Emerson 2230 User Manual
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Graphical Field Display
www.rosemount-tg.com
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Rosemount 2230
Graphical Field Display
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Process
Management/Rosemount Tank Gauging representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g.
substitution of components etc, may also jeopardize safety and is under no circumstances
allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused
by non-recognized spare parts or any repair which is not made by
Rosemount Tank Radar AB.
Cover Photo: 2230_coverphoto_2.jpg
www.rosemount-tg.com
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Table of Contents
SECTION 1
Introduction
SECTION 2
Overview
SECTION 3
Installation
1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.5 Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6.1 Reuse and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6.2 Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 2230 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3.1 System Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.1 Installation Considerations . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.2 Mounting the Graphical Display . . . . . . . . . . . . . . . . . 3-3
3.3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.1 Cable/Conduit Entries . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.2 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.3 Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3.4 Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3.5 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3.6 The Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.3.7 Typical installations . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.3.8 2230 in FOUNDATION fieldbus systems . . . . . . . . . . . 3-10
3.3.9 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.4 LED signals and Reset Button. . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.5 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.5.1 DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.6 Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Table of Contents
TOC-1
Rosemount 2230
Reference Manual
00809-0100-2230, Rev BB
August 2014
SECTION 4
Configuration and
Operation
4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1 The 2230 Graphical Field Display . . . . . . . . . . . . . . . 4-3
4.2.2 Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.2.3 Activity and Alarm Indication . . . . . . . . . . . . . . . . . . . 4-5
4.2.4 Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.3 Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.4 The Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.5 The Select View Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.6 The Options Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.6.1 Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.6.2 Select Tanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.6.3 Units for Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.6.4 Toggle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.6.5 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.7 The Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.7.1 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.7.2 Custody Transfer View . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.7.3 LCD Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.7.4 LCD Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.7.5 Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.7.6 Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.7.7 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4.8 FOUNDATION Fieldbus Overview. . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.8.1 Block Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.9 Device Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.9.1 Link Active Scheduler. . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.9.2 Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.9.3 Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.10 General Block Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4.10.1 Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4.10.2 Factory Configuration . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.11 Multiple Analog Output Blocks. . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.11.1 Configure the MAO Blocks . . . . . . . . . . . . . . . . . . . . 4-25
4.11.2 Application Example. . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4.12 Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.12.1 FEATURES and FEATURES_SEL . . . . . . . . . . . . . 4-27
4.12.2 MAX_NOTIFY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4.12.3 Field Diagnostic Alerts . . . . . . . . . . . . . . . . . . . . . . . 4-29
4.12.4 Recommended Actions for Alerts. . . . . . . . . . . . . . . 4-32
4.12.5 Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4.13 475 Field Communicator Menu Tree . . . . . . . . . . . . . . . . . . . . 4-33
4.14 Configuration Using AMS Device Manager . . . . . . . . . . . . . . . 4-34
4.14.1 Starting the Guided Setup . . . . . . . . . . . . . . . . . . . . 4-34
4.14.2 Manual Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4.15 Alert Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.15.1 Alert Default Settings . . . . . . . . . . . . . . . . . . . . . . . . 4-42
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Table of Contents
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
SECTION 5
Service and
Troubleshooting
5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.2 Viewing Input and Holding Registers . . . . . . . . . . . . . 5-3
5.2.3 Restarting the 2230 Display . . . . . . . . . . . . . . . . . . . . 5-5
5.2.4 Device Error Signals. . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.3.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.3.2 Tankbus System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.3.3 Foundation Fieldbus System . . . . . . . . . . . . . . . . . . . 5-9
5.3.4 Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.3.5 Device Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.3.6 Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.4 Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.5 Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.6 Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.6.1 Viewing Active Alerts in AMS . . . . . . . . . . . . . . . . . . 5-14
5.6.2 Recommended Actions . . . . . . . . . . . . . . . . . . . . . . 5-16
5.7 Service Tools In AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.7.1 Service Tools Window . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.7.2 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.7.3 Viewing Input/Holding Registers . . . . . . . . . . . . . . . 5-20
5.7.4 Reset/Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.7.5 Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.7.6 Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.7.7 Active Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.8 Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
APPENDIX A
Reference Data
APPENDIX B
Product Certifications
APPENDIX C
OUNDATION fieldbus
F
Block Information
A.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
A.2 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
A.3 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
B.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
B.3 Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . .B-3
B.3.1 Factory Mutual US Approvals. . . . . . . . . . . . . . . . . . .B-3
B.3.2 Factory Mutual Canadian Approvals . . . . . . . . . . . . . B-4
B.3.3 European ATEX Directive Information . . . . . . . . . . . .B-5
B.3.4 IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7
B.4 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8
C.1 Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
C.2 Register Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
C.3 Main Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8
C.3.1 Diagnostic Device Alerts . . . . . . . . . . . . . . . . . . . . . .C-9
C.4 Display Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10
C.5 Multiple Analog Output Block . . . . . . . . . . . . . . . . . . . . . . . . .C-13
C.6 Supported Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15
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August 2014
TOC-4
Table of Contents
Reference Manual
00809-0100-2230, Rev BB
August 2014
Section 1 Introduction
1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
1.3 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3
1.4 Technical Documentation . . . . . . . . . . . . . . . . . . . . page 1-4
1.5 Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . page 1-5
1.6 Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5
Rosemount 2230
1.1 SAFETY MESSAGES
Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious
injury:
• Make sure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury:
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a hand held communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
• Do not remove the cover in explosive atmospheres when the circuit is alive.
