-4-
CONSTRUCTION
Solder
Soldering Iron
Foil
Solder
Soldering Iron
Foil
Component Lead
Soldering Iron
Circuit Board
Foil
Rosin
Soldering iron positioned 
incorrectly.
Solder
Gap
Component Lead
Solder
Soldering Iron
Drag
Foil
1. Solder all components from the 
copper foil side only.  Push the 
soldering iron tip against both the 
lead and the circuit board foil.
2. Apply a small amount of solder to 
the iron tip. This allows the heat 
to leave the iron and onto the foil. 
Immediately apply solder to the 
opposite side of the connection, 
away from the iron. Allow the 
heated component and the circuit 
foil to melt the solder.
1. Insufficient heat - the solder will
not flow onto the lead as shown.
3. Allow the solder to flow around 
the connection.  Then, remove 
the solder and the iron and let the 
connection cool. The solder 
should have flowed smoothly and 
not lump around the wire lead.
4.
Here is what a good solder 
connection looks like.
2. Insufficient solder - let the
solder flow over the connection 
until it is covered. 
Use just enough solder to cover 
the connection.
3. Excessive solder - could make
connections that you did not 
intend to between adjacent foil 
areas or terminals.
4. Solder bridges - occur when
solder runs between circuit paths 
and creates a short circuit. This is 
usually caused by using too 
much solder. 
To correct this, simply drag your 
soldering iron across the solder 
bridge as shown.
What Good Soldering Looks Like
A good solder connection should be bright, shiny, smooth, and uniformly 
flowed over all surfaces.
Types of Poor Soldering Connections
Introduction
The most important factor in assembling your K-23 Burglar Alarm Kit is 
good soldering techniques. Using the proper soldering iron is of prime 
importance. A small pencil type soldering iron of 25 watts is 
recommended. The tip of the iron must be kept clean at all times
and well-tinned.
Solder
For many years leaded solder was the most common type of solder 
used by the electronics industry, but it is now being replaced by leadfree solder for health reasons. This kit contains lead-free solder, which 
contains 99.3% tin, 0.7% copper, and has a rosin-flux core.
Lead-free solder is different from lead solder: It has a higher melting 
point than lead solder, so you need higher temperature for the solder to 
flow properly. Recommended tip temperature is approximately 700OF; 
higher temperatures improve solder flow but accelerate tip decay. An 
increase in soldering time may be required to achieve good results. 
Soldering iron tips wear out faster since lead-free solders are more 
corrosive and the higher soldering temperatures accelerate corrosion, 
so proper tip care is important. The solder joint finish will look slightly 
duller with lead-free solders.
Use these procedures to increase the life of your soldering iron tip when 
using lead-free solder:
● Keep the iron tinned at all times.
● Use the correct tip size for best heat transfer. The conical tip is the
most commonly used.
● Turn off iron when not in use or reduce temperature setting when 
using a soldering station. 
●
Tips should be cleaned frequently to remove oxidation before it becomes 
impossible to remove. Use Dry Tip Cleaner (Elenco®#SH-1025) or Tip 
Cleaner (Elenco®#TTC1). If you use a sponge to clean your tip, then use 
distilled water (tap water has impurities that accelerate corrosion).
Safety Procedures
● Always wear safety glasses or safety goggles to 
protect your eyes when working with tools or 
soldering iron, and during all phases of testing.
● Be sure there is adequate ventilation when soldering.
●
Locate soldering iron in an area where you do not have to go around 
it or reach over it. Keep it in a safe area away from the reach of 
children.
● Do not hold solder in your mouth. Solder is a toxic substance. 
Wash hands thoroughly after handling solder.
Assemble Components
In all of the following assembly steps, the components must be installed 
on the top side of the PC board unless otherwise indicated. The top 
legend shows where each component goes. The leads pass through the 
corresponding holes in the board and are soldered on the foil side.
Use only rosin core solder.
DO NOT USE ACID CORE SOLDER!