ElmoMC TAM-20 User Manual
Tambourine 20
Power Supply Installation
Guide
480VAC Model 230VAC Model
June 2014 (Ver. 1.501) www.elmomc.com
Table of Contents
Notice
This guide is delivered subject to the following conditions and restrictions:
• This guide contains proprietary information belonging to Elmo Motion Control Ltd. Such
information is supplied solely for the purpose of assisting users of the Tambourine 20 power
supply in its installation.
• The text and graphics included in this manual are for the purpose of illustration and reference
only. The specifications on which they are based are subject to change without notice.
• Information in this document is subject to change without notice.
Document no. MAN-TAMIG (Ver. 1.501)
Copyright 2014
Elmo Motion Control Ltd.
All rights reserved.
Catalog Number
|Warnings|www.elmomc.com
Table of Contents
Revision History
Version Release Date Changes/Remarks
1.0 February 2011
1.1 July 2011 Replaced figure on Section 3.4.7
1.2 Sep 2011 Addition of Warnings and Cautions sections, Electrical and Mechanical
1.3 Jan 2012 Added two tables to section 1.1 regarding remnant charge after power
1.4 July 2012 Changes to overvoltage and shunt on pages 8, 11
1.401 February 2013 AC Input frequency Range added
1.402 February 2013 AC Input frequency changed to 20 to 500 Hz
1.500 March 2014 Added Section 3.5: Heat Dissipation
1.501 June 2014 Document update
Initial Release
specifications, and Mounting conditions.
off.
New document template
|Warnings|www.elmomc.com
Table of Contents
Table of Contents
MAN-TAMIG (Ver. 1.501)
Chapter 1: Operating Safely .......................................................................................... 6
1.1 Warnings .................................................................................................................... 7
1.2 Cautions ...................................................................................................................... 7
1.3 Directives and Standards ............................................................................................ 8
1.4 CE Mark Conformance ................................................................................................ 8
1.5 Warranty Information ................................................................................................ 8
Chapter 2: Product Description ..................................................................................... 9
2.1 Standard Features .................................................................................................... 10
2.2 Fault Protection ........................................................................................................ 10
2.3 Technical Specifications............................................................................................ 10
2.3.1 Dimensions ................................................................................................ 11
2.3.1.1 Housing of the 36 VAC up to 230 VAC Models ......................... 11
2.3.1.2 Housing of 420 VAC up to 480 VAC Models ............................. 11
2.3.2 Electrical and Mechanical Specifications ................................................... 12
2.3.3 Shunt Regulator ......................................................................................... 13
4
Chapter 3: Installation ................................................................................................ 14
3.1 Before You Begin ...................................................................................................... 14
3.1.1 Site Requirements ..................................................................................... 14
3.1.2 Hardware Requirements ........................................................................... 14
3.1.2.1 AC Input Requirements ............................................................ 14
3.1.2.2 Recommended Wire Cross-Sections (All Models) .................... 14
3.2 Unpacking the Components ..................................................................................... 15
3.3 Connectors ............................................................................................................... 16
3.3.1 Connector Types for 36 VAC up to 230 VAC Models ................................. 16
3.3.2 Connector Types for 420 VAC up to 480 VAC Models ............................... 17
3.3.3 Main AC Input Power Connector Pinout ................................................... 18
3.3.4 4x DC-Output Connector Pinout ................................................................ 19
3.4 Mounting and Wiring the Tambourine 20 ............................................................... 20
3.4.1 Mounting ................................................................................................... 20
3.4.2 Wiring Guidelines ...................................................................................... 20
3.4.3 AC Power Source ....................................................................................... 21
3.4.4 Direct-to-Mains (No Isolation Transformer) Wiring Diagrams .................. 22
3.4.5 Isolated AC Supplies (with an Isolation Transformer) Wiring Diagrams ... 24
3.4.6 Connecting the Main Power Cable ............................................................ 26
3.4.7 Connecting the DC Output Cable .............................................................. 27
3.4.8 DC-Link Shared Connection ....................................................................... 28
3.5 Heat Dissipation ....................................................................................................... 29
3.5.1 Tambourine 20 Thermal Data.................................................................... 29
3.5.2
Heat Dissipation Data ................................................................................ 29
3.5.3 How to Use the Charts ............................................................................... 30
|Warnings|www.elmomc.com
Table of Contents
Table of Contents
MAN-TAMIG (Ver . 1.501)
Chapter 4: Initialization .............................................................................................. 31
4.1 LED Diagnostics ........................................................................................................ 31
5
|Warnings|www.elmomc.com
Tambourine 20 Power Supply Installation Guide
Table of Contents
Chapter 1:
Operating Safely
Warning:
Caution:
MAN-TAMIG (Ver . 1.501)
6
In order to operate the Tambourine 20 power supply safely, it is imperative that you implement the
safety procedures included in this installation guide. This information is provided to protect you and
to keep your work area safe when using the Power Supply.