• Substitution of components may impair Intrinsic Safety.
• To prevent ignition of flammable or combustible atmospheres, disconnect
power before servicing.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
www.rosemount-tg.com
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution
of components etc., may also jeopardize safety and is under no circumstances allowed.
Rosemount 2230
1.2 SYMBOLS
Reference Manual
00809-0100-2230, Rev BB
August 2014
The CE marking symbolizes the conformity
of the product with the applicable European
Community Directives.
The EC-Type Examination Certificate is a
statement of a Notified Certification Body
declaring that this product meets the
Essential Health and Safety Requirements
of the ATEX directive.
The FM APPROVED Mark indicates that the
equipment is approved by FM Approvals
according to applicable Approval Standards
and is applicable for installation in
hazardous locations.
Protective Earth.
Ground.
External cabling must be approved for use in
min. 75°C.
1-2
Section 1. Introduction
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August 2014
Rosemount 2230
1.3 MANUAL OVERVIEW
Section 1:Introduction
• Manual overview
• Product recycling/disposal
• Packing material
Section 2: Overview
• Introduction
• 2230 Components
• System Overview
• Getting started
• Installation Procedure
Section 3: Installation
• Mounting considerations
• Mechanical installation
• Electrical installation
• LED signals and Reset button
• Switches
Section 4: Configuration
• Menu tree
• Select View menu
• Options menu
• Service menu
• Foundation fieldbus information
Section 5: Service and troubleshooting
• Service
• Troubleshooting
Appendix A: Reference data
• Specifications
• Dimensional Drawings
• Ordering Information
Appendix B: Product certifications
• EU Conformity
• FM US Approvals
• FM Canadian Approvals
• European ATEX Directive Information
• IECEx Approval
Appendix C: Foundation Fieldbus Block Information
• Block parameters
• Supported units
Section 1. Introduction
1-3
Rosemount 2230
Reference Manual
00809-0100-2230, Rev BB
August 2014
1.4 TECHNICAL DOCUMENTATION
The Rosemount Tank Gauging System includes the following documents:
Document Reference Number
Rosemount Raptor System Data Sheet 704010EN
Rosemount 5900S Reference Manual 00809-0100-5900
Rosemount 2410 Reference Manual 300530EN
Rosemount 2240S Reference Manual 00809-0100-2240
Rosemount 2230 Reference Manual 00809-0100-2230
Rosemount Raptor System Configuration Manual 300510EN
Rosemount Raptor Wireless Tank Gauging System
Reference Manual
Rosemount 5300 Product Data Sheet 00813-0100-4530
Rosemount 5400 Product Data Sheet 00813-0100-4026
Rosemount 5300 Series Reference Manual 00809-0100-4530
Rosemount 5400 Series Reference Manual 00809-0100-4026
Rosemount TankMaster WinOpi Reference Manual 303028EN
Rosemount Raptor Installation Drawings
300570EN
1-4
Section 1. Introduction
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
1.5 PRODUCT RECYCLING/ DISPOSAL
Figure 1-1. A green label is
placed on the housing
1.6 PACKING MATERIAL
1.6.1 Reuse and
Recycling
Recycling of equipment and packaging should be taken into consideration
and disposed of in accordance with local and national legislation/regulations.
The label below is put on Rosemount Tank Gauging products as a
recommendation to customers if scrapping is considered.
Recycling or disposal should be done following instructions for correct
separation of materials when breaking up the units.
