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User Manual
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Emerson 4500 User Manual

Reference Manual
00809-0100-4027, Rev AA December 2005

Rosemount 4500 Hygienic Pressure Transmitter for Life Sciences Applications

74
www.rosemount.com
Reference Manual
00809-0100-4027, Rev AA December 2005
Rosemount 4500 Hygienic Pressure Transmitter
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
Rosemount Inc. has two toll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/ Middle East/ Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Rosemount
®
representative.
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.
Rosemount 4500 Pressure Transmitters may be protected by one or more of the following U.S. Patent Nos. 4,370,890; 4,466,290; 4,612,812; 4,791,352; 4,798,089; 4,818,994; 4,833,922; 4,866,435; 4,926,340; 4,988,990; and 5,028,746. Mexico Patentado No. 154,961. May depend on model. Other foreign patents issued and pending.
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Reference Manual
00809-0100-4027, Rev AA December 2005

Table of Contents

SECTION 1 Introduction

SECTION 2 Installation

SECTION 3 Configuration

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Mount the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Set Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Configure Alarm Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Connect Wiring and Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Installing the LCD Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Commissioning on the bench With HART . . . . . . . . . . . . . . . . . . . . . . 3-2
Setting the Loop to Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
HART Communicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Fast Key Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Review Configuration Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Check Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Process Variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Sensor Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Set Process Variable Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Rerange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Failure Mode Alarm and Saturation . . . . . . . . . . . . . . . . . . . . . . . 3-11
Alarm and Saturation Level Configuration . . . . . . . . . . . . . . . . . . 3-12
Alarm and Saturation Levels for Burst Mode . . . . . . . . . . . . . . . . 3-13
Alarm and Saturation Values for Multidrop Mode. . . . . . . . . . . . . 3-13
Alarm Level Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Process Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
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Reference Manual
00809-0100-4027, Rev AA
December 2005
Scaled Variable Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Re-mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Sensor Temperature Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Transmitter Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Loop Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Advanced Functions for HART Protocol . . . . . . . . . . . . . . . . . . . . . . 3-20
Saving, Recalling, and Cloning Configuration Data . . . . . . . . . . . 3-20
Burst Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Multidrop Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Changing a Transmitter Address . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Communicating with a Multidropped Transmitter . . . . . . . . . . . . . 3-24
Polling a Multidropped Transmitter. . . . . . . . . . . . . . . . . . . . . . . . 3-24

SECTION 4 Operation and Maintenance

SECTION 5 Troubleshooting

APPENDIX A Reference Data

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Calibration for HART Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Determining Calibration Frequency . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Choosing a Trim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Sensor Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Zero Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Full Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Recall Factory Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Recall Factory Trim—Sensor Trim . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Recall Factory Trim—Analog Output . . . . . . . . . . . . . . . . . . . . . . . 4-8
Analog Output Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Digital-to-Analog Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Digital-to-Analog Trim Using Other Scale. . . . . . . . . . . . . . . . . . . . 4-9
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8

APPENDIX B Product Certificates

TOC-2
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Ordinary Locations Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
North American Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2
Reference Manual
00809-0100-4027, Rev AA December 2005

Section 1 Introduction

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-2

USING THIS MANUAL The sections in this manual provides information on installing, operating, and

maintaining the Rosemount 4500 pressure transmitter. The sections are organized as follows:
• Section 2: Installation contains mechanical and electrical installation instructions, and field upgrade options.
• Section 3: Configuration provides instruction on commissioning and operating 4500 transmitters. Information on software functions, configuration parameters, and online variables is also included.
• Section 4: Operation and Maintenance contains operation and maintenance techniques.
• Section 5: Troubleshooting provides troubleshooting techniques for the most common operating problems.
• Appendix A: Reference Data supplies reference and specification data, as well as ordering information.
• Appendix B: Product Certificates contains intrinsic safety approval information, European ATEX directive information, and approval drawings.
www.rosemount.com
Reference Manual
00809-0100-4027, Rev AA
December 2005

SERVICE SUPPORT To expedite the return process outside of the United States, contact the

nearest Rosemount representative.
Within the United States, call the Rosemount National Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.
Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.
Rosemount National Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances.
1-2
Reference Manual
00809-0100-4027, Rev AA December 2005

Section 2 Installation

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4
Installing the LCD Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-8

OVERVIEW The information in this section covers installation considerations. A Quick

Installation Guide (document number 00825-0100-4027) is shipped with every transmitter to describe basic pipe-fitting and wiring procedures for initial installation. Dimensional drawings for each Rosemount 4500 variation and mounting configuration are included in Appendix A: Reference Data.
HART Communicator and AMS instructions are given to perform configuration functions. For convenience, HART Communicator fast key sequences are labeled “Fast Keys” for each software function below the appropriate headings.

