Page 1
500 Series
510 Surge Protective Device
Installation, Operation and Maintenance Manual
Page 2
Surge Pr
otectiv
e Devi
ces
Installation,
Opera
tion and Maintenance Manual
1
IO-70103
Re
v 0, 1/2013
EMERSON NETWORK POWER SURGE
PROTEC
TIVE
DE
VICE INSTALL
ATION
, OPER
ATI
ON AND
MAINTENANCE MANUAL
TAB
LE OF CONTENTS
UNPACKING AND INSTALL
ATION
Unpacking and Prelimi
nar
y Inspection . . . . . . . . . . . . . . . . . .
. . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
H
andling Cons
idera
tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
2
St
orage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
2
LOCA
TION CONSIDERATIONS
En
vironm
ent
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
A
udible Noi
se
. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Service Cle
aran
ces
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
2
Mounting . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
2
War
nings Defined . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
MODEL NUMBER CONFIGURATION
Model Number Configuration . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Configuration & Voltage (Chart) . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
3
ELECTRICAL CONNECTIONS
Volt
age Ratings and Power Source Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Wire Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Over Curren
t Pr
otec
tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
NEC C
ons
idera
tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
4
Volt
age Pr
otec
tion Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . .
4
Circuit Am
pacit
y Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
System Grounding and Bonding . . . . . . . . . . . . . . . . .
...
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . .
4
P
arallel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Grounding Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Ne
utral Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
INST
ALLATION INST
RUC
TIONS
Product Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
. . . . .
6
NEMA 12 (Metal) Enclosure Option
. . . . . . . . . . . . . . . . . .
. . . . . .
. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
NEMA 4X (Non-Metallic) Enclosure Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
NEMA 1 Panelboard Extension Enclosure Option . . . . . .. .
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
8
MO
NITORING FEA
TUR
ES
Extern
al
Statu
s Indicator
s (Stan
dard)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
9
A
udible A
lar
m (Stan
dard
/Optional
)
. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
9
Sum
mar
y A
larm Contac
t (Stan
dard
/Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .
9
T
ransient Cou
nte
r (
Optional
)
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .
9
TR
OUBLESHO
OTI
NG/SERVICING/MAINTENANCE
T
roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Servic
ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Corrective Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 9
Pr
eventative Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .
. . . . . . . . . . . . .
9
Page 3
Surge Pr
otectiv
e Devi
ces
Installation,
Opera
tion and Maintenance Manual
2
IO-70103
Re
v 0, 1/2013
UNPACKING AND INSTALL
ATION
Unpacking and Preliminary Inspection
1. Inspect the shipping crate(s) for
dam
age or
si
gns of mishandling before unpacking the unit.
2.
Remove
any secur
ing bands and cardb
oard p
acking
and inspect the unit for any obvious shipping
damages.
3. If
any dam
age
as a re
sult
of
shipping is obs
erved,
immediate
ly file a
cl
aim with the
shipping ag
ency
and
forward a copy to y
our local
Emerson Network Power
Surge Protection Sales Representative.
Handling Considerations
Larger
units are bolted
to a
shipping pall
et to fac
ili
tate
h
andling
by forklift or p
all
et j
ack. Check the
size
and
wei
ght.
Refer t
o the cabinet dat
a furnished with the unit.
Stor
age
The unit should be stored in a
cle
an,
dry
en
vironment. Storage temp
era
ture range is -55ºC (-67ºF)
t
o +85ºC (+185ºF). Care should be
taken to avoid
c
ondensation. All packing and shipping materi
als should
be left i
ntac
t until the unit is
re
ady for final installation. If
the unit has been stored for an
exte
nded period of time, the
unit sho
uld be
cle
aned and carefully inspected
bef
ore
plac
ing int
o service.
LOCATI
ON CONSIDER
ATI
ONS
F
or optimum transient surge pr
otec
tion, coordinat
ed surge
suppression should be applied at the
service en
trance and
all other ele
ctr
ical connections to the buildin
g (
tele
phone,
CATV, etc.), at known surge g
enera
ting loads within the
building (
lar
ge motor
s, arc welders, switched ca
pacitor
s,
etc.), as well as at sensitive electronic loads (such as
c
ompu
ter
s, electronic appliances, solid s
tat
e motor d
rive
s,
etc.). For
interc
onnected electronic
lo
ads (su
ch as by way of
da
ta
cabling), transi
ent sur
ge suppression should also be
applied
to the interc
onnecting wiring (dat
a cables).
