E-flite Brio 10 ARF User Manual
Brio 10 ARF
Assembly Manual
Table of Contents
Contents of Kit/Parts Layout .................................3
Introduction .......................................................4
Specifications ....................................................4
Required Radio Equipment ..................................4
Important Information About Motor Selection .........5
Quique Somenzini’s Lightweight 3D Power Setup ...5
High Speed Precision Outrunner Setup .................5
High Power 6-Pole Setup (Using Gearbox)* ..........6
Required Tools and Adhesives ..............................6
Optional Accessories ..........................................6
Using the Manual ...............................................7
Warning ...........................................................7
Before Starting Assembly.....................................7
Note on Lithium Polymer Batteries ........................7
Limited Warranty Period ......................................7
Safety Precautions ..............................................8
Questions, Assistance, and Repairs ......................8
Questions or Assistance ......................................8
Inspection or Repairs ..........................................8
Limited Warranty & Limits of Liability ....................9
Warranty Inspection and Repairs .......................10
Non-Warranty Repairs ......................................10
Landing Gear Installation ..................................11
Aileron Hinging ...............................................15
Aileron Servos and Linkages ..............................18
Wing Installation ..............................................21
Stabilizer, Elevator & Rudder .............................23
Firewall Installation ...........................................28
Park 480 Outrunner Motor Installation ................30
Power 10 Outrunner Motor Installation ...............32
6-Pole Motor Installation ....................................34
Cowling, ESC and Propeller Installation ..............36
Rudder and Elevator Servos ...............................43
Final Assembly .................................................49
Control Throws .................................................51
Center of Gravity .............................................52
Notes: .............................................................53
2005 Official AMA
National Model Aircraft Safety Code .......54
2
Contents of Kit/Parts Layout
Large Replacement Parts:
EFL2276 Wing Set w/Aileron
EFL2277 Fuselage w/Hatch
EFL2278 Tail Set
EFL2280 Main Landing Gear
EFL2281 Hatch & Canopy
EFL2283 Painted Cowl
EFL2284 Painted Wheel Pant Set
EFL2286 Firewall Set
Small Replacement Parts
EFL2086 Hook & Loop Tape
EFL2279 Pushrod Set
EFL2282 Pull-Pull Control Horn
EFL2285 Wing Tube
EFLA200 Micro Control Horns
EFLA202 Micro Tail Skid
EFLA203 Micro Control Connectors
EFLA213 E-flite/JR/Horizon Decals
EFLA214 Micro Pull-Pull Set
EFLA271 Spinner, 1
EFLA221 Foam Park Wheels, 1.5"
EFLM1915 Outrunner Stick Mount
EFLM1916 Firewall Stick Mount
3
/
4
" Black
3
Introduction
Required Radio Equipment
Thank you for purchasing the E-flite™ Brio 10 ARF. If
anybody knows what precision feels like, 3-time World
Champion and 2-time US Champion Quique Somenzini
certainly does. And he has poured all this experience into
the design of the Brio 10—a 10-size replica of the same
F3A plane he used to win the 2005 US Nats. At the heart
of its performance is a low aspect ratio wing that moves the
center of lift closer to the fuselage. The result is an electric
pattern plane with outstanding roll rates and a locked-in feel
that will give you the confidence to fly artistic aerobatics with
absolute precision.
Specifications
Wingspan: 41 in (1040mm)
Length: 40 in (1015mm)
Wing Area: 325 sq in (21 sq dm)
Weight w/o Battery: 25–29 oz (710–820g)
Weight w/ Battery: 28–34 oz (795–965g)
You will need a minimum 6-channel transmitter (for proper
mixing capabilities), crystal, and four sub-micro servos.
You can choose to purchase a complete radio system that
includes all of these items or, if you are using an existing
transmitter, just purchase the other required equipment
separately. JR’s XP9303 has every possible programming
feature a precision plane like the Brio 10 would need. This,
combined with a feather-light JR 610UL, is the same system
Quique uses in his Brio 10.