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated with a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.
Warnings
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals.
Process leaks could result in death or serious injury.
• Install and tighten all clamps and flanges before applying pressure.
• Do not attempt to loosen or remove clamps or flanges while the transmitter is in service.
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Reference Manual
00809-0100-4027, Rev AA
December 2005

CONSIDERATIONS

General Measurement accuracy depends upon proper installation of the transmitter.
Mount the transmitter close to the process and use a minimum of piping to achieve best accuracy. Also, consider the need for easy access, personnel safety, practical field calibration, and a suitable transmitter environment. Install the transmitter to minimize vibration, shock, and temperature fluctuation.
Environmental Access requirements and cover installation on page 2-4 can help optimize
transmitter performance. Mount the transmitter to minimize ambient temperature changes, vibration, mechanical shock, and to avoid external contact with corrosive materials. Appendix A: Reference Data lists temperature operating limits.
Figure 2-1. Exploded view of the 4500 with optional LCD display
2-2
4500/4500_32_AA.EPS
Reference Manual
00809-0100-4027, Rev AA December 2005
Figure 2-2. HART Installation Flowchart
START HERE
Bench
Calibration?
Yes
Configure
(Section 2)
Set Units
Set Range
Points
Set Output
Typ e
Set Damping
No
Verify
Confirm
Transmitter
Configuration
(page 3-18)
Apply Pressure
Within
Specifications
?
Yes
Field Install
Check Switches
(page 2-5)
Mount
Transmitter
(pages 2-4)
Wire Transmitter
(pages 2-7–2-8)
Power
Transmitter
(page 2-7)
Confirm
Transmitter
Configuration
(page 3-18)
No
Refer to
Section 4
Troubleshooting
Trim Transmitter
for Mounting
Effects
(page 4-5)
Done
2-3
Reference Manual
00809-0100-4027, Rev AA
December 2005

