ElmoMC TAM-100 User Manual
Tambourine 100
Power Supply Installation
Guide
January 2014 (Ver. 1.101) www.elmomc.com
Table of Contents
Elmo Motion Control and the Elmo Motion Control logo are registered
Notice
This guide is delivered subject to the following conditions and restrictions:
This guide contains proprietary information belonging to Elmo Motion Control Ltd.
Such information is supplied solely for the purpose of assisting users of the
Tambourine 100 power supply in its installation.
The text and graphics included in this manual are for the purpose of illustration and
reference only. The specifications on which they are based are subject to change
without notice.
Information in this document is subject to change without notice.
trademarks of Elmo Motion Control Ltd.
Document no. MAN-TAM-100IG (Ver. 1.101)
Catalog Number
Revision History
Version Release Date Changes/Remarks
1.0 April 2012 Initial Release
1.1 Jan 2013 Updated
1.101 Jan 2014 Updated Format and table section 1.1
Copyright 2014
Elmo Motion Control Ltd.
All rights reserved.
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Table of Contents
Table of Contents
MAN-TAM-100IG (Ver. 1.101)
Chapter 1: Operating Safely .............................................................................................. 4
1.1. Warnings .................................................................................................................... 5
1.2. Cautions ...................................................................................................................... 5
1.3. Directives and Standards ............................................................................................ 6
1.4. CE Mark Conformance ................................................................................................ 6
1.5. Warranty Information ................................................................................................ 6
Chapter 2: Product Description ......................................................................................... 7
1.6. Standard Features ...................................................................................................... 8
1.7. Protection ................................................................................................................... 8
1.8. Technical Specifications.............................................................................................. 9
1.8.1. Dimensions .................................................................................................. 9
1.8.2. Electrical and Mechanical Specifications ................................................... 10
1.8.3. Shunt Regulator ......................................................................................... 10
3
Chapter 3: Installation .................................................................................................... 11
1.9. Site Requirements .................................................................................................... 11
1.10. Hardware Requirements .......................................................................................... 11
1.1.1.1. AC Input Requirements ............................................................ 11
1.1.1.2. Recommended Wire Cross-Sections (All Models) .................... 11
1.11. Unpacking the Components ..................................................................................... 12
1.12. Connectors ............................................................................................................... 13
1.12.1. Connector Types ........................................................................................ 13
1.12.2. Main AC Input Power Connector Pinout ................................................... 15
1.12.3. 5x DC-Output Connectors Pinout .............................................................. 15
1.13. I/O Port ..................................................................................................................... 16
1.14. Mounting and Wiring the Tambourine 100 ............................................................. 17
1.14.1. Mounting ................................................................................................... 17
1.14.2. Wiring Guidelines ...................................................................................... 18
1.14.3. AC Power Source ....................................................................................... 18
1.14.4. Direct-to-Mains (No Isolation Transformer) Wiring Diagrams .................. 18
1.14.5. Isolated AC Supplies (with an Isolation Transformer) Wiring Diagrams ... 21
1.14.6. Connecting External 24 V DC source to the Control System ..................... 23
1.14.7. Connecting the Main Power Cable ............................................................ 24
1.14.8. Connecting the DC Output Cable .............................................................. 25
Chapter 4: I/O and Diagnostics Initialization ................................................................... 26
1.15. Digital Inputs ............................................................................................................ 26
1.16. Digital Outputs.......................................................................................................... 27
1.17. LED Diagnostics ........................................................................................................ 28
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Tambourine 100 Power Supply
Table of Contents
Chapter 1: Operating Safely
Warning:
Caution:
MAN-TAM-100IG (Ver. 1.101)
In order to operate the Tambourine 100 power supply safely, it is imperative that you
implement the safety procedures included in this installation guide. This information is
provided to protect you and to keep your work area safe when using the Power Supply.
Please read this chapter carefully, before you begin the installation process.
Before you start, make sure that all system components are connected to earth ground.
Electrical safety is provided through a low-resistance earth connection.
Only qualified personnel may install, adjust, maintain and repair the product. A qualified
person has the knowledge and authorization to perform tasks such as transporting, assembling,
installing, commissioning and operating power-supplies, drives and motors.
The Tambourine 100 power supply contains electrostatic-sensitive components that can be
damaged if handled incorrectly. To prevent any electrostatic damage, avoid contact with highly
insulating materials, such as plastic film and synthetic fabrics. Place the product on a
conductive surface and ground yourself in order to discharge any possible static electricity
build-up.
4
To avoid any potential hazards that may cause severe personal injury or damage to the product
during operation, keep all covers and cabinet doors shut.
The following safety symbols are used in this manual:
This information is needed to avoid a safety hazard, which might cause
bodily injury.
This information is necessary for preventing damage to the product or to
other equipment.
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Tambourine 100 Power Supply
Table of Contents
MAN-TAM-100IG (Ver. 1.101)
1.1. Warnings
To avoid electric arcing and hazards to personnel and electrical contacts, never
connect/disconnect the Tambourine 100 power supply while the power source
is on.
Disconnect the Tambourine 100 power supply from all voltage sources before it
is opened for servicing.
The Tambourine 100 power supply contains grounding conduits for electric
current protection. Any disruption to these conduits may cause the instrument
to become hot (live) and dangerous.
When the Tambourine 100 is connected directly to the Mains, VN- must not be
connected to the PE!
After shutting off the power and removing the power source from your
equipment, wait as described in the tables below, before touching or
disconnecting parts of the equipment that are normally loaded with electrical
charges (such as wires or contacts). It is recommended to measure the electrical
contact points with a DVM before touching the equipment.
