ELECTRO FREEZE COMPACT Series, CS705-M2 Operator's Manual

Page 1
OPERATOR’S MANUAL
with Illustrated Parts List
COMPACT SERIES
SHAKE FREEZER
Model CS705-M2
184592-01 - 7/17
H. C. Duke & Son, LLC P/N 184592-01 - July 2017 Printed in U.S.A.
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Operator’s Manual
Electro Freeze Model CS705-M2
Compact Series
Soft Serve Freezer
All contents © Copyright 2016 H.C. Duke & Son, LLC, 2116 Eighth Avenue, East Moline, Illinois 61244
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ELECTRO FREEZE Shake Model CS705-M2
SAFETY FIRST!
Follow these four steps to safety ....
1. Recognize Safety Information ....Look for this
safety alert symbol throughout this manual.
When you see this symbol on your freezer or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.
2. Understand Signal Words ....
The signal words — DANGER, WARNING and CAUTION —
DANGER
WARNING
CAUTION
are used with the safety alert symbol (DANGER decals on the freezer may or may not have the safety alert symbol, but the message is the same). Decals with the words DANGER, WARNING or CAUTION appear on the freezer. DANGER
identies the most serious hazard. Decals with the words DANGER or WARNING are typically near specic hazards
on the freezer. General precautions are listed on CAUTION safety decals.
In this manual, CAUTION messages with the safety alert symbol
call attention to safety messages.
3. Follow Safety Instructions ....
Read and understand all safety messages in this manual. Read and understand the decal safety messages on your freezer. Take notice of the location of all decals on the freezer and keep the safety decals in good condition. Check them periodically and replace missing, damaged or illegible safety decals. The safety decals must remain in place and legible for the life of the freezer. If you need new decals, use the information and illustrations on pages iv and v of this manual to identify the decal and order replacement parts.
DO NOT attempt to operate the CS705-M2 freezer until you read and understand all safety messages and the operating instructions in this manual.
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ELECTRO FREEZE Shake Model CS705-M2
SAFETY FIRST!
4. Definitions ....
Trained person (or Operator): A person who has been trained in the basic operation of the freezer. This person is knowledgeable in the operation of machine startup, stopping,
lling, and basic cleaning, disassembly, washing, and sanitation of the freezer.
Freezer Technician: A person who has been trained by a factory representative, or
an experienced and qualied service person, to perform more complicated operations
such as freezer installation, maintenance repairs, component replacement , is aware of hazards associated with electricity, moving parts, and takes necessary steps to protect against injury to themselves and other people.
5. Operate Safely ....
IMPORTANT: Store Managers,owners, and supervisors must be aware of staff capabilities and that they do not perform freezer operations outside their level of knowledge or responsibility.
DO NOT allow untrained personnel to maintain or service
this machine. Failure to follow this instruction may result in severe personal injury. DO NOT operate the freezer unless all service panels and access doors are secured with screws. DO NOT attempt to maintain or repair the freezer until the main power supply has been disconnected. Contact your local Electro Freeze Distributor for authorized service.
6. Caution ....
• This Freezer is to be operated by trained persons. The Dispense feature, if used by public in self-serve applications, shall be monitored by trained persons able to assist people with physical, sensory or mental impaired capabilities.
• Children should not be allowed to play around this equipment.
• Do not store explosive substances such as aerosol cans with a ammable propellant in freezer.
• This appliance is not designed for outdoor weather conditions and shall not be exposed to rain.
• Do not wash machine with power sprayer. Do not install machine next to a power sprayer where splash of freezer can occur.
• Machine is designed for use in areas of normal atmosphere. It is not to be used in areas subject to explosion-proof standards.
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ELECTRO FREEZE Shake Model CS705-M2
Safety Decal Locations
Do not attempt to operate the freezer until all safety precautions and operating instructions in this manual are read and understood.
Take notice of all warning, caution, instruction and information decals (or labels) on the freezer as shown in the
gure on the following page. The labels
have been put there to help maintain a safe working environment.
The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the freezer. Check labels periodically to be sure they can be recognized as warning labels.
If it is necessary to replace any label, please contact your local authorized Electro Freeze Distributor or H. C. Duke & Son. When ready to order you will need to determine the (1) part number, (2) type of label, (3) location of label, and (4) quantity required, and include a return shipping address.
You may contact your local authorized Electro Freeze Distributor, as follows:
Name:
Address:
Phone:
or — for factory service assistance — contact H. C. Duke & Son, LLC. Electro Freeze Service Department by phone or FAX:
Phone: 309-755-4553 800-755-4545 FAX: 309-755-9858
(The decals on the next page are numbered 1 and 2. Those numbers correspond to the numbers in the table below. The table provides the part number, description, and quantity for each decal.)
No. Part No. Description (Qty)
1 HC165126 Decal — Panel Removal Warning (3) 2 HC165025 Decal — Beater Warning (1)
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ELECTRO FREEZE Shake Model CS705-M2
Safety Decal Locations
1 P/N HC165126
Hazardous moving parts. Machine starts automatically. Do not operate with panel removed.
2 P/N HC165025
Hazardous rotating beater shaft. Do not operate unit with dispense head removed. Before removing dispense head:
1. Turn all control switched to “OFF”, and
2. Disconnect all power supplies. Unit may have more than one power supply.
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ELECTRO FREEZE Shake Model CS705-M2
Table of Contents
SECTION DESCRIPTION PAGE
SAFETY ...........................................................................................ii
PART I
1. INTRODUCTION .............................................................................1
2. NOTE TO INSTALLER ...................................................................1
3. ELECTRICAL REQUIREMENTS ................................ 2
4. SPECIFICATIONS ...........................................................................2
4.1 Particulars. ......................................................................................2
4.2 Data Plate ........................................................................................3
4.3 Reference Information .....................................................................3
4.4 Installation Date ..............................................................................3
4.5 Dimensions. ..................................................................................... 4
5. PART NAMES AND FUNCTIONS .............................................5
6. OPERATOR CONTROLS & INDICATORS ................... 7
6.1 Selector Switch ...............................................................................7
6.2 Day-Night Switch .............................................................................7
6.3 “ADD MIX” Indicator Light ................................................................7
6.4 Mix Float ..........................................................................................8
6.5 Mix Feed Tube & Regulator ..............................................................8
7. DISASSEMBLY AND CLEANING .............................................9
7.1 Accessories ....................................................................................9
7.2 Disassembly Instructions ...............................................................10
7.3 Cleaning Instructions ....................................................................11
8. ASSEMBLY .......................................................................................13
9. START-UP INSTRUCTIONS .....................................................15
9.1 Sanitizing ......................................................................................15
9.2 Priming ...........................................................16
vi
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ELECTRO FREEZE Shake Model CS705-M2
Table of Contents - continued
SECTION DESCRIPTION PAGE
10. CLOSING PROCEDURES .............................................. 18
10.1 Night Switch Operation ................................................................. 18
10.2 Draining Product From Freezer ..................................................... 19
11. SOFT SERVE INFORMATION ........................... 20
11.1 Overrun ........................................................................................ 20
11.2 Rerun ............................................................................................20
12. ROUTINE MAINTENANCE ............................................ 21
13. TROUBLESHOOTING TABLE .......................... 24
PART II
MODEL CS705-M2 REPLACEMENT PARTS WITH ILLUSTRATIONS
*
* Refer to Part II Table of Contents for help with locating part numbers and illustrations.
vii
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1 Introduction
ELECTRO FREEZE Shake Model CS705-M2
The CS705-M2 Freezer is designed to produce soft serve ice cream, ice milk, yogurt, and similar frozen dairy products, with a product serving temperature range of 15° to 25ºF (-9° to -4°C). If such products are prepared from powdered concentrate, they should be precooled to 40ºF (4°C) prior to introduction to the freezer. Use of other products in this machine is considered misuse (see Warranty).
This manual has been prepared to assist you in the proper operation and general maintenance of the Electro Freeze Model CS705-M2 freezer.
Make sure all personnel responsible for equipment operation completely read and understand this manual before operating the freezer. When properly operated and maintained the freezer will produce a consistent quality product.
If you require technical assistance, please contact your local authorized Electro Freeze Distributor, as follows:
Name: ________________________
Address: ______________________
Phone: ________________________
For factory service assistance — contact H.C. Duke & Son, LLC, Electro Freeze Service Department as follows.
Phone: 309-755-4553
800-755-4545
FAX: 309-755-9858
2 Note to Installer
This freezer must be installed and serviced by an Electro Freeze Distributor or authorized service technician in accordance with the installation instructions in this manual.
Verify the weight of the freezer. Ensure
a counter or table of sufcient strength
is used to hold this weight and prevent excessive vibration.
Air cooled models require a minimum of 3-inches (7.6 cm) air space on both sides and back of the freezer for adequate ventilation.
If this freezer is to be used in a self­service application, it is recommended
that the machine be tted with a self-
service kit. Contact your Electro Freeze Distributor or H. C. Duke & Son, LLC for this kit.
Test the operation of the head safety switch prior to placing the freezer in service. See Section 12, Routine Maintenance, Monthly.
After installation the warranty registration card must be completed and returned to validate the warranty.
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ELECTRO FREEZE Shake Model CS705-M2
2.1 Uncrating and Inspection
CAUTION Be sure to properly support the machine when removing bolts and installing legs or casters.
When the unit is received and while the carrier is still present, inspect the shipping carton for any damage that may have occurred in transit. If the SHOCKWATCH® label indicates red and/ or the carton is broken, torn, or punctured note the damage on the carrier’s freight bill and notify the carrier’s local agent immediately. Also note on the freight bill.
2.2 Installation
CAUTION All materials and connections must conform to local requirements and be in compliance with the National Electrical Code (NEC).
CAUTION Tip Hazard. Front side of freezer must remain positioned on door side of cart. DO NOT reverse position of freezer on cart.
1. Remove the carton from the pallet, and move the machine as close as possible to the permanent location.
2. Remove the shipping bolts on the bottom of the freezer and remove the freezer from the pallet.
CAUTION Use caution when moving the freezer to avoid a tip hazard.
3. A minimum 3-inch (7.6 cm) air space is required on both sides and back of the freezer for adequate ventilation.
4. Test the operation of the head and
ex shaft cover safety switches prior
to placing the freezer in service. See Section 12, Routine Maintenance, Monthly.
1. This freezer is designed for indoor use and must be protected from outdoor weather conditions.
2. This freezer requires a potable water connection for the rinse line. The water inlet is located at the back of the freezer next to the power supply. A 3/8” MPT water inlet connector will be needed.
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ELECTRO FREEZE Shake Model CS705-M2
2.3 Electrical Requirements
CAUTION All materials and connections must conform to local requirements and be in compliance with the National Electric Code (NEC).
CAUTION To prevent accidental electrical shock, a receptacle with a positive earth ground is required.
1. Always verify electrical specications on the data plate (gure 4-1) of
each individual freezer. Data plate
specications will always supersede
the information in this manual.
2. This freezer requires a protected 20 amp 230 volt circuit. Connect the freezer to a circuit separate from any other electrical equipment. The power cord on this freezer connects to a NEMA 6-20R receptacle. See Figure 3-1.
3. Supply voltage must be within ±10% of voltage indicated on the nameplate. Request your local power company to correct
Figure 2-1
any voltage problem.
4. The control transformer in the electrical box is factory wired to 208 volts (red) wire tap for 208V nominal power supply. If power supply is between 230-240 volts use 240V (orange) wire tap on transformer.
5. Beater Shaft Rotation - Freezers are designed for clockwise rotation when viewed from front of freezer. 1ph machines are pre-wired for proper rotation. On 3phase machines, phase wires to freezer should be connected to produce proper beater rotation. This is to be done by a freezer technician.
3 Specifications
3.1 Particulars
Width (in/cm) 18.4/46.7
Height (in/cm) 58.9/149.7
Depth (in/cm) 28.1/71.4
Weight (lbs/kg) 250/113.4
Voltage* 208-230/60/1
Min. Circuit Ampacity 20.0
Compressor 1 HP/8000 (BTUH)
.75 kw (Motor)
2.3 kw (Cooling)
Beater Motor 1/2 HP/.37 kw
Refrigerant R-404a
Charge 32.0 oz/.91 kg
Cooling Air
Hopper 20 qts/18.8 liters
Cylinder 7 qts/7.1 liters
*Contact factory for other voltages.
Noise: The Steady acoustic pressure level, for both air cooled and water cooled freezers, is less than 70dB(A).
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ELECTRO FREEZE Shake Model CS705-M2
3.2 Data Plate
Figure 4-1
3.3 Reference Information
The data plate provides important information that the operator should record and have available for parts ordering, warranty inquiries and service requests.
Write in Reference Information HERE!
3.4 Installation Date
Fill in the date of installation, and the name, address, and phone number of the installer in the space provided below. This information will be needed when ordering parts or service for the CS705-M2 Freezer.
Date of installation: _____________________________________
Installed by: _____________________________________
Address: _____________________________________
_____________________________________
Phone: _____________________________________
Fill in the following information as soon as you receive the Electro Freeze CS705-M2. (The item numbers — encircled, below — correspond with the call-out numbers in
gure 4-1.)