INSTALLATION PROCEDURES

For dimensional drawing information refer to Appendix A: Reference Data.
Electronics Housing
Provide 0.75 inches (19 mm) of clearance for units without an LCD display. Three inches of clearance is required for cover removal if a meter is installed.
Cover Installation
Always ensure a proper seal by installing the electronics housing cover so the o-ring is engaged. Use Rosemount O-rings.
Mount the Transmitter The Rosemount 4500 is designed to be mounted directly to a process pipe or
vessel using a standard sanitary fitting. The transmitter is available with either a 1.5 or 2-inch Tri-Clamp
When installing the transmitter to the sanitary fitting it is important to use the proper sanitary clamp and gasket (user-supplied). Check the clamp and gasket specifications before installing. Refer to Table 2-2 for a list of standard sanitary clamps, their respective maximum pressure ranges, and the recommended torque to be applied when mounting.
Figure 2-3. Rosemount 4500 Mounting Configuration Using a Sanitary Fitting
®
connection or a fractional line fitting.
DETAIL OF SANITARY
CONNECTION
Table 2-1. Connection Size
Table 2-2. Standard Sanitary Clamp Models
User Supplied
1.5 or 2-in. Tri-Clamp
Connection
Description Connection Size in (mm) A B
1
1
/2 inch Tri-Clamp 1.50 (38) 1.99 (50) 1.71 (43)
2 inch Tri-Clamp 2.00 (51) 2.52 (64) 2.22 (56)
Fractional Line Fitting 1.50 (38) 1.99 (50) 1.50 (38)
Clamp Model
13 MHHM 1.5-inch 450 (3 103) 250 (1 724) 25 in-lb (2.8 N•m)
13 MHHM 2-inch 500 (3 448) 250 (1 724) 25 in-lb (2.8 N•m)
13 MHHS 1.5-inch 600 (4 138) 300 (2 069) 25 in-lb (2.8 N•m)
13 MHHS 2-inch 550 (3 793) 275 (1 896) 25 in-lb (2.8 N•m) 13 MHP 1.5-inch 1500 (10 345) 1200 (8 276) 20 ft-lb (27 N•m)
13 MHP 2-inch 1000 (6 896) 800 (5 517) 20 ft-lb (27 N•m)
psi @ 70 °F
(kPa @ 21 °C)
psi @ 250 °F
(kPa @ 121 °C)
B
A
Recommended Torque
Gasket and Clamp
4500_04_AA.EPS, 4500_24_AA.EPS
2-4
Reference Manual
00809-0100-4027, Rev AA December 2005
NOTE
Sensor burst pressure limits may be less than clamp pressure limits.
NOTE
Most transmitters are calibrated in the vertical position. Mounting the transmitter in any other position will shift the zero point to the equivalent amount of liquid head caused by the varied mounting position. To reset zero point, refer to “Sensor Trim” on page 4-5.
Set Switches Security (Write Protect)
Changes can be prevented to the transmitter configuration data with the write protection switches on the optional LCD or the switches on the optional LOI board. Position the switch in the “ON” position to prevent change of configuration data.
If the transmitter write protection switch is in the “ON” position, the transmitter will not accept any “writes” to its memory. Configuration changes, such as digital trim and reranging, cannot take place when the transmitter security is on.
Figure 2-4. Switch configuration
To reposition the switches, follow the procedure described below.
1. If the transmitter is installed, set the loop to manual and remove power.
2. Remove the electronics compartment cover.
3. Follow the procedure in Figure 2-4 to reposition the switches as desired for the specific housing compartment.
4. Re-install the transmitter cover.
LCD Switches LOI Switches
SECURITY
-LOOP
+LOOP
ZERO
Security
Security
Alarm
Slide the security and alarm switches into the preferred position by using a small screwdriver.
ALARM
SPAN
Alarm
4500_26_AA
Slide the security and alarm switches into the preferred position by using a small screwdriver.
NOTE
If alarm and security adjustments are not installed, the transmitter will operate normally with the default condition alarm high and the security off.
2-5
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00809-0100-4027, Rev AA
December 2005
HART Communicator
Fast Keys
Usage Note
The HART Communicator can be used to configure the security on and off. Otherwise, if the transmitter contains the D1 option, the switch will override any software configuration.
AMS
Right click on the device and select “Device Configuration”, then “Config Write Protect” from the menu.
1. Enter write protect setting, click Next.
2. Click Next to acknowledge setting has changed. If hardware adjustments are activated, click Next to acknowledge the “Switch option detected, function disabled, write protect unchanged” screen. If the hardware adjustments are activated, the write protect will not configure.
3. Click Finish to acknowledge the method is complete.
1, 3, 4, 5
Configure Alarm Direction
The transmitter alarm direction is set by repositioning the Alarm slider switch. Position the switch in the HI position for fail high and in the LO position for fail low.
HART Communicator
Fast Keys
Usage Note
The HART Communicator can be used to configure the alarm direction to High (HI) or Low (LO). Otherwise, if the transmitter contains the D1 option, the switch on the transmitter will override the HART Communicator.
AMS
Right click on the device and select “Device Configuration,” then “Alarm/Saturation Levels,” then “Alarm Direction” from the menu.
1. Enter desired alarm direction, click Next.
2. Click Next to acknowledge setting has changed. If hardware adjustments are activated, click Next to acknowledge the “Switch option detected, function disabled, alarm direction unchanged” screen. If the hardware adjustments are activated, the write protect will not configure.
3. Click Finish to acknowledge the method is complete.
1, 4, 2, 7, 6
2-6
Reference Manual
00809-0100-4027, Rev AA December 2005
Connect Wiring and Power Up
Figure 2-5. HART Terminal Blocks
Wiring for HART Protocol
NOTE
Use shielded twisted pairs to yield best results. To ensure proper communication, use 24 AWG or larger wire, and do not exceed 5000 feet (1 500 meters).
-LOOP
ALARM
SPAN
SECURITY
ZERO
-LOOP
+LOOP
+LOOP
4500_25_AA.EPS
To make connections, perform the following procedure:
1. Remove the housing cover.
2. Connect the positive lead to the terminal marked (+) and the negative lead to the terminal marked (pwr/comm –).
3. Tighten cord grip to avoid moisture accumulation in the terminal compartment.
Signal Wiring Grounding
Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Ground the signal wiring at any one point on the signal loop, or leave it ungrounded. The negative terminal of the power supply is a recommended grounding point.
Power Supply 4–20 mA Transmitters
The dc power supply should provide power with less than two percent ripple. Total resistance load is the sum of resistance from signal leads and the load resistance of the controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if used, must be included.
See load limitations in Section A: Reference Data.
NOTE
A minimum loop resistance of 250 ohms is required to communicate with a HART Communicator. If a single power supply is used to power more than one 4500 transmitter, the power supply used and circuitry common to the transmitters should not have more than 20 ohms of impedance at 1200 Hz.
2-7
Grounding Transmitter Case
Always ground the transmitter case in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include:
• Internal Ground Connection: The Internal Ground Connection screw
is inside the electronics housing. The screw is identified by a ground symbol ( ), and is standard on all 4500 transmitters.
Reference Manual
00809-0100-4027, Rev AA
December 2005