Please read this chapter carefully, before you begin the installation process.
Before you start, make sure that all system components are connected to earth ground. Electrical
safety is provided through a low-resistance earth connection.
Only qualified personnel may install, adjust, maintain and repair the product. A qualified person has
the knowledge and authorization to perform tasks such as transporting, assembling, installing,
commissioning and operating power-supplies, drives and motors.
The Tambourine 20 power supply contains electrostatic-sensitive components that can be damaged
if handled incorrectly. To prevent any electrostatic damage, avoid contact with highly insulating
materials, such as plastic film and synthetic fabrics. Place the product on a conductive surface and
ground yourself in order to discharge any possible static electricity build-up.
To avoid any potential hazards that may cause severe personal injury or damage to the product
during operation, keep all covers and cabinet doors shut.
The following safety symbols are used in this manual:
This information is needed to avoid a safety hazard, which might cause bodily
injury.
This information is necessary for preventing damage to the product or to other
equipment.
|Warnings|www.elmomc.com
Tambourine 20 Power Supply Installation Guide
Table of Contents
MAN-TAMIG (Ver . 1.501)
1.1 Warnings
• To avoid electric arcing and hazards to personnel and electrical contacts, never
connect/disconnect the Tambourine 20 power supply while the power source is on.
• Disconnect the Tambourine 20 power supply from all voltage sources before it is opened for
servicing.
• The Tambourine 20 power supply contains grounding conduits for electric current protection.
Any disruption to these conduits may cause the instrument to become hot (live) and
dangerous.
• After shutting off the power and removing the power source from your equipment, wait as
described in the tables below, before touching or disconnecting parts of the equipment that
are normally loaded with electrical charges (such as capacitors or contacts). It is recommended
to measure the electrical contact points with a DVM before touching the equipment.
T.P # Function Ref. Results
7
1 Discharge time with no load VP+, VN-
2 Discharge time while the TAM is connected to Elmo
VP+, VN-
~90 sec
~80 sec
drive at MO=0
3 Discharge time with maximum load up to 20 A VP+, VN-
~120 ms
Table 1: 230 VAC Model 1
T.P # Function Ref. Results
1 Discharge time with no load VP+, VN-
2 Discharge time while the TAM is connected to Elmo
VP+, VN-
~45 sec
~40 sec
drive at MO=0
3 Discharge time with maximum load up to 20 A VP+, VN-
~60 ms
Table 2: 480 VAC Model 2
1.2 Cautions
• The Tambourine 20 power supply contains hot surfaces and electrically charged components
during operation.
• The maximum AC/DC power supply connected to the instrument must comply with the
parameters outlined in this guide.