1 Model Number: ________________
2 Serial Number: _________________
3 Electrical Spec: Voltage _______
Phase _______ Hertz ___________
4 Maximum Fuse Size: __________
5 Minimum Circuit Ampacity: ______
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3.5 Dimensions
The dimensions of the CS705-M2
Freezer are provided in gure 4-2, below.
ELECTRO FREEZE Shake Model CS705-M2
AIR OUT
AIR IN
Figure 4-2 Electro Freeze Model CS705-M2 Dimensions
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ELECTRO FREEZE Shake Model CS705-M2
4 Part Names and Functions
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ELECTRO FREEZE Shake Model CS705-M2
4 Part Names and Functions
The following part names and descriptions refer to gure 4-1.
1.) COVER - ASSY FLEX SHAFT:
Protects from accidental contact with
rotating shaft. Must be in place to operate.
2.) O-RING - HEAD:
Seals the head to the freezing cylinder. Must be lubricated.
3.) BUSHING - BEATER BEARING:
Holds the beater in place at the front of the cylinder. Must be inserted
into the head and lubricated before assembly.
4.) KEEPER - ASSY SPINDLE:
Secures the handle to the head.
5.) HEAD - DISPENSE:
Encloses the freezing cylinder and provides an opening for product to be dispensed.
6.) QUICK CONNECT WITH SHUT OFF:
Allows syrup line to be removed from
the mix chamber.
7.) O-RING - SYRUP LINE:
Prevents syrup from leaking.
14.) PLUNGER - DISPENSING: Seals the product opening in the head
when closed. Allows product to ow
when open.
15.) BUSHING - MIXER SHAFT:
Holds the mixing shaft in place. Prevents wear on plunger.
16.) ROD - ACTUATOR:
Starts the freezer when dispensing. Must be in place before product can be dispensed.
17.) O-RING - PLUNGER-UPPER
18.) O-RING - PLUNGER-LOWER:
Seals the plunger in the head.
Must be lubricated to seal and slide properly.
19.) SHAFT - FLEXIBLE W/CASING 16-1/2:
Spins the mix shaft.
20.) CONNECT - ASSY DRIVE:
Quick connector used to connect or
disconnect the exible shaft from the
mix shaft.
8.) SHAFT - ASSY MIX: Mixes avor into shake mix.
9.) CHAMBER - MIX:
Delivers syrup to the shake mix.
10.) O-RING - CHAMBER:
Prevents mix from leaking. Lightly lubricate.
11.) HANDLE - ASSY COMPLETE: Opens and closes the plunger to start
and stop the ow of product from the
freezer.
12.) O-RING - PIVOT POST:
Holds the pivot post in place. Lightly
lubricate.
13.) POST - PIVOT:
Holds the handle in place.
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ELECTRO FREEZE Shake Model CS705-M2
4 Part Names and Functions
Figure 4-2 Beater Shaft Assembly
The following part names and descriptions
refer to gure 4-2.
1.) SHAFT-BEATER:
Rotates in the freezing cylinder,
blending air and mix and ejecting product.
2.) BLADE-SCRAPER:
Scrapes the frozen product from
the freezing cylinder wall.
3.) SEAL (CUP) - BEATER SHAFT:
Seals the opening between the
freezing cylinder and the beater.
DO NOT LUBRICATE.
4.) WASHER - SHAFT SEAL:
Holds the shaft seals together.
Must be lubricated.
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ELECTRO FREEZE Shake Model CS705-M2
O-Ring
Insert-Assy. Mix Feed
4 Part Names and Functions - continued
O-RING
TUBE-MIX FEED
INSERT - ASSY. MIX FEED
O-RING
Figure 4-3 Mix Feed Tube
The following part names and descriptions refer to gure 4-3.
1.) TUBE-MIX FEED: Meters the correct amount of mix
and air into the freezing cylinder from the hopper.
2.) INSERT-ASSEMBLY MIX FEED (Regulator):
Regulates mix ow. Open position for
day operation and closed position for night.
3.) O-RING-INSERT ASSEMBLY:
Holds the insert in place in the mix
tube. Must be lubricated.
4.) O-RING-MIX FEED ASSEMBLY:
Seals the opening between the hopper
and mix feed tube. O-rings do not need lubrication.
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ELECTRO FREEZE Shake Model CS705-M2
5 Operator Controls
Figure 5-1
The following paragraphs describe the operator controls and indicators.
Refer to gure 5-1 for location of these
controls and indicators on the freezer.
NOTE: The head, actuator rod, and metal cover must be in place before the beater will operate.
5.1 Syrup Pump Switch (1)
This two-position switch controls the operating mode of your freezer.
a. “ON” (right) — This position
operates the syrup motor. Always use this mode when operating the syrup system.
b. “OFF” (left) — In this position the
syrup motors do not run.
—continued
CAUTION Test operation of the head switch prior to placing the freezer in service. See Section 12, Routine Maintenance, Monthly.
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ELECTRO FREEZE Shake Model CS705-M2
5 Operator Controls — continued
5.2 Prime / Calibrate (2)
This push button switch is used for
priming and calibrating the avor syrups.
With the syrup switch in the “ON” position, the selector switch (5) in “AUTO” and
a avor selection (8) made, pressing
this button will activate the pump for
that avor to ush and prime the avor
delivery line and to allow calibration of the
syrup ow.
5.3 Reset - Circuit Breaker Spinner Motor (3)
This control protects the spinner motor against failure from an overload condition by automatically shutting it down. To restart wait 2-3 minutes, then depress the reset button.
If the circuit breaker trips frequently, your spinner mechanism and circuitry should be checked. Contact your Electro Freeze Distributor.
5.4 Syrup Pump Fuse (4)
This holds the AGC fuse for the syrup & malt pumps.
5.5 Reset — Circuit Breaker Beater Motor (5)
This control protects the beater motor against failure from an overload condition by automatically shutting down the freezer. To restart properly, turn the SELECTOR switch (5) to “OFF”, wait 2-3 minutes, then depress the reset button and turn the SELECTOR switch back to the “AUTO” or “CLEAN” position.
Important: If the circuit breaker trips frequently, your freezer should be checked for proper product temperature, overrun and voltage. Contact your Electro Freeze Distributor.
Important:
5.6 Selector Switch (6)
This three-position switch controls the operating mode of your freezer.
a. “CLEAN” (left) — This position
operates the beater only (no refrigeration). Always use this mode when performing cleaning and sanitizing operations.
b. “OFF” (center) — In this position
the beater motor and refrigeration system will not operate.
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Important: Do not use the “FREEZE” position with water or sanitizer in the cylinder — the freezer will be damaged.
c. “AUTO” (right) — This position
activates both the beater motor and refrigeration unit. This is the normal operating position which will maintain a cylinder temperature of 26° to 28°F (-3° to -2°C).
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ELECTRO FREEZE Shake Model CS705-M2
5 Operator Controls — continued
5.7 Rinse Switch (7)
This momentary switch activates the rinse water solenoid valve and the spinner motor to rinse the mixing chamber
between avor changes to eliminate avor
carryover.
5.8 Flavor Selection Buttons (8)
T
hese push buttons are used to select the
avor of shake to be dispensed. Press the button for the desired avor. Selection
of another button will cancel the previous selection. ‘Vanilla’ provides product from the cylinder only, with no added
avoring. When ‘Chocolate’, Strawberry’,
‘Banana’ , or ‘Special’ are selected, that corresponding pump will operate when product is dispensed.
5.9 Malt Switch (9)
When the malt switch is turned on the malt pump will operate when the handle is pulled.
5.10 Malt Light (10)
This light indicates when the Malt switch is turned on.
5.11 Indicator Light - “ADD MIX” (11)
This light indicates the mix in the mix hopper is at a low level and should be
relled as soon as possible. Always
maintain at least 2 inches (5.1 cm) of mix in the hopper. For best operating results keep hopper full.
5.12 Mix Float (not shown)
When this oat is mounted on the oat
stem inside the hopper it automatically senses the mix level. It activates the “Add Mix” light.
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ELECTRO FREEZE Shake Model CS705-M2
6 Disassembly and Cleaning
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected.
It is important that the freezer be disassembled, washed, lubricated and sanitized before operation.
6.1 Cleaning Accessories
The following accessories shipped with the freezer are necessary for cleaning, sanitizing, and disassembly/assembly:
1. BRUSH - HC158010. 6-inch diameter used to clean the cylinder.
2. HANDLE - HC158012. 36-inch handle used with brush p/n HC15010.
3. BRUSH - HC158077. 9/16-inch in diameter with 36-inch handle used to clean drain tube.
4. BRUSH - DOUBLE END - HC158003. 1-1/8-inch diameter and 7/16-inch diameter used for cleaning mix feed tube and general cleaning.
5. TOOL - O-RING REMOVAL. HC169374. Aids in removing O-rings from plunger, head, air relief plug, and spindle.
6. LUBRICANT - COMPOUND 7 (SEVEN) HC158066. Approved lubricant for moving parts, peristolic tubes and O-rings.
7. BRUSH - HC158026. 1-inch in diameter 12 inches long used to clean the hopper walls.
The cleaning and sanitizing instructions explained in this manual are required to maintain a clean, sanitary freezer. The freezer should be disassembled, cleaned, reassembled, lubricated and sanitized to ensure the best possible product quality and freezer operation.
Persons assembling, cleaning, or sanitizing the freezer must wash and sanitize hands and forearms with an approved sanitizer.
8. WASH BOTTLE - HC196103. used to
ush the plunger and hopper walls.
9. BRUSH - HC158028. 3/8 inch diameter x 1/2-inch 21 inch handle used to clean mix chamber ports and syrup hoses.
9. BEAKER - 150 ML HC196109. Used in syrup calibration. (not shown)
10. KIT - O-RING. Contains all O-rings and seals needing replacement on a regular
basis. (not shown)
HC158066 LUBRICANT-COMPOUND 7 (SEVEN)
5.3 OZ TUBE
Figure 6-1 Accessories
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ELECTRO FREEZE Shake Model CS705-M2
6.2 Disassembly Instructions
Figure 6-2 Dispense Head Assembly
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ELECTRO FREEZE Shake Model CS705-M2
6.2 Disassembly Instructions — continued
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected.
CAUTION To prevent bacteria growth, remove ALL O-rings when disassembling for cleaning. Failure to do so could create a health hazard.
1. If there is product in the freezer refer to Section 9.2, CLOSING PROCEDURES - DRAINING PRODUCT.
2. Remove ex shaft cover (1). (Refer to gure 6-2).
3. Place an empty bucket under the dispensing head.
4. Remove the syrup lines from the freezer by pressing the metal clip next to the mix chamber. Twist and pull the mix chamber (9) off of the head. Remove the chamber o-ring (10). Remove o-rings (7) from the quick
connect tting on the mix chamber.
5. Remove the actuator rod (16) by lifting up and swing out.
6. Hold onto the bottom of the dispense head (5) and release the mixer shaft
(8) from the exible spinner tube by
lifting up the retainer sleeve on the
ex shaft.
Important: Mixing shaft will fall out of the mix chamber and could be damaged if dropped. FRAGILE. DO NOT DROP.
7. Pull the keeper (4) out of the head. Remove the pivot post (13). Turn the handle (11) and remove from plunger slot.
8. Remove the hand knobs and pull the head straight out.
9. Remove the plunger (14) from the head. Remove the mixer bushing (17) from the plunger.
10. Remove O-rings (2,12,17,18) from the head (5), pivot post (12) and plunger (14).
—continued
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ELECTRO FREEZE Shake Model CS705-M2
O-Ring
Insert-Assy. Mix Feed
6.2 Disassembly Instructions — continued
Figure 6-3 Beater Shaft Assembly
11. Remove the beater bearing bushing
(gure 6-2, 3) and beater shaft (gure 6-3) from the cylinder. Then
remove the scraper blades (2) and shaft seal (3,4) from the beater shaft (1). Remove the cup seals (3) from the washer (4) on the shaft seal assembly. Remove the drip tray.
12. Remove the mix feed tube assembly
from the hopper, as shown in gure
6-4 and remove the o-rings (2).
13. Remove the oat from the hopper.
14. Wipe off all lubricants with paper towel.
O-RING
TUBE-MIX FEED
INSERT - ASSY. MIX FEED
O-RING
Figure 6-4 Disassemble Mix Feed Tube
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ELECTRO FREEZE Shake Model CS705-M2
FRONT
BACK
6.3 Cleaning Instructions
CAUTION To prevent bacteria growth, remove all O-rings when cleaning. Failure to do so could create a health hazard.
CAUTION Electrical shock hazard. Do not splash water on switches
or allow water to ow onto
electrical components inside the machine.
The cleaning instructions explained in this section are procedures to remove bacteria. The shake freezer must be disassembled, washed, and sanitized according to the instructions in this manual before start-up to ensure the best possible cleanliness.
Important: Do not use unapproved sanitizer or laundry bleach. These materials may contain high concentrations of chlorine and will chemically attack freezer components.