INSTALLING THE LCD METER

Figure 2-6. Optional LCD Display
Transmitters ordered with the LCD display will be shipped with the display installed. Installing the display on an existing 4500 transmitter requires a small instrument screwdriver and the display kit.
The optional LCD display can be rotated in 90-degree increments.
Use the following procedure to install the LCD display:
1. IF the transmitter is installed in a loop, THEN secure the loop and disconnect power.
2. Remove the transmitter cover.
3. Engage the four-pin connector from the LCD display into the four-pin receptacle. Tighten screws to secure the LCD.
Note the following LCD temperature limits:
Ambient
32 to 140 °F (0 to 60 °C)
Storage
–22 to 185 °F (–30 to 85 °C)
2-8
4500/4500_29_AA.EPS
Reference Manual
00809-0100-4027, Rev AA December 2005

Section 3 Configuration

Commissioning on the bench With HART . . . . . . . . . . . . page 3-2
Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . page 3-6
Check Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-7
Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-8
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-10
Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-11
Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-18
Advanced Functions for HART Protocol . . . . . . . . . . . . . page 3-20
Multidrop Communication . . . . . . . . . . . . . . . . . . . . . . . . . page 3-23

OVERVIEW This section contains information on commissioning and tasks that should be

performed on the bench prior to installation.
HART Communicator and AMS instructions are given to perform configuration functions. For convenience, HART Communicator fast key sequences are labeled “Fast Keys” for each software function below the appropriate headings.

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.
Warnings
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
www.rosemount.com
Reference Manual
00809-0100-4027, Rev AA
December 2005