R
A
A
T
P
E
E
S
S
T
E
E
L
&
Rosemount Tank Radar AB is fully certified according to ISO 14001
environmental standards. By recycling the corrugated paperboard, or wooden
boxes, used for shipping our products you can contribute to take care of the
environment.
Experience has shown that wooden boxes can be used several times for
various purposes. After careful disassembly the wooden parts may be reused.
Metal waste may be converted.
C
I
T
S
A
L
P
1.6.2 Energy recovery Products which have served their time may be divided into wood and metal
components and the wood can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher
calorific value than ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase
emissions of nitrogen oxides to the air 3-4 times more than when burning bark
and splinter.
NOTE!
Landfill is not a recycling option and should be avoided.
Section 1. Introduction
1-5
Rosemount 2230
Reference Manual
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August 2014
1-6
Section 1. Introduction
Reference Manual
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August 2014
Rosemount 2230
Section 2 Overview
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
2.2 2230 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
2.3 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-3
2.4 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . page 2-11
2.1 INTRODUCTION The Rosemount 2230 Graphical Field Display presents inventory tank
gauging data such as level, temperature, and pressure. The 2230 Display
communicates with the Rosemount 2410 Tank Hub via the intrinsically safe
2-wire Tankbus
systems.
A 2230 connected to the multiple tank version of the 2410 Tank Hub allows
you to view data from several tanks. It is possible to configure presentation of
measurement variables for each tank individually.
The four softkeys at the front of the 2230 allow you to navigate through the
different menus and provides all tank data, directly on the field.
(1)
. The 2230 also supports installation in Foundation fieldbus
Figure 2-1. System integration
TankMaster
2160 Field
Communication Unit
Group Bus
Modem
Data from a group of tanks is buffered by a 2160 Field Communication Unit
(FCU), and is distributed via the Group Bus to a TankMaster PC, or a host
system, whenever the FCU receives a request for data. In case no FCU is
included in the system, the 2410 Tank Hub can communicate directly with the
host computer.
2240S Temperature
Transmitter
2410 Tank Hub
Primary Bus
Secondary bus
Relay outputs
5900S Radar
Level Gauge
2230 Display
Tankbus
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(1) The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ fieldbus standard.
See reference document IEC/TS 60079-27.
Rosemount 2230
2.2 2230 COMPONENTS
Figure 2-2. Rosemount 2230
components
1
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00809-0100-2230, Rev BB
August 2014
5
2
3
4
1. Weather protection lid
6
8
7
(1)
9
2. Display
3. Menu
4. Soft keys
5. Activity indicator
6. Cover screw
7. Cable entries: two M20 x 1.5 and one M25 x 1.5
(optional: ½ - 14 NPT and ¾ - 14 NPT adapters)
8. Ground screw
9. Locking spring for weather protection
2-2
(1) It is recommended that the lid is closed whenever possible to protect the LCD from exposure
by ultraviolet radiation from the sun.
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
2.3 SYSTEM OVERVIEW
The Rosemount Tank Gauging state-of-the art inventory and custody transfer
radar tank level gauging system is developed for a wide range of applications
at refineries, tank farms and fuel depots, and fulfills the highest requirements
on performance and safety.
The field devices on the tank communicate over the intrinsically safe
Tankbus. The Tankbus is based on a standardized fieldbus, the FISCO
FOUNDATION™ fieldbus, and allows integration of any device supporting that
protocol. By utilizing a bus powered 2-wire intrinsically safe fieldbus the power
consumption is minimized. The standardized fieldbus also enables integration
of other vendors’ equipment on the tank.
The Rosemount Tank Gauging product portfolio includes a wide range of
components to build small or large customized tank gauging systems. The
system includes various devices, such as radar level gauges, temperature
transmitters, and pressure transmitters for complete inventory control. Such
systems are easily expanded thanks to the modular design.
The versatile Rosemount Tank Gauging system is compatible with, and can
emulate, all major tank gauging systems. Moreover, the well-proven
emulation capability enables step-by-step modernization of a tank farm, from
level gauges to control room solutions.
It is possible to replace old mechanical or servo gauges with modern
Rosemount Tank Gauging gauges, without replacing the control system or
field cabling. It is further possible to replace old HMI/SCADA-systems and
field communication devices without replacing the old gauges.
(1)
There is a distributed intelligence in the various system units which
continuously collect and process measurement data and status information.
When a request for information is received an immediate response is sent
with updated information.
The flexible Rosemount Tank Gauging system supports several combinations
to achieve redundancy, from control room to the different field devices.
Redundant network configuration can be achieved at all levels by doubling
each unit and using multiple control room work stations.