En
vironment
Unit is d
esi
gned for op
era
tion indoors in
am
bient tempera
tures of -40ºC (-40ºF) to +60ºC (+140ºF)
with a relative humidity o
f 0% to 95% (no
n-c
ondensing).
The unit is pr
ovi
ded in an industrial use
enclo
sure, which is
dust-ti
ght and d
rip-ti
ght and should not be installed in areas
with
excessi
ve du
st,
corrosive v
apors, flammable materials
or explosive atmosph
eres.
A
udible Noise
The audible noi
se of
the unit is les
s
than
40 dB
at 5 feet,
whi
ch
allows its
placement
within
almost
an
y room if desire
d.
Servi
ce Clearance
s
Service cle
aran
ce is
needed for units
with hinged doors on the front tha
t are capable of being
opened. Thi
rty-
six in
che
s (36 in/914 mm) minimum is
recommende
d.
Mounting
Unit is i
nte
nded to be wall mou
nted. Refer to
installation inst
ruc
tions for mounting dimensions and
wei
ght.
W
arnings Defined
D
anger:
Indicate
s an im
minently
hazardou
s situation that, if not
avoided, will result in death or
seriou
s inj
ury
. This
sign
al
wor
d is to be limited to the
mo
st extreme situations.
W
arning:
Indicate
s a p
otenti
ally
hazardou
s situation that, if not
avoided, could result in death or
seriou
s injury.
C
aution:
Indicate
s a p
otenti
ally
hazardou
s situation that, if not
avoided, may result in minor or
mod
erate injury. It may also be
us
ed to alert against unsafe
practice
s.
Page 4
Installation,
Opera
tion and Maintenance Manual
3
IO-70103
Re
v 0, 1/2013
Surge Pr
otectiv
e Devi
ces
MODEL NUMBER CONFIGURATION
Model #: _ _ _ _ _ _ _ _ _ _ _ _ _
1 2 3 4 5 6 7 8 9 10 11 12 13
(11) Enclosure
R
= Type 3R (me
tal)
G
= Type 4 (metal)
H
= Type 4X (Stainless Steel)
J
= Type 4X (Non-Metallic)
L
= Type 12 (metal)
F
= Panelboard Flush (metal)
S
= Panelboard Surface (metal)
(12) UL 1449 Type
0
= No UL
1
= Type 1
2
= Type 2
(13) MOV Option
S
= Standard
Q
= High R
ated
(8) Modes of Protection
A
= All Modes of Protection
B
= L-N & N
-G
E
= L
-L
F
= L
-N
G
= L
-G
(9) Connection Type
N
= Wiring terminals/Lugs
R
= Rotary Disconnect Switch
W
= Wire
Leads
(10) Monitoring Options
R
= LED/Relay
A
= LED/Alarm/Relay
C
= LED/Alarm/Counter/Relay
(1-3) Series
510
= Modular/Non-Modular MOV
(4-5) Configuration & Voltage
See Chart Below
(6-7) Surge Rating Per Mode
06
= 65kA
08
= 80kA
10
= 100kA
12
= 125kA
16 = 160kA
20
= 200kA
25
= 250kA
Page 5
Installation,
Opera
tion and Maintenance Manual
4
IO-70103
Re
v 0, 1/2013
Surge Pr
otectiv
e Devi
ces
ELECTRICAL CONN
ECTI
ONS
All ele
ctr
ical connections should be installed by a qualified
(li
cens
ed) ele
ctrici
an only. All wiring must comply with the
Na
tional Ele
ctr
ical Code (NEC)
and applicable local
codes.
VERIFY THAT ALL POWER C
IRCU
ITS ARE
DE-
ENE
RGI
ZED AND LOCKED OUT BEFORE MAKING
ELECTRICAL CONNECTION
S.
Volt
age Ratings and
Pow
er Source Configurations
Bef
ore making connections to the unit,
verif
y that the unit
model numb
er
and nameplate voltage rating are
appropriate for connection to the i
nte
nded power s
ource.
See the
char
t on page
3 f
or voltage rating applications
with
typ
ical power s
ource configurations.