COMMISSIONING ON THE BENCH WITH HART

Setting the Loop to Manual
Commissioning consists of testing the transmitter and verifying transmitter configuration data. 4500 transmitters can be commissioned either before or after installation. Commissioning the transmitter on the bench before installation using a 375 Field Communicator or AMS ensures that all transmitter components are in working order.
To commission on the bench, connect the transmitter and the HART Communicator or AMS as shown in Figure 3-1. Make sure the instruments in the loop are installed according to intrinsically-safe or nonincendive field wiring practices before connecting in an explosive atmosphere. Connect HART Communicator leads at any termination point in the signal loop.
For 4–20 mA transmitters, the power supply must provide 11.25 to 30 V dc at the transmitter. To enable communication, a resistance of at least 250 ohms must be present between the HART Communicator loop connection and the power supply. Do not use inductive transient protectors with the 4500.
When using a HART Communicator, any configuration changes made must be sent to the transmitter by using the “Send” key (F2). AMS configuration changes are implemented when the “Apply” button is clicked.
For more information on the 375 Field Communicator see document 00809-0100-4276. AMS help can be found in the AMS on-line guides within the AMS system.
Whenever sending or requesting data that would disrupt the loop or change the output of the transmitter, set the process application loop to manual. The HART Communicator or AMS will prompt you to set the loop to manual when necessary. Acknowledging this prompt does not set the loop to manual. The prompt is only a reminder; set the loop to manual as a separate operation.
3-2
Reference Manual
00809-0100-4027, Rev AA December 2005
Wiring Diagrams Bench Hook-up
Connect the bench equipment as shown in Figure 3-1, and turn on the HART Communicator by pressing the ON/OFF key or log into AMS. The HART Communicator or AMS will search for a HART-compatible device and indicate when the connection is made. If the HART Communicator or AMS fail to connect, it indicates that no device was found. If this occurs, refer to Section 5: Troubleshooting.
Figure 3-1. Bench Hook-Up
ALARM
SECURITY
Figure 3-2. Field Hook-Up
SPAN
COMM
-LOOP
+LOOP
ZERO
DEF
ABC
MNO
# % &
JKL
WXYZ
GHI
TUV
+ * /
PQRS
, ( ) ’
Field Hook-up
Figure 3-2 illustrates wiring for a field installation with a HART Communicator or AMS.
COMM
SECURITY
-LOOP
+LOOP
ZERO
DEF
ABC
MNO
# % &
JKL
WXYZ
GHI
TUV
+ * /
PQRS
, ( ) ’
ALARM
SPAN
4500_06_ADEPS
3-3
4500_06_AC.EPS