Quique’s Transmitter
JR 9303 XP9303 9-Channel, 30-Model
Memory Transmitter
Purchase Separately
JSP30610 6-Channel UltraLite Rx w/o Crystal,
Positive Shift JR/Air (72 MHz)
Or
JSP30615 6-Channel UltraLite Rx w/o Crystal,
Negative Shift Fut/HRC (72 MHz)
JRPXFR** FM Receiver Crystal
EFLRS75 7.5 Gram Sub-Micro Servo (4)
JSP98110 6" Servo Extension (2)
JSP98030 12" Servo Extension
4
Important Information About Motor
Selection
The Brio 10 has two firewall options that are designed
to easily utilize our recommended E-flite™ Park 480 BL
Outrunner Motor, 1020Kv, the optional Power 10 BL
Outrunner Motor, 1100Kv or our optional Six-Series BL
2700Kv Motor (28mm) with a gearbox. First determine
what power system you will be using, an outrunner or 6pole inrunner with a gearbox. You can also use the included
Firewall Stick Mount and easily mount our Six-Series with
a gearbox, or even our Park 480 Outrunner when you use
the included Outrunner Stick Mount. By using the included
outrunner standoffs, mounting a Power 10 Outrunner is also
very easy.
If it's Quique Somenzini's lightweight setup you are looking
for, try using our park 480 Outrunner, 1020 Kv motor
(EFLM1505). For high-speed F3A flying only, we recommend
E-flite’s Power 10 BL Outrunner motor (EFLM4010A). This
setup will weigh about 3 ounces more than the lightweight
alternative.
For a geared alternative with strong vertical power and
speed, try the Six-Series BL 2700Kv Motor (28mm)
(EFLM2005).
Best Recommended Setup
EFLM1505 Park 480 BL Outrunner Motor, 1020Kv
EFLA312B 40-Amp Brushless ESC (V2)
APC11070E Electric Propeller, 11 x 7E
WSD1300 Ultra Plug, Male/Female Set
EFLC3005 Celectra 1–3 Cell Li-Po Charger
Recommended Battery (by E-flite)
THP13203SPL 1320mAh 3-Cell 11.1V Li-Po, 16GA
This is the lightweight setup Quique flies and recommends.
This is the best setup for precision flying, artistic aerobatic
flying, and 3D.
Note: The use of the Thunder Power 11.1V
1320mAh pack with wide open throttle will
discharge the battery at a very high rate.
Proper throttle management is required to
achieve optimum performance and prevent
shortened battery life.
5
Other Possible Setups
Required Tools and Adhesives
Optional High Speed Precision Outrunner Setup
EFLM4010A Power 10 Brushless Outrunner Motor,
1100Kv
EFLA312B 40-Amp Brushless ESC (V2)
APC12060E Electric Propeller, 12 x 6E
THP21003SPL 2100mAh 3-Cell 11.1V Li-Po, 16GA
WSD1300 Ultra Plug, Male/Female Set
EFLC3005 Celectra 1–3 Cell Li-Po Charger
This setup is for high speed F3A. It is not recommended
for 3D flying.
Optional High Power 6-Pole Setup (Using Gearbox)
EFLM2005 Six-Series BL 2700Kv Motor (28mm)
EFLM236 400 Gearbox w/56T 0.5M Spur Gear
EFLM1957 19T 0.5 Module 3.2mm ID Pinion Gear
EFLA312B 40-Amp Brushless ESC (V2)
APC12060E Electric Propeller, 12 x 6E
THP21003SPL 2100mAh 3-Cell 11.1V Li-Po, 16GA
WSD1300 Ultra Plug, Male/Female Set
EFLC3005 Celectra 1–3 Cell Li-Po Charger
Using this setup will give you plenty of power for extreme
F3A precision aerobatic flights and 3D aerobatics.
Tools & Equipment
EFLA257 Screwdriver, #0 Phillips (or included with
EFLA250)
EFLA251 Hex Wrench: 3/32" (or included with
EFLA250)
7mm nut driver
Hobby knife
Paper towel/tissue
Square
Ruler
Felt-tipped pen
String
Adhesives
Medium CA Thick CA
6-Minute Epoxy, 9oz (HAN8000)
Threadlock (for mounting motor to gearbox)
Optional Accessories
EFLA110 Power Meter
EFLA212 Gear Puller: 1mm–5mm Shaft
6
Using the Manual
Before Starting Assembly
This manual is divided into sections to help make assembly
easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed
next to each step to keep track of each step completed.
Steps with a single circle () are performed once, while
steps with two circles ( ) indicate that the step will
require repeating, such as for a right or left wing panel,
two servos, etc.
Remember to take your time and follow the directions.
Warning
An RC aircraft is not a toy! If misused, it can cause serious
bodily harm and damage to property. Fly only in open
areas, preferably at AMA (Academy of Model Aeronautics)
approved flying sites, following all instructions included with
your radio.