Section 2. Overview
(1) See documents IEC 61158-2 and IEC/TS 60079-27
2-3
Rosemount 2230
Figure 2-3. Rosemount Tank
Gauging System architecture
NON-HAZARDOUS AREA HAZARDOUS AREA
TankMaster PC
2230 Display
2410 Tank Hub
Tankbus
00809-0100-2230, Rev BB
5900S Radar
Level Gauge
Reference Manual
August 2014
2240S Temperature
Transmitter
3051S
Pressure
Transmitter
2160 Field
2180 Field
Bus Modem
Plant Host Computer
Communication Unit
Group bus
CUSTODY TRANSFER / INVENTORY TANK GAUGINGOPERATIONAL CONTROL
Plant Host Computer
TankMaster PC
TRL2 Modbus
2410 Tank Hub
2410 Tank Hub
Tankbus
5300 Level
Transmitter
5900S Radar
Level Gauge
Segment splitter
2230 Display
5400 Level
Transmitter
644 Temperature
Transmitter
644
644
644Temperature
Transmitter
2240S Temperature
Transmitter
2-4
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Figure 2-4. Rosemount Tank
Gauging system architecture for
wireless systems
NON-HAZARDOUS AREA HAZARDOUS AREA
Rosemount 2230
TankMaster PC
Smart Wireless
Gateway
2410 Tank Hub
Tankbus
THUM
2230
Display
THUM
5900S Radar
Level Gauge
2240S Temperature
Transmitter
3051S
Pressure
Transmitter
5900S Radar
Level Gauge
Section 2. Overview
2410 Tank Hub
644
644
644Temperature
Transmitter
Segment coupler
2-5
Rosemount 2230
Figure 2-5. Rosemount Tank
Gauging system architecture in
a Foundation fieldbus network
Reference Manual
00809-0100-2230, Rev BB
August 2014
NON-HAZARDOUS AREA HAZARDOUS AREA
2230
Display
FOUNDTION Fieldbus
Power Supply
5900S Radar
Level Gauge
2240S Temperature
Transmitter
3051S
Pressure
Transmitter
5900S Radar
Level Gauge
CUSTODY TRANSFER
INVENTORY TANK GAUGING
PC
OPERATIONAL CONTROL
644
644
Segment coupler
644Temperature
Transmitter
Segment coupler
2-6
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
TankMaster HMI Software
TankMaster is a powerful Windows-based Human Machine Interface (HMI)
for complete tank inventory management. It provides configuration, service,
set-up, inventory, and custody transfer functions for Rosemount Tank
Gauging systems and other supported instruments.
TankMaster is designed to be used in the Microsoft Windows XP and Vista
environment providing easy access to measurement data from your Local
Area Network.
The TankMaster WinOpi program lets the operator monitor measured tank
data. It includes alarm handling, batch reports, automatic report handling,
historical data sampling as well as inventory calculations such as Volume,
Observed Density and other parameters. A plant host computer can be
connected for further processing of data.
The TankMaster WinSetup program is a graphical user interface for
installation, configuration and service of the different devices in the
Rosemount Tank Gauging system.
Rosemount 2160 Field Communication Unit
The 2160 Field Communication Unit (FCU) is a data concentrator that
continuously polls and stores data from field devices such as radar level
gauges and temperature transmitters in a buffer memory. Whenever a request
for data is received, the FCU can immediately send data from a group of
tanks from the updated buffer memory.
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field
devices in the hazardous area using the intrinsically safe Tankbus.
The 2410 collects measurement data and status information from field
devices on a tank. It has two external buses for communication with various
host systems.
There are two versions of the 2410 for single tank or multiple tanks operation.
The 2410 multiple tanks version supports up to 10 tanks and 16 devices. With
the Rosemount 5300 and 5400 level transmitters the 2410 supports up to 5
tanks.
The 2410 is equipped with two relays which support configuration of up to 10
“virtual” relay functions allowing you to specify several source signals for each
relay.
The 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS)
analog 4-20 mA inputs/outputs. By connecting a Smart Wireless THUM
Adapter to the IS HART 4-20 mA output, the 2410 is capable of wireless
communication with a Smart Wireless Gateway in a WirelessHART network.
Section 2. Overview
Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for
measuring the product level inside a tank. Different antennas can be used in
order to meet the requirements of different applications. The 5900S can
measure the level of almost any product, including bitumen, crude oil, refined
products, aggressive chemicals, LPG and LNG.
