SERIES 401, 402, 403 storefront
Installation Instructions
Part NO. Y001
February 2013
Series 401,402, & 403 Installation Instructions
TABLE OF CONTENTS
SECTION |
PAGE |
I.General Notes…………………………………….……………………………………………………………..…………. 3
II.Parts Identification Charts……………………………………..………………………………………………….……… 4-30
A.S401 Parts Identification
B.S402 Parts Identification
C.S403 Parts Identification
III.Fabrication and Assembly
A.Screw Spline Fabrication…………..…….…………………………………………………………………..….….. 31-36
B.Shear Block Fabrication………….………………….….………….…………………………..………………..… 37-45
C.Corner Fabrication….………………………………………….……………………………………………….….... 46-47
D.Expansion Mullions………………………….………………….…………………………………………….…….. 48
E.Steel Reinforcing…………………..……………….………….……………………………………………….……. 49
F.High Side Lite Bases………………………………………….……………...............................………………..….. 50-53
G.Adjustable Height Side Lite Base….………………..…..…………………………………………………….…… 54-58
IV. Installation
A.Door Frame Installation …………………………………………………………………….…………………........59-60
B.Sill Flashing Installation …………………..……………………..…...…..............................………………..… 61-64
C.Screw Spline and Shear Block Systems Installation….……………....………………….…………………....... 65-70
D.High Side Lite Base Installation....………………………………..…...……………………………………...…….71-74
E.Adjustable Height Side Lite Base Installation………………………………………………...……………….…. 75-81
F.Can System Preparation/Installation…………………………………………………………......................…… 82-84
V.Glazing…………………………….…………………..…...…..…………………………………….………………..……85-94 V: A. Water Deflector Installation
V:B. Pocket Dimensions and Glass Size Formulas
V:C. Outside Glazing
V: D. Inside Glazing
V: E. Window Adaptors Preps/Installation
V: F. 1” Pocket Reducers for ¼” and ½” Glass
See Additional Supplements:
Dorma RTS 88 Concealed Overhead Closers…………………….….Y013
Door, Door Glass and Hardware……………………………………….Y015
Minimizing Condensation
Note: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative. Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and exterior
temperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design professional is utilized to perform an analysis of the shop drawings to recommend the best possible installation methods. Please contact your EFCO representative for information on EFCO's Thermal Analysis Services.
Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all inclusive, the list of examples below illustrates conditions under which condensation is likely to occur:
1.Bridging system thermal break with non-thermally broken metal flashing or lintels that are exposed to the exterior
2.System exposure to cold air cavities
3.Interior relative humidity levels not maintained at recommended levels, see EFCO’s “Understanding Condensation” brochure
4.Inadequate separation between system and surrounding condition at perimeter
5.Product combinations during the shop drawing stage that result in bridging thermal breaks
of one or all products involved
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 2 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION I: General Notes
SERIES 401 - 1 3/4" x 4 1/2" - 1/4" GLAZING
SERIES 402 - 2" x 4 1/2" - 1" GLAZING
SERIES 403 - 2" x 4 1/2" - 1" GLAZING (THERMAL)
1)Check shop drawings, installation instructions, and glazing instructions to become thoroughly familiar with the project. The shop drawings take precedence for extrusions and details on the project. THESE INSTALLATION INSTRUCTIONS ARE OF A GENERAL NATURE AND COVER THE MOST COMMON CONDITIONS AND SITUATIONS.
2)Check all of the materials upon arrival and be sure you have everything required to begin installation. (See Section II "PARTS IDENTIFICATION")
3)All work should start from bench marks and/or column center lines as established by the architectural drawings and the general contractor. Check construction for compliance with the contract documents.
4)NOTE: Sealants must be compatible with all surfaces. Consult with the sealant manufacturer for recommendations regarding compatibility and adhesion.
5)All materials are to be installed plumb, level, and true.
6)Protect materials after erection. Cement, plaster, alkaline solutions, and acid based materials can be harmful to the finish. Masonry runoff may leach harmful acids onto the storefront. This situation must also be taken into consideration at installation.
7)Clean aluminum surfaces with a mild detergent and water. No abrasive agent shall be used.
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 3 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: A. S401 PARTS IDENTIFICATION
Vertical Parts:
Drawings on this page are not to scale.
9102 |
8681 |
Tubular Vertical |
Tubular Vertical |
Mullion |
Mullion |
For L100 Steel Reinf. |
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9121 |
9122 |
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Open Back Adaptor |
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Open Back Adaptor |
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Use W/9120,9147, |
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at Butt Hinge |
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9148 or 9171 |
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Use W/9120 |
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-slide fit- |
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9103 |
9104 |
9117 |
9120 |
Female Expansion |
Male Expansion |
¾” x 4 ½” |
Open Back Vertical |
Mullion |
Mullion |
System Adaptor or |
Use W/9121,9122 or |
Use W/9104 |
Use W/9103 |
Door Jamb |
9146 |
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Use W104 |
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Weathering |
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9163 |
9164 |
9165 |
8557 |
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Splayed Mullion |
0° to 15° |
15° to 30° |
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135° Mullion |
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Female Portion |
Splayed Male Portion |
Splayed Mullion |
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Fixed |
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Use W/9164 or 9165 |
Use W/9163 |
Male portion |
Shear Block only |
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Use W104 |
Use W104 |
Use W/9163 |
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Weathering |
Weathering |
Use W104 |
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Weathering |
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8696 |
8697 |
8698 |
9297 |
9115 |
* 90° Corner Mullion |
* 90° Corner Mullion |
* 3-Way Corner |
* 90° Corner |
* (4” x 4 ½”) |
Half |
Half |
Mullion Half |
Mullion Half |
Vertical Mullion Half |
Two for 180° |
Two for 180° |
Fits W/8697 for |
Fits W/8696,8967 & |
Self-Mating only |
Fits W/8697 for 90° |
Fits W/8696 for 90° |
3-way |
8698 |
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Fits W/8698 for 3 |
For Shear Block only |
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way |
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1G14
4 ½” Deep Adjustable Side Lite Base Vertical W/BRK. MTL. Use W/1G13 Horiz.