Keep loose items that can get entangled in the propeller
away from the prop, including loose clothing, or other
objects such as pencils and screwdrivers. Especially keep
your hands away from the propeller.
Before beginning the assembly of your Brio 10, remove
each part from its bag for inspection. Closely inspect the
fuselage, wing panels, rudder and stabilizer for damage.
If you find any damaged or missing parts, contact the place
of purchase.
Note on Lithium Polymer Batteries
Lithium Polymer batteries are significantly
more volatile than alkaline or Ni-Cd/NiMH batteries used in RC applications. All
manufacturer’s instructions and warnings
must be followed closely. Mishandling of Li-Po
batteries can result in fire. Always follow the
manufacturer’s instructions when disposing of
Lithium Polymer batteries.
Limited Warranty Period
Horizon Hobby, Inc. guarantees this product to be free
from defects in both material and workmanship at the
date of purchase.
7
Safety Precautions
This is a sophisticated hobby product and not a toy. It must
be operated with caution and common sense and requires
some basic mechanical ability. Failure to operate this product
in a safe and responsible manner could result in injury or
damage to the product or other property. This product is not
intended for use by children without direct adult supervision.
The product manual contains instructions for safety,
operation and maintenance. It is essential to read and
follow all the instructions and warnings in the manual,
prior to assembly, setup or use, in order to operate correctly
and avoid damage or injury.
Questions, Assistance, and Repairs
Your local hobby store and/or place of purchase cannot
provide warranty support or repair. Once assembly, setup
or use of the product has been started, you must contact
Horizon Hobby, Inc. directly. This will enable Horizon to
better answer your questions and service you in the event
that you may need any assistance.
Questions or Assistance
For questions or assistance, please direct your email to
productsupport@horizonhobby.com, or call 877.504.0233
toll free to speak to a service technician.
Inspection or Repairs
If your product needs to be inspected or repaired, please
call for a Return Merchandise Authorization (RMA). Pack
the product securely using a shipping carton. Please note
that original boxes may be included, but are not designed
to withstand the rigors of shipping without additional
protection. Ship via a carrier that provides tracking and
insurance for lost or damaged parcels, as Horizon Hobby,
Inc. is not responsible for merchandise until it arrives and
is accepted at our facility. Include your complete name,
address, phone number where you can be reached during
business days, RMA number, and a brief summary of the
problem. Be sure your name, address, and RMA number are
clearly written on the shipping carton.
8
Limited Warranty & Limits of Liability
Pursuant to this Limited Warranty, Horizon Hobby, Inc.
will, at its option, (i) repair or (ii) replace, any product
determined by Horizon Hobby, Inc. to be defective. In the
event of a defect, these are your exclusive remedies.
This warranty does not cover cosmetic damage or damage
due to acts of God, accident, misuse, abuse, negligence,
commercial use, or modification of or to any part of the
product. This warranty does not cover damage due to
improper installation, operation, maintenance, or attempted
repair by anyone other than an authorized Horizon Hobby,
Inc. service center. This warranty is limited to the original
purchaser and is not transferable. In no case shall Horizon
Hobby’s liability exceed the original cost of the purchased
product and will not cover consequential, incidental or
collateral damage. Horizon Hobby, Inc. reserves the right to
inspect any and all equipment involved in a warranty claim.
Repair or replacement decisions are at the sole discretion
of Horizon Hobby, Inc. Further, Horizon Hobby reserves the
right to change or modify this warranty without notice.
REPAIR OR REPLACEMENT AS PROVIDED UNDER
THIS WARRANTY IS THE EXCLUSIVE REMEDY OF
THE CONSUMER. HORIZON HOBBY, INC. SHALL
NOT BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES.
As Horizon Hobby, Inc. has no control over use, setup,
final assembly, modification or misuse, no liability shall be
assumed nor accepted for any resulting damage or injury.
By the act of use, setup or assembly, the user accepts all
resulting liability.
If you as the purchaser or user are not prepared to accept
the liability associated with the use of this product, you
are advised to return this product immediately in new and
unused condition to the place of purchase.
9
Warranty Inspection and Repairs
To receive warranty service, you must include your original
sales receipt verifying the proof-of-purchase date. Providing
warranty conditions have been met, your product will be
repaired or replaced free of charge. Repair or replacement
decisions are at the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Should your repair not be covered by warranty and the
expense exceeds 50% of the retail purchase cost, you will be
provided with an estimate advising you of your options. You
will be billed for any return freight for non-warranty repairs.
Please advise us of your preferred method of payment.
Horizon Hobby accepts money orders and cashiers checks,
as well as Visa, MasterCard, American Express, and
Discover cards. If you choose to pay by credit card, please
include your credit card number and expiration date.
Any repair left unpaid or unclaimed after 90 days will be
considered abandoned and will be disposed of accordingly.
Electronics and engines requiring inspection or repair should
be shipped to the following address (freight prepaid):
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other products requiring inspection or repair should be
shipped to the following address (freight prepaid):
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
10
Landing Gear Installation
Required Parts
• Fuselage • Main landing gear (L&R)
• Tail skid • Wheel pant (L&R)
• 2mm nut (6) • #4 washer (4)
3
• 1
/
" (35mm) wheel (2)
8
• 2mm x 25mm screw (2)
• 4-40 x 1/2" socket screw (4)
• 2mm x 8mm wood screw (2)
Required Tools and Adhesives
• Threadlock • Drill bit: 1/8" (3mm)
• Drill • Medium CA
• Hobby knife • Hex wrench: 3/32"
• Thin CA
• Phillips screwdriver (small)
1. Use a hobby knife with a new blade to remove
the covering from the fuselage where the landing
gear will be inserted.
Note: You may consider using a larger
diameter wheel, such as 2
1
/
" (58mm), if your
4
flying site has rough terrain. By using a larger
wheel, you will not be able to use the included
wheel pants.
11
2. Slide the landing gear into the fuselage. The
holes in the gear will only line up when installed
correctly. Slide a #4 washer onto each of the four
4-40 x 1/2" socket head screw. Place a drop of
threadlock onto each of the 4-40 screws. Slide the
screws through the landing gear and into the preinstalled blind nuts. Use a 3/32" hex wrench to
tighten each of the screws.
3. Slide the 2mm x 25mm bolt through the
landing gear. Secure the bolt using a 2mm nut
and threadlock.
12
4. Thread a 2mm nut 1/8" (3mm) from the first
nut. Use threadlock or thin CA to keep the nut
from rotating. Slide the wheel on and thread a
final 2mm nut onto the screw, using threadlock or
thin CA to keep the nut from rotating.
Note: Be very careful when using thin CA as
not to glue the wheel so it won’t rotate on the
2mm x 25mm screw.
5. Slide the wheel pant into position and
secure it using the 2mm x 8mm wood screw.
Don’t over-tighten the screw which can damage
the wheel pant.
13
6. Repeat Steps 4 through 6 for the remaining
wheel and wheel pant.
7. Drill two 1/8" (3mm) holes in the tail for the
tail skid.
8. Use Medium CA to glue the tail skid into position.
14
Aileron Hinging
Required Parts
• Wing (left and right)
• Aileron (left and right)
• CA hinges (6)
Required Tools and Adhesives
• T-pins • Thin CA
• Drill • Paper towel
• Drill bit: 1/16" (2mm)
1. Locate the positions for the hinges. Drill a
1/16" (2mm) hole in the center of each slot of
both the wing and aileron. This creates a tunnel
for the CA, allowing the CA to penetrate into the
hinge better, bonding the hinges more securely.
15
2. Slide three hinges into the slits in the aileron.
Center the slot in the hinge with the hole drilled
in Step 1. Place a T-pin in each hinge to prevent
it from being pushed into the wing when
installing the aileron.
Note: Do not use CA accelerator during the
hinging process. The CA must be allowed to
soak into the hinge to provide the best bond.
Using accelerator will not provide enough time
for this process.
3. Slide the aileron into position. Check to
make sure it can move without interference at
the wing root and wing tip. Remove the T-pins
and apply Thin CA to each hinge. Make sure
the hinge is fully saturated with CA. Use a paper
towel to clean up any excess CA from the wing
and aileron. Make sure to apply CA to both sides
of the hinge.
16
4. Firmly grasp the wing and aileron and gently
pull on the aileron to ensure the hinges are
secure and cannot be pulled apart. Use caution
when gripping the wing and aileron to avoid
crushing the structure.
5. Work the aileron up and down several
times to work in the hinges and check for
proper movement.
6. Repeat Steps 1 through 5 for the remaining
aileron.
17
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