HART COMMUNICATOR

Menu Tree
1. PROCESS VARIABLES
2. DIAG/SERVICE
3. BASIC SETUP
4. DETAILED SETUP
Online Menu
1. DEVICE SETUP
2. PV
3. AO
4. PV URV
5. PV LRV
5. Review
1. Pres
2. Percent Range
3. Analog Output (AO)
4. Snsr temp
5. SV
6. PV is
1. TEST DEVICE
2. Loop Test
3. CALIBRATION
1. Tag
2. Unit
3. RANGE VALUES
4. DEVICE INFO
5. Xfer fnctn
6. Damp
7. LCD display config
1. SENSORS
2. SIGNAL CONDITION
3. OUTPUT CONDITION
4. DEVICE INFORMATION
1. Self test
2. Status
1. RERANGE
2. ANALOG OUTPUT TRIM
3. SENSOR TRIM
4. Recall fact trim
1. Keypad Input
2. Apply Values
1. PRESSURE SENSOR
2. DEVICE TEMP. SENSOR
1. PROCESS VARIABLES
2. RANGE VALUES
3. Unit
4. Transfer Function
5. Damp
6. Snsr Temp Unit
7. ALM/SAT LEVELS
1. PROCESS VARIABLES
2. ANALOG OUTPUT
3. HART OUTPUT
4. SCALED VARIABLE
5. PROCESS ALERTS
6. VARIABLE REMAPPING
1. FIELD DEVICE
INFO
2. SENSOR INFO
3. Self Test
4. DIAPHRAGM
SEALS INFO
1. Meas Typ
2. Module config Type
3. Isoltr matl
4. Fill fluid
5. Process Connector
6. Process Conn Matl
7. O ring Malt
8. Drain Vent Matl
1. # of diaph seals
2. Seal Type
3. Seal Fill Fluid
4. RS Isoltr Matl
00809-0100-4027, Rev AA
1. Keypad Input
2. Apply Values
1. Date
2. Descriptor
3. Message
4. Write Protect
5. Conf Write Protect
6. Model
7. Model Number I
8. Model Number II
9. Model Number III
1. PROCESS VARIABLES
2. SENSOR SERVICE
3. Unit
1. Snsr Temp
2. Snsr Temp Unit
1. Keypad Input
2. Apply Values
1. Alarm Direction
2. High Alarm
3. Low Alarm
4. High Sat
5. Low Sat
6. Config Alarm Dir
7. Config Alarm Level
8. Config Sat Levels
1. Poll Addr
2. Num Req Preams
3. Burst Mode
4. Burst Option
1. SV DATA POINTS
2. SV Units
3. SV Xfer Function
4. SV Cutoff Mode
5. SV Low Flow Cutoff
6. SV Linear Offset
7. SV Config
1. Press Alert Mode
2. Temp Alert Mode
3. CONFIG PRESS ALERT
4. CONFIG TEMP ALERT
1. PV is
2. SV is
3. TV is
4. Re-mapping
1. Tag
2. Date
3. Descriptor
4. Message
5. Model
6. Model Number I
7. Model Number II
8. Model Number III
9. Write Protect Conf
Reference Manual
December 2005
1. Digital-to-Analog Trim
2. Scaled D/A Trim
1. Zero Trim
2. Lower Sensor Trim
3. Upper Sensor Trim
4. Sensor Trim Cal Typ
5. Sensor Trim Points
1. Pres
2. Percent Range
3. Analog Output (AO)
4. Snsr temp
5. SV
6. PV is
1. SENSOR TRIM
2. Recall Fact Trim
1. Zero trim
2. Lower Sensor Trim
3. Upper Sensor Trim
4. Snsr Trip Cal Typ
5. Sensor Trim Points
1. Pres
2. Percent Range
3. Analog Output (AO)
4. Snsr Temp
5. SV
6. PV is
1. Pressure
2. Percent Range
3. Analog Output (AO)
4. Snsr temp
5. SV
6. PV is
1. Loop Test
2. D/A trim
3. Scaled D/A Trim
4. Alarm Direction
1. Press Input 1
2. Press Input 2
3. SV Ouput 1
4. SV Output 2
1. Press Hi Alert Val
2. Press Lo Alert Val
3. USL
4. LSL
1. Temp Hi Alert Val
2. Temp Lo Alert Val
3. Snsr Temp USL
4. Snsr Temp LSL
Write Protect Local Keys
REVISION #’S
Final Assembly Num Dev ID Distributor
1. Universal. Rev.
2. Field. Dev. Rev.
3. Software Rev
3-4
Reference Manual
00809-0100-4027, Rev AA December 2005
Fast Key Sequence The following menu indicates fast key sequences for common functions. For
full 375 Field Communicator menu tree see www.rosemount.com.
Function HART Fast Key Sequence
Alarm Level Configuration 1, 4, 2, 7, 7 Alarm and Saturation Levels 1, 4, 2, 7 Analog Output Alarm Direction 1, 4, 2, 7, 6 Analog Output Trim 1, 2, 3, 2 Burst Mode On/Off 1, 4, 3, 3, 3 Burst Options 1, 4, 3, 3, 4 Damping 1, 3, 6 Date 1, 3, 4, 1 Descriptor 1, 3, 4, 2 Digital To Analog Trim (4-20 mA Output) 1, 2, 3, 2, 1 Field Device Information 1, 4, 4, 1 LCD Display Configuration 1, 3, 7 Loop Test 1, 2, 2 Lower Sensor Trim 1, 2, 3, 3, 2 Message 1, 3, 4, 3 Number of Requested Preambles 1, 4, 3, 3, 2 Pressure Alert Configuration 1, 4, 3, 5, 3 Poll Address 1, 4, 3, 3, 1 Poll a Multidropped Transmitter Left Arrow, 4, 1, 1 Re-mapping 1, 4, 3, 6, 4 Rerange- Keypad Input 1, 2, 3, 1, 1 Saturation Level Configuration 1, 4, 2, 7, 8 Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2 Scaled Variable Configuration 1, 4, 3, 4, 7 Self Test (Transmitter) 1, 2, 1, 1 Sensor Information 1, 4, 4, 2 Sensor Temperature 1, 1, 4 Sensor Trim 1, 2, 3, 3 Sensor Trim Points 1, 2, 3, 3, 5 Status 1, 2, 1, 2 Tag 1, 3, 1 Temperature Alert Configuration 1, 4, 3, 5, 4 Transfer Function (Setting Output Type) 1, 3, 5 Transmitter Security (Write Protect) 1, 3, 4, 5 Units (Process Variable) 1, 3, 2 Upper Sensor Trim 1, 2, 3, 3, 3 Zero Trim 1, 2, 3, 3, 1
3-5
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