Elenco Deluxe Solar Educational Kit User Manual

POWERED BY THE SUN ……

Congratulations, you have just purchased a very unique solar powered model. In the age of
rising energy costs, the idea of a free and virtually limitless energy source seems too good to
be true. For years scientists have experimented with various methods of capturing the abundant
energy radiated from our sun. Today, although far from perfected, solar technology has been
advanced to a point where we have learned how to harness and utilize the sun’s power. Time,
research and money will bring to the market place new products that will be energy savers
needed by the entire world. Your Solar model is designed to demonstrate the potential of solar
energy. We hope that you will enjoy and educate others regarding this energy source of the
future.

SPACE AGE TECHNOLOGY

Your Solar model is powered by means of a tiny disc which actually converts light into
electricity. This disc, more commonly referred to as a photovoltaic (photo meaning light and
voltaic meaning producing electricity) or solar cell, is the result of the extensive research and
development which went into the space program. Scientists originally developed photovoltaic
cells as a means of recharging batteries and powering various systems contained in spacecraft.
These tiny cells have contributed greatly to the success of the space program.

Research and development of solar cells increased on a fairly large scale. Cost was not the
big factor weight was the big factor, even the critical factor. Every additional ounce put into
orbit had to be carefully considered. The efficiency of solar cells increased and manufacturing
techniques improved. Solar cells become lighter and less expensive. In many cases, batteries
could be eliminated completely and solar cells used to supply all the electrical power required
to operate the equipment aboard satellites. This research has helped to open the door to the
unlimited potential for applying solar technology to industry and to our private lives.

CARE AND MAINTENANCE OF SOLAR CELLS

Though it may be hard to believe, these lightweight solar cells never wear out or require any
maintenance. Do not drop or abuse the solar cell or solar cell module, as the material it is made
from is similar to glass and will break. We are not responsible for solar cells which are damaged
due to mishandling. The motor provided with your Solar model requires no maintenance and
its operation should exceed the models lifetime.

To clean, a simple blowing with your breath removes dust and most foreign objects. We
recommend wiping with a soft cloth and glass cleaner.

HOW DO SOLAR CELLS WORK?

Most of the solar cells in volume production today are made with silicon. This plentiful natural
resource makes up more than one fourth of the earth’s crust and is the chief component of
ordinary sand. The silicon used in the production of solar cells must be purified to a very high
degree. A large part of the cost of solar cell production results from the painstaking task of
removing all but the slightest traces of impurities in order to produce the highest quality silicon.

To make the solar cell which powers your Solar model, we start with a thin disc of almost
pure silicon crystal. When the silicon crystal is being formed, a small amount of boron is added.
The boron gives the crystal structure a unique characteristic. It actually has a positive electrical
charge. Since this part of the solar cell has a positive charge it is referred to as “P” type silicon
and it forms the base of the cell.

Next, a very thin layer of silicon crystal is formed over the disc of “P” type silicon. However,
instead of adding boron, this time a small amount of phosphorous is added to the mixture. The
phosphorous provides a negative charge and thus is referred to as “N” type silicon.

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The two halves of the solar cell, one “P” type silicon and the other “N” type silicon, cancel
each other out to produce a neutral cell.

When sunshine penetrates to the junction of the “N” type and “P” type silicon cell layers it
creates a flow of electrons throughout the crystal structure. The crystal structure of silicon
contains empty areas which will accept electrons. As one electron moves to fill a hole, it creates
another hole. It is this flow of electrons which produces electricity.

100

80

60

RELATIVE POWER

40

ULTRAVIOLET

20

300 350 400 450 500 550 600 650 700

BLUE

VIOLET

GREEN

WAVELENGTH(NANOMETERS)

FIGURE 1

ULTRAVIOLET

100

REL. RESP %

300 500 700 900 1100

VISIBLE INFRARED

WAVELENGTH(NANOMETERS)

FIGURE 2

1 SUN

YELLOW

ORANGE

RED

INFRARED

Sunlight contains many colors of light. Color
and the relative power in each color of light is
determined by the measure of the wavelength.
Figure 1 plots the relationship between
wavelengths and color along the spectral
distribution of ordinary daylight.

The relative response of a typical silicon solar
cell across the light spectrum is represented in
figure 2. As we can see from this chart, silicon
solar cells have a high response over a broad
range of wavelengths.

CURRENT

VOLTAGE

0.5 SUN

0.1 SUN

0.05 SUN

FIGURE 3

FIGURE 4

In most circumstances, solar cells are not
exposed to maximum levels of sunlight. Figure 3
shows the resulting output of a solar cell when
exposed to maximum and lesser amounts of
sunlight. Notice that the terminal voltage is not
significantly effected by the amount of light.

The average number of peak sun hours per
day varies from one area of the country to
another. Figure 4 shows the yearly average peak
sun hours and in turn the potential for solar
energy applications for different parts of the
country.

2

A: SERIES CONNECTION B: PARALLEL CONNECTION

I

1

I

2

I

3

+-

+

-

ETOTAL = E1 + E2 + E
ITOTAL = I1 = I2 = I

E

1

+- +-

E

2

3

3

+

E

1

I

E

3

1

-

ETOTAL = E1 + E2 + E
ITOTAL = I1 = I2 = I

E

+

-

2

I

2

3

3

E

+

-

3

+

I

3

-

FIGURE 5

In order to transmit the electricity provided by sunlight activating the “N-P” junction of the
solar cell, simply attach a conductor (copper wire) to each half of the cell. The resulting electrical
current is determined by the square area of the cell being used at about one-half volt. To vary
the amount of current or voltage produced, cells can be connected in series and/or parallel.
Figure 5 illustrates that when multiple solar cells are connected in series the voltage (E) is
increased, but the current (I) remains constant. Conversely, when multiple solar cells are
connected in parallel the result is increased current without altering voltage output.