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 4 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: A. S401 PARTS IDENTIFICATION
Horizontal Parts:
Drawings on this page are not to scale.
9148 |
9131 |
9137 |
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9160 |
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9161 |
1G13 |
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4 ½” x 4 ½” Side |
4 7/16” Side |
7 11/16” Side |
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2 9/16” Deep |
2 9/16” Deep |
4 ½” Deep |
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Lite Base |
Lite Base |
Lite Base |
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Adjustable Side |
Adjustable Side |
Adjustable Side |
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Use W/9129 |
Use W/9132 |
Use W/ 9133 & |
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Lite Base Horiz. |
Lite Base |
Lite Base |
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Glass Stop. |
Adaptor Foot |
9138, 9132 |
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W/ BRK. MTL. |
Vertical W/BRK. |
Horizontal |
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Use W/9121, |
Use 9133 Glass |
Adaptor Foot |
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Use W/9161 |
MTL. |
W/BRK. MTL. |
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9146 or 9149 |
Stop |
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Vertical |
Use W/ 9160 |
Use W 1G14 |
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Use (2) 9133 |
Horizontal |
Vertical |
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Glass Stops |
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Use (2) 9129 |
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Use W104 |
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Glass Stops |
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Weathering |
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Weathering |
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1G14 |
9149 |
E178 |
1510 |
9145 |
4 ½” Deep |
4 ½” x 4 ½” Side |
Frame Receptor |
Frame Receptor |
Head |
Adjustable Side |
Lite Anchor Base |
Closure |
Use E178 |
Use W/9146 |
Lite Base |
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Use W/1510 |
Closure |
Adaptor |
Vertical W/BRK. |
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Use WA04 |
Use WA04 |
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MTL. |
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Weathering |
Weathering |
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Use W/1G13 |
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Horizontal |
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9128 |
9147 |
Open Back Horizontal |
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Intermediate |
w/ Sill Use W/9129 |
Horizontal |
Glass Stop Use W/ |
Use W/9129 |
9121 Glz. Adaptor or |
Glass Stop |
FS92 / 9146 Filler |
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 5 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: A. S401 PARTS IDENTIFICATION
Door Frame Parts:
Drawings on this page are not to scale.
9109 |
9108 |
Single Acting |
Double Acting |
Door jamb |
Door Jamb |
Use W138 |
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Weathering |
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9112 |
9171 |
9134 |
1/8” Wall |
Single Acting |
Single Acting |
Weathering |
Door Jamb for |
Transom Bar |
Single Acting |
Screw Spline |
Use W/ 9123 |
Door Jamb |
Side Lites |
Glass Stop |
Use W138 |
Use 9121 |
Use W138 |
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Glazing Adaptor |
Weathering |
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Use W138 |
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Weathering |
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9127 |
9174 |
9129 |
9123 |
9133 |
9132 |
Dual Acting |
Screw Spline |
Glass Stop Use |
Removable Stop |
Removable Stop |
Side Lite Base |
transom Bar |
Door Header |
W/ 9128, 9147, |
¼” Glazing at |
¼” Glazing at |
Adaptor Foot |
Use W/ 9123 |
Use W/ 9123 ¼” |
9148 & 1G13 |
Transom Bar |
9160, 9131 & |
Use W/ 9131 & |
Glass Stop |
Glass Stop |
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9138 Side Base, |
9137 |
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Use W138 |
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or 9150 App. |
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Weathering |
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Glazing |
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9138 |
9146 |
FS92 |
L131 |
FV58 |
9149 |
Glazing Adaptor |
Stock Length |
3” Perimeter |
120” Lightweight |
3” Perimeter |
4 ½” x 4 ½” Side |
for Door Bottom |
Open Back Filler |
Adaptor Clip |
PVC Perimeter |
PVC Adaptor |
Lite Anchor Base |
Rail Used as a |
Use W/ 9120, |
Use W/ 401 |
Adaptor |
Clip |
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Side Lite Base |
9145 or 9147 |
Open Back |
Use W/ 9120, |
Use W/ 9120, |
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Use W/ 9133 |
( see FS92 ) |
Frames |
9145 or 9147 |
9145 or 9147 |
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Glass Stop |
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9150 |
9151 |
9152 |
9154 |
9155 |
9156 |
Applied Fixed |
Snap In Pocket |
Snap-in Door |
Applied Door |
Applied Door |
¼” Glazing |
Sash |
Filler |
Stop |
Stop |
Stop Cover |
Adaptor at |
Use W/ 9133 |
Use W/ 401 |
Use W/ 401 |
Use W/ 9155 |
Use W/ 9154 |
Transom |
Glass Stop for |
System |
System |
Use W138 |
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Use W/ 9109 & |
¼” Glass |
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Use W138 |
Weathering |
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910 |
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Weathering |
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EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 6 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: A. S401 PARTS IDENTIFICATION
Door Frame Parts:
Drawings on this page are not to scale.