2. Wash all parts removed from the freezer thoroughly with a dish detergent solution. Clean the following parts with the appropriate supplied brush:
a. The head assembly, o-ring
grooves, plunger, key and dispense
openings as shown in gure 6-5.
b. The mix feed tube, insert and
o-rings as shown in gure 6-6.
—continued
NOTE: It is your responsibility to be aware of, and conform to, the requirements for meeting federal, state and local laws concerning the frequency of cleaning and sanitizing the freezer.
1. Prepare a three-compartment sink in accordance with local health regulations. The sink will be used to wash, rinse, and sanitize the freezer components which will be removed later. Also, prepare a clean surface to air-dry all parts.
NOTE: The sanitizer should be mixed according to the manufacturer’s instructions to yield 100 PPM strength chlorine solution (example: Stera Sheen Green Label®). Use warm water (100° to 110°F or 38° to 43°C) to wash, rinse, and sanitize.
Figure 6-6
184592-01 17
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ELECTRO FREEZE Shake Model CS705-M2
Cylinde
r
6.3 Cleaning Instructions — continued
Figure 6-7 Clean shaft seal and plunger
c. The shaft cup seal, washer,
and plunger O-ring grooves (gure
6-7).
d. The beater shaft and the scraper blade pin holes, shown in
gure 6-8.
e. The mixer shaft and bushing.
g. Mix chamber and tubes.
3. After all parts are washed, rinse and place them in the sanitizing solution.
For proper sanitizing, all parts must remain fully immersed in the sanitizer for 5 minutes. Allow parts
to air-dry after sanitizing.
Important: Do not leave parts in sanitizer for more than 15 minutes.
Figure 6-8 Clean scraper blades
M00968
4. Wash hopper walls and all soiled surfaces on the freezer with a clean disposable towel.
5. Using the spray bottle lled with
sanitizing solution spray out the end of each syrup line and the water line connector.
6. Using proper brush, brush the hopper
inlet tube (gure 6-9), the drain tube,
the cylinder, and cylinder back wall
(gure 6-10), thoroughly with dish
detergent solution. Rinse using rinse bottle. Using sanitizing solution, repeat brushing procedure making sure all surfaces contact sanitizer.
Figure 6-9 Clean hopper and mix feed port
Drain Tube
Figure 6-10 Clean drain tube & cylinder
Replace worn brushes. Use only
Electro Freeze original or authorized replacement parts. See Accessories
Parts List in Part II of this manual to
order new brushes.
184592-0118
Page 29
7 Assembly
Figure 7-1 Shaft Seal Lubrication
ELECTRO FREEZE Shake Model CS705-M2
Correct assembly of the freezer is essential to prevent leakage of the product and damage to the freezer. To assemble the freezer, you will need an approved lubricant (such as Compound
7). Make sure all parts of the assemblies have been washed and sanitized before assembling. Persons assembling the
freezer must rst wash and sanitize their
hands and forearms with an approved sanitizer.
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected.
Figure 7-2 Beater Shaft Assembly
1. Persons assembling the freezer must
rst wash and sanitize their hands and
forearms with an approved sanitizer.
2. Assemble the shaft seal by installing the cup seals (3) on the plastic washer (4). Apply a moderate amount of approved sanitary lubricant (such as Compound 7) to the washer. Do not allow any lubricant to come in contact with the bell-shaped rubber
portions of the seal (gure 7-1).
3. See gure 7-2. Install the shaft seal
over the rear of the beater shaft. Wipe off excess lubricant from the beater shaft.
4. Place the scraper blades on the beater shaft, making sure the blades are installed properly.
5. See gure 7-3. Insert the assembled
beater shaft into the cylinder by placing one blade on the bottom of the cylinder. This will center the beater and allow alignment with the drive shaft. Rotate the beater assembly while pushing, until the shank has engaged the drive shaft.
—continued
Figure 7-3 Scraper Blade Installation
184592-01 19
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ELECTRO FREEZE Shake Model CS705-M2
7 Assembly — continued
Figure 7-4 Head Assembly
184592-0120
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ELECTRO FREEZE Shake Model CS705-M2
7 Assembly — continued
6. See gure 7-4 and o-ring chart in
the replacement parts section of this manual. Install the head o-ring (2) into the groove on the back of the dispense head (5),
7. (Install the o-rings (17, 18) on the plunger (14). Lubricate the o-rings.
8. Install the o-rings (12) onto the pivot post (13). Lubricate o-rings lightly. Insert pivot post into the head so the holes are toward the back.
9. Install the mixer shaft bushing (15) into the plunger (14).
10. Install the plunger (14) into the head (5) just past the top o-ring with the slot facing back. Turn slot slightly to the left and hook handle (11) into the slot. With handle in the slot turn the slot to the back.
11. Place the keeper (4) through the handle (11), pivot post (13) and head (5) until it locks in place.
12. Lubricate the inside surface of the beater bearing bushing (3) and place in the head (5) making sure to align bushing key into head slot, as shown in
gure 7-5.
Important: Match the key on the bushing. Make sure the key aligns with the slot. Failure to install the bushing properly in the dispensing head will damage the head.
13. Install the dispensing head onto the freezer by tilting the top of the head towards you, aligning the studs with the holes in the head, and sliding toward the freezer. As you push the head towards the freezer, carefully rock it into place.
14. Tighten the hand knobs simultaneously,
nger-tight only.
Important: Excessive force will damage the head. Do not use tools to tighten.
15. Insert mixing shaft (8) into the bottom of the head (5) with mixer paddle towards the bottom. Pull back the
sleeve on the end of the exible
spinner tube in the switch box and insert mixing shaft into tube, turning until it snaps into place.
16. Install the o-ring (10) by pushing it into groove in the mixing chamber (9). Lightly lubricate the o-ring. Install the mix chamber on to the bottom of the head by placing over bolts and turn to lock in place.
17. Install the actuator rod (16) by placing one end into hole in the bottom of the switch box and the other end in the
indent in the plunger behind the ex
shaft.
18. Place ex shaft cover (1) on top of
head using bolts to lock in place.
Important:
The freezer will not dispense product
without the ex shaft cover in
place.
19. Install the ve o-rings (7) on quick connect ttings (6) on the mix chamber.
Lightly lubricate o-rings..
20. Push each syrup line quick connect (6)
onto tting of the mixing chamber (10).
—continued
Figure 7-5 Head Bushing
184592-01 21
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ELECTRO FREEZE Shake Model CS705-M2
O-Ring
Insert-Assy. Mix Feed
7 Assembly — continued
21. See Figure 7-6. Install the o-ring (3) on the mix feed insert (2) and lubricate. Then install the o-rings (4) on the mix feed tube (1) lightly lubricate. Place the insert inside the mix feed tube.
22. Lay the mix feed tube assembly in the hopper pan. (Do not install in the mix feed port in the hopper at this time.)
O-RING
TUBE-MIX FEED
INSERT - ASSY. MIX FEED
O-RING
Figure 7-6
184592-0122
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ELECTRO FREEZE Shake Model CS705-M2
8 Start-up Instructions
8.1 Sanitizing
The sanitizing instructions explained in this section are procedures to remove bacteria and maintain a clean, sanitary freezer. The shake freezer must be disassembled, washed, and sanitized according to the instructions in this manual before start-up to insure the best possible cleanliness.
CAUTION To prevent bacteria growth, use only approved sanitizers to sanitize the freezer. Sanitizing must be done just prior to starting the freezer. Failure to do so could create a health hazard.
Important:
Do not use unapproved sanitizer or laundry bleach. These materials may contain high concentrations of chlorine and will chemically attack freezer components.
NOTE: It is your responsibility to be aware of and conform to the requirements for meeting federal, state and local laws concerning the frequency of cleaning and sanitizing the freezer.
1. Prepare 2 gallons (7.6 liters) of sanitizing solution in a container. Sanitizing solution must be mixed according to manufacturer’s instructions to yield 100 PPM strength chlorine solution. (example: Stera­Sheen Green Label). Use warm water (100-110°F or 37-43°C) to wash, rinse, and sanitize.
Important: Do not insert any tools or objects into the mix feed port or head dispensing hole while the freezer is running.
4. Pour sanitizing solution into the hopper pan. Using a clean brush, scrub the hopper walls, the mix feed port from the hopper to the cylinder, the inside of the mix feed tube and
adapter (see gure 8-1), and the
inside of the hopper cover.
5. Insert mix oat on mix level sensor.
6. Allow sanitizer to ll the cylinder.
7. Connect the main power supply.
8. The syrup switch should be in the “OFF” position. Place the selector switch to the “CLEAN” position and allow the beater to run for 5 minutes. During this time period check for leaks around the head, plunger and drain tube.
9. Place an empty container under the dispensing head and drain the sanitizing solution from the cylinder by slowly pulling down on the dispense handle. Open and close the handle approximately 10 times during draining to sanitize the port area of the dispense head.
10. With most of the sanitizing solution drained, turn the selector switch to the “OFF” position and drain remaining solution from the hopper and cylinder and close the plunger.
2. Wash and sanitize your hands and forearms.
3. The mix feed tube assembly should be laying in the bottom of the hopper pan. Do not install.
Important: Never let the sanitizer remain in the freezer for more than 15 minutes.
Figure 8-1 Sanitize hopper and its components
184592-01 23
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ELECTRO FREEZE Shake Model CS705-M2
CLOSED
8.2 Priming
Priming the freezer removes all excess air and sanitizer from the freezing cylinder
and sets the proper overrun for the rst
cylinder of product. Always have clean, sanitized hands when handling mix feed assemblies. Handle only the top 1”. Make sure the mix feet tube assembly and the inside of the hopper cover are cleaned with sanitizer.
1. Wash and sanitize your hands and forearms.
2. Place an empty container under the dispense head. Install the mix feed tube assembly in the closed position,
as shown in gure 8-2, into the mix
feed drain in the hopper. Pour a minimum of 2-1/2 gallons of mix into the hopper.
3. Hold the plunger open and remove the mix feed tube to allow mix to push out the sanitizer. When pure mix
ows from the dispense head close
the plunger.
Important: Failure to completely remove sanitizer or water from the freezing cylinder before placing in “AUTO” will damage the freezer.
5. Fill the hopper with mix and Install the hopper cover.
6. During long idle periods, the regulator should be closed — but remember —
when dispensing product, ensure that the mix feed regulator is “OPEN” at all times. If not open,
the ow of mix will be restricted. If
lubricant blocks the inlet hole in the
tube it would also restrict the ow of
mix.
4. When the mix stops bubbling install the mix feed tube into the mix feed hopper drain in the “open” position. Place the selector switch to the “AUTO” position.
Pin is in line with hole.
Look through top hole in tube — you should see clear through.
Pin is not in line with hole.
Look through top hole in tube — you should see the inner white plastic insert tube (regulator) blocking the opening.
Figure 8-2 Mix Feed Tube Positions
184592-0124
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ELECTRO FREEZE Shake Model CS705-M2
8.2 Dispensing Milk Shakes
CAUTION
DO NOT touch or get too close to moving parts. Clothing, jewelry, hair or other body parts may become caught in the machine and result in personal injury.
1. Place the syrup pump switch (1) to
the “ON” position. See gure 8-3
2. To dispense malt turn on the malt
switch (9) and select desired avor (8)
on the front panel.
3. Place cup under mixing chamber.
4. Pull down on handle to dispense
shake mix and blend in avoring. Turn
cup as shake dispenses.
5. When cup is lled push handle up to
stop dispensing and remove cup.
6. Product is ready to serve.
7. To clean mixing chamber before a
different avor is selected, place an
empty cup under the mixing chamber and push the rinse button (7) to clean mixing chamber before next serving.
Figure 8-3
184592-01 25
Page 36
ELECTRO FREEZE Shake Model CS705-M2
9 Daily Procedures
9.1 Night or Idle Operation
9.1.1 General Cleaning
1. Remove the spinner ex shaft
cover assembly (1) in preparation to disassemble the shake mix chamber (9).
SAFETY NOTE: Removal of the ex shaft
cover disables the spinner motor.
2. Disconnect the syrup lines and water rinse line from the mix chamber.
3. Remove the mix chamber and set aside for cleaning.
4. Disconnect the ex-shaft from the
spinner shaft (taking care not to drop the spinner shaft which will fall out of the plunger), remove the spinner shaft from the shake head.
5. Prepare a container of sanitizing solution. Sanitizing solution must be mixed according to manufacturer’s instructions to yield 100 PPM strength chlorine solution. (example: Stera­Sheen Green Label). Use warm water (100-110°F or 37-43°C). Fill the wash bottle with sanitizing solution.
6. Using a brush and bottle of sanitizing solution wash down the bottom of the shake head and plunger, being sure to clean the plunger spinner shaft hole with a brush.
7. Using the bottle of sanitizing solution.
a. rinse down the head, end of the
plunger, and plunger spinner shaft hole
c. spray out the ends of each syrup
line connector. Also spray the end of the connector for the water line.
d. wash the mix chamber using a
brush to clean the center bore as well as each of the syrup holes.
Figure 9-1
f. rinse off the cleaned mix chamber
and spinner shaft with clean sanitizing solution.