Wire Con
nec
tions
With parallel connection, the size of
the wiring
to
the SPD unit is ind
ependent of
the pr
otected
circuit s ampacity
. NEC Article 285-21(B) requires surge
suppr
ess
or connecting condu
ctors t
o be at least #14
c
opper
or #12 aluminum.
To
redu
ce
the wiring impedan
ce
to surge curren
ts, it is recommended t
hat
the phase
,
ne
utral (if required), and ground condu
ctors
are twisted
together
and routed in the same raceway (conduit).
Avoi
d
an
y s
har
p bends in the condu
ctors.
Overc
urrent Protec
tion
The SPD unit conducts
practically no
curren
t under normal op
era
tion
and only
c
onducts
ver
y short duration transient surge
curren
ts.
NEC C
onsiderations
-
The following is from the National
Ele
ctr
ic Code 2008 Edition.
NEC 285.21 Con
nec
tions
NEC
285.23 Type
1 SPD s. Sh
all be installed in
accordance
with 285.35(A) and (B).
(A) Installation. Type 1 SPD
s shall be installed as
f
oll
ows:
(1)
Type 1 SPDs sh
all be
per
mitted
to be c
onnected to
the
supply
side of
the
service disc
onne
ct as
per
mitted in
230.82(4) or
(2) Type
1 SPDs sh
all be
per
mitted
to be
c
onnected in Type 2 locations as spec
ified in 285.24.
(B) At the service. Whe
n installed at the
service
s, the
grounding conductor of a Type 1 SPD shall be connected
t
o one of the followin
g:
(1) Grounded
service c
onductor
(2) Grounded electrode conductor
(3) Grounding electrode for
service
(4)Equipm
ent
grounding
terminal in
the
service
equipm
ent
Volt
age Protec
tion Ratings
T
o obtain the voltage
pr
otec
tion ratings (VPR
s), as obtained by Und
erwriter
s
L
aboratory
, In
cor
por
ated
, in accordanc
e with the Standard
for Saf
ety
, Surge Pr
otectiv
e Dev
ice
s (
SPD
s), Standar
d 1449,
Third Edition
, released (2009), mark
ed on this product, the
wire size listed for
eac
h product must be utilized to connect
the unit to your
fac
iliti
es
power grid. C
onnections made with
c
ondu
ctors othe
r than the wire
siz
e listed may result in
differen
t VPRs.
Circuit
Ampacity Limitations
Repres
entative samples of
these products
hav
e been investigat
ed by Und
erwriter
s
L
aboratorie
s, In
cor
porated to withstand, without exposing
live circuits or components at system voltages and fault
curren
ts up to 200,000 AIC, as descr
ibed in the Standar
d for
Saf
ety
, Surge Pr
otectiv
e Dev
ice
s (
SPD
s), Standar
d 1449,
Third Edition
, released (2009).
Syst
em Grounding and Bonding
The p
erformanc
e and
safety o
f any SPD system is d
ependent
on proper grounding
and bonding. Grounding is required for s
afety. Correc
t
impl
ementa
tion also
enhance
s equipment p
erformance
.
In
correc
t grounding can reduce or impede the
SPDs
op
era
tion.
All ele
ctr
ical circuits to the SPD must include an equipm
ent-
gro
unding conductor as
required by the NEC and local
codes.
UNGROUNDED POWER SYSTEMS ARE INHERENTLY
UNSTABLE AND CAN
PRODUCE EXCESSIVE
LY HIGH
LINE-TO- GR
OUND
VOLTAGES DURING CER
TAIN FAUL
T
C
ONDITIONS. DURING THESE
FAULT C
ONDITIONS ANY
ELECTRICAL EQUIPMENT, INCLUDING AN SPD, MAY BE
SU
BJEC
TED TO
VOLTAGES W
HICH E
XCEED THEIR
DESIG
NED R
ATINGS
. THIS
INF
ORMATION IS BEING
PROVI
DED TO THE USER SO THAT AN
INF
ORMED
DE
CISION CAN BE MADE BEFORE INSTALLING ANY
ELECTRICAL EQUIPMENT ON AN UNGROUNDED
PO
WER SYSTEM. CON
TACT FACTORY F
OR
UNGROUNDED APPLICATION
S.
An insulated
grounding conductor is required in addition
to an
y
met
allic racew
ay,
whi
ch may be used as a
grounding condu
ctor
.