9144 |
9153 |
4437 |
4438 |
Applied ¾” Door |
Applied Door |
Applied 5/8” |
5/8” Snap-in |
Stop |
Stop |
Stop Used At |
Door Stop at |
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Door Header |
Door Header |
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Only |
Only |
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Mates W/9155 |
Used W/1 ¾” |
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Door |
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 7 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: A. S401 PARTS IDENTIFICATION
Shear Blocks & Clips:
Drawings on this page are not to scale.
K120 |
K122 |
K123 |
K124 |
K126 |
K153 (CLR) |
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( CLR & BRZ ) |
Horizontal |
High Side Lite |
( CLR. & BRZ. ) |
C.O.C. |
K154 |
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Door Header |
Intermediate |
Shear Block Pkg. |
Threshold Clip |
Threshold Clip |
(BRZ) |
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Shear Block Pkg. |
Shear Block Pkg. |
Screws Included |
Pkg. |
Pkg. |
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Threshold Clip |
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Screws Included |
Screws Included |
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O.P. Butt H |
Screws Included |
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Package for |
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Screws Included |
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Conc. Rod Panic |
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Screws Included |
Sill Flashing & End Caps:
K449 |
F098 |
K293 |
9947 |
9957 |
End Cap Pkg. for |
3” Flashing Clip |
Sill Flashing |
High |
Standard High |
#9957 Sill |
2 Per D.L.O. |
Splice ( STD.) |
Performance Lite |
Performance Sill |
Flashing |
Use W/ 9957 |
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Sill Flashing |
Flashing |
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Use K449 End |
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Cap |
Glass Setting Blocks:
HN80 |
K166 |
H161 |
H160 |
Inside Glazed |
Door Transom |
High Sidelite |
Horizontal |
Horizontal |
Setting Block |
Base Setting |
Setting Block |
Setting Block |
Pkg. |
Block Pkg. |
Pkg. |
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Use W/9123 ¼” |
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Glass Stop |
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EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 8 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: A. S401 PARTS IDENTIFICATION
S401 Drill Jigs:
Drawings on this page are not to scale.
DJ01 |
DJ03 |
H700 |
H701 |
Shear Block Drill |
Shear Block Drill |
Economy Drill |
Economy Drill |
Fixture |
Fixture |
Guides |
Guides |
(Head Members) |
( Horizontals to |
( Shear Block to |
( Screw Spline |
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Shear Blocks ) |
Vertical ) |
Application ) |
Steel Reinforcing:
H382 |
Shear Block /
Screw Spline
Drill Fixture
( At Verticals )
L100 |
L101 |
Tubular Mull |
Expansion Mull |
Reinforcing Steel |
Reinforcing Steel |
Use W/ 9102, |
Use W/ 9103 & |
9108, 9109, |
9104 |
9112 & 9120 |
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Fasteners:
M109 |
STK0 |
S129 |
S100 |
M100 |
S123 |
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Threshold Clip |
Adjustable Side |
Frame Spline |
Shear Block |
( CLR ) |
High Side Lite |
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Screw |
Lite Base Vert. to |
Attachment |
Attachment |
M108 |
Base Shear |
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#12-24 x 3/8” |
Mull Attachment |
Screw |
Screw |
( BRZ ) |
Block Screw |
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FH-MS |
Screw 4 ½” |
#10-16 x PH- |
#8 x 1 ¾” PH- |
#12 x ¾” FH- |
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Frame to Offset |
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Deep Base |
SMS |
SMS |
SMS-F |
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Pivot Screw |
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#8-18 x ¾” PH- |
Type 25 |
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#12 x ¾” FH- |
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SMS 410 TEK/2 |
Zinc Chromate |
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SMS-F |
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S109 |
S110 (CLR) |
STT7 |
STU5 |
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High Side Lite |
S113 (BRZ) |
Adjustable Side |
Adjustable Side |
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Base Shear |
Horizontal to Shear |
Lite Base |
Lite Vert. to Mull |
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Block Screw |
Vertical |
Attachment |
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Block Screw |
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#8 x 2 ½” FH- |
Attachment |
Screw 2 ½” |
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#12 x ½” FH-MS- |
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SMS |
#10-12 x 1” PH- |
Deep Base |
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“F” |
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SMS |
#8-15 x 2” PH- |
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SMS |
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EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 9 of 94 |
||
Series 401,402, & 403 Installation Instructions
SECTION II: A. S401 PARTS IDENTIFICATION
Gasket: |
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Drawings on this page are not to scale. |
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W165 |
W166 |
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W164 |
W138 |
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Glazing Gasket |
Glazing Gasket |
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Standard |
Standard |
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for Undersized |
for Oversized |
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Glazing Gasket |
Weather Seal @ |
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Glass |
Glass |
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¼” Infill 401 |
Door Stops |
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For 3/16” |
5/16”-3/8” Infill |
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Glazing Use |
401 |
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W164 Interior & |
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W165 Exterior |
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WA04 |
WQ02 |
W104 |
HN54 |
Standard |
- Optional - |
Weather Seal |
¼” Antiwalk |
Weather Seal @ |
Weather Seal @ |
Gasket |
Block |
Subframes |
Subframes |
Use W/ |
401 Only |
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Expansion Mulls, |
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@ Variable Mulls |
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or Adj. Height |
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Side Lite Bases |
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EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 10 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Vertical Parts:
Drawings on this page are not to scale.