8. Set parts aside to dry.
9. Leave shake mix system dis­assembled overnight and re-assemble prior to the next use. See Assembly Section 7.
10. If your location is open 24 hours, system must be cleaned once a day, we recommend cleaning steps 1 through 11 in the morning or other slow period.
e. wash the spinner shaft using a
brush to clean the paddle holes.
184592-0126
Page 37
9.1.2 Operation
CLOSED
ELECTRO FREEZE Shake Model CS705-M2
1. In areas where state and local health codes allow, product may remain in the freezer overnight, leave the Selector Switch in the “AUTO” position and the syrup switch to the “OFF” position.
Note: The plunger rod and cover must be in place for the unit to operate.
2. Clean all soiled surfaces with a warm dish detergent solution.
3. Turn the mix feed regulator to the
“CLOSED” position as shown in gure
9-2.
Pin is in line with hole.
Pin is not in line with hole.
4. Check mix level in hopper to ensure that there is enough mix to keep the indicator light off, add mix if necessary. Do not dispense
product when the mix feed regulator is in the “CLOSED” position.
5. Before serving from the machine use the wash bottle and spray the plunger and mix chamber opening with sanitizing solution and “OPEN” the
mix feed regulator and ll the hopper with mix (gure 9-2).
DAY NIGHT
Look through top hole in tube — you should see clear through.
Figure 9-2 Mix Feed Tube Positions
Look through top hole in tube — you should see the inner white plastic tube (regulator) blocking the opening.
184592-01 27
Page 38
ELECTRO FREEZE Shake Model CS705-M2
O-Ring
Insert-Assy. Mix Feed
9.2 Draining Product from Freezer
NOTE: It is your responsibility to be aware of and conform to the requirements for meeting local, state, and federal laws concerning the frequency of cleaning and sanitizing the freezer.
To remove frozen product from the cylinder, perform the following steps:
1. Remove the ex shaft cover.
CAUTION To avoid contact with moving parts, deactivate spinner by
removing ex shaft cover.
Spinner will not operate with cover removed.
2. Place the selector switch in the “CLEAN” position.
3. Place a clean, sanitized container under the dispensing nozzle on the drip tray.
4. Remove the mix feed tube from the
hopper. (See gure 9-3).
5. Disconnect the syrup lines.
6. Twist and pull down the mixing chamber removing it from the head.
7. Disconnect the mixer shaft by releasing the coupling while pulling on the bottom.
8. Take parts to sink.
9. Place a clean, sanitized container under the dispensing nozzle on the drip tray. Dispense the product until the mix is removed. Place the selector and syrup switches to “OFF” and continue dispensing product until it
quits owing. Close the plunger. If local
health codes permit, cover the rerun product container and place it in the cooler. (See 10.2 General Information ­Rerun).
11. Follow with 2 gallons of warm water and repeat until the freezer dispenses clear water. With most of the water dispensed, place selector switch in the “OFF” position and drain off remaining water.
12. Prepare 2 gallons (7.6 liters) of sanitizing solution in a container. Sanitizing solution must be mixed according to manufacturer’s instructions to yield 100 ppm available chlorine solution (example: Stera­Sheen Green Label).
13. Pour all the sanitizing solution into the hopper pan. Using a clean brush scrub the hopper walls.
14. Place the selector switch to the “CLEAN” position and allow the beater to run for 5 minutes.
15. Place an empty container under the dispensing head. Drain the sanitizing solution from the cylinder by slowly pulling down on the dispense handle. Open and close the handle several times while draining.
16. With most of the sanitizing solution drained, Place the selector switch to the “OFF” position and drain remaining solution from the freezer and close the plunger.
17. Proceed to sections 6 DISASSEMBLY
AND CLEANING, 7 ASSEMBLY AND 8 STARTUP INSTRUCTIONS.
O-RING
TUBE-MIX FEED
INSERT - ASSY. MIX FEED
10. Pour 2 gallons of cold water into the hopper. Place the selector switch to “CLEAN” and dispense the cold water.
Important: DO NOT use hot water. Damage to the freezer could occur.
O-RING
Figure 9-3
184592-0128
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ELECTRO FREEZE Shake Model CS705-M2
10 Product Information
10.1 Overrun
As mix is frozen in the freezing cylinder, air is incorporated into the mix to increase its volume, as well as enhance the taste
and texture of the nished product. The
increase in volume is called overrun. Fifty percent overrun means a volume increase of 50%—10 gallons of liquid mix has
become 15 gallons of nished product.
Controlled overrun is important to maintain consistency in product quality. Too much overrun (air) results in a light,
uffy product lacking the cold, refreshing
appeal of a quality product. Too little overrun results in a wet, heavy product.
To correctly measure the overrun, perform the following steps:
a. Place an empty pint container on
the scale* and adjust your scale to zero.
b. Remove the container from the
scale and ll with liquid mix. Measure
and record the weight.
c. Remove the liquid mix and ll the
same container with frozen product. Be sure there are no voids or air spaces in the container.
d. Strike off the excess product so it
is even with the top of the container and measure the weight.
e. Use the following formula to gure
overrun percentage:
“Weight of liquid mix minus weight of frozen product/divided by the frozen weight.” See example.
Example:
Weight of one pint of mix = 18 oz.
Weight of one = 12 oz. pint frozen product
Difference = 6 oz.
6.0 oz. divided by 12 oz. = .5
.5 x 100 = 50% overrun
* Your Electro Freeze Distributor can provide a scale (P/N HC158049) that is graduated in overrun percentage.
10.2 Rerun
If local health codes permit the use of rerun make sure to follow these procedures:
1. Store rerun mix in a clean, sanitized container.
2. Store in a cooler with a temperature below 40ºF (4.4ºC).
3. DO NOT prime the machine with rerun. Always skim off and discard foam. Then combine the rerun with fresh mix in a ratio of 50/50 and add to the hopper during operation.
4. Once a week run the mix as low as possible and discard after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts.
184592-01 29
NOTE: Rerun product is unable to accept the same amount of air as fresh product. As a result, the quality will be affected and product may appear grainy and icy.
For further information contact your local Electro Freeze distributor or the Service Department of H. C. Duke & Son, LLC, phone (309) 755-4553 or (800) 755-4545.
Page 40
ELECTRO FREEZE Shake Model CS705-M2
MALT
11 Syrup Flavor System
The syrup avor system is included with
all CS705 shake freezers. This system
allows you to serve a vanilla shake and
3 other avors with or without malt avor
with the press of a button.
11.1 Syrup Line Disassembly and Sanitizing
Important: Do not use the “AUTO” position with sanitizer or water in the cylinder. The freezer will be damaged.
The syrup line system should be cleaned every 30 days. The freezer should be fully cleaned prior to syrup line cleaning. Records should be maintained to record last cleaning of freezer and syrup lines.
Sanitizer noted in this section must be prepared according to manufacturer’s instructions to yield 100ppm strength chlorine solution (Example: Stera­Sheen® Green Label) Use warm water (100-110°F or 37- 43°C)
NOTE: It is your responsibility to be aware of, and conform to, the requirements for meeting local, state, and federal laws concerning the frequency of cleaning and sanitizing the syrup lines.
1. Wash and sanitize your hands and forearms before cleaning syrup lines.
2. With the syrup pickup tube in the syrup bottle, disconnect syrup hose from the pump by pushing on the
metal clip of the connector. (see gure
11-1). Slowly pull the pickup tube out of the syrup bottle allowing the syrup from the tube and hose to drain back into the bottle. Place the stainless
steel pickup tube in an empty bucket.
Repeat for each avor and take hoses to sink and ush with hot water
(122°-140°F or 50°-60°C). Remove syrup bottles from the cabinet. Fill the bucket with hot water and reconnect the syrup hoses to the pumps.
3. Place an empty container under the mix chamber. Turn the syrup pump switch to the “ON” position. Select a
syrup avor or malt by pushing the proper button (see gure 11-2) and
then press the syrup prime/calibrate
button (see gure 11-3, item 2) to
purge syrup from the line. Hold the button and allow at least 1-1/2 cups of
hot water to ow through the tube and
mix chamber. Continue until the water runs clear.
4. Repeat step 3 with the remaining
three syrup avors and malt avor.
Note: At every cleaning or when a new syrup bottle is opened, the cap with hole for the syrup tube must be washed, rinsed, and soaked in sanitizer for 5 minutes before installing on bottle.
5. With a container under the mix chamber turn the selector switch to clean and press the rinse button for 5 seconds. Spinner should be engaged splashing water in mixing chamber.
OFF ON
VANILLA BANANA
CHOCOLATE
STRAWBERRY
SPECIAL
CLIPS
Figure 11-1 Removal of syrup lines to bottles Figure 11-2
184592-0130
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ELECTRO FREEZE Shake Model CS705-M2
11.1 Syrup Line Disassembly and Sanitizing - continued
7. Disconnect each outlet hose from pump. Remove each pump head from the body by twisting 15° counterclockwise and pull straight out. Remove the hose assembly from pump head and o-rings from connectors. Wash, rinse, and soak in sanitizer for 5 minutes. Use 3/8” brush to clean the inside of tubes.
Important:
The peristaltic, pickup and syrup tubes for the chocolate line are larger and must be used only for the chocolate syrup.
8. Remove the mixer safety cover above the dispense head.
9. Take a clean sanitized cloth and wash all soiled surfaces inside cabinet. Disconnect the syrup and water lines from the mix chamber. Remove the
mix chamber and mixing shaft from the dispense head. Take parts to the sink, remove the o-ring and then wash, rinse and soak in sanitizer for 5 minutes. Wash and spray sanitizer on the bottom of the plunger in the dispense head.
10. Fill a small cup with sanitizer. Dip the syrup line quick connects in sanitizer
for 30 seconds ushing residue out
of connector. Use a small brush if necessary to remove hardened syrup. Repeat dipping on outlet quick connect on syrup pump. Reassemble mixing shaft and mix chamber to dispense head. Reconnect syrup lines.
11. Reinstall the mixer safety cover.
Figure 11-3
184592-01 31
Page 42
ELECTRO FREEZE Shake Model CS705-M2
11.2 Syrup Line Assembly And Sanitizing
Important: The chocolate syrup is a different viscosity and requires different hoses. Always be aware of this when assembling.
1. Spread a silicone bead of a lubricant [i.e. Dow Corning Compound 7, HC158066] evenly on the outside of each pump peristaltic tube. Wrap the peristaltic tube around the pump head centering it on the rollers. Place the head in the housing making sure the white plastic coupling is outside of the housing and the black tie wrap is inside
as shown in gure 11-4.
2. Open the cabinet below the freezer to install the pump housings. The pump housing with the clear peristaltic tube is to be used on the pump with the brown
colored potentiometer dial (see gure
11-5).
Important: The clear larger hose is to be used only for the chocolate syrup.
Line up the center of the pump head to t
into the pump drive housing mounted on the cabinet back wall, turn until it snaps into place.
3. Place the three (3) remaining pump
Potentiometers
CLIPS
Figure 11-5
heads on the mix pumps in the cabinet.
4. Connect the syrup lines from the freezer to the pumps. The color coded hoses need to be matched to the corresponding color coded on the potentiometer dials above the mix pumps.
Pump
Peristalic Tube
Must be lubricated when installing.
Pump Head
Figure 11-4 Syrup Pump Housing
Pump Housing
—continued
Proper Hose
Installation
Note position of the black tie wrap in the housing
and the white plastic coupling below the housing
184592-0132
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ELECTRO FREEZE Shake Model CS705-M2
11.2 Syrup Line Assembly and Sanitizing - continued
5. Sanitize the syrup line system.
a. Prepare 2 gallons (7.6 liters) of
sanitizing solution in a container. Sanitizing solution must be mixed according to manufacturer’s instructions to yield 100 PPM strength chlorine solution. (example: Stera­Sheen Green Label). Use warm water (100-110°F or 37-43°C) to wash, rinse, and sanitize. Fill a clean empty bucket with 2 gallons of sanitizing solution.
Important: Do not use unapproved sanitizer or laundry bleach. These materials may contain high concentrations of chlorine and will chemically attack freezer components.
b. Wash and sanitize your hands
and forearms.
c. Place the bucket of sanitizing
solution on the oor by the cabinet.
Place the syrup bottle caps with the holes in the lid, the black cap boots and the stainless steel ends of the pickup tubes into the bucket of
sanitizer. Be sure there is no loop in pickup tube so sanitizer will contact all surfaces of tubes.
d. Place an empty bucket or
container under the dispensing head. Reconnect all syrup hoses to the mixing chamber and reinstall the mixer safety cover. Turn syrup system
switch to the “ON” position. (see gure
11-6, item 1)
e. Select a syrup avor by pushing
the proper button then press the syrup
prime/calibrate button (see gure 11-4
item 2). Hold the button until sanitizer
is owing into bucket. Continue
holding button for one (1) minute.
f. Repeat step 5e with the remaining
three syrup lines.
g. Allow sanitizer to soak in syrup
lines for 5 minutes.
h. Place each syrup bottle cap from
the sanitizing solution onto the syrup bottles. Then place a black boot cover on each bottle cap.
i. Disconnect a hose from the pump
by pushing on the metal clip of the
connector (see gure 11-5). Remove
the pickup tube from the bucket of sanitizer, draining sanitizer back into the bucket. Reconnect hose to pump.
