XMTR

MODEL

5081-T-FI

ATEX INTRINSIC SAFETY INSTALLATION

SENSORS

CONDUCTIVITY

222,225,226 & 228.

242 (1" & 2" ONLY)

REV

CERTIFIED BY

THIS DOCUMENT IS

Baseefa

Rosemount Analytical, and is not to be made available

This document contains information proprietary to

to those who may compete with Rosemount Analytical.

W/O AGENCY APPROVAL

REVISIONS NOT PERMITTED

ZONE 0

INFRARED

FOR USE IN

(RMT PN 23572-00)

REMOTE CONTROL UNIT

La, Lt OR Lo

Po;

Ca, Ct OR Co

Isc, It OR Io;

Voc, Vt OR Uo;

CAN BE DELIVERED BY THE ASSOCIATED APPARATUS (SAFETY BARRIER). IN ADDITION, THE MAXIMUM

MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc OR Vt) AND CURRENT (Isc OR It) WHICH

FIE LDBUS D EVICE S) AND ASS OCIATED APPARATUS ( SAFETY BARRIE R) SHALL MEET TH E FOLLO WING

REQUIREMENTS: THE VOLTAGE (Vmax) AND CURRENT (Imax) OF THE INTRINSICALLY SAFE APPARATUS

WHEN INSTALLING THIS EQUIPMENT.

9 MAXIMUM SENSOR CABLE LENGTH IS 250 FEET.

8. PROCESS RESISTIVITY MUST BE LESS THAN 10 OHMS.

MORE THAN 250 Vrms OR Vdc.

7. USE SUPPLY WIRES SUITABLE FOR 5^C ABOVE SURROUNDING AMBIENT.

6. ANY ASSOCIATE D APPARATU S MUST BE ATEX APPR OVED.

5. CONTROL EQUIPMENT CONNECTED TO ASSOCIATED APPARATUS MUST NOT USE OR GENERATE

WITH ASSOCIATED APPARATUS WHEN THE FOLLOWING IS TRUE:

Ci+ Ccable;

Vmax OR Ui

Li+ Lcable.

FIELD DEVICE INPUT ASSOCIATED APPARATUS OUTPUT

Pmax OR Pi

4. ASSOCIATED APPARATUS MANUFACTURER'S INSTALLATION DRAWING MUST BE FOLLOWED

Imax OR Ii

3. THE ENTI TY CONCEPT ALLOWS INTERCONNE CTION OF INTRINSI CALLY SAFE APPARATUS

1. INTRINSICALLY SAFE APPARATUS (MODEL 5081-T-FI, FIELDBUS TERMINATOR AND ANY ADDITIONAL

2. RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN 1.0 Ohm.

INCLUDING INTERCONNECTING WIRING, MUST BE EQUAL OR LESS THAN THE CAPACITANCE (Ca) AND

UNPROTECTED CAPACITANCE (Ci) AND I NDUCTANCE (Li) OF THE INTRINSI CALLY SAFE APPARATUS,

INDUCTANCE (La) WHI CH CAN BE SAFELY CONNECTED TO THE APPARATUS. (REF . TABLE I).

NOTES: UNLESS OTHERWISE SPECIFI ED

2211

OVERVIEW

This section gives general procedures for routine maintenance of the 5081-T transmitter. The transmitter needs almost no routine maintenance.

TRANSMITTER MAINTENANCE

Periodically clean the transmitter window with household ammonia or glass cleaner. The detector for the infrared remote controller is located behind the window at the top of the transmitter face. The window in front of the detector must be kept clean.

Most components of the transmitter are replaceable. Refer to figure below and table on next page for parts and part numbers.

Exploded View of Model 5081-T-FF/FI Transmitter

Three screws (part 13 in the drawing) hold the three circuit boards in place. Removing the screws allows the display board (part 2) and the CPU board (part 3) to be easily removed. A ribbon cable connects the boards. The cable plugs into the CPU board and is permanently attached to the display board. A 16 pin and socket connector holds the CPU and analog (part 4) boards together. Five screws hold the terminal block (part 5) to the center housing (part 7), and the 16 pins on the terminal block mate with 16 sockets on the back side of the analog board. Use caution when separating the terminal block from the analog board. The pin and socket connection is tight.