9204 |
9202 |
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9203 |
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9204 |
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Vertical Mullion |
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Female |
Male Expansion |
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Expansion |
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Mullion |
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Mullion |
Use W/ 9203 |
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Use W/ 9204 |
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Use W104 |
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Weathering |
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9220
Open Back Vert Use 9221, 9222, or 9246/FS93 Peri. Adpator
9221 |
9222 |
9263 |
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Open Back |
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Open Back |
4” x 4 ½” Tubular |
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Glazing Adaptor |
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Glazing Adaptor |
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Door Jamb / |
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Use W/ 9220, |
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at Butt Hinge |
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Header |
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9223, 9247 or |
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Use W/ 9220 or |
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9248 |
9223 |
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9244
Corner Mullion
Half
Fits W/ 9224 for 90°
Fits W/ 9296 for 3 Way
9296 |
9296
3-Way Corner
Mullion Half Fits W/ 9244 for 3-Way
8558
135° Mullion
Fixed
Shear Block
Only
9297 |
90° Corner
Mullion Half
Fits W/ 9224, 9244 & 9296 Self-Mating for a Cover
9212 |
Open Back
Vertical 1/8” Wall
for L102 Steel
Use 9221, 9222
or 9246/FS93
Perimeter
Adaptor
9224 |
9224
90° Corner
Mullion Half Two for 180° Fits W/ 9244 for 90°
9223 |
Heavy-Duty
Open Back Mullion
Use W/ 9221 or 9222
Use 9246/FS93 Perimeter Adaptor
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 11 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Horizontal Parts:
Drawings on this page are not to scale.
9236 |
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9245 |
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9247 |
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9248 |
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Tubular Side Lite |
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Head |
Open Back Sill |
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4 ½” x 4 ½” Side |
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Horizontal |
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Use W/ 9246 |
or Horizontal |
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Lite Base |
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Use W/ 9229 |
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Adaptor |
Use W/ 9229 |
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Use W/ 9229 |
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Glass Stop |
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Glass Stop |
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Glass Stop |
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9246 adaptors |
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9246 or 9221 |
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Adaptors or Use |
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9149 Anchor |
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9268 |
9149 |
9270 |
9160 |
Open Back Head
for Round Tops
Use W/ 9269
Glass Stop
FS93 Peri. Adpt.
9231 |
4 ½” x 4 ½” |
Heavy-Duty |
Adjustable Side |
Side Lite Anchor |
Tubular |
Lite Base |
Base |
Horizontal |
Horizontal W/ |
Use W/ 9248 |
Use W/ 9271 |
BRK. MTL. |
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Glass Stop |
Use W/ 9161 |
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Use K358 Shear |
Use 9253 Glass |
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Block PKG. |
Stop |
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Use W104 |
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Weathering |
8” Horizontal
Self-Mating
Use (2) K129
Shear Block
Use Removable
Stop Horizontals
Above & Below
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 12 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Door Frame Parts:
Drawings on this page are not to scale.
9234 |
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9227 |
9274 |
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9208 |
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Single Acting |
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Dual Acting |
Single Acting |
Double Acting |
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Transom Bar |
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Transom Bar |
Screw Spline |
Door Jamb |
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Use W/ 9123 for |
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Use W/ 9123 for |
Transom Bar |
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1” Glass Stop |
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1” Glass |
Use W/ 9123 – |
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Use W138 |
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¼” Glazing |
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Weathering |
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Use W/ 9253 – |
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1” Glazing |
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Use W138 GSKT |
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9209 |
9209 |
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9232 |
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9254 |
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4376 |
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9133 |
9123 |
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Single Acting |
Single Acting |
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1” Glazing |
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1” Glazing |
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Removable Stop |
Removable Stop |
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Door jamb |
Door Jamb for |
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Adaptor at |
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Adaptor at |
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Use W/ 9250 for |
1” Glazing at |
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Use W138 |
Screw Spline |
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Transom |
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Transom |
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1” Applied |
2” x 4 ½” |
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Weathering |
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Side Lites |
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Use W/ 9208 or |
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Glazing |
Transom Bars |
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Use 9221 |
9209 |
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Glazing Adaptor |
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Use W138 |
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Weathering |
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9269 |
9250 |
9229 |
9271 |
9251 |
9253 |
Removable Stop |
Applied Fixed |
Removable Stop |
Removable Stop |
Snap-In Pocket |
Glass Stop |
for 9268 Head |
Sash |
For 1” Glazing |
for 9270 H.D. |
Filler for 1” |
1” Glazing at |
Only |
Use W/ 9133 |
Used W/ |
Horizontal |
Glazing |
9274 Transom & |
1” Glazing at |
Stop |
9236,9247,9248 |
1” Glazing |
Nonthermal |
9160 / 9161 Side |
Round Top Head |
|
& 1G13 |
|
|
Base |
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 13 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Misc. Parts:
Drawings on this page are not to scale.
|
|
9161 |
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1G13 |
1G14 |
9246 |
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FS93 |
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Adjustable Side |
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Adjustable Side |
Adjustable Side |
Stock Length |
3” Perimeter |
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Lite Base |
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Lite Base |
Lite Base |
Open Back Filler |
Adaptor Clip |
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Vertical W/ BRK. |
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Horizontal W/ |
Vertical W/ BRK. |
Use W/ 402 & |
Use W/ 402 & |
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MTL. |
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BRK. MTL. |
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MTL. |
403 Open Back |
403 Open Back |
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Use W/ 9160 |
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Use 1G14 |
Use W/ 1G13 |
Frames |
Frames |
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Use 9229 Glass |
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( See FS93 & |
( See 9246 & |
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Stop |
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K318 ) |
K318 ) |
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Use W104 |
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Weathering |
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K318 |
L132 |
FV59 |
L133 |
3” Perimeter |
120” Lightweight |
3” Perimeter |
120” Lightweight |
Adaptor Clip |
PVC Perimeter |
PVC Adaptor |
PVC Perimeter |
Pkg. |
Adaptor |
Clip |
Adaptor |
Use Only W/ |
Use W/ 9220, |
Use W/ 9220, |
Use W/ 9247 at |
9247 at Head / |
9245 at Jamb & |
9245 at Jamb & |
Sill |
Sill |
Head |
Head |
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( See 9246 & |
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FS93 ) |
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FV60 |
9260 |
9261 |
3” Perimeter |
Glazing Adaptor |
Glazing Adaptor |
PVC Adaptor |
for ½” Glass |
for ¼” Glass in 1” |
Clip |
In 1” Glazing |
Glazing Pocket |
Use W/ 9247 at |
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Sill |
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EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 14 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Misc. Parts: |
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Drawings on this page are not to scale. |
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9938 |
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8643 |
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1G15 |
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Shadowline |
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System II |
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Horiz. / Vert. |
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Window Adaptor |
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Window Adaptor |
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Stack Adaptor |
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Equal Leg |
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Equal Leg |
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4” Sightline |
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Use W104 |
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Use W104 |
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Weathering |
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Weathering |
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1G69 |
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1G68 |
8741 |
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Horiz. / Vert. |
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Horiz. / Vert. |
Head / Sill Can |
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Stack Adaptor |
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Stack Adaptor |
S402 System |
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2” Sightline |
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2” sightline w/ |
2” Sightline |
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Revel |
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8742 |
8743 |
16C7 |
16C8 |
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Nonremovable |
Removable Stop |
2-Part Mullion |
2-Part Perimeter |
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Stop |
Can Filler |
Half |
Interior Half |
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Can Filler |
Use W/ 8744 |
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Glass Stop |
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16C9
2-Part Perimeter Exterior Half
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 15 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Sill Flashing & End Caps
Drawings on this page are not to scale.
9947 |
8433 |
1G85 |
High |
Standard High |
High |
Performance |
Performance Sill |
Performance |
Lite Sill Flashing |
Flashing |
Sill Flashing W/ |
|
Use K449 End |
Stool Clip |
|
Cap |
Uses K448 End |
|
|
Cap |
K449 |
F098 |
K293 |
K292 |
End Cap Pkg. |
3” Flashing Clip |
Sill Flashing |
Sill Flashing |
for #8433 Sill |
2 per DLO |
Splice |
Splice |
Flashing |
Use W/ 9957 |
( STD.) |
( OPT.) |
(1)FT34
(2)STC7
K448 |
HWD1 |
End Cap Pkg.for |
Water Deflector |
1G64 , 1G65 & |
@ Int. Horizontal |
1G85 |
|
(1) FT33
(2) STC6
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 16 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Shear Blocks & Drill Jigs
Drawing on this page are not to scale
K124 (clr) |
K126 |
K129 (clr) |
K173 |
|
K125 (brz) |
C.O.C. |
K130 (brz) |
Horizontal |
|
O.P. & Butt |
Threshold Clip |
Header Shear |
Shear Block |
|
Pkg. |
Pkg. |
|||
Hinge |
Block |
|||
Screws Included |
Screws Included |
|||
Screws Included |
Pkg.Screws |
|||
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Use W/ 9236, |
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Included |
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9247 or 9248 |
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K358 |
KN92 |
KN93 |
K153 (clr) |
|
H.D. Horizontal |
402 / 403 2- |
402 / 403 2- |
K154 (brz) |
|
Shear Block |
Piece Rolled |
Piece Horiz. |
Threshold Clip |
|
Pkg. |
Head Shear |
Setting Chair |
||
Pkg. for Conc. |
||||
Use W/ 9270 |
Block Pkg. |
Pkg. |
||
Rod Panic |
||||
Screws Included |
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Screws Included |
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DJ01 |
DJ02 |
H700 |
H702 |
Shear Block |
Shear Block |
Economy Drill |
Economy Drill |
Drill Fixture |
Drill Fixture |
Guides |
Guides |
(Head Members |
(Horizontals to |
(Shear Block to |
(Screw Spline |
To Shear |
Shear Blocks) |
Vertical) |
Application) |
Blocks) |
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|
H381 |
Shear Block /
Screw Spline
Drill Fixture
(At Verticals)
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 17 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Setting Blocks & Steel:
Drawings on this page are not to scale.
