E-flite Super Airliner DF ARF User Manual

Super Airliner ARF
Assembly Manual
Table of Contents
Introduction .......................................................3
Required Radio Equipment ..................................3
Specifications ....................................................4
Outrunner Motor Setup .......................................4
Optional Accessories ..........................................4
Required Tools and Adhesives ..............................4
Contents of Kit/Parts Layout .................................5
Warning ...........................................................5
Before Starting Assembly.....................................5
Note on Lithium Polymer Batteries ........................6
Using the Manual ...............................................6
Limited Warranty Period ......................................6
Safety Precautions ..............................................6
Questions, Assistance, and Repairs ......................6
Questions or Assistance ......................................6
Limited Warranty & Limits of Liability ....................7
Inspection or Repairs ..........................................8
Warranty Inspection and Repairs .........................8
Non-Warranty Repairs ........................................8
Aileron Servo Installation ....................................9
Motor Installation .............................................13
Landing Gear Installation ..................................18
Elevator Servo Installation .................................23
Rudder Installation ............................................26
Final Assembly .................................................29
Center of Gravity / Battery Installation ...............31
Control Throws .................................................32
Flying the Super Airliner ....................................33
2006 Official AMA
National Model Aircraft Safety Code ......34
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Thank you for your purchase of the Super Airliner from E-flite bringing you, the modeler, the jet experience without the hassle of glow powered ducted fans or the cost of turbine engines. We selected a twin airliner design for the enlarged wing area, and multiple engines for more power in flight. The model is molded from EPS foam for durability and ease of repair should the need arise. All of our Airliners
have weighed in at 3 Thunder Power 2100 mAh 11.1V Li-Po batteries. We use the BEC function of both speed controllers to save weight and ensure trouble-free radio operation.
The Super Airliner is designed for use from hard surface runways or very smooth grass fields. It was not designed for rough grass fields and has not been tested for such operations. The tires are small and work very well from hard surface runways. Please take note of the flight control surface throws in the back of the manual. These are correct and you will need this amount of throw to fly this model. Trying anything less will diminish your chances of success. Ducted fan aircraft do not have the prop blast feature associated with propeller driven aircraft over the flight controls. For this reason, you need more control throw than you would need on a propeller-driven model.
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/
pounds, ready for flight, using two
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Flight times of 8 minutes or longer are the normal procedure with the Airliner using the equipment specified in this manual. We hope you enjoy your experience with this new offering from E-flite. So start building and set the date for your first takeoff with E-flite Air!
Required Radio Equipment
Radio System
You will need a minimum 4-channel transmitter, crystal, one standard BB servo, and four sub-micro servos. If you are using an existing transmitter, just purchase the other required equipment separately.
Purchase Separately
JSP30600 RS600 6-Channel Receiver w/o Crystal JRPXFR** FM Receiver Crystal JSP20060 ST47BB Servo JSP98110 6" Servo Extension (2) JSP98030 12" Servo Extension (3) JSP98020 6" Y-Harness (3) EFLRS75 S75 Sub-Micro Servo (4)
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Specifications
Required Tools and Adhesives
Wingspan: 55 in (1400mm) Length: 57 in (1450mm) Wing Area: 505 sq in (32.5 sq dm) Weight w/o Battery: 2.6 lb (1.2 kg) Weight w/Battery: 3.25 lb (1.5 kg)
Outrunner Motor Setup
EFLM1320DF2 BL400 DF Outrunner 3500Kv (twin pack)
OR
EFLM1320DF BL400 DF Outrunner 3500Kv (2)
EFLA311B 20-Amp Brushless ESC (2) THP21003SPL 2100mAh 3-Cell 11.1V Li-Po, 16GA (2) EFLC3005 Celectra 1-3 Cell Li-Po DC Charger DUB439 Heat Shrinkwrap, 1/4" (6mm)
Optional Accessories
EFLA110 Power Meter
Tools
Small Phillips Screwdriver (EFLA257 - included with EFLA250) Hex Wrench: 1.5mm (EFLA251 - included with EFLA250)
Flat blade screwdriver Model clamps Small round file Drill Ruler Pencil Side cutters Soldering iron Solder Hobby knife Rubber bands Drill bit: 1/16" (1.5mm), 5/64" (2mm)
Adhesives
Thin CA 6-Minute Epoxy (HAN8000) Medium CA 30-Minute Epoxy (HAN8002) Threadlock
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Contents of Kit/Parts Layout
Warning
Large Replacement Parts:
EFL7001 Wing w/Ailerons EFL7002 Fuselage w/Hatch & Pushrods EFL7003 Vertical Fin & Rudder EFL7004 Main Landing Gear w/Wheels EFL7005 Nose Gear w/Wheels EFL7006 Engine Nacelle EFL7007 Ducted Fan Unit EFL7008 Decal Sheet
An RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (Academy of Model Aeronautics) approved flying sites, following all instructions included with your radio.
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller.
Before Starting Assembly
Before beginning the assembly of your Airliner, remove each part from its bag for inspection. Closely inspect the fuselage, wing panels, rudder and stabilizer for damage. If you find any damaged or missing parts, contact the place of purchase.
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Note on Lithium Polymer Batteries
Safety Precautions
Lithium Polymer batteries are significantly more volatile than alkaline or Ni-Cd/ Ni-MH batteries used in RC applications. All manufacturer’s instructions and warnings must be followed closely. Mishandling of Li-Po batteries can result in fire. Always follow the manufacturer’s instructions when disposing of Lithium Polymer batteries.
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of each
step completed. Steps with a single circle () are performed once, while steps with two circles ( ) indicate that the
step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
Limited Warranty Period
Horizon Hobby, Inc. guarantees this product to be free from defects in both material and workmanship at the date of purchase.
This is a sophisticated hobby product and not a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this product in a safe and responsible manner could result in injury or damage to the product or other property. This product is not intended for use by children without direct adult supervision.
The product manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or injury.
Questions, Assistance, and Repairs
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or use of the product has been started, you must contact Horizon Hobby, Inc. directly. This will enable Horizon to better answer your questions and service you in the event that you may need any assistance.
Questions or Assistance
For questions or assistance, please direct your email to productsupport@horizonhobby.com, or call 877.504.0233 toll free to speak to a service technician.
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Limited Warranty & Limits of Liability
Pursuant to this Limited Warranty, Horizon Hobby, Inc. will, at its option, (i) repair or (ii) replace, any product determined by Horizon Hobby, Inc. to be defective. In the event of a defect, these are your exclusive remedies.
This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the product. This warranty does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than an authorized Horizon Hobby, Inc. service center. This warranty is limited to the original purchaser and is not transferable. In no case shall Horizon Hobby’s liability exceed the original cost of the purchased product and will not cover consequential, incidental or collateral damage. Horizon Hobby, Inc. reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement decisions are at the sole discretion of Horizon Hobby, Inc. Further, Horizon Hobby reserves the right to change or modify this warranty without notice.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER. HORIZON HOBBY, INC. SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
As Horizon Hobby, Inc. has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the purchaser or user are not prepared to accept the liability associated with the use of this product, you are advised to return this product immediately in new and unused condition to the place of purchase.
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Inspection or Repairs
Non-Warranty Repairs
If your product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack the product securely using a shipping carton. Please note that original boxes may be included, but are not designed to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for lost or damaged parcels, as Horizon Hobby, Inc. is not responsible for merchandise until it arrives and is accepted at our facility. Include your complete name, address, phone number where you can be reached during business days, RMA number, and a brief summary of the problem. Be sure your name, address, and RMA number are clearly written on the shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase date. Providing warranty conditions have been met, your product will be repaired or replaced free of charge. Repair or replacement decisions are at the sole discretion of Horizon Hobby.
Should your repair not be covered by warranty and the expense exceeds 50% of the retail purchase cost, you will be provided with an estimate advising you of your options. You will be billed for any return freight for non-warranty repairs. Please advise us of your preferred method of payment. Horizon Hobby accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express, and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly.
Electronics and engines requiring inspection or repair should be shipped to the following address (freight prepaid):
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other products requiring inspection or repair should be shipped to the following address (freight prepaid):
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
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Aileron Servo Installation
Required Parts
• Wing • 4
• Pushrod connector assembly (2)
• Wiring decal • 6" Y-harness
• 12" servo extension
• Servo (2)
Required Tools and Adhesives
• Drill • Threadlock or thin CA
• 6-minute epoxy • Side cutters
• Drill bit: 5/64" (2mm)
• Hex wrench: 1.5mm
• Hobby knife
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/
" (114mm) linkage w/clevis
2
1. Plug a 6" Y-harness into the receiver. Plug the
two aileron servos into the Y-harness. Turn on the radio system and center the trim and stick at the transmitter, ensure sub trims are at zero. Check the aileron servo operation. Reposition the servo arms if necessary so they are perpendicular to the servo as shown.
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  2. Enlarge the outer hole in the servo arm using
a 5/64" (2mm) drill.
  3. Slide the pushrod connector into the hole.
Secure the connector using a 2mm nut.
Hint: Use threadlock or a drop of thin CA on the nut to prevent it from loosening during flight.
  4. Mix a small drop of 6-minute epoxy and
apply it onto the servo pocket. Press the servo into the pocket and allow the epoxy to cure before continuing to the next step.
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  5. Attach a 12" (305mm) extension to the servo
lead. Use a hobby knife to cut an opening at the center of the wing. Pass the extension through the hole and to the center of the wing.
  6. Apply the wiring decal over the servo wiring
from the engine pod over the servo.
  7. Slide the 4
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/
" (114mm) pushrod through
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the pushrod connector. Snap the clevis onto the aileron servo horn.
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