2-7
Rosemount 2230
Reference Manual
00809-0100-2230, Rev BB
August 2014
The Rosemount 5900S sends microwaves towards the surface of the product
in the tank. The level is calculated based on the echo from the surface. No
part of the 5900S is in actual contact with the product in the tank, and the
antenna is the only part of the gauge that is exposed to the tank atmosphere.
The 2-in-1 version of the 5900S Radar Level Gauge has two radar modules in
the same transmitter housing allowing two independent level measurements
using one antenna.
Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level
measurements on liquids, to be used in a wide range of medium accuracy
applications under various tank conditions. Rosemount 5300 includes the
5301 for liquid level measurements and the 5302 for liquid level and interface
measurements.
Rosemount 5400 Radar Level Transmitter
The Rosemount 5400 is a reliable 2-wire non-contact radar level transmitter
for liquids, to be used in a wide range of medium accuracy applications under
various tank conditions.
Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up
to 16 temperature spot sensors and an integrated water level sensor.
Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank
gauging data such as level, temperature, and pressure. The four softkeys
allow you to navigate through the different menus to provide all tank data,
directly in the field. The Rosemount 2230 supports up to 10 tanks. Up to three
displays can be configured by using the TankMaster WinSetup configuration
software.
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The 3051S series consists of transmitters and flanges suitable for all kinds of
applications, including crude oil tanks, pressurized tanks and tanks with /
without floating roofs.
By using a 3051S Pressure Transmitter near the bottom of the tank as a
complement to a 5900S Radar Level Gauge, the density of the product can be
calculated and presented. One or more pressure transmitters with different
scalings can be used on the same tank to measure vapor and liquid pressure
2-8
Rosemount 2180 Field Bus Modem
The Rosemount 2180 field bus modem (FBM) is used for connecting a
TankMaster PC to the TRL2 communication bus. The 2180 is connected to
the PC using either the RS232 or the USB interface.
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Rosemount Smart Wireless Gateway and Rosemount Smart Wireless
THUM Adapter
A THUM Adapter allows wireless communication between a 2410 Tank Hub
and a Smart Wireless Gateway. The gateway is the network manager that
provides an interface between field devices and the TankMaster inventory
software or host / DCS systems.
See the Raptor System Data Sheet (Document no. 704010en) for more
information on the various devices and options.
Section 2. Overview
2-9
Reference Manual
Rosemount 2230
00809-0100-2230, Rev BB
August 2014
2.3.1 System Start-up The standard start-up procedure of a Rosemount Tank Gauging system that
includes devices such as the 2160 Field Communication Unit, 2410 Tank
Hub, 5900S Radar Level Gauge, and the 2240S Multi-input Temperature
Transmitter can be summarized as follows:
1. Install the devices on the appropriate locations.
2. Assign Modbus addresses
gauges such as the 5900S Radar Level Gauge, and for auxiliary tank
devices (ATD) such as the 2240S Multi-input Temperature Transmitter.
The Modbus addresses will be stored in the built-in databases of the
Rosemount 2410 Tank Hub and the Rosemount 2160 Field
Communication Unit.
3. Verify that the total current consumption of devices connected to the
Tankbus does not exceed 250 mA
maximum current is 200 mA.
4. Wire the devices.
• Connect field devices to the Tankbus.
Note! Devices must be configured in the tank database
Rosemount 2410 Tank Hub in order to be able to communicate on the
Tankbus.
• Connect the Rosemount 2410 Tank Hub to the Rosemount 2160 Field
Communication Unit.
• Connect the Rosemount 2160 Field Communication Unit to the control
room PC with TankMaster software. The 2160 may be connected via a
Rosemount 2180 Field Bus Modem, or directly via RS 232 or RS 485.
5. Install the TankMaster software in the control room PC.
6. Configure the devices by using the TankMaster WinSetup configuration
tool as described in the Rosemount Raptor System Configuration
Manual (Document no. 300510EN).
(1)
for the Rosemount 2410 Tank Hub, for level
(2)
. In a Smart Wireless System the
(1)(2)
of the
2-10
FOUNDATION Fieldbus
To start up Rosemount Tank Gauging devices in a FOUNDATION fieldbus
system:
1. Prepare the start-up by recording information that will be needed for
configuration of various field devices as described in the Rosemount
Raptor System Configuration manual. This may for example include tank
geometry, antenna type, number of temperature elements and other
configuration parameters.
2. Connect the field devices, such as the Rosemount 5900S Radar Level
Gauge and the Rosemount 2240S Multi-input Temperature Transmitter,
to the FOUNDATION fieldbus network.