HNA3 |
HN92 |
HNA4 |
Transom Setting |
Inside Glazed |
Inside Glazed |
Block |
Horizontal Setting |
Setting Block at Sill |
1” Glazing |
Block |
|
HN32 |
H190 |
K354 |
Exterior Glazed |
2” Transom Bar & |
1” Glass Setting |
Setting Block / |
2 ½” Side Lite |
Block Pkg. for |
Chair Assembly |
Base Setting Block |
1G13 / 1G14 Adj. |
Pkg. at Sill |
Pkg. |
Side Lite Base |
|
Using 9253 Glass |
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Stop |
|
L100 |
L101 |
L102 |
Tubular Mull |
Expansion Mull |
8 Gauge |
Reinforcing Steel |
Reinforcing Steel |
Reinforcing Steel |
Use W/ 9208 & |
Use W/ 9203 & |
Use W/ 9212 |
9209 |
9204 |
|
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 18 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II:B. S402 PARTS IDENTIFICATION
Fasteners: |
Drawings on this page are not to scale |
STB9 |
S101 (clr) |
STT7 |
STU5 |
M109 |
|
Horizontal to |
S103 (brz) |
Adjustable |
Adjustable |
Threshold Clip |
|
Shear Block |
Horizontal to |
Side Lite Base |
Side Lite Base |
Screw |
|
Screw |
Vertical |
Vert. to Mull |
#12-24 x 3/8” |
||
Shear Block |
|||||
#12 ½” RH- |
Attachment |
Attachment |
PHMS |
||
Screw @ Head |
|||||
SMS “A” |
#10-12 x 1” |
Screw 2 ½” |
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||
#12 ¾” FH- |
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PHSMS |
Deep Base |
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SMS “A” |
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#8-15 x 2” |
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PHSMS |
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S129 |
S100 |
M100 (clr) |
SFQ2 |
STK0 |
|
Frame Spline |
Shear Block |
M108 (brz) |
Window |
Adjustable |
|
Attachment |
Attachment |
Frame to |
Adaptor to |
Side Lite Base |
|
Screw |
Screw |
Frame |
Vert. to Mull |
||
Offset Pivot |
|||||
( #10-16 x 1” |
( #8 x 1 3/4” |
Attachment |
Attachment |
||
Screw |
|||||
PH-SMS ) |
PH ) |
Screw |
Screw 4 ½” |
||
( #12-24 x ¾” |
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Type 25 |
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Use W/ 9935 & |
Deep Base |
||
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F.H.M.S.) |
||||
Zinc Chromate |
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9936 |
#8-18 x ¾” |
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#8-18 x ½” FH- |
PHSMS 410 |
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SMS |
TEK/2 |
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 19 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: B. S402 PARTS IDENTIFICATION
Gasket: |
|
Drawings on this page are not to scale. |
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W165 |
W166 |
W164 |
W138 |
Glazing Gasket |
Glazing Gasket |
Standard |
Standard |
for Undersized |
for Oversized |
Glazing Gasket |
Weather Seal @ |
Glass |
Glass |
1” Infill @ 1” |
Door Stops |
¾” Infill @ 1” |
1 1/8” Infill @ 1” |
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WA04 |
WQ02 |
W104 |
HN52 |
Standard |
- Optional - |
Weather Seal |
1/2” Antiwalk |
Weather Seal @ |
Weather Seal @ |
Gasket |
Block |
Subframes |
Subframes |
Use W/ |
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Expansion Mulls, |
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@ Variable Mulls |
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or Adj. Height |
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Side Lite Bases |
|
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 20 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
Vertical Parts:
Drawings on this page are not to scale.
9322 |
9323 |
Standard |
Heavy-Duty |
Tubular Vertical |
Open Back |
Mullion |
Mullion |
|
Use W/ 9246, |
|
9315 & 9314 |
9324 |
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9314 |
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9315 |
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|
9316 |
||||||||||||
Extra Heavy- |
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Open Back |
Open Back |
0° to 15° |
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Duty Open Back |
|
Adaptor |
Adaptor at Butt |
Variable Female |
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Mullion |
|
Use W/ 9320, |
Hinge |
Mullion Half |
|||||||||||||||||||
Use W/ 9246, |
9323, 9324, |
|
Slide Fit W/ 9320 |
Use W/ 9317 |
|||||||||||||||||||||
9315 & 9314 |
|
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9347 or 1G80 |
& 9323 |
|
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Use W104 |
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Gasket |
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9318
9317 |
9318 |
9320 |
9309 |
9311 |
0° to 15° |
15° to 30° |
Open Back |
Female |
Male Expansion |
Variable Male |
Variable Male |
Vertical |
Expansion |
Mullion for L101 |
Mullion Half |
Mullion Half Use |
Use W/ 9246, |
Mullion for L101 |
Steel Reinforcing |
Use W/ 9316 |
W/ 9316 |
9315 or 9314 |
Steel Reinforcing |
Use W/ 9309 |
Use W104 |
Use W104 |
Glazing Adaptor |
Use W/ 9311 |
Use W104 |
Gasket |
Gasket |
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Weathering |
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 21 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
Horizontal Parts:
Drawings on this page are not to scale.