MODEL 5081T-FF/FI MAINTENANCE

MAINTENANCE

2222

Replacement Parts for Model 5081-T-FF/FI Transmitter

Location in Shipping

drawing PN Description Weight

1 23992-07 PCB stack consisting of the CPU (part 3) and analog (part 4) boards, 1 lb/0.5 kg

display board is not included, CPU and analog boards are factorycalibrated as a unit and cannot be ordered separately

2 23638-01 LCD display PCB 1 lb/0.5 kg

5 33337-02 Terminal block 1 lb/0.5 kg

6 23593-01 Enclosure cover, front with glass window 3 lb/1.5 kg

7 33360-00 Enclosure, center housing 4 lb/1.5 kg

8 33362-00 Enclosure cover, rear 3 lb/1.0 kg

9 6560135 Desiccant in bag, one each 1 lb/0.5 kg

10 9550187 O-ring (2-252), one, front and rear covers each require an O-ring 1 lb/0.5 kg

12 note Screw, 8-32 x 0.5 inch, for attaching terminal block to center housing *

13 note Screw, 8-32 x 1.75 inch, for attaching circuit board stack to center *

housing

14 33342-00 Cover lock 1 lb/0.5 kg

15 33343-00 Locking bracket nut 1 lb/0.5 kg

16 note Screw, 10-24 x 0.38 inch, for attaching cover lock and locking bracket *

nut to center housing

NOTE: For information only. Screws cannot be purchased from Rosemount Analytical. * Weights are rounded up to the nearest whole pound or 0.5 kg.

MODEL 5081T-FF/FI MAINTENANCE

2233

QUICK-START

1. On the Remote, press PROG, NEXT, ENTER.

2. Use the arrow buttons to select COnduc (conductivity), nAOH (Sodium Hydroxide 0-15%), HCL (Hydrochloric Acid 0-16%), H2SO4L (Sulfuric Acid 0-30%), H2SO4H (Sulfuric Acid 95-99.99%), or CuSt (custom curve) mode. Press ENTER. If you chose CuSt, continue with step 3. If you chose COnduc or one of the preprogrammed % concentration modes, skip step 3 and go to step 4.

3. If you selected CuST, you will see the Setup Custom screen. To move to the custom curve configuration menu, press ENTER. You will automatically return to this same Setup Custom screen after configuration is complete. To continue transmitter display programming, press NEXT in the Setup Custom screen.

4. Use the arrow keys to toggle temperature units between Celsius and Farenheit.

5. Press ENTER then RESET.

6. Press PROG, ENTER.

7. Use the arrow key to toggle t AutO to On or OFF to select using either the process temperature (tAutO = On) or a manual temperature (tAutO = OFF). Press ENTER. If you selected t AutO = OFF, you will be prompted to enter the manual temperature; use the arrow keys, then press ENTER.

8. If you selected CondUC in step 2, you will see a COMP (Temperature Compensation type) screen. Use the arrow keys to select desired temperature compensation: LinEAr (linear) or nOnE (raw or uncompensated conductivity). Press ENTER. If you are in LinEAR mode, you can now enter a particular temperature slope (default is 2%/degC), then press ENTER to apply the slope.

9. Press RESET.

10. Press CAL, NEXT, NEXT, NEXT, ENTER.

11. Use the arrow buttons to enter the cell constant of the sensor. Press ENTER, then EXIT.

12. To “zero” the sensor in air, press CAL, NEXT, ENTER.

13. Hold the sensor in air to zero. Press ENTER, then EXIT.

14. If you are measuring % concentration (nAOH, HCL, H2SO4L, or H2SO4H) or custom curve (CuSt), quick start is complete; proceed to step 20.

15. If you are measuring conductivity (CondUC), then standardize the sensor by placing the sensor in a solution of known conductivity value. Press CAL, ENTER.

16. Use the arrow buttons to enter the current conductivity value of the solution. Press ENTER.

17. Press RESET.

To reset transmiter to factory default settings:

1. Press PROGRAM, NEXT, NEXT, NEXT. The screen

should say "dEFAULt". Press ENTER.

2. Use the arrow keys to toggle between nO (retain your

configuration and calibration settings) and YES (restore factory default settings to all variables).

3. Press ENTER, then EXIT.

ENGINEERING SPECIFICATIONS

Credit Cards for U.S. Purchases Only.

The right people, the right answers, right now.

ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE

http://www.raihome.com

Specifications subject to change without notice.

Emerson Process Management

Liquid Division

2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250

http://www.raihome.com

Emerson 5081T-FF, 5081T-FI User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual