E-flite Deuces Wild 25e2 ARF User Manual

Deuces Wild ARF
Assembly Manual
Specifications
Wingspan: 62 in (1570mm) Length: 62.5 in (1580mm) Wing Area: 740 sq in (47.7 sq dm) Weight w/o Battery: 9.2–10.5 lb (4.2–4.7 kg) Weight w/Battery: 7.75–8.5 lb (3.5–3.9 kg)
Table of Contents
Introduction ......................................................................... 2
Using the Manual ................................................................ 2
Contents of Kit/Parts Layout ................................................. 3
Recommended Radio Equipment .......................................... 3
Required Tools and Adhesives .............................................. 4
Notes Regarding Servos and ESC ........................................ 4
Brushless Outrunner Setup, Power 25 ................................... 4
Brushless Outrunner Setup, Power 32 ................................... 4
Optional Accessories ........................................................... 4
Covering Colors .................................................................. 4
Note on Lithium Polymer Batteries ........................................ 5
Warning ............................................................................. 5
Fuselage Radio Installation ................................................... 5
Tail Attachment.................................................................... 8
Rudder and Elevator linkage Installation ............................. 10
Aileron Servo Installation ................................................... 16
Flap Servo Installation ....................................................... 21
Fixed Gear Installation ....................................................... 26
Retract Gear Installation ..................................................... 31
Retract Servo Installation .................................................... 40
Aileron and Throttle Servo Extensions ................................. 46
Power 25 Motor Installation ............................................... 48
Power 32 Motor Installation ............................................... 49
Propeller and Spinner Installation ....................................... 52
Wing Installation ............................................................... 56
Canopy and Gear Door Installation .................................... 57
Center of Gravity and Nose Cone Installation ..................... 59
Control Throws .................................................................. 60
Range Test Your Radio ....................................................... 61
Preflight ............................................................................ 61
Flying Your Deuces Wild .................................................... 62
Safety, Precautions, and Warnings ..................................... 63
Warranty Information ........................................................ 63
Instructions for Disposal of WEEE by
Users in the European Union ................................... 65
2008 Official AMA National Model Aircraft Safety Code ... 66
The Deuces Wild 25e2 ARF is the first twin and the first sport plane in the Platinum Series. It is easier to fly than most other twins and exhibits gentle flight characteristics. Along with the superior features that come with every E-flite Platinum Series plane, the Deuces Wild is full of enhanced details. All flight control surfaces are installed, pushrods are pre-bent and ready for installation and it includes optional gear doors.
The Deuces Wild also comes with a unique wing design in that it utilizes two Selig airfoils to give it excellent performance at high and low speeds, while also giving the pilot gentle stall characteristics. It was even designed with the unthinkable in mind—the loss of an engine. In the event of an engine loss, this aircraft is still easily flyable. The lightweight sturdy frame is constructed of balsa and plywood and covered in genuineHangar 9 UltraCote for added durability. The bolt-on tail assembly and removable wing panels are designed for quick building and easy storage.
Flight characteristics, aerobatic capabilities and amazing details—any experienced modeler would bet on the Deuces Wild.
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps with a single circle () are performed once, while steps with two circles ( ) indicate that the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
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Contents of Kit/Parts Layout
Recommended Radio Equipment
Replacement Parts
EFL4551L Left Wing Panel EFL4551C Center Wing Panel EFL4551R Right Wing Panel EFL4552 Fuselage EFL4553 Tail Set EFL4554L Left Nacelle EFL4554R Right Nacelle EFL4555 Landing Gear EFL4556 Canopy EFL4557 Pushrod Set EFL4558 Spinner (Left Hand) EFL4559 Spinner (Right Hand) EFL4560 Wing Tube EFL4561 Nose Cone EFL4563 Strut Covers
You will need a minimum 6-channel transmitter, receiver, and six or seven servos. You can choose to purchase a complete radio system. If you are using an existing transmitter, just purchase the other required equipment separately. We recommend the crystalfree, interference-free Spektrum
DX6i 2.4GHz DSM® 6-channel system. If using your own transmitter, we recommend the JR SPORT
standard servos. If you own the Spektrum DX6i radio, just add the AR6200 DSM2 6-channel receiver and six JR SPORT ST47 Standard Servos.
Complete Radio System
SPM6600 DX6i DSM2 6CH system SPM2710 DX7 DSM2 7CH system
Or Purchase Separately
SPMAR6200 AR6200 DSM2 6-Channel Full-Range
Receiver (for DX6i or DX7)
SPM6070 AR7000 DSM2 7-Channel Full Range
Receiver (for DX6i or DX7)
And
JSP20050 ST47 Standard Servo (6, 7 w/retracts) JSP98020 6-inch Y-Harness (3) EFLREX3L 3-inch Extension, Lightweight (4) EFLREX9L 9-inch Extension, Lightweight (2) EFLREX12L 12-inch Extension, Lightweight (2)
The Spektrum trademark is used with
permission of Bachmann Industries, Inc.
3E-flite Deuces Wild Assembly Manual
Required Tools and Adhesives
Brushless Outrunner Setup, Power 25
Tools & Equipment
Felt-tipped pen Ball driver: 3/32-inch Low-tack masking tape Mixing sticks Paper towels Pin drill Rubbing alcohol Mixing cups Hobby knife (#11 blade) Pliers Phillips screwdriver: #1, #2 Side cutters Sandpaper Nut driver: 1/4-inch Pencil Drill Covering iron Flat screwdriver Dental floss Scissors Rotary tool w/high speed cutting bit Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm),
3/32-inch (2.5mm), 3/16-inch (5mm)
Adhesives
Thin CA Medium CA Threadlock 6-Minute Epoxy (HAN8000) Canopy glue Silicone adhesive
Notes Regarding Servos and ESC
WARNING: Use of servos other than those we suggest may overload the BEC of the recommended Electronic Speed Control (ESC). Please use only the servos listed when utilizing the recommended ESC’s BEC, or the use of a separate BEC (like the UBEC) or receiver battery pack when using other servos.
EFLM4025A (2 req) Power 25 Brushless Outrunner Motor
870Kv
EFLA1060 (2 req) 60-Amp Pro Switch-Mode BEC
Brushless ESC EFLB32003S (2 req) E-flite 3S 11.1V 3200mAh 20C Li-Po APC12080E (1 req) 12x8 Electric Propeller APC12080EP (1 req) 12x8 Electric Pusher Propeller
Brushless Outrunner Setup, Power 32
EFLM4032A (2 req) Power 32 Brushless Outrunner Motor,
770Kv EFLA1060 (2 req) 60-Amp Pro Switch-Mode BEC
Brushless ESC THP33004SXV (2 req) 4S 14.4V 3300mAh 25C Li-Po battery APC13065E (1 req) 13x6.5 Electric Propeller APC13065EP (1 req) 13x6.5 Electric Pusher Propeller
Optional Accessories
EFLA110 Power Meter EFLC505 Intelligent 1- to 5-Cell Balancing Charger EFL4562 Cockpit Kit, Deuces Wild ARF EFL4565 Retracts, Deuces Wild ARF DUB141 3/16-inch Wheel Collars (required for
retract installation)
Covering Colors
White HANU870 Flame Red HANU883 Black HANU874
4 E-flite Deuces Wild Assembly Manual
Note on Lithium Polymer Batteries
Fuselage Radio Installation
Lithium Polymer batteries are significantly more volatile than alkaline or Ni-Cd/Ni-MH batteries used in RC applications. All manufacturer’s instructions and warnings must be followed closely. Mishandling of Li-Po batteries can result in fire. Always follow the manufacturer’s instructions when disposing of Lithium Polymer batteries.
Warning
An RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (Academy of Model Aeronautics) approved flying sites, following all instructions included with your radio.
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller.
Required Parts
Fuselage Servo w/hardware (3) Hook and loop tape Receiver 3-inch (76mm) servo extension (3) (4 for optional retracts)
Required Tools and Adhesives
Pin drill Drill bit: 1/16-inch (1.5mm) Thin CA Phillips screwdriver: #1 Pencil
1. Install the servo grommets and brass eyelets into your
servos at this time. We feel it is easiest to prepare all the servos to save time later. If so, you will need all 6 or 7 servos for this step.
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 2. Position the elevator servo in the fuselage. Use a pencil
to transfer the locations for the servo mounting screws to the servo tray.
 3. Use a pin drill and 1/16-inch (1.5mm) drill bit to drill
the four holes for the servo mounting screws.
 4. Apply 2–3 drops of thin CA into each of the holes to
harden the surrounding wood. This will provide a harder surface for the screws to bite into when installed.
 5. Secure the elevator servo in the fuselage using
the hardware provided with the servo and a #1 Phillips screwdriver.
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6. Repeat all of the previous steps to install the rudder
servo and steering servo in the fuselage. Note that the steering servo is in the center location when installed. Please note the orientation of the servos in the fuselage.
7. Use hook and loop tape to install the receiver into the
fuselage. When installing a remote receiver, place it as far away from the main receiver as possible, aligning the antennas perpendicular to those of the main receiver.
Note: If you are using a standard 72MHz receiver, an antenna tube has been installed in the fuselage to route the antenna wire to the rear of the fuselage. Never cut the receiver antenna as this will greatly reduce the range of your radio system.
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8. Plug a 3-inch (76mm) servo extension into the throttle,
aileron and flap ports on the receiver at this time. This will make it easier to plug the leads that will be installed in the wing later while assembling your aircraft.
Tail Attachment
Required Parts
Rudder/fin Elevator/stabilizer Fuselage assembly Nylon control horn 4-40 lock nut (2) #4 washer (2)
Required Tools and Adhesives
Nut driver: 1/4-inch
1. Thread the nylon control horn onto the rudder
torque rod. You will thread this on until the end of the rod is flush with the nylon control horn.
Note: If you are installing retracts, plug a 3-inch (76mm) extension into the port marked GEAR at this time as well.
8 E-flite Deuces Wild Assembly Manual
2. Slide the threaded rods from the fin into the holes in
the stabilizer. The fin will fit flush against the stabilizer when installed.
4. Using a 1/4-inch nut driver, secure the tail assembly
to the fuselage using two 4-40 lock nuts and two #4 washers. Do not over-tighten the nuts and damage the fuselage. At this time the Rudder/Fin, Stab/Elevator, and Fuselage should fit tight against each other.
3. Slide the threaded rods into the holes in the rear
of the fuselage.
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Rudder and Elevator linkage Installation
Required Parts
Fuselage assembly Nylon clevis (2) Silicone clevis retainer (2) Nylon pushrod keeper (2)
3
29
/
-inch (755mm) pushrod wire (2)
4
Required Tools and Adhesives
Pin drill Drill bit: 5/64-inch (2mm) Felt-tipped pen Pliers Side cutters Phillips screwdriver: #1
2. Slide the pushrod wire into the pre-installed pushrod
tube on the same side of the fuselage as the elevator control horn. Attach the clevis to the elevator control horn in the middle hole.
1. Thread a clevis onto one of the 29
pushrod wires. Make sure to slide a silicone clevis retainer onto the clevis before threading it onto the pushrod wire.
3
/
-inch (755mm)
4
3. Use a pin drill and 5/64-inch (2mm) drill bit to
enlarge the outer hole of the elevator servo horn.
10 E-flite Deuces Wild Assembly Manual
4. Center the elevator servo using the radio system. With
the elevator in the neutral position, use a felt-tipped pen to mark the pushrod wire where it crosses the outside hole on the servo horn.
5. Use pliers to bend the pushrod wire 90 degrees at the
mark made in the last step.
Note: Use side cutters to trim any arms that will interfere with the operation of the rudder servo.
6. Using a #1 Phillips to remove the servo horn from
the servo. Slide the servo horn onto the pushrod wire with the splined part of the horn that fits onto the servo toward the bend.
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7. Next, slide the pushrod keeper onto the wire. Slide
the horn and keeper down so the horn it tight against the bend.
9. Use side cutters to remove any excess wire that
extends beyond the connector. Leave a small amount of wire to prevent the keeper from popping off accidentally.
8. The notch in the pushrod keeper will snap onto the
pushrod wire. This will keep the pushrod secure on the servo horn. You may need to use pliers to apply enough force to snap the pushrod keeper onto the wire.
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10. Rotate the pushrod wire 90 degrees so the servo
horn aligns with the servo output shaft. Use a #1 Phillips screwdriver to reattach the servo horn to the elevator servo at the center position.
11. Thread a clevis onto one of the 29
3
/
-inch (755mm)
4
pushrod wires. Make sure to slide a silicone clevis retainer onto the clevis before threading it onto the pushrod wire.
12. Slide the wire into the rudder pushrod tube and
connect the clevis to the rudder servo horn. Plug a Y-harness into the receiver rudder port of your receiver. The rudder and nose wheel steering servo will plug into this Y-harness.
Note: Use side cutters to trim any arms that will interfere with the operation of the rudder servo.
13. Center the rudder servo using the radio system. With
the rudder in the center position, use a felt-tipped pen to mark the pushrod where it crosses the hole in the rudder control horn.
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14. Make a 90 degree bend in the pushrod wire at the
mark you made in Step 10.
15. Slide the pushrod wire through the hole in the rudder
control horn. You will need to rotate the horn so it can be aligned with the pushrod for this step. Once the wire has been inserted, you can rotate the control horn so it is aligned with the pushrod wire.
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16. Slide the pushrod keeper onto the wire. Position the
wire so the bend in the wire is snug against the control horn as shown.
18. Use side cutters to remove any excess wire that
extends beyond the connector. Leave a small amount of wire to prevent the keeper from popping off accidentally.
17. The notch in the pushrod keeper will snap onto the
pushrod wire. This will keep the pushrod secure. You may need to use pliers to apply enough force to snap the pushrod keeper onto the wire.
19. Remove the pushrod keeper and rotate the pushrod
180 degrees. Insert the pushrod into the nylon control horn and reinstall the pushrod keeper. This is necessary so the keeper doesn't bind against the fuselage during the operation of the rudder.
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Aileron Servo Installation
Required Parts
Wing panel (right and left) Servo hatch (right and left) Servo mounting block (4) Servo w/hardware (2) Nylon clevis (2) Silicone clevis retainer (2) Nylon pushrod keeper (2) 2mm x 10mm self-tapping screw (8) 4 1/4-inch (108mm) aileron pushrod wire (2)
Required Tools and Adhesives
Pencil 6-minute epoxy Drill Pin drill Phillips screwdriver: #1 Thin CA Felt-tipped pen Pliers Mixing cups Mixing sticks Side cutters Sandpaper Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm)
1. Use sandpaper to roughen the ends of the four servo
mounting blocks. Doing so will allow the epoxy applied to them in the next step a better surface to adhere to.
 2. Use 6-minute epoxy to secure the servo mounting
blocks on the servo hatch. The positions for the blocks have been etched onto the hatch for your convenience.
16 E-flite Deuces Wild Assembly Manual
 3. Position the servo between the blocks. Leave a small
gap between the servo and hatch to prevent the transfer of vibration from the airframe into the servo. Use a pencil to transfer the locations for the servo mounting screws onto the servo mounting blocks.
 4. Use a drill and 1/16-inch (1.5mm) drill bit to drill the
four holes for the servo mounting screws.
 5. Apply 2–3 drops of thin CA into the holes to harden
the surrounding wood. This provides a hard surface for the screws, making them more secure when installed.
17E-flite Deuces Wild Assembly Manual
 6. Attach the servo to the servo mounting blocks
using the screws provided with the servo and a #1 Phillips screwdriver.
 7. Remove the servo horn using a #1 Phillips screwdriver
and trim away any unused arms from the servo horn with side cutters. Once complete reinstall the servo horn using a #1 Phillips screwdriver. Use a pin drill and 5/64-inch (2mm) drill bit to enlarge to outer hole in the remaining servo arm as shown.
 8. Tie the string that has been installed in the outer wing
panel to the servo lead.
 9. Use the string to pull the servo lead through the wing
panel as shown.
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 10. Secure the servo hatch to the wing using four 2mm x
10mm self tapping screws and a #1 Phillips screwdriver.
 11. Slide a silicone clevis retainer onto a nylon clevis.
1
/
Thread the clevis onto the 4
-inch (108mm) aileron
4
pushrod wire.
 12. Attach the clevis to the aileron control horn
center hole.
 13. Use the radio system to center the aileron servo.
With the aileron in the center position, use a felt-tipped pen to mark the pushrod where it crosses the hole in the aileron servo arm.
19E-flite Deuces Wild Assembly Manual
 14. Use pliers to bend the pushrod 90-degrees at the
mark made in the previous step.
 15. Slide the pushrod wire into the servo arm.
 16. Secure the pushrod wire to the servo horn using
a nylon pushrod keeper. Use side cutters to remove any excess pushrod wire that would interfere with the operation of the aileron.
17. Repeat Steps 2 through 16 to install the remaining
aileron servo and linkage.
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Flap Servo Installation
Required Parts
Wing center section Servo w/hardware Brass pushrod connector Nylon connector backplate Flap linkage Nylon clevis (2) Silicone clevis retainer (2) 3mm x 5mm machine screw Nylon control horn (2)
Required Tools and Adhesives
Felt-tipped pen Pin drill Thin CA Side cutter Phillips screwdriver: #1 Pliers Threadlock Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm)
1. Position the flap servo into the wing. Use a felt-tipped
pen to transfer the locations for the servo mounting screws onto the wing.
2. Use a pin drill and 1/16-inch (1.5mm) drill bit to drill
the holes to mount the flap servo.
3. Apply 2–3 drops of thin CA into each of the four
holes. This will harden the surrounding wood to provide a hard surface for the screws to bite into so they will be more secure when installed.
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