Important:
The largest pickup tube into the chocolate syrup bottle.
j. Repeat step 5i with the remaining
three syrup lines. Refer to the potentiometers or door decal to
connect the proper avor to the proper
pump.
k. Select one avor, press the syrup
prime/calibrate button until the syrup line has been purged of sanitizer. Pure mix should appear at the mixing chamber on dispense head.
l. Press water button (7 gure 11-5)
to clear line.
Figure 11-6
184592-01 33
m. Repeat step 5j and 5k for
remaining syrup avors.
Page 44
ELECTRO FREEZE Shake Model CS705-M2
11.3 Syrup Calibration
1. Sanitize and prime each syrup line as described in section 11.2.
2. Select a syrup avor or malt by
pushing the proper button on the front of the freezer. Disconnect that mix chamber syrup tube from the front panel connector by pushing the metal clip in. Attach the coupling insert
(see gure 11-7) to the tting by
pushing the mating end into the panel connector unit it clicks. Place the barb end of the coupling insert into the
beaker as shown in gure 11-8.
3. Press the syrup prime/calibrate button for 5 seconds using a stop watch or second hand. The measure of syrup dispensed into the beaker should be ½ oz. If it is not you will have to adjust the potentiometer.
4. Repeat steps 2 and 3 for other avors.
5. Turn the syrup pump switch to “OFF”.
11. Repeat steps 2 and 3 to check calibration. If further adjustment is needed repeat steps 5 through 10.
12. When desired syrup dispense rate is achieved, remove the coupling insert and reconnect the mix chamber syrup tube.
Mating End
Figure 11-7 Coupling Insert Part No. HC121061
6. Open the cabinet door to allow
access to the four avor adjustment
potentiometers located above the mix
pumps. See gure 11-9. From left
to right they are banana, chocolate,
strawberry and special avor.
7. Approximate setting for the adjustment potentiometers is 7.
8. Calibration levels for each avor of
syrup should be adjusted to ½ oz.
9. Select the proper potentiometer for
the avor to be adjusted.
a. If the amount of syrup dispensed
into the beaker is less than ½ oz. turn the potentiometer of that syrup line a few degrees clockwise for MORE SYRUP.
b. If the amount of syrup dispensed
into the beaker is more than ½ oz. turn the potentiometer of that syrup line a few degrees counter- clockwise for LESS SYRUP.
10. Close the cabinet door. Place the syrup pump switch in the “ON” position.
Figure 11-8 Calibration Beaker Part No. HC196109
Potentiometers
Figure 11-9
184592-0134
Page 45
ELECTRO FREEZE Shake Model CS705-M2
12 Routine Maintenance
Electro Freeze recommends the following schedule to help maintain your equipment in like-new operating condition. Take the time to learn and perform these routine procedures and receive in return many years of valuable service from your freezer. Protect your investment.
WEEKLY
1. Carefully inspect all parts for wear including, seals, O-rings, mix transfer tube and blades.
2. Replace as required.
DAILY
1. Disassemble, wash, rinse, sanitize, air dry, reassemble and sanitize all parts that come into contact with the mix or product.
CAUTION To prevent bacteria growth, remove all O-rings when cleaning. Failure to do so could create a health hazard.
2. Clean and sanitize syrup lines with sanitizing solution.
3. Clean the cylinder and drain tube with the appropriate brushes.
4. Upon cleaning, inspect and lubricate all seals and O-rings as instructed that come into contact with mix. Replace any O-ring that is worn, torn, or loose-
tting.
Replace blades if worn 3/16” or more.
3. Check the beater tangs and drive shaft for wear.
GOOD SHAFT TANG
A worn coupling will have a nonparallel shape on the drive opening.
4. Check the air lter and clean as
necessary. After cleaning apply spray adhesive, p/n HC162548.
5. Wipe all exterior surfaces of the freezer to remove any splattered mix.
6. Check overrun and temperature of the product.
184592-01 35
Page 46
ELECTRO FREEZE Shake Model CS705-M2
12 Routine Maintenance — continued
MONTHLY
A. Test Head Switch.
The head switch feature is designed to prevent the beater shaft from being accidentally activated. It is essential that the
proper operation of this switch be veried on a
routine basis. Use the following instructions to test for proper operation:
1. Be sure all switches are in the “OFF” position.
2. Disconnect the main power supply.
3. Remove the dispense head and beater shaft assembly.
4. Connect the main power supply.
5. Turn the selector switch to the “CLEAN” position.
CAUTION
Moving parts. Do not place hands in the freezing cylinder. Severe
personal injury could result.
6. Look inside the freezing cylinder toward the rear. The drive shaft coupling should NOT be turning. Turn the selector switch to “OFF” and disconnect the main power supply.
7. If the drive shaft coupling is turning, or you are unable to determine whether or not the shaft is turning, turn the switch to the “OFF” position, disconnect the main power supply, and contact your Electro Freeze distributor for service. DO NOT place the freezer in service until the problem has
been xed.
MONTHLY
B. Test Flex Cover Switch.
The ex cover switch feature is designed to
prevent the spinner shaft from being accidentally activated. It is essential that the proper operation
of this switch be veried on a routine basis.
Use the following instructions to test for proper operation:
1. Be sure all switches are in the “OFF” position.
2. Disconnect the main power supply.
3. Remove the ex shaft cover.
4. Connect the main power supply.
5. Turn the selector switch to the “CLEAN” position.
CAUTION DO NOT touch or get too close to moving parts. Clothing, jewelry, hair or other body parts may become caught in the machine and result in personal
injury.
6. Place a container under the dispensing plunger.
7. Push the rinse switch button. The spinner shaft should NOT be turning. Water will be dispensed. Turn the selector switch to “OFF” and disconnect the main power supply.
8. If the spinner shaft is turning, or you are unable to determine whether or not the shaft is turning, turn the selector switch to the “OFF” position, disconnect the main power supply, and contact your Electro Freeze distributor for service. DO NOT place the freezer in service
until the problem has been xed.
C. Air Condenser.
Call your Electro Freeze Distributor for service to clean air condenser
ns.
184592-0136
Page 47
ELECTRO FREEZE Shake Model CS705-M2
12 Routine Maintenance -— continued
QUARTERLY
A. Air Condenser.
Important: Never use a screwdriver or sharp
object to clean between ns.
Both air and water cooled freezers have
an air condenser. The condenser ns
need to be cleaned by your Electro Freeze Distributor to remove dirt, lint and dust.
WARNING!
Failure to properly
maintain/clean your air
condenser can cause
premature compressor failure.
Compressor failure due to
improper condenser care will
void the compressor warranty.
B. Refrigeration System
Have your Electro Freeze Distributor check the refrigeration system and make any necessary adjustments.
1. Contact your Electro Freeze
2. Contact your Electro Freeze
3. Contact your Electro Freeze
ANNUALLY
CAUTION
To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected.
Distributor for service to replace drive belts.
Distributor to have the inside of the freezer cleaned, including base, side panels, condenser, etc.
Distributor to check water-cooled
condenser and ush clean to remove
scale and deposits if necessary.
USE ORIGINAL OR AUTHORIZED REPLACEMENT PARTS ONLY
WITH THIS FREEZER.
Should you have any questions on items which are not included in this schedule or problems where service assistance is needed, please call your local Distributor or H. C. Duke & Son, LLC, Electro Freeze, Service Department for factory service assistance.
Phone number: (309) 755-4553 Fax number : (309) 755-9858
(800) 755-4545 E-mail: [email protected]
184592-01 37
Page 48
ELECTRO FREEZE Shake Model CS705-M2
12 Routine Maintenance -— continued
Winter Storage
To protect the unit during seasonal shutdown, it is important to store the CS705 Shake Freezer properly. Please use the following procedures:
1. Disconnect all power to the freezer.
2. Disassemble and wash all parts that come into contact with the mix with a warm, mild detergent solution. Rinse in clear water and dry all parts thoroughly.
3. Store the loose parts, such as the head assembly, beater assembly, and pump parts in a safe, dry place.
4. Do not lay heavy objects on the plastic or rubber parts.
5. Cover the freezer and all loose parts to protect them from dust or other elements that could contaminate them while in storage. Place the freezer in a dry location.
6. On air-cooled freezers, have condenser ns cleaned.
184592-0138
Page 49
REPLACEMENT PARTS MANUAL
with Illustrations
Quality Parts
PROTECT
YOUR
EQUIPMENT
COMPACT SERIES
SOFT SERVE
FREEZER
Model CS705-M2
184592-01 7/17
K
eep Your Freezer In excellent condItIon. AlwAYs contAct
Your electro Freeze dIstrIbutor For replAcement pArts.
H. C. Duke & Son, LLC P/N 184592-01 - March 2016 Printed in U.S.A.
Page 50
Page 51
ELECTRO FREEZE Shake Model CS705-M2
Replacement Parts Orders
You must have the serial number of your freezer when ordering parts — parts may differ with a particular serial number of the same model.
Parts are listed using terminology that
best ts the function of the part. The
illustrations in this section will help you
to nd the correct part number and
description. The alphabetized parts list can be used to verify part numbers pertaining to the serial number of your unit.
Important: All parts in this section are for a standard model 208-230/60/1phase.
For models with another conguration
order by freezer serial number.
Place your parts order through your local authorized Electro Freeze distributor.
Name: ________________________
Address: ______________________
______________________
Phone: ________________________
If you require any further assistance contact: H.C. Duke & Son, LLC., Electro Freeze as follows:
Phone: (309) 755-4553 (800) 755-4545 FAX: (309) 755-9858 E-mail: [email protected]
Table of Contents
ILLUSTRATIONS
Figure 1 Head Assembly ..............................................1
Figure 2 Beater Shaft Assembly ...................................2
Figure 3 Mix Feed Tube Assembly ................................3
Figure 4 Switch Box .....................................................4
Figure 5 Capacitor/Relay Box ....................................... 5
Figure 6 Model CS705-M2 Assembly.............................6
Figure 7 Idler Pulley Assembly .....................................8
Figure 8 Panel View .....................................................9
OTHER LISTS and INFORMATION
Accessories ................................................................10
O-Ring Chart ............................................................... 11
Alphabetized Parts List ................................................13
PART II
184592-01 iii
Page 52
Page 53
ELECTRO FREEZE Shake Model CS705-M2
Figure 1 Head Assembly
Item Part No. Description
* ...... HC121006-02 ........Head - Assy. Complete 5 Flavor Malt
1 ...... HC121020 ............. Cover - Assy Flex Shaft
2 ...... HC160622 ............. O-ring (Head)
3 ...... HC196072 ............. Bushing - Beater Bearing
4 ...... HC113435 .............Keeper - Assy. Spindle
5 ...... HC121005 ............. Head - Assy. w/Posts 5 FL SH
6 ...... HC160771 ............. Coupling - Body 1/4 Flow 1/4 Barb Shutoff
7 ...... HC160632 ............. O-ring (Syrup Line)
8 ...... HC196291 ............. Shaft - Assy. Mix
9 ...... HC121106-01 ........Chamber - Assy. Mix Includes:
HC141148-01 ....Chamber - Mix 5FL Malt
HC121061 ......... Coupling - Assy (Qty 5)
HC121061-01 .... Coupling - Assy 90°(Qty 1)
HC160650 ......... O-ring
10 ..... HC160650 .............O-ring (Mix Chamber)
11 ..... HC121019-01 ........Handle - Assy. Disp. Complete Includes:
HC162629 ........Knob - Ball 3/8
12 ..... HC160555 .............O-ring (Pivot Post)
13 ..... HC135182 .............Post - Pivot
14 ..... HC141150 .............Plunger - Dispensing 5 Flavor
15 ..... HC141151 .............Bushing - Mixer Shaft
16 ..... HC138611 .............Rod - Actuator
17 ..... HC160582 .............O-ring (Plunger - Upper)
18 ..... HC160582 .............O-ring (Plunger - Lower)
19 ..... HC153422-01 ........Shaft - Flexible w/Casing 17-1/2” Ball Bearing. Does not include item #20.
20 ..... HC121008-01 ........Connect - Assy Shake Drive
Not Shown:
HC162625 ......... Knob - Hand
184592-01 1
Page 54
ELECTRO FREEZE Shake Model CS705-M2
Figure 2 Beater Shaft Assembly
Item Part No. Description
1 .................. HC118708 .............Beater - Assy. Shake Short
2 .................. HC140900 .............Blade - Scraper Shake Non Rev
3* ................. HC137593 .............Washer - Double Shaft Seal
4* ................. HC160557 .............Seal - Beater Shaft
* Can be ordered together as
HC115525 .............Seal - Assy. Shaft Double
Figure 3 Mix Feed Tube Assembly
Item Part No. Description
* .......HC120666 ...... Tube - Assy. Mix Feed .313
1 ......HC140721 ...... Tube - Mix Feed .313 Orice
2 ......HC120664 ...... Insert - Assy. Mix Feed (Regulator)
3 ......HC160611 ...... O-ring (Insert - Regulator)
4 ......HC160621 ...... O-ring (Mix Feed Tube)
* Includes items 1 through 4.