5
Function Ref. Results
1 Discharge time with no load VP+, VN- 3 mins
2 Discharge time with more than 20A load VP+, VN- 1 min
Table 1: Safe Discharge Time
1.2. Cautions
The Tambourine 100 power supply contains hot surfaces and electrically charged
components during operation.
The maximum AC/DC power supply connected to the instrument must comply
with the parameters outlined in this guide.
Before switching on the Tambourine 100 power supply, verify that all safety
precautions have been observed and that the installation procedures in this
manual have been followed.
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Tambourine 100 Power Supply
Table of Contents
MAN-TAM-100IG (Ver. 1.101)
1.3. Directives and Standards
The Tambourine 100 power supply conforms to the following industry safety standards:
Safety Standard Item
In compliance with UL 508C Power Conversion Equipment
In compliance with UL 840 Insulation Coordination, Including Clearance and
Creepage Distances of Electrical Equipment
6
In compliance with UL 60950-1
(formerly UL 1950)
Safety of Information Technology Equipment,
Including Electrical Business Equipment
In compliance with EN 60204-1 Low Voltage Directive, 73/23/EEC
The Tambourine 100 power supply has been developed, produced, tested and documented in
accordance with the relevant standards. Elmo Motion Control is not responsible for any
deviation from the configuration and installation described in this documentation.
Furthermore, Elmo is not responsible for the performance of new measurements or ensuring
that regulatory requirements are met.
1.4. CE Mark Conformance
The Tambourine 100 power supply is intended for incorporation in a machine or end product.
The actual end product must comply with all safety aspects of the relevant requirements of the
European Safety of Machinery Directive 98/37/EC as amended, and with those of the most
recent versions of standards EN 60204-1 and EN 292-2 at the least.
According to Annex III of Article 13 of Council Directive 93/68/EEC, amending Council Directive
73/23/EEC concerning electrical equipment designed for use within certain voltage limits, the
Tambourine 100 power supply meets the provisions outlined in Council Directive 73/23/EEC.
The party responsible for ensuring that the equipment meets the limits required by EMC
regulations is the manufacturer of the end product.
1.5. Warranty Information
The products covered in this manual are warranted to be free of defects in material and
workmanship and conform to the specifications stated either within this document or in the
product catalog description. All Elmo drives are warranted for a period of 12 months from the
time of installation, or 18 months from time of shipment, whichever comes first. No other
warranties, expressed or implied — and including a warranty of merchantability and fitness for
a particular purpose — extend beyond this warranty.
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Tambourine 100 Power Supply
Table of Contents
Chapter 2: Product Description
MAN-TAM-100IG (Ver. 1.101)
7
The Tambourine 100 power supply is a smart and compact three phase direct-to-mains power
supply designed to power multiple servo drives. It was designed to complement Elmo servo
drives that do not include an integrated power supply. It has the following features:
Rectifies AC input voltages of up to 3×528 VAC into filtered DC voltage with an
output current of 100A continuous and a 200 A peak.
The number of servo drives powered by a single Tambourine 100 power supply is
limited only by the total power consumption of the servo drives and not by the
output current of the Tambourine 100. Therefore, a number of servo drives can
be powered by a single Tambourine 100, as long as the total sum of these
drives' power-consumption is below 100A.
Either operates directly from the mains when feeding isolated servo drives or via
an isolation transformer when non- isolated servo drives are employed.
Has regenerating braking capability that enables fast braking of high inertia.
Has built-in active zero crossing inrush current limiters that limit the power-on
currents to low levels, reducing turn-on stress from the mains.
Has internal EMC filtering that eliminates the necessity for external devices,
therefore complies with CE and other EMC regulations.
Has a metallic book shelf (panel mount) structure, enabling simple and fast
mounting.
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Tambourine 100 Power Supply
Table of Contents
MAN-TAM-100IG (Ver. 1.101)
1.6. Standard Features
100 A continuous output current
AC input (50 to 500 Hz)
Three-phase operation only
Direct-to-mains operation capability
High regenerative (braking) capability
Active zero crossing inrush current limit
EMC filtering “inside”
Use I/O level to control On/Off output power
UL, CE, compliant
1.7. Protection
8
1.1.1 Shunt duty-cycle limit
The shunt regulator system within the Tambourine 100 power supply includes a duty cycle
limiter, which inhibits the shunt whenever the shunt "On- time" exceeds 1.5% of the
application's repetitive motion-cycle, or when a continuous braking duration of about 500msec
occurs.
1.1.2 Phase Missed Detector Circuit
Phase missed detector circuit which halts the operation of the rectifier bridge, either,
whenever any of the three Mains phases is not present, or when the three phase AC source is
significantly unbalanced. The detector attempts to revive the power supply with a cycle of
about 1 sec.
1.1.3 Levels of Temperature Management
Three levels of temperature management:
st
1
Fan operation occurs at about 70°C.
nd
Digital output – “temperature forewarn alert” occurs at around 75°C.
2
rd
Bridge shutdown occurs at around 85°C.
3
Note :
The integrated Fan is triggered either by the Temperature-sensor located on the Heat sink, or
by the shunt duty-cycle limiter. Once triggered, the Fan will continuously rotate at intervallengths of about 5 minutes each, as long as one of the triggers exists.
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Tambourine 100 Power Supply
Table of Contents
MAN-TAM-100IG (Ver. 1.101)
1.8. Technical Specifications
1.8.1. Dimensions
9
Figure 1: Tambourine 100 Power Supply
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