• Before switching on the Tambourine 20 power supply, verify that all safety precautions have
been observed and that the installation procedures in this manual have been followed.
|Warnings|www.elmomc.com
Tambourine 20 Power Supply Installation Guide
Table of Contents
MAN-TAMIG (Ver . 1.501)
1.3 Directives and Standards
The Tambourine 20 power supply conforms to the following industry safety standards:
Safety Standard Item
UL 508C Recognized Power Conversion Equipment
In compliance with UL 840 Insulation Coordination, Including Clearance and
Creepage Distances of Electrical Equipment
8
In compliance with UL 60950-1
(formerly UL 1950)
IEC/EN 61800-5-1 approved
Safety of Information Technology Equipment,
Including Electrical Business Equipment
Safety for adjustable speed electrical power drive
system
IEC/EN 61800-3 approved
EMC for adjustable speed electrical power drive
system
In compliance with EN 60204-1 Low Voltage Directive, 73/23/EEC
The Tambourine 20 power supply has been developed, produced, tested and documented in
accordance with the relevant standards. Elmo Motion Control is not responsible for any deviation
from the configuration and installation described in this documentation. Furthermore, Elmo is not
responsible for the performance of new measurements or ensuring that regulatory requirements
are met.
1.4 CE Mark Conformance
The Tambourine 20 power supply is intended for incorporation in a machine or end product. The
actual end product must comply with all safety aspects of the relevant requirements of the
European Safety of Machinery Directive 98/37/EC as amended, and with those of the most recent
versions of standards EN 60204-1 and EN 292-2 at the least.
According to Annex III of Article 13 of Council Directive 93/68/EEC, amending Council Directive
73/23/EEC concerning electrical equipment designed for use within certain voltage limits, the
Tambourine 20 power supply meets the provisions outlined in Council Directive 73/23/EEC. The
party responsible for ensuring that the equipment meets the limits required by EMC regulations is
the manufacturer of the end product.
1.5 Warranty Information
The products covered in this manual are warranted to be free of defects in material and
workmanship and conform to the specifications stated either within this document or in the
product catalog description. All Elmo drives are warranted for a period of 12 months from the time
of installation, or 18 months from time of shipment, whichever comes first. No other warranties,
expressed or implied — and including a warranty of merchantability and fitness for a particular
purpose — extend beyond this warranty.
|Directives and Standards|www.elmomc.com
Tambourine 20 Power Supply Installation Guide
Table of Contents
Chapter 2:
Product Description
MAN-TAMIG (Ver . 1.501)
9
The Tambourine 20 power supply is a compact direct-to-mains power supply designed to power
multiple servo drives up to 528 VAC. It was designed to complement Elmo servo drives that do not
include an integrated power supply. It has the following features:
• Rectifies AC input voltages of up to 3×528 VAC into filtered DC voltage with an output current
of 20 A continuous and a 40 A peak.
• The number of servo drives powered by a single Tambourine 20 power supply is limited only
by the total power consumption of the servo drives and not by the output current of the
Tambourine 20.
• Can operate directly from the mains when feeding isolated servo drives, or via an isolation
transformer when non- isolated servo drives are employed.
• Has a high capacitance to offer a low output voltage drop while operating from a single-phase
source.
• Has regenerating braking capability that enables fast braking of high inertia.
• Has built-in inrush current limiters that limit the power-on currents to low levels, reducing
turn-on stress from the mains.
• Has internal EMC filtering that eliminates the necessity for external devices, therefore
complies with CE and other EMC regulations.
• Has a Book Shelf (Panel Mount) structure, enabling simple and fast mounting.
|Warranty Information|www.elmomc.com
Tambourine 20 Power Supply Installation Guide
Table of Contents
MAN-TAMIG (Ver . 1.501)
2.1 Standard Features
• 20 A continuous output current
• AC input 20 to 500 Hz
• Single- or three-phase operation
• Direct-to-mains operation capability
• High regenerative (braking) capability
• Inrush current limit
• EMC filtering “inside”
• UL, CE, compliant
2.2 Fault Protection
The Tambourine 20 power supply power supply includes a duty cycle limiter, which inhibits shunt
whenever On and Off time exceeds 2%. This feature protects the shunt regulator when high-inertia
loads are driven by the servo drive(s) or when too high AC voltage is applied to the power supply
(i.e. DC output is already above the threshold of the shunt).
10
2.3 Technical Specifications
Figure 1: Tambourine 20 Power Supply
|Standard Features|www.elmomc.com
Loading...