184592-012
Page 55
ELECTRO FREEZE Shake Model CS705-M2
Figure 4 Capacitor/Relay Box
Item Part No. Description
1 .................. HC161202 .............Thermostat - 5° Fixed Diff. (Hopper)
2 .................. HC150778 .............Bushing - Insulator
3 .................. HC150286 .............Transformer - 60 120PRI/24V
4 .................. HC150795 .............Strip - Terminal
5 .................. HC150294 .............Capacitor - Start (Beater Motor)
6 .................. HC150293 .............Capacitor - Run (Beater Motor)
7 .................. HC160743 .............Clamp - Hose 3-1/4 to 4
8 .................. HC151451 .............Relay - Compressor Start
9 .................. HC151421 .............Capacitor - Run (Compressor)
10 ................ HC151450 .............Capacitor - Start w/Bleed (Compressor)
Not Shown:
HC115797 .............Cover - Assy. Capacitor/Relay Box
184592-01 3
Page 56
ELECTRO FREEZE Shake Model CS705-M2
Figure 5 Plunger Box
Item Part No. Description
1 .................. HC150985 .............Fuse - Fast AGC 1.0A 1/4 x 1-1/4
2 .................. HC150984 .............Breaker - Circuit 0.7A
3 .................. HC121011 .............Switch - Assy. Plunger (See Figure 5)
HC162303 ...Spring - Plunger Rod HC150456 ...Switch-Snap Button
4 .................. HC150452 .............Breaker - Circuit 4.5A
5 .................. HC150188 .............Timer - DOB .5-60 Sec
6 .................. HC150798 .............Terminal - Strip
7 .................. HC150381 .............Relay - Flange Base w/Cover
8 .................. HC150343 .............Relay - Control Flange 3PDT 24VAC
9 .................. HC159235 .............Switch - Toggle SPST
10 ................ HC150971 .............Switch - Push DPDT MOM Black
11 ................. HC150456 .............Switch - Snap Button
12 ................ HC137760 .............Rod - Plunger Switch (Actuator Button)
13 ................ HC150465 .............Switch - Toggle 3PDT Center Off
14 ................ HC150971 .............Switch - Push DPDT Mom Black
184592-014
Page 57
ELECTRO FREEZE Shake Model CS705-M2
Figure 6 Electrical Box
Item Part No. Description
1 .................. HC151414 .............Capacitor - Start
2 .................. HC150244 .............Capacitor - Run
3 .................. HC151474 .............Relay - Compressor Start
4 .................. IC574100325 ........Transformer - 75VA / 24VAC / MURD
5 .................. HC119989 .............Kit - Thermostat & Retainer
6 .................. HC150890 .............Rectier - Bridge
7 .................. HC150967-01 ........Control - Speed 230VAC to DC Motor
8 .................. HC120603 .............Board - Assy. Torque Monitor Shake
9 .................. HC160743 .............Clamp - Hose 3-1/6 to 4
10 ................ IC574100349 ........Transformer - Current
11 ................. HC120095 .............Kit - Recycle Timer Wiring Instructions
12 ................ HC150097-01 ........Relay - Miniature DPDT 230V Coil
13 ................ HC150098 .............Socket - Miniature Relay DPDT
13A ..............HC150166 .............Clip - Miniature Relay Retaining
14 ................ HC150594 .............Stop - Terminal Block End (Cover)
15 ................ HC150591 .............Block - Terminal
16 ................ HC150095 .............Contactor - Mini 3P (Beater Motor)
17 ................ HC150095 .............Contactor - Mini 3P (Compressor)
184592-01 5
Page 58
ELECTRO FREEZE Shake Model CS705-M2
Figure 7 Syrup System View (Sheet 1 of 2)
184592-016
Page 59
ELECTRO FREEZE Shake Model CS705-M2
Figure 7 Syrup System View (Sheet 2 of 2)
Item Part No. Description
1 .................... HC121100 .............Kit - Tube Assy. Syrup Yellow and Coupling
2 .................... HC121101 .............Kit - Tube Assy. Syrup Brown and Coupling
3 .................... HC121102 .............Kit - Tube Assy. Syrup Red and Coupling
4 .................... HC121103 .............Kit - Tube Assy. Syrup Blue and Coupling
5 .................... HC121662 .............Kit - Tube Assy. Malt and Coupling
6 .................... HC150966 .............Potentiometer - 100K OHM 1-Turn
7 .................... HC150982-08 ........Housing - Plug Ears 6 Circuit
8 .................... HC169101 .............Pump - Peristaltic Syrup 24VDC
9 .................... HC150967 .............Control - Speed 24VAC to DC Motor
10 .................. HC121039 .............Tube - Assy. Syrup Pick-up
11 .................. HC121039-01 ........Tube - Assy. Syrup Pick-up 3/8 (Chocolate)
12 .................. HC141173 .............Cap - Bottle Gal Punched
12A ................ HC199050 .............Boot - Syrup Bottle (Black) (not shown)
13 .................. HC141173-01 ........Cap - Bottle Gal Punched 7/16 (Chocolate)
13A ................ HC199050 .............Boot - Syrup Bottle (Black) (not shown)
Not Shown:
HC121094 .............Tube - Assy Water Line
HC161032 .............Filter - In Line 3/8NPT Wtr 100 Mesh
HC160720 .............Clamp - Hose 7/32 to 5/8 (Water line)
HC196109 .............Beaker - 150ml
HC162642 .............Knob - Syrup Pot
Coupling - Assy. Insert - 1/4 Flow
1/8 NPT (also used in calibration
process) HC160770
1
Item Part No. Description
1 ........... HC160632 ....... O-ring
Pump Peristaltic Tube Assembly
1
Item Part No. Description
1 ........... HC120983 ....... Tube - Assy Small Peristaltic
HC120983-01 .. Tube - Assy Large Peristaltic (Chocolate)
184592-01 7
Page 60
ELECTRO FREEZE Shake Model CS705-M2
Figure 8 Panel View (Sheet 1 of 2)
184592-018
Page 61
ELECTRO FREEZE Shake Model CS705-M2
Figure 8 Panel View (Sheet 2 of 2)
Item Part No. Description
1 .................. HC141185 .............Panel - Rear
2 .................. HC121041 .............Panel - Assy Weldment RH
3 .................. HC150541 .............Light - Indicator 28v ADD MIX
4 .................. HC196261 .............Cover - Drip Tray
5 .................. HC196260 .............Tray - Drip
6 .................. HC121017-01 ........Panel - Assy. Front 5 Flavor Malt
6A ................HC159064 ............. Grommet - 1.1 OD 7/8 GD x 5/8 ID (Drain Tube)(Not Shown)
7 .................. HC140659 .............Panel - Side LH CS705
8 .................. HC141161-02 ........Panel - Dispense 5 Flavor + Malt
9 .................. HC121018-01 ........Trimstrip - Assy. Tapered Malt
10 ................ HC120804 .............Panel - Assy. Hopper & Top
11 ................. HC118691 .............Cover - Assy. Hopper Insulate
12 ................ HC162200 .............Cart - CS Stainless
HC162200-11 ....... Latch - CS Cart
13 ................ HC155143 .............Filter - 22 x 19 x 3/8
Not Shown:
HC161300 ....... Switch - Level Float Sensor
HC161301 ....... Float - Level Sensor
HC139230 ....... Deector - Panel (Left side)
HC114341 ....... Stud - Assy. Cylinder 1-15/16”
Hardware for Panels
Panel Screw Nut -
Speed
Dispense ­Top
Dispense ­Bottom
Front HC160048 n/a
Rear HC160048 n/a
Side HC159219 n/a
Trimstrip HC160076 n/a
*N/A - Not Applicable
HC160025 n/a
HC160076 n/a
CS705-M2 Panel Decals & Labels
Part No. Description
HC165025 Beater Warning
HC165250 Cleaning Instructions
HC165093 Clear Overlay
HC164215-02 Flavor - Malt
HC164232 Malt
HC165414 Nameplate-Electro Freeze
HC165126 Panel Removal
HC164220 Pump Potentiometer
HC164220-01 Pump Potentiometer Brown
HC164220-02 Pump Potentiometer Red
HC164220-03 Pump Potentiometer Blue
HC164216 Syrup Pump
HC164217 Trimstrip
HC169052 Ventilation 3 in.
184592-01 9
Page 62
ELECTRO FREEZE Shake Model CS705-M2
Figure 8 Side View (Sheet 1 of 2)
184592-0110
Page 63
ELECTRO FREEZE Shake Model CS705-M2
Figure 8 Side View (Sheet 2 of 2)
19 .......HC155140 ....... Condenser - Air 14 x 14
Item Part No. Description Item Part No. Description
20 .......HC140656 ....... Shroud - Fan .....
21 .......HC159033 ....... Blade - Fan 12 in. 24º
22 .......HC151077 - 01 Motor - Fan 50W 230V 50/60 HZ
and:
23 .......HC120580 ....... Bracket - Assy. Fan Mount
24 .......HC120417 ....... Cylinder - Assy. Complete
25 .......HC155397 ....... Tube - Capillary w/Strainer
26 .......HC119989 ....... Kit - Thermostat & Retainer
27 ...... - - - - - - - .. Electric Box (See Figure 5)
28 .......HC155497 ....... Valve - Access (Suction)
29 .......HC120603 ....... Board - Assy. Torque Monitor Shake
30 .......HC155708 ....... Valve - Solenoid 1/4 NPT 240V
Not Shown:
HC120606 ....... Tube - Assy. Drain
HC161032 ....... Filter - In line 3/8 NPT WTR 100 Mesh
HC151149 ....... Motor - Shake 44W 230v FWR
Motor - 1/2 HP 115/208 - 230 /1/60 (Beater Motor)
Screw - SK Set 5/16 - 18 x 3/8 (not shown)
1 .........HC120602 ...... Compressor - Assy. 208-230/1/60 includes compressor
HC150244 ........Capacitor - Run
HC151414 ........Capacitor - Start
HC155063 ........Drier - Filter 3 cu. in. Sweat
HC151478 ........Grommet - Comp. Mtg.
HC151474 ........Relay - Compressor Start
HC151479 ........Sleeve - Comp. Mtg.
2 .........HC155490 ...... Valve - Automatic Expansion
3 .........HC165531 ...... Insulator - Expansion Valve
4 .........HC155497 ...... Valve - Access (EPR)
5 .........HC155398 ...... Valve - EPR
184592-01 11
8 .........HC153185 ...... Belt - Poly V
9 .........HC140654 ...... Sheave - Drive 1.438 PD J8
9A .......HC153323 ...... Key - Drive 1/4” Sq. x 1-1/2” (not shown)
6 .........HC162331 ...... Spring - Extension
7 .........HC151143 ......
10 .......HC120588 ...... Pulley - Assy. Idler Tensioner
11 ........HC153614 ...... Sheave - Driven
11A .....HC160033 ......
12 .......HC153323 ...... Key - Drive 1/4” Sq. x 1 - 1/2”
13 .......HC155063 ...... Drier - Filter 3 cu in Sweat
14 .......HC155059 ...... Glass - Sight
15 .......HC140824 ...... Shaft - Drive
15B .....HC160056 ...... Screw - Set 1/4-20 x 1/4 (not shown)
16 .......HC120946 ...... Bearing - Assy Rear (See Figure 7)
HC153024 ........Bearing - Ball 1.00ID x 2.0472 OD
17 .......HC140823 ...... Cap - Coupling
18 .......HC155450 ...... Cut Out - High Pressure 450 PSI
18A .....HC155419 ...... Valve - Access
18B .....HC155649 ...... Valve - Core
Page 64
ELECTRO FREEZE Shake Model CS705-M2
Figure 9 Drive Shaft and Bearing Assembly
Item Part No. Description
* ................... HC120946 .............Bearing - Assy. Rear
1 .................. HC130189 .............Spacer - Rear Bearing
2 .................. HC153024 .............Bearing - Ball 1.00 ID x 2.0472 OD
3 .................. HC153025 .............Stamping - Retainer Plate
4 .................. HC153026 .............Stamping - Main
5 .................. HC160105 .............Nut - Hex 5/16-18 ZN
6 .................. HC160142 .............Washer - Lock 5/16 ZN
7 .................. HC160415 .............Bolt - Carriage 5/16-18 x 3 ZN
8 .................. HC140824 .............Shaft - Drive
9 .................. HC153614 .............Sheave - Driven
10 ................ HC160056 .............Screw - SK Set
11 ................. HC140823 .............Cap - Coupling
* Includes items 1 through 7.