9326 |
9327 |
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2G56 |
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( 4” x 4 ½”) |
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( 4” x 4 ½”) |
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Outside |
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Sidelite Base |
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Head or |
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2G57 |
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Use W/ 9229, |
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Horizontal |
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Inside |
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9149, 9314 or |
Use W/ 9314 or |
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135° Fixed |
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9246 |
9246 |
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Mullion |
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9299 |
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9300
9305 |
9305
2-Way Corner
Mullion Half Fits W/ 9299 for 3-Way
Must Be Shear
Blocked
9300 |
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9297 |
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9299 |
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E178 |
1510 |
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90° Corner |
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90° Corner |
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90° Corner |
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Frame Receptor |
Frame Receptor |
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Mullion Half |
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Mullion Half |
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Mullion Half |
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Closure |
Use E178 |
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Two for 180° |
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Fits W/ 9299, |
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Two for 180° |
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Use W/ 1510 |
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Closure |
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Fits W/ 9299 for |
9305 & 9300 |
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Fits W/ 9300 for |
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Use WA04 |
Use WA04 |
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90° |
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Self-Mating For |
90° |
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Weathering |
Weathering |
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A Cover |
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Fits W/ 9305 for |
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3-Way |
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9336 |
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9345 |
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9347 |
1G80 |
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Tubular Side Lite |
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Head |
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Open Back |
Outside |
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Horizontal |
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Use W/ 9246 |
Sill/Horizontal |
1G81 |
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Use 9229 Glass |
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Use 9229 Glass |
Inside |
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Stop |
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Stop |
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4 ½” x 4 ½” Side |
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Use W/ 9246 |
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Lite Base |
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Adaptor or 9314 |
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Use 9229 Glass |
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Glazing Adaptor |
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Stop |
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Use W/ 9149 or |
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9246 Anchors or |
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9314 Glazing |
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Adaptor |
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9229 |
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9149 |
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Removable Stop |
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4 ½” x 4 ½” Side |
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for 1” Glazing |
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Lite Base Anchor |
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Used W/ 9326, |
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Use W/ 9326 & |
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9336, 9347, |
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1G80 |
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1G13 & 1G80 |
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|||||||
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 22 of 94 |
|||||||||||||
Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
Door Frame Parts:
Drawings on this page are not to scale.
9234 |
9227 |
9274 |
Single Acting |
Dual Acting |
Single Acting |
Transom Bar |
Transom Bar |
Screw Spline Transom Bar |
Use W/ 9123 For |
Use W/ 9123 For |
Use W/ 9123 - 1/4” Glass, W/ |
1” Glass |
1” Glass |
9253 – 1” Glass |
Use W138 |
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Use W138 Weathering |
Weathering |
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9208 |
Double Acting
Door Jamb
9209 |
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9209 |
9232 |
9263 |
9133 |
9123 |
9269 |
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Single Acting |
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Single Acting |
4” x 4 ½” Tubular |
Removable Stop |
Removable Stop |
Removable Stop |
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Door Jamb |
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Door Jamb for |
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Door Jamb / |
Use W/ 9250 For |
1” Glazing at 2” x |
for 9268 Head |
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Use W138 |
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Screw Spline |
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Header |
1” Applied |
4 ½” Transom |
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Only |
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Weathering |
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Side Lites |
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Glazing |
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Bars |
1” Glazing at |
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Use W/ 9314 |
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Round Top Head |
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Glazing Adaptor |
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Use W138 |
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Weathering |
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9250 |
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9351 |
9253 |
4376 |
9254 |
9257 |
||||||||||||||||||
Applied Fixed |
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Snap-in Pocket |
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Glass Stop |
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1” Glazing |
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1” Glazing |
Snap-In Door Stop in |
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Sash |
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Filler |
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1” Glazing at |
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Adaptor at |
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Adaptor at |
1” Glazing Pocket |
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Use W/ 9133 |
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For 1” Glazing |
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9274 Transom |
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Transom |
|
Transom |
Use W138 Gasket |
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Stop |
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Thermal |
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Use W/ 9208 or |
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9209 |
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9154 |
9155 |
9355 |
9356 |
4441 |
Applied Door |
Applied Door |
Snap In Door |
Snap In Door Stop Used |
5/8” Snap In |
Stop |
Stop Cover |
Stop Used With |
With 2” Door. This Stop |
Door Stop Used |
Use W/ 9155 |
Use W/ 9154 |
2” Door |
To Be Used at Shallow |
at Door Headers |
Use W138 |
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Pocket Jambs Only. Use |
Only. Used W/2” |
Weathering |
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9355 at Deep Pockets |
Door |
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
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Page 23 of 94 |
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Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
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Misc. Parts: |
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Drawings on this page are not to scale. |
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1G13 |
1G14 |
4420 |
FU99 |
Adjustable Side |
Adjustable Side |
Stock Length |
3” Perimeter |
Lite Base |
Lite Base |
Open Back Filler |
Adaptor Clip |
Horizontal W/ |
Vertical W/ BRK. |
Open Back |
Open Back |
BRK. MTL. |
MTL. |
Frames |
Frames |
Use W/ 1G14 |
Use W/ 1G13 |
(See FU99) |
(See 4420) |
Use 9229 Glass |
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Stop |
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Use W104 |
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Weathering |
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L132 |
FV59 |
9260 |
9261 |
120” Lightweight |
3” Perimeter |
Glazing Adaptor |
Glazing Adaptor |
PVC Perimeter |
PVC Adaptor |
For ½” Glass in |
for ¼” Glass in 1” |
Adaptor |
Clip |
1” Glazing |
Glazing Pocket |
Use W/ 9320, |
Use W/ 9320, |
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9345 & 9347 |
9345 & 9347 |
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9938 |
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8643 |
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Shadowline |
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System II |
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Window Adaptor |
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Window Adaptor |
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Equal Leg |
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Equal Leg |
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Use W104 |
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Use W104 |
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Weathering |
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Weathering |
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1G15 |
1G69 |
1G68 |
Horiz. / Vert. |
Horiz. / Vert. |
Horiz. / Vert. |
Stack Adaptor |
Stack Adaptor |
Stack Adaptor |
4” Sightline |
2” Sightline |
2” Sightline |
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W/ Revel |
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 24 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
Misc. Parts: |
Drawings on this page are not to scale. |
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16C7 |
16C8 |
16C9 |
2-Part Mullion |
2-Part Perimeter |
2-Part Perimeter |
Half |
Interior Half |
Exterior Half |
L100
Tubular Mull
Reinforcing
Steel
Use W/ 9208 &
9209
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 25 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
Sill Flashing & End Caps:
Drawings on this page are not to scale.