OPERATION OF THE SOLAR MODEL

Your model will function best when the solar cell or solar cell module is placed in direct
sunlight. For best performance, place in an east, south or west window. In the event you don’t
have a window facing the sun or you prefer unlimited operation, an artificial light source can be
utilized to power your model. The distance from the artificial light source to your model will
depend on the wattage of your light source. We recommend using a 100 WATT incandescent
light approximately 5 inches above your model to obtain maximum performance. (For not more
than 3 minutes as the heat may melt the plastic frame)

SOLAR CELL MODULE

If your model comes supplied with an encapsulated solar cell module for remote light pick
up, place the solar cell module in a window (with supplied clear suction cup) or inside a table
lamp. As you can see you can operate your Solar model day or night. The solar cell is
encapsulated in a protective and laminated with special resin to prevent damage and comes
complete with miniature wire.

Do not subject the solar cell module to an excessive heat location, as it will warp the plastic
frame. Remember, it is not heat that makes your model function, it is light. A little experiment
will tell you what setting makes your model work best!

Please handle all models with care.

WHAT DOES THE FUTURE HOLD?

Although the solar cell described in the previous section will provide enough power to operate
your Solar model, a more efficient system must be developed in order to produce enough
electricity to satisfy average consumer needs. Some of the concepts currently under study
include solar cell arrays on individual buildings which will be designed to supply all of that
building’s electrical requirements; massive central systems erected in selected locations which
receive abundant sunlight capable of serving an entire distribution system and even central
orbiting systems in space which will beam power back to earth and then on to individual users.

Practical applications of solar energy will be plentiful in the years to come. Some uses in the
not too distant future include: electrical power for remote areas; battery recharging for appliances,
radios and TV’s.

The technology of solar energy is still in the formative stages, however much of what is
known today can and is being applied by innovative individuals. Our company, is one company

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dedicated to advancing the use of solar power and we are one of the leaders in our own
particular specialty. Our products are designed to be both educational and entertaining. We
feel that with the development of this free, non-polluting energy source… the future looks
bright.

HOW MUCH POWER CAN YOU GET FROM SUN BATTERIES

There is no limit to the amount of electricity you can produce from sunlight. The more cells
you use, the more power you get. Just remember that you increase the voltage by connecting
the cells in series. As shown in Figure 6, 7, 8, 9, 10, 11 and 12. If you make the connection in
parallel, you increase the current (amperage). See Figure 13, 14, 15, 16, 17 & 18.

To increase the voltage, connect the cells in series but the current (I) remains constant (negative
point connect to positive point).

E

1

0.5V

Figure 6 Figure 7 Figure 8 Figure 9

E

1

1.5V 100mA connecting system
(see Figure 7).

12

3456

1.5 V
100 MA

E

2

3 V

100 MA

E

2

3V 100mA connecting in series
system, negative connect to
positive (see Figure 8).

12

3456

E

3

E

3

4.5V 100mA connecting in series
system, negative connect to
positive (see Figure 9).

4.5V

100MA

12

3456

1.5V

100MA

Figure 10 Figure 12

Screw point No.1 and No.2 are
the output (see Figure 10 & 30).

Screw point No.2 connect to No.3, then
No.1 screw point and No.4 are the
output (see Figure 11 & 31).

3V

100MA

Figure 11

To increase the voltage, formula as follows:

E total = E

I total = I

+ E2 + E3 e.g.:(E1)1.5V + (E2)1.5V + (E3)1.5V = 4.5V

1

= I2 = I3 but the current (I) remains constant = 100mA

1

4.5V

100MA

Screw point No.2 connect to No.3,
screw point No.4 connect to No.5,
then screw point No. 1 and No.6
are the output (see Figure 12 & 32).

4

To increase the current (amperage), connect the cells in parallel. (Positive point connect to
positive point, negative point connect to negative point). The more cells you use, the more
power you get.

I

1

1.5V

100MA

Figure 13 Figure 14 Figure 15

I

1

1.5V 100mA connecting
system (see Figure 13).

12

3456

I

2

1.5V

100MA

I

2

1.5V 200mA connecting in
parallel system (see Figure 14).

12

3456

I

3

I

3

1.5V 300mA connecting in parallel
system (see Figure 15).

12

1.5V

300MA

3456

1.5V

100MA

Figure 16

Screw point No.1 and No.2 are the
output (see Figure 11 & 30).

Positve screw point (No.2)
connect to positive (No.4),

1.5V

200MA

Figure 17

negative (No.1) connect to
negative (No.3), then No.1 and
No.4 are the output at 1.5V
200mA (see Figure 17, 20 &

21).

To increase the current (amperage I), formula as follows:

I total = I

E total = E

+ I2 + I

1

= E2 = E3But the voltage (V) remains constant at 1.5V

1

e.g.:(I1)100mA + (I2)100mA + (I3)100mA = 300mA

3

1.5V

300MA

Figure 18

Positve screw point (No.2)
connect to positive (No.4),
negative (No.1) connect to
negative (No.3), positve (No.4)
connect to positive (No.6),
negative (No.3) connect to
negative (No.5), then No.1 and
No.6 are the output at 1.5V
300mA or No.1 and No.2 are the
same output at 1.5V 300mA (see
Figure 18, 20, 21, 22, 23 & 24).

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