Not Shown:
HC113948 ......... Bar - Alignment (Loaner) (used to align bearings to
cylinder)
HC113948-01 .... Bar - Alignment (Purchase)
184592-0112
Page 65
Accessories
Part No. Description
HC162548 .............. Adhesive - Filter Spray
HC196109 .............. Beaker - 150ML
HC196103 .............. Bottle - Wash 500ML
HC158003 .............. Brush - 7/16 x 1-1/8 Double Handle
HC158010 .............. Brush - 6 inch w/o Handle (Use with Handle HC158012)
HC158026 .............. Brush - 1 inch Diameter 12 inches Long
HC158028 .............. Brush - 3/8 Dia x 1/2 21inch Handle
HC158077 .............. Brush - 9/16 inch with 36 inch Handle
HC184291 .............. Chart - O-ring (Laminated)
HC121061 .............. Coupling - Assy. Insert 1/4 Flow 1/8 NPT
HC160632 O-ring
HC158051 .............. Cup - Overrun Measuring 1 Pint (Use with P/N 158049 scale)
HC158012 .............. Handle - Brush 36 inch Fiberglass (Use with Brush HC158010)
HC158066 .............. Lubricant - Compound 7 5.3 oz. tube (per tube)
HC158014 .............. Sanitizer - Stera-Sheen Case/4 Jars
HC158014A ............Sanitizer - Stera-Sheen 4 lb. jar
HC158049 .............. Scale - Overrun
HC184589 .............. Sheet - Clean & Sanitize CS705
HC184590 .............. Sheet - Clean & Sanitize Syrup System CS705
HC169374 .............. Tool - O-Ring Removal
ELECTRO FREEZE Shake Model CS705-M2
(Used in Calibration Process) includes
184592-01 13
Page 66
ELECTRO FREEZE Shake Model CS705-M2
184592-0114
Page 67
ELECTRO FREEZE Shake Model CS705-M2
184592-01 15
Page 68
ELECTRO FREEZE Shake Model CS705-M2
Notes
184592-0116
Page 69
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
Adhesive-Filter Spray .................................... HC162548.......... * ....... J2O-2935 -
Bar-Alignment (Loaner) .................................. HC113948 ..........1 ...... J2O-2935 -
Bar-Alignment (Purchase) ............................... HC113948-01 .....1 ...... J2O-2935 -
Beaker-150ML (Calibration) ............................ HC196109..........1 ......J2O-2935 -
Bearing-Assy. Rear ........................................ HC120946..........1 ...... J2O-2935 -
Bearing-Ball 1.00 ID x 2.0472 OD............. HC153024..........2 ...... J2O-2935 -
Bolt-Carriage 5/16-18 x 3 ZN ......................... HC160415 ........... 2 .......J2O-2935 -
Nut-Hex 5/16-18 ZN .................................. HC160105..........2 ......J2O-2935 -
Spacer-Rear Bearing ................................ HC130189.......... 2 ...... J2O-2935 -
Stamping-Main .......................................... HC153026..........2 ...... J2O-2935 -
Stamping-Retainer Plate ........................... HC153025..........2 ......J2O-2935 -
Washer-Lock 5/16 ZN ............................... HC160142..........2 ...... J2O-2935 -
Bearing-Ball 1.00 ID x 2.0472 OD ................. HC153024.......... 2 ...... J2O-2935 -
Beater-Assy. Shake Short ........................... HC118708 .......... 1 ...... J2O-2935 -
Belt-Poly V ..................................................... HC153185..........1 ...... J2O-2935 -
Blade-Fan 12 in. 24º ...................................... HC159033..........1 ...... J2O-2935 -
Blade-Scraper Shake Non Rev ..................... HC140900..........2 ...... J2O-2935 -
Block-Terminal ............................................... HC150591.......... 2 ...... J2O-2935 -
Board-Assy. Torque Monitor Shake ............... HC120603..........1 ...... J2O-2935 -
Bolt-Carriage 5/16-18 x 3 ZN......................... HC160415..........2 ...... J2O-2935 -
Boot-Syrup Bottle .......................................... HC199050..........4 ...... J2O-2935 -
Bottle-Wash 500ML ....................................... HC196103.......... 1 ...... J2O-2935 -
Bracket-Assy. Fan Mount .............................. HC120580..........1 ...... J2O-2935 -
Breaker-Circuit 0.7A ..................................... HC150984..........1 ...... J2O-2935 -
Breaker-Circuit 4.5A ...................................... HC150452..........1 ...... J2O-2935 -
Brush-1 inch Diameter 12 inches Long ......... HC158026..........1 ...... J2O-2935 -
Brush-3/8 Dia x 1/2 21inch Handle ................ HC158028..........1 ...... J2O-2935 -
Brush-6 inch w/o Handle
(Use with Handle HC158012)
Brush-7/16 x 1-1/8 Double Handle ................ HC158003.......... 1 ...... J2O-2935 -
........................ HC158010..........1 ...... J2O-2935 -
* As Required ** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
184592-01 4/1 17
Page 70
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
Brush-9/16 inch with 36 inch Handle ............. HC158077..........1 ...... J2O-2935 -
Bushing-Beater Bearing ................................ HC196072..........1 ...... J2O-2935 -
Bushing-Mixer Shaft ...................................... HC141151 .......... 1 ...... J2O-2935 -
Capacitor-Run ............................................... HC150244..........1 ...... J2O-2935 -
Capacitor-Start ............................................. HC151414..........1 ...... J2O-2935 -
Cap-Bottle Gal Punched ................................ HC141173 ..........3 ...... J2O-2935 -
Cap-Bottle Gal Punched 7/16 (Chocolate) .... HC141173-01 .....1 ...... J2O-2935 -
Cap-Coupling................................................. HC140823..........1 ...... J2O-2935 -
Cart-CS Stainless .......................................... HC162200..........1 ...... J2O-2935 -
Chamber-Assy Mix ........................................ HC121006-01 .... 1 ...... J2O-2935 -
Chamber-Mix ............................................ HC141148-01 ..... 1 ...... J2O-2935 -
Coupling-Body 1/4 Flow 1/8 NPT .............. HC121061..........5 ...... J2O-2935 -
O-ring ........................................................ HC160650..........1 ...... J2O-2935 -
Chart-O-ring (Laminated) .............................. HC184291..........1 ...... J2O-2935 -
Clamp-Hose 3-1/6 to 4 (Electric Box-Capacitor) HC160743..........1 ......J2O-2935 -
Clamp-Hose 4/32 to 5/8 (Wate Line) ............ HC160720.......... 1 ...... J2O-2935 -
Clip-Miniature Relay Retaining ...................... HC150166..........1 ...... J2O-2935 -
Compressor-Assy. 208-230-1-60
includes compressor and: ......................... HC120602..........1 ...... J2O-2935 -
Capacitor-Run .......................................... HC150244..........1 ...... J2O-2935 -
Capacitor-Start .................................................. HC151414 ...........1 .......J2O-2935 -
Drier-Filter 3 cu. in. Sweat ........................... HC155063..........1 ...... J2O-2935 -
Grommet-Comp.Mtg. .................................... HC151478..........4 ......J2O-2935 -
Relay-Compressor Start ............................... HC151474..........1 ...... J2O-2935 -
Sleeve-Comp.Mtg. ........................................ HC151479..........4 ...... J2O-2935 -
Condenser-Air 14 x 14 .................................. HC155140..........1 ...... J2O-2935 -
Connect- Assy Drive ...................................... HC121008-01 ....1 ...... J2O-2935 -
Contactor-Mini 3P (Beater Motor & Compressor) HC150095..........2 ...... J2O-2935 -
Control-Speed 230VAC to DC Motor ............. HC150967-01 ....1 ...... J2O-2935 -
Control-Speed 24VAC to DC Motor ............... HC150967..........1 ...... J2O-2935 -
Coupling-Assy. Insert 1/4 Flow 1/8 NPT
(Used in Calibration Process) ........................ HC121061..........1 ...... J2O-2935 -
* As Required ** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
18 184592-01 10/13
Page 71
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
O-ring ........................................................ HC160632..........1 ...... J2O-2935 -
Cover-Assy Flex Shaft ................................... HC121020..........1 ...... J2O-2935 -
Cover-Assy. Hopper Insulate ......................... HC118691 ..........1 ...... J2O-2935 -
Cover-Drip Tray ............................................. HC196261..........1 ...... J2O-2935 -
Coupling-Body ¼ Flow ¼ Barb Shut off ........ HC160771..........5 ...... J2O-2935 -
Cup-Overrun Measuring 1 Pint
(Use with P/N 158049 scale)
Cut Out-High Pressure 450 PSI .................... HC155450..........1 ...... J2O-2935 -
Cylinder-Assy. Complete ............................... HC120417.......... 1 ...... J2O-2935 -
Decal-Beater Warning ................................... HC165025..........1 ...... J2O-2935 -
Decal-Cleaning Instructions........................... HC165250..........1 ...... J2O-2935 -
Decal-Clear Overlay ...................................... HC165093.......... 1 ...... J2O-2935 -
Decal-Flavor .................................................. HC164215.......... 1 ...... J2O-2935 -
Decal-Panel Removal .................................... HC165126..........7 ...... J2O-2935 -
Decal-Pump Potentiometer ........................... HC164220..........1 ...... J2O-2935 -
Decal-Pump Potentiometer Blue ................... HC164220-03 .... 1 ......J2O-2935 -
Decal-Pump Potentiometer Brown ................ HC164220-01 .... 1 ......J2O-2935 -
Decal-Pump Potentiometer Red .................... HC164220-02 ....1 ...... J2O-2935 -
Decal-Syrup Pumps....................................... HC164216..........1 ...... J2O-2935 -
Decal-Ventilation 3 in. .................................... HC169052..........1 ...... J2O-2935 -
Deector-Panel (Left side top) ....................... HC139230..........1 ...... J2O-2935 -
Drier-Filter 3 cu in Sweat ............................... HC155063..........1 ...... J2O-2935 -
......................... HC158051..........1 ...... J2O-2935 -
Filter-22 x 19 x 3/8 ......................................... HC155143..........1 ...... J2O-2935 -
Filter-In Line 3/8NPT Wtr 100 Mesh .............. HC161032..........1 ...... J2O-2935 -
Float-Level Sensor ........................................ HC161301..........1 ...... J2O-2935 -
Fuse-Fast AGC 1.0A 1/4 x 1-1/4.................... HC150985..........2 ...... J2O-2935 -
Glass-Sight .................................................... HC155059..........1 ...... J2O-2935 -
* As Required ** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
184592-01 4/1 19
Page 72
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
Grommet-1.1 OD 7/8 GD x 5/8 ID Drain Tube HC159064..........1 ...... J2O-2935 -
Grommet-Comp.Mtg. ..................................... HC151478..........4 ...... J2O-2935 -
Guard-Switch Assy. ....................................... HC141209..........1 ...... J2O-2935 -
Handle-Assy.Disp. Complete ......................... HC121019..........1 ...... J2O-2935 -
Handle-Brush 36 inch Fiberglass
(Use with Brush HC158010) .......................... HC158012..........1 ...... J2O-2935 -
Head-Assy. Complete 5 Flavor ...................... HC121006-02 ....1 ...... J2O-2935 -
Bushing-Beater Bearing ............................ HC196072..........1 ......J2O-2935 -
Bushing-Mixer Shaft .................................. HC141151 .......... 1 ...... J2O-2935 -
Chamber-Mix ............................................ HC141148-01 ..... 1 ...... J2O-2935 -
Coupling-Assy. Insert 1/4 Flow 1/8NPT .... HC121061.......... 5 ...... J2O-2935 -
Handle-Assy. Disp. Complete ................... HC121019-01 ....1 ...... J2O-2935 -
Head-Assy. w/Posts 5 FL SH .................... HC121005..........1 ...... J2O-2935 -
Keeper-Assy. Spindle ................................ HC113435 .......... 1 ...... J2O-2935 -
Knob-Ball 3/8 ............................................ HC162629..........1 ...... J2O-2935 -
O-ring (Head) ............................................ HC160622..........1 ......J2O-2935 -
O-ring (Mix Chamber) ............................... HC160650..........1 ...... J2O-2935 -
O-ring (Pivot Post) .................................... HC160555..........2 ...... J2O-2935 -
O-ring (Plunger-Lower) ............................. HC160582..........1 ...... J2O-2935 -
O-ring (Plunger-Upper) ............................. HC160501..........1 ...... J2O-2935 -
O-ring (Syrup Line) ................................... HC160632..........6 ...... J2O-2935 -
Plunger-Dispensing 5 Flavor ..................... HC141150 .......... 1 ...... J2O-2935 -
Post-Pivot ................................................. HC135182..........1 ...... J2O-2935 -
Housing-Plug Ears 6 Circuit ...............................HC150982-08 ...... 1 .......J2O-2935 -
Insert-Assy. Mix Feed (Regulator) ................. HC120664..........1 ...... J2O-2935 -
Insulator-Expansion Valve ............................. HC165531..........1 ...... J2O-2935 -
Insulator-Switch ............................................. HC137798..........1 ...... J2O-2935 -
Insulator-Switch ............................................. HC139175..........1 ...... J2O-2935 -
Keeper-Assy. Spindle .................................... HC113435 ..........1 ...... J2O-2935 -
Key-Drive 1/4” Sq. x 1-1/2” ........................... HC153323..........1 ...... J2O-2935 -
Kit-Recyle Timer Wiring Instructions.............. HC120095..........1 ...... J2O-2935 -