1G64 |
1G65 |
1G85 |
High |
High |
High |
Performance |
Performance |
Performance |
Sill Flashing |
Sill Flashing |
Sill Flashing |
Use F098 Clip |
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W/ Stool Clip |
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Use K448 End |
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Cap |
F098 |
K448 |
K293 |
HWD1 |
3” Flashing |
End Cap Pkg. |
Sill Flashing |
Water |
Clip |
for 1G64, 1G65 |
Splice |
Deflector @ |
2 per DLO |
& 1G85. |
(STD.) |
Int. Horizontal |
Use W/1G64 |
(1)FT33 |
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(2)STC6 |
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EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 26 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
Shear Blocks & Drill Jigs: |
Drawings on this page are not to scale. |
K129 (clr) |
K172 |
KN92 |
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K130 (brz) |
Horizontal Shear |
402 / 403 2-Piece |
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Header Shear |
Block Pkg. |
Rolled Head |
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Screws Included |
Shear Block |
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Block Pkg. |
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Use W/ 9336, |
Package |
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Screws Included |
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9347 & 1G80 |
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K124 (clr) |
K153 (clr) |
K125 (brz) |
K154 (brz) |
Threshold Clip |
Threshold Clip |
Pkg. |
Pkg. for Conc. |
O.P. & Butt H. |
Rod Panic |
Screws Included |
Screws Included |
DJ01 |
DJ02 |
H700 |
H702 |
Shear Block Drill |
Shear Block Drill |
Economy Drill |
Economy Drill |
Fixture |
Fixture |
Guides |
Guides |
(Head Members |
(Horizontals to |
(Shear Block to |
(Screw Spline |
to Shear Blocks) |
Shear Blocks) |
Vertical) |
Application) |
H381 |
Shear Block /
Screw Spline Drill
Fixture
(At Verticals)
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 27 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
Setting Blocks:
Drawings on this page are not to scale.
HNA3 |
HN32 |
HN92 |
Transom |
Exterior Glazed |
Inside Glazed |
Setting Block |
Setting Block / |
Horizontal |
1” Glazing |
Chair Assembly |
Setting Block |
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Pkg. at Sill & |
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Horiz. |
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HNA4 |
H190 |
K354 |
Inside Glazed |
Transom |
1” Glass |
Setting Block |
Setting Block |
Setting Block |
At Sill |
Pkg. |
Pkg. for |
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Using 9253 |
1G13/1G14 |
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Glass Stop |
Adj. Side Lite |
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Base |
KN93
402 / 403
2-Piece Horizontal Setting Chair Package
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 28 of 94 |
Series 401,402, & 403 Installation Instructions
SECTION II: C. S403 PARTS IDENTIFICATION
Fasteners: |
Drawings on this page are not to scale. |
STB9 |
S101 (clr) |
STT7 |
STU5 |
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Horizontal to |
S103 (brz) |
Adjustable |
Adjustable |
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Shear Block |
Horizontal to |
Side Lite Base |
Side Lite Base |
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Screw |
Vertical |
Vert. to Mull |
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Shear Block |
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#12 ½”-RH- |
Attachment |
Attachment |
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Screw @ Head |
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SMS “A” |
#10-12 x 1” |
Screw 2 ½” |
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#12 3/4” FH- |
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PHSMS |
Deep Base |
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SMS “A” |
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#8-15 x 2” |
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PHMS |
STK0 |
SFQ2 |
S129 |
S100 |
Adjustable |
Window |
Frame Spline |
Shear Block |
Side Lite Base |
Adaptor to |
Attachment |
Attachment |
Vert. to Mull |
Frame |
Screw |
Screw |
Attachment |
Attachment |
#10-16 x 1” |
#8 x 1 ¾” P.H. |
Screw 4 ½” |
Screw. |
PH-SMS. |
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Deep Base |
Use W/9935 & |
Type 25 |
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#8-18 x ¾” |
9936 |
Zinc Chromate |
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PHSMS 410 |
#8-18 x 1/2” |
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TEK/2 |
FH-SMS |
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M109
Threshold Clip
Screw #12-24 x 3/8” PHMS
M100 (clr)
M108 (brz) Frame to Offset Pivot Screw #12-24 x ¾” F.H.M.S.
EFCO CORPORATION 1/2013 |
PART NO. Y001 |
Page 29 of 94 |
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