3. Configure the field devices by using the AMS Device Manager.
See the Reference Manual for the respective field device and the Rosemount
Raptor System Configuration manual (Document No. 300510) for more
information on how to configure various Raptor devices. See section
“Technical Documentation” on page 1-4 for a list of available documentation.
(1) See the Rosemount Raptor System Configuration Manual (Document no. 300510) for more
information
(2) See the Rosemount 2410 Tank Hub Reference Manual, Document No. 300530 for more
information
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
2.4 INSTALLATION PROCEDURE
Follow these steps for proper installation of the Rosemount 2230 Graphical
Field Display:
1. Review installation considerations
(“Installation Considerations” on page 3-2)
2. Mount the 2230 in a suitable location
(“Mounting the Graphical Display” on
page 3-3)
3. Wire the 2230
(“Electrical Installation” on page 3-6)
4. Power up the 2230
5. Configure the 2230
(Section 4: Configuration and Operation)
Section 2. Overview
2-11
Rosemount 2230
Reference Manual
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August 2014
2-12
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Section 3 Installation
3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
3.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . page 3-2
3.3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . page 3-6
3.4 LED signals and Reset Button . . . . . . . . . . . . . . . . page 3-14
3.5 Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-15
3.6 Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . .page 3-16
Rosemount 2230
3.1 SAFETY MESSAGES
Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
Substitution of components may impair Intrinsic Safety.
To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
Explosions could result in death or serious injury:
Verify that the operating environment of the display is consistent with the appropriate
hazardous locations certifications.
Before connecting a hand held communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the device cover in explosive atmospheres when the circuit is alive.
www.rosemount-tg.com
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the Tank Hub is off and the lines to any other external
power source are disconnected or not powered while wiring the device.
Rosemount 2230
3.2 MECHANICAL INSTALLATION
Reference Manual
00809-0100-2230, Rev BB
August 2014
3.2.1 Installation
Considerations
Figure 3-1. Space required for
opening the lid
The Rosemount 2230 Graphical Field Display can be installed either on the
tank roof or at the foot of the tank for a flexible and convenient read-out of
tank data.
The 2230 is designed for mounting on a plate, on a wall, or on a pipe. The
display is attached to the plate with four M4 screws. It is important to provide
space for opening the weather protection lid which prevents degradation of
the LCD display due to sunlight exposure.
Consider the following when finding an appropriate location for the
Rosemount 2230 Graphical Field Display:
• Mount the 2230 in a location where it is protected from excessive sun
light. This will reduce exposure to ultra violet (UV) radiation and extend
the life-time of the LCD.
• In case the 2230 can not be protected from sun light and UV radiation,
it is recommended that the weather protection lid (see “2230
Components” on page 2-2) is closed whenever the 2230 is not used.
• An optional weather protection is available as an alternative method to
protect the 2230.
• When mounting the 2230 display ensure that sufficient space is
provided for opening the lid, see Figure 3-1.
3-2
Weather protection
(optional)
95 mm (3.7 in.)
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
3.2.2 Mounting the Graphical Display
Figure 3-2. Mounting hole
pattern
The Rosemount 2230 Graphical Field Display is designed for mounting on a
plate, wall, or pipe.
Mounting on a Plate
The 2230 display can be mounted on a plate by attaching four M4 screws to
the back of the display. To mount the 2230:
1. Drill four holes in the plate according to the hole pattern on the back of
the 2230 display as illustrated in Figure 3-2.
2. Mount the 2230 on the plate using four M4 screws. Note that the M4
screws that are shipped with the 2230 display can be used as long as the
plate thickness does not exceed 5 mm (0.2 in.).
60 mm (2.4 in.)
68 mm (2.7 in.)
Section 3. Installation
3-3
Rosemount 2230
Reference Manual
00809-0100-2230, Rev BB
August 2014
Wall Mounting with Bracket
The Rosemount 2230 Graphical Field Display can be mounted on a wall by
using the optional mounting kit supplied by Rosemount Tank Gauging.
1. Mount the bracket on the wall by using
70 mm
Ø 9 mm
four M8 screws and flat washers.
Note! Countersunk screws are not
suitable.
94 mm
94 mm
Screw
70 mm
2. Attach the mounting plate to the back of
the 2230 housing.
3. Attach the 2230 display to the bracket
on the wall and tighten the locking
screw.
Bracket
3-4
Mounting plate
Section 3. Installation
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