Kit-Thermostat & Retainer ............................. HC119989 ..........1 ...... J2O-2935 -
* As Required ** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
20 184592-01 10/13
Page 73
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
Kit-Tube Assy. Syrup Blue and Coupling ....... HC121103 .......... 1 ...... J2O-2935 -
Kit-Tube Assy. Syrup Brown and Coupling .... HC121101 .......... 1 ...... J2O-2935 -
Kit-Tube Assy. Syrup Red and Coupling........ HC121102 .......... 1 ...... J2O-2935 -
Kit-Tube Assy. Syrup Yellow and Coupling .... HC121100 ..........1 ...... J2O-2935 -
Kit-Tube Assy. Malt and Coupling .................. HC121662..........1 ......J2O-2935 -
Knob-Ball 3/8 ................................................. HC162629..........1 ...... J2O-2935 -
Knob-Hand .................................................... HC162625..........2 ...... J2O-2935 -
Knob-Syrup Pot ............................................. HC162642.......... 5 ...... J2O-2935
Label-Trimstrip ............................................... HC164217..........1 ...... J2O-2935 -
Latch-CS Cart ................................................ HC162200-11 .....1 ...... J2O-2935 -
Light-Indicator 28v ADD MIX ......................... HC150541..........1 ...... J2O-2935 -
Lubricant-Compound 7 5.3 oz tube (per tube) HC158054A .......1 ...... J2O-2935 -
Motor-1/2 HP 115/208-230-1-60 (Beater Motor) HC151143 .......... 1 ...... J2O-2935 -
Motor-Fan 50W 230V 50/60 HZ .................... HC151077-01 ....1 ...... J2O-2935 -
Motor-Shake 44W 230v FWR........................ HC151149 .......... 1 ...... J2O-2935 -
Nameplate-EF Large ..................................... HC165414.......... 1 ...... J2O-2935 -
Nut-El Stop #6-32 ZN .................................... HC160199.......... 4 ...... J2O-2935 -
Nut-Hex 5/16-18 ZN ...................................... HC160105..........2 ...... J2O-2935 -
O-ring (Calibration Coupling) ......................... HC160632..........1 ...... J2O-2935 -
O-ring (Head)................................................. HC160622..........1 ...... J2O-2935 -
O-ring (Insert-Regulator) ............................... HC160611 .......... 1 ...... J2O-2935 -
O-ring (Mix Chamber) .................................... HC160650..........1 ...... J2O-2935 -
O-ring (Mix Feed Tube) ................................. HC160621..........2 ...... J2O-2935 -
O-ring (Pivot Post) ......................................... HC160555..........2 ...... J2O-2935 -
O-ring (Plunger) ............................................. HC160582..........1 ...... J2O-2935 -
O-ring (Syrup Line) ........................................ HC160632..........5 ...... J2O-2935 -
* As Required ** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
184592-01 4/1 21
Page 74
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
Panel-Assy. Front 5 Flavor Malt .................... HC121017-01 ....1 ......J2O-2935 -
Panel-Assy. Hopper & Top ............................. HC120804..........1 ...... J2O-2935 -
Panel-Dispense 5 Flavor Malt ...................... HC141161-02 .....1 ...... J2O-2935 -
Panel-Rear .................................................... HC141185 .......... 1 ...... J2O-2935 -
Panel-Side LH CS705 ................................... HC121041..........1 ...... J2O-2935 -
Panel-Side RH ............................................... HC140658..........1 ...... J2O-2935 -
Plunger-Dispensing 5 Flavor ......................... HC141150 .......... 1 ...... J2O-2935 -
Post-Pivot ..................................................... HC135182.......... 1 ...... J2O-2935 -
Potentiometer-100K OHM 1-Turn .................. HC150966..........1 ...... J2O-2935 -
Pulley-Assy. Idler Tensioner .......................... HC120588..........1 ...... J2O-2935 -
Pump-Peristaltic Syrup 24VDC ..................... HC169101..........4 ...... J2O-2935 -
Rectier-Bridge .............................................. HC150890..........1 ...... J2O-2935 -
Relay-Compressor Start ................................ HC151474..........1 ...... J2O-2935 -
Relay-Control Flange 3PDT 24VAC .............. HC150341..........1 ...... J2O-2935 -
Relay-Flange Base w/Cover .......................... HC150381..........1 ...... J2O-2935 -
Relay-Miniature DPDT 230V Coil .................. HC150097-01 ....1 ...... J2O-2935 -
Retainer-Drip Tray ........................................ HC140738..........1 ...... J2O-2935 -
Rod-Actuator ................................................. HC138611 .......... 1 ...... J2O-2935 -
Rod-Plunger Switch (Actuator Button)........... HC137760..........1 ...... J2O-2935 -
Sanitizer-Stera-Sheen 4 lb. jar ..................... HC158014A .......* ....... J2O-2935 -
Sanitizer-Stera-Sheen Case/4 Jars ............... HC158014..........* ....... J2O-2935 -
Scale-Overrun .............................................. HC158049..........1 ...... J2O-2935 -
Screw-RDHM #6-32 x 2 Zn ........................... HC159973..........1 ...... J2O-2935 -
Screw-SK Set 1/4-20 x 1/4 ........................... HC160056.......... 6 ...... J2O-2935 -
Screw-SK Set 5/16-18 x 3/8 ......................... HC160033.......... 2 ...... J2O-2935 -
Screw-TRPM #10- 24 x 1/2 SST
(Dispense-Bottom & Trimstrip) ....................... HC160076..........* ....... J2O-2935 -
Screw-TRPM #8 32 x 3/8 SST (Dispense-Top) HC160025..........* ....... J2O-2935 -
* As Required ** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
22 184592-01 10/13
Page 75
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
Screw-TRPM 1/4-20 x 1 SST (Side) ............... HC159219..........* ....... J2O-2935 -
Screw-TRPM 1/4-20 x 1/2 SST
Seal-Assy. Shaft Double ................................ HC115525 ..........1 ...... J2O-2935 -
Seal-Beater Shaft ...................................... HC160557..........1 ......J2O-2935 -
Washer-Double Shaft Seal ....................... HC137593..........2 ...... J2O-2935 -
Seal-Beater Shaft .......................................... HC160557.......... 1 ...... J2O-2935 -
Shaft-Assy. Mix .............................................. HC196291..........1 ...... J2O-2935 -
Shaft-Drive..................................................... HC140824..........1 ...... J2O-2935 -
Shaft-Drive 1.438PD J8 ................................. HC140654..........1 ...... J2O-2935 -
Shaft-Flexible w/Casing 17-1/2” .................... HC153422-01 ....1 ...... J2O-2935 -
Sheave-Drive 1.438 PD J8 ............................ HC140654..........1 ...... J2O-2935 -
Sheave-Driven ............................................... HC153614..........1 ...... J2O-2935 -
Sheet-Clean & Sanitize CS705 ..................... HC184589..........1 ...... J2O-2935 -
Sheet-
Shroud-Fan.................................................... HC140656..........1 ...... J2O-2935 -
Sleeve-Comp.Mtg. ......................................... HC151479..........4 ...... J2O-2935 -
Socket-Miniature Relay DPDT ....................... HC150098..........1 ...... J2O-2935 -
Spacer-.375 Long .......................................... HC137765-01 ....2 ...... J2O-2935 -
Spacer-Rear Bearing ..................................... HC130189..........1 ...... J2O-2935 -
Spring-Extension ........................................... HC162331.......... 1 ...... J2O-2935 -
Spring-Plunger Rod ....................................... HC162303..........1 ...... J2O-2935 -
Stamping-Main .............................................. HC153026..........2 ...... J2O-2935 -
Stamping-Retainer Plate ............................... HC153025..........2 ...... J2O-2935 -
Stop-Terminal Block End (Cover) .................. HC150594.......... 1 ...... J2O-2935 -
Stud-Assy. Cylinder 1-15/16” ........................ HC114341 ..........2 ...... J2O-2935 -
Switch-Assy. Plunger Shake Pres ................. HC121011 ..........1 ...... J2O-2935 -
Guard-Switch Assy. ................................... HC141209..........1 ...... J2O-2935 -
Insulator-Switch ........................................ HC137798..........1 ......J2O-2935 -
Insulator-Switch ........................................ HC139175..........1 ......J2O-2935 -
Nut-El Stop #6-32 ZN ................................ HC160199..........4 ......J2O-2935 -
Screw-RDHM #6-32 x 2 Zn ....................... HC159973..........4 ......J2O-2935 -
Spring-Plunger Rod .................................. HC162303..........1 ...... J2O-2935 -
Switch-Snap Button .................................. HC150456..........3 ...... J2O-2935 -
** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Clean & Sanitize Syrup System CS705 .... HC184590.......... 1 ...... J2O-2935 -
* As Required
(Front & Rear) HC160048.......... * ....... J2O-2935 -
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
184592-01 4/1 23
Page 76
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
Washer-1/2 x .196 x 1/16 .......................... HC160157..........8 ...... J2O-2935 -
Washer-Flat #6 Brass ............................... HC160393..........2 ...... J2O-2935 -
Switch-Level Float Sensor ............................. HC161300..........1 ...... J2O-2935 -
Switch-Push DPDT Mom Black ..................... HC150971..........2 ...... J2O-2935 -
Switch-Snap Button ....................................... HC150456..........3 ...... J2O-2935 -
Switch-Toggle 3PDT Center Off ................... HC150465..........1 ...... J2O-2935 -
Switch-Toggle SPST ...................................... HC159235..........1 ...... J2O-2935 -
Terminal-Strip ................................................ HC150798..........1 ...... J2O-2935 -
Timer-DOB .5-60 Sec .................................... HC150188..........1 ...... J2O-2935 -
Tool-O-Ring Removal .................................... HC169374.......... 1 ...... J2O-2935 -
Transformer-75VA / 24VAC / MURD .............. IC574100325 ..... 1 ...... J2O-2935 -
Transformer-Current ...................................... IC547100349 .....1 ...... J2O-2935 -
Tray-Drip ....................................................... HC196260..........1 ...... J2O-2935 -
Trimstrip-Assy. Tapered Malt ......................... HC121018-01 ....1 ...... J2O-2935 -
Tube-Assy Large Peristaltic (Chocolate) ....... HC120983-01 .... 1 ...... J2O-2935 -
Tube-Assy Small Peristaltic ........................... HC120983..........3 ...... J2O-2935 -
Tube-Assy Water Line .................................. HC121094.......... 1 ...... J2O-2935 -
Tube-Assy. Drain ........................................... HC120606.......... 1 ...... J2O-2935 -
Tube-Assy. Mix Feed .313 ............................. HC120666.......... 1 ...... J2O-2935 -
Insert-Assy. Mix Feed ............................... HC120664..........1 ...... J2O-2935 -
O-ring ........................................................ HC160611 ..........1 ...... J2O-2935 -
O-ring ........................................................ HC160621..........2 ...... J2O-2935 -
Tube-Mix Feed .313 Orice ...................... HC140721..........1 ...... J2O-2935 -
Tube-Assy. Syrup Pick-up ............................. HC121039..........1 ...... J2O-2935 -
Tube-Assy. Syrup Pick-up 3/8 (Chocolate) .... HC121039-01 .... 1 ...... J2O-2935 -
Tube-Capillary w/Strainer .............................. HC155397.......... 1 ...... J2O-2935 -
Tube-Mix Feed .313 Orice (Tube ONLY) ..... HC140721..........1 ...... J2O-2935 -
Valve-Access ................................................. HC155419..........1 ...... J2O-2935 -
Valve-Access ................................................ HC155497..........3 ...... J2O-2935 -
* As Required ** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
24 184592-01 10/13
Page 77
ELECTRO FREEZE Model CS705-M2
Alphabetized Parts List for Model CS705-M2
IMPORTANT: All parts shown are for standard models designed for 220v/60Hz/1phase.
PART PART SERIAL NUMBER DESCRIPTION NUMBER QTY (FROM – TO)
Valve-Automatic Expansion ........................... HC155490..........1 ...... J2O-2935 -
Valve-Core ..................................................... HC155649..........1 ...... J2O-2935 -
Valve-EPR ..................................................... HC155398..........1 ...... J2O-2935 -
Valve-Solenoid 1/4 NPT 240V ....................... HC155708.......... 1 ...... J2O-2935 -
Washer-1/2 x .196 x 1/16 (Plunger Switch Assy.) HC160157..........4 ...... J2O-2935 -
Washer-Double Shaft Seal ............................ HC137593.......... 1 ...... J2O-2935 -
Washer-Flat #6 Brass .................................... HC160393..........2 ...... J2O-2935 -
Washer-Lock 5/16 ZN .................................... HC160142..........2 ...... J2O-2935 -
* As Required ** LH or RH — Left or right hand is determined as you face the front of the freezer. NLA No Longer Available
Use only original or authorized replacement parts with this freezer.
Use of unapproved parts will void warranty.
184592-01 4/1 25
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