F
or parall
el-c
onnected SPDs, the grounding conductor should
be the same wire
size as
the associated pow
er
c
ondu
ctors.
Page 6
Surge Pr
otectiv
e Devi
ces
Installation,
Opera
tion and Maintenance Manual
5
IO-70103
Re
v 0, 1/2013
Neutral
Phases
Groun
d
Neutral
Phases
Ground
P
ARALLEL CONN
ECTI
ONS
T
ypical
Par
allel Con
nec
tions
(with
out Internal
Rotar
y Discon
nect)
T
ypical
Par
allel Con
nec
tions
(with Internal
Rotar
y Discon
nect)
T
o
Protect
ed
Lo
ads
T
o
Protect
ed
Lo
ads
Protected
Panel
Wire should be
less than 5
feet
and straigh
t
as pos
sibl
e
Ne
utra
l
Phase(s
)
T
ransient
Groun
d
S
afety
Groun
d
Surge
Protectiv
e
Device
Protected
Panel
Wire shoul
d be
less than 5 feet
and straigh
t
as possibl
e
Rotary
Disconne
ct
Ne
utra
l
Pha
se(s
)
T
ransient
Groun
d
S
afety
Groun
d
Surge
Protectiv
e
Device
Grounding condu
ctors mu
st be routed with the associated
power c
ondu
ctor
s in the same raceway (conduit). When
met
allic raceways are
used
, adequate electr
ical
con
tinuity
mu
st be maintai
ned at all raceway connections,
particular
ly
raceway
termina
tions to the ele
ctr
ical
enclo
sures.
The
use o
f isola
ting bushings or other means to i
nterrup
t a
met
allic conduit run is a p
otenti
al s
afety hazar
d and is not
recommende
d.
G
rounding Electrode
Surge pr
otectiv
e devices do not
dischar
ge all su
rges t
o ground (
ear
th). Surge pr
otectiv
e
device
s can also di
ver
t the surge
curren
t back to its source
to c
omplete the ele
ctr
ical circuit.
In the case of lightning whose p
otenti
al is d
eve
loped with
respec
t to th
e
ear
th, the SPD di
ver
ts the surge
curren
t
t
o the grounding electrode (
ear
th connection). H
owe
ver, f
or
mo
st transient su
rge
s that are d
eve
loped by switching
lo
ads, the SPD di
ver
ts the surge
curren
t back to its source
without involving the grounding electrod
e.
F
or proper SPD p
erformance
, the
service en
trance
grounding electrode system must comply with the NEC by
ha
ving all available electrodes (building s
tee
l, metal
wate
r
pipe
, d
rive
n rods, concrete encased electrodes, etc.)
properly bonded togeth
er
and connected to the powe
r
syste
m grounding.
The use of a
separat
e grounding electrode to ground the
S
PD defeats the
effectiveness of
the
SPD, is a potential safety
hazard, ma
y cause equipment
damage
, is an NEC violation
(refe
renc
e NEC 250-51 and 250-54), and is not
recommende
d.
Neutr
al Con
nec
tion
F
OR PROPER AND
SAFE
OPERATION, THE
SPDs
NEUTRAL, MUST BE
RELIAB
LY
C
ONNECTED
TO THE NEU
TRAL OF THE
SOUR
CE.
FAIL
URE TO PROVIDE A RELIABLE NEUTRAL
C
ONNECTION MAY R
ESUL
T IN FAILURE!
Page 7
Installation,
Opera
tion and Maintenance Manual
6
IO-70103
Re
v 0, 1/2013
Surge Pr
otectiv
e Devi
ces
INST
ALL
ATI
ON INST
RUCTI
ONS
The Emerson Network Power
510 Serie
s Surge Pr
otectiv
e
Device
s (SPDs) are high quality, high
ener
gy surge
curren
t
di
ver
sion systems d
esi
gned to pr
otect se
nsitive equipment
from
dam
aging transient voltage su
rge
s. Proper installation
is required for maximum system p
erformance.
The installer should p
erfor
m the following s
teps to as
sure a
qu
ality installation. The entire installation manual should be
re
ad before s
tar
ting installation. These inst
ruc
tions do not
replace na
tional or local ele
ctr
ical codes. Chec
k applicable
electr
ical cod
es to e
nsure complian
ce.
Installation
of
the SPD
system
should only be
perfor
med
by qu
alified p
ers
onnel.
1.
Insure that all powe
r is remov
ed before beginning
installation.
A qu
alified li
censed electrician sh
all install all
electr
ical connections.
2. The standard SPD is pr
ovi
ded in a
NEMA 1 (indoor),
NEMA12 (indoor) or NEMA 4X (outdoor)
rated
enclo
sur
es
suitable for use in indoor or outdoor installations. Verify
the SPD enclosure rating by referencing
position 11 in
the
Model Number Configuration tool on page 3.
3.
Deter
mine where the SPD is to be mou
nted
, allowing
f
or minimum length of wire b
etwee
n itself and the input
power termin
als of the
service pane
l. Punch or cut the
proper hole size in the
si
de of the SPD
closest
t
o the
knockout to be utilized in the
service pane
l.
(NEMA 4X
plastic enclosure units include a flexible conduit/nipple
accessory
no punching/drilling required in SPD) Drill
mounting holes in wall at location picked for SPD next to
service panel us
ing mounting dimensions shown in the
t
able
below.
Mou
nt surge
suppr
ess
or to wall using
appropriate size & type mounting
hardware.
4. Connect black wires (line or phas
e)
mark
ed L1/A, L2/B or
L3/C, the white wire (neutral)
mark
ed N, and the green wire
(grou
nd)
mark
ed G, of the SPD using the wire range listed
below. T
o yield the best p
erformance o
f the SPD within the
electr
ical distribution system,
kee
p all condu
ctors a
s short
a
s possible and avoi
d s
har
p bends.
5. Connection
to the unit s summar
y a
larm contac
ts shall be
with #18
22
AWG.
The
ra
tin
gs of
the
Form C
contacts
are 5 amps at 250 VAC maximum with a power fact
or of
1.0. For additional i
nformation,
see Monitoring sec
tion.
6. Apply power
. The surge pr
otect
or is fully op
era
tional
when the
GR
EEN
LED s on
the
modul
es
(when applicable),
and
the fro
nt of
the
enclo
sure are illuminated
. If the GREEN
LED s are ex
tinguished or a RED LED is illuminated, c
heck
to e
nsure tha
t power is
applied to the
SPD. If an
abnormal
indication is present, remove power t
o the SPD and
contac
t
Em
ers
on N
etwork Powe
r Surge Pr
otec
tion at 1-800-288
-
6169 or 1-607-721-8840
.
7.
Per
iodically monitor the s
tatus of the LED s. R
educed
pr
otec
tion exists if the
GREEN LED s are ex
tinguished or
the RED LED is illuminated
. Pl
ease contac
t Em
ers
on
Networ
k Power Surge Pr
otec
tion at
1-
800-288
-
6169 or
1-
607-721-8840.
8.
The pr
otec
tion modules in these
SPD s may be
replace
able,
contac
t Em
ers
on N
etwork Powe
r Surge
Pr
otec
tion for r
eplacement.
If
the SPD
model is
a Wye c
onfi
gured unit (4W+G),
and a Neutral con
nec
tion is not available, please
contact factory.
Page 8
Surge Pr
otectiv
e Devi
ces
Installation,
Opera
tion and Maintenance Manual
7
IO-70103
Re
v 0, 1/2013
NEMA 12 (Metal) Enclosure Option
SUGGE
STED CIRCUIT
BRE
AKER AND WIRE SIZE
DIMENSIONAL INFORMATION
Summary Alarm Contacts
NEMA 4X (
Non-Metallic
) Enclosure Option
Summary Alarm Contacts
Surge Rating
Per Mode
A B C D E F
Weight
60kA-80kA
16 (406) 14 (356) 8 (203) 16.8 (426) 12 (305) 0.31
(8)
32 lb. (14.5 kg)
100kA-160kA
41 lb. (18.6 kg)
200kA-250kA
20 (508) 16 (406) 9 (229) 21.3 (540) 10 (254) 0.44 (11)
56 lb. (25.4 kg)
Surge Rating
Per Mode
Allowable R
ange
Factory
Sugg
ested Size
CircuitBreake
r
Siz
e
Connec
tion Wire Size
Circuit Br
eaker
Size
Connec
tion
Wire Size
With Disconne
ct
Without Disconne
ct
With Disconne
ct
Without Disconne
ct
60kA-80kA
40A-150A
15A-100A
#8-1/O
#14-#2
40 Amp
#8 AWG
100kA-160kA
40 Amp
#8 AWG
200kA-250kA
100 Amp
#2 AWG
Overcurrent Prot
ection (Circuit Breaker)
:
Allowable Range
: 15A - 30A
Suggested Size: 30A
Connection Wire
:
Allowable Range: #14
-
#10
Suggested Size: #10
Weight:
6.5 lb. (3 kg)
C
onnection shall be with #18
22
AWG.
Form C
contacts
are rated
5 amps at
250 VAC max.
C
onnection shall be with #18
22
AWG.
Form C
contacts
are rated
5 amps at
250 VAC max.
Shown with cover removed
NC
COM
NO
A
C
B
E
D
F
(Located on PCB behind monitoring panel)
Page 9
Surge Pr
otectiv
e Devi
ces
Installation,
Opera
tion and Maintenance Manual
8
IO-70103
Re
v 0, 1/2013
NEMA
1 Panelboard Extension Enclosure
Option
SUGGE
STED CIRCUIT
BRE
AKER AND WIRE SIZE
Summary Alarm Contacts
DIMENSIONAL INFORMATION
Overcurrent Protection (Circuit Breaker)
:
Allowable Range
: 15A - 100A Suggested Size: 30A
Connection Wire
:
Allowable Range: #14
- #2
Suggested Size: #10
Weight:
30 lb. (13.6 kg)
510
Surge
Protective Device
-
Panelbo
ard Extension
Customer Supplied
Panelboard
A B C D E F G
18
(457)
12
(305)
6
(152)
11
(279)
15
(
381)
20.25
(514)
21.5
(546)
ACBED
F
(SURFACE)
G
(FLUSH)
(
REMOVE COVER
FOR ACCESS
)
Co
nnection shall be with #18
22
AWG.
Form C
contacts
are rated
5 amps at
250 VAC max.
Shown with
module
cover removed
NO
COM
NC
Page 10
Surge Pr
otectiv
e Devi
ces
Installation,
Opera
tion and Maintenance Manual
9
IO-70103
Re
v 0, 1/2013
MONITORI
NG FEATUR
ES
Ext
ernal
Stat
us Indica
tor
s (Standard)
These indicator
s
pr
ovide a
sum
mary of
the
status of
the surge SPD
module. For normal conditions, the green
OK LED is
illuminat
ed and the red
Service
LED is
ex
tinguishe
d. If
the
surge SPD or
module requires r
eplacemen
t, the green
OK
LED is turned off and the red
Service
LED illuminated.
A
udible Alarm
(St
andard
/Optional
)
If the surge SPD
module requires r
eplacemen
t, an audible a
larm may be
activat
ed to draw
atten
tion to the
fact that repair
servic
e is
required to r
est
ore the system to normal op
era
tion. An
audible a
lar
m disable is pr
ovi
ded to sil
enc
e the a
lar
m. The
syste
m will automa
tically rese
t itself
after repair.
The audible
alarm switch and
Service
LED can be test
ed by activating
the Test switc
h on the system monitor panel.
Summa
ry
Alarm Con
tact (St
andard
/Optional
)
One or
two sets of
sum
mar
y a
larm For
m C relay contac
ts (N.O
. and
N.C.) are pr
ovi
ded for
remote
indication
of
the failed surge
SPD
modul
e. Contac
ts are
rated 5 amps at
250
VAC
m
aximum with
a power factor of
1.0.
Access to
the
contacts is provi
ded
via contact termin
als located inside of
the unit s cover.
Surge Counter (Optional
)
The surge cou
nter
is provi
ded
f
or transient voltage surge moni
tor
ing. The cou
nter total
ize
s
line su
rge
s monitored since the last time the cou
nter wa
s
rese
t. The circuit counts all su
rge
s that deviate from the line
sine wave. The
factory se
tting is 30% ove
r nominal line
voltage. Other se
ttings include 50%, 70%, and 100%.
TROUBLESHOOTIN
G/
SERVICING/ MAINTENANCE
T
roubleshootin
g
If s
tatus f
ailure indication oc
cur
s or sum
mar
y a
larm contac
ts
have ch
anged state
, a qualified ele
ctrici
an shall first
deter
mine if the systems voltage and proper phasing exists.
If the SPD
rem
ains in an
alarm c
ond
ition on
ce
the
electrici
an is
sa
tisfied that
the ele
ctr
ical sys
tem
and its
c
onnections are normal, the unit should be repaire
d.
At
this poi
nt c
onsult the
factory, having
avail
able the
f
ollowing i
nformatio
n:
Unit
iden
tification numb
er
(refe
rs to
the
mod
el
and
seri
al numbers detailed on the data labe
l and is
located on the front of the
enclo
sure.)
Na
ture of problem
(including s
tatus o
f all s
tatu
s
indicator
s and a
lar
ms).
Servicing
The Emerson Network Power 5
10 Series comes
with
a
ten year warrant
y. For
servic
ing assistance,
contact y
our
local Sales Representativ
e or Em
ers
on N
etwork Power
,
Surge Pr
otec
tion at
800-288-6169 or 607-721-8840.
ONLY QUAL
IFI
ED
PER
SONNEL SHOULD PERFORM
MAINTENANCE ON THE SYSTE
M.
HAZARDOUS
VOLTAGES ARE
PRE
SENT INSIDE THE
UNIT DURI
NG NORMAL OPERATION
S.
ELECTRICAL SAFETY
PRE-CA
UTIONS MUST BE
FOLLO
WED WHEN SERVICING THIS U
NIT.
TO PRE
VENT RISK OF ELECTRICAL SHOCK, TURN
OFF AND LOCK OUT ALL POWER SOU
RCES T
O THE
UN
IT BEFORE SERVICING U
NIT.
C
orrective Maintenance - The
Emerson Net
work Power
51
0 Series SPD is d
esi
gned for
years o
f trouble-free
op
era
tion. H
owe
ver, eve
n the most r
eli
able equipment may
f
ail under abnormal conditions. Diagnostic indicator
s are
pr
ovi
ded to indicate when the unit needs repair or
replacemen
t. To ensure
con
tinuity of surge pr
otec
tion,
f
ailed units should be repaired or r
eplac
ed at the
earliest
convenient service
opportuni
ty. When replac
ing surge
modules, other components should be inspected for
dam
age and r
eplac
ed if necessary. Standard electr
ical
troubleshooting procedur
es
should be
used to isolate
problems oth
er than f
ailed surge
curren
t di
verte
r modules.
When r
eplac
ing components, use
iden
tically rated
c
omponents for
con
tinued proper op
era
tion and s
afety
.
Pl
ease contact factory f
or i
nformation on r
eplacement par
ts.
Preventative Maintenance (Inspection and
Cle
aning)
-
Per
iodic system inspections,
cle
aning, and connection
c
hecks are recommended to ensure r
eli
able system
performanc
e and
con
tinued surge transient pr
otec
tion.
It is
di
fficult
to est
ablish
a sch
edule for pr
eventativ
e
maintenance
sin
ce c
onditions
vary
from si
te to site.
Inspections for failed surge modules using available
di
agnostics should be done routinely (
wee
kly or monthly).
Page 11
Surge Pr
otectiv
e Devi
ces
Installation,
Opera
tion and Maintenance Manual
11
IO-70103
Re
v 0, 1/2013
Emerson Network Power
100 Emerson Parkway
Binghamton, NY 1
3905
800
288 6169 Phone (U.S. & Canada Only)
607 721 8840 (Outside U.S.)
607 722 8713 FAX
United States of America
Emerson Network Power
European Headquarters
Via Leonar
do Da Vinci 8
Zon
a Industriale Tog
nana
35028 Piove Di Sacco (PD)
It
aly
39 049 9719 111 Phone
39 049 5841 257 FAX
Em
ers
on N
etwork Power
Asia Pac
ific
29/F,
The Orient Square Building
F. Ortigas Jr. Road, Ortigas Center
Pasig City 1605
Philippines
+63 2 687 6615
+63 2 730 9572 FAX
Technical Support
800 288 6169 Tol
l-F
ree
607 721 8840 Phone
6
07 722 8713 FAX
© 2012 Emerson Network Power. All rights r
eserv
ed throughout
the world. Specifications subject to change without noti
ce.
IO-70103
Rev 0,
(1/2013
)
Printed in
USA
Distributed in Australia by:
www.powerqc.com.au
1800 43 237
sales@powerqc